Qok ‘Company Name: NDT CORROSION CONTROL SERVICES CO. DAMMAM PROCEDURE QUALIFICATION RECORD (PQR) ‘M/s. NEW HORIZONS COMPANY Procedure Guaaton Recor No, _PQR/NHC-039 Te Dae oTOL208 WPSNo._WPSINHC-039 Repon No: M7L=5220 Weting Presses). GTAW= SMAW ca ‘Types (Manual, Automatic, Ser to): MANUAL CODE: ASME Ix apitio4 CO] Aws 01.1 0 OTHER (S): ASME B31.3 JOINT be (Qw-402) BEAD SEQUENCE {27m peer a eS vam my JOINT DESIGN USED: Jig ey veoRoove YY oO BASE METALS (QW403) PREHEAT (@W-08) Naira Spec AGL yy ——afst—| rene Terp. —_aMBinr @ a Type Grade/ UNS ran — Yo —r an —| nr pase Temp, nso MA Pino, Gow? ——~ ToR NG. iGmup? | Oher Trikes aie Darter v9 Lot Heat No, “ear Paes hkness Max SA 3 BOST WELD HEAT TREATMENT (GW207) Tenpraure NONE Seeking Time “HONE Heating ! Cooling rate _NONE FILLER METALS (GW-404) Others Weld Metal Analysis A No 1 GAS (GW-408) Size of Electrode 24MM o. Type of Shielding Gas: ‘ARGON Filler Metal F No. 76 Composition of Shielding Gas Miture: _99.09796 SFA Specification 5.18 Others: _ Rate of shieiaing gas flow 15:30 CFH AWS Classification [ERTOS-2 | E7OI8 HAR | Purging: No becking /No Traling gas used Filler Metal product form ‘SOLD. = Weld metal thickness. 25mm | 02mm Others: E988 OK Tarod 1262 Lot x Pvsose7z784 SAB, On 48.00, Lot#SFSS9125,SFSI9107 POSITION (QW-408) TECHNIQUE (QW-410) Position of Groove oi —_] Travel Speed ‘SEE TABLE BELOW _ = ‘Weld Progression (Uphil, Downhill) String orWeave BOTH. Other Oscilaton = Mult pass or Single Pass (per side) __ MULTI Single or Mutiple Electrodes / Filler SINGLE Closed to cut chamber (GTAW) NO Use of thermal process NO. ELECTRICAL CHARACTERISTIC (QW-408) Other TUNGSTEN ELECTRODE 2% THORIATED. Filer tata Curent vot | Travel Speed | Heat input weld Layers) | Process ‘Amp Range | Range Range ‘aim Clase Dia | Type Polarty [APR o mena ‘avg Roor(#) craw | eR70s2 | 24MM ‘DCE 4100 | 94 3058 1.328 HOT PASS (2) craw | eR70s2 | 24MM cen | teas; | ott ate 0.980 FLL) swaw | evoranar | 25mm ‘DceP as100 | 2026 ase 1.136 FLL 20a) swaw | evorenan | 32mm cer | tisasa | 2026 ed 1.959 FILL 3 66) ‘swaw | e7o1enaR | 32MM cer | to4se | 2026 7a 1755 CAP (T-8) | swaw | evotenan | 25mm ‘DCEP sos | 2026 70164 1.064 WELDING WITNESSED BY: P, WILLIAM &. Page 1 of 3NDT Corrosion Control Servicos Co. MOE rosox'sz2 Darmam= 214%, Saud Arabi Te s806:03-4468328 417464 / 8447700 Fax: 9488253 WELDING PROCEDURE QUALIFICATION TEST REPORT Company : NEW HORIZONS COMPANY Report No.: MTL-5220 PQR No. : PQR/NHC-033 Report Date: 10-Jul-2019 Process : GTAW+ SMAW Test Date: 10-Jul-2019 Materials : APISL Gr. BN To APISL Gr. BN Receipt Date: 4-Ju/-2019 Dia. /Thk: 8"O x 12.7 MM TENSILE TEST (QW.-150) YELD. ULTIMATE SPECIMEN] wiDTH |THiCKNEss| AREA % FAILURE na uf se eA [ toan | stress | .oan [stress] grey | Locavion z mp mmf mc] tear em | ay m1 | 1907 | 1208 | 241.800 2 taz9 | 514 - Bu v2 | 1900 | 1270 | 201808 | ~ 2 vor | 530 = eu JResuut: Jacceprasue GUIDED BEND TEST (QW-160) Ne. TYPE OF SEND [DEGREE OF SEND _[ OBSERVATION RESULT 7 SIDE BEND-1 180 SATISFACTORY, ACCEPTABLE, z SIDE BEND-2 100 SATISFACTORY, ACCEPTABLE: z SIDE BENDS 160 SATISFACTORY, ‘ACCEPTABLE 4 SIDE BEND-4 100 SATISFACTORY, (ACCEPTABLE (CHARPY IMPACT TOUGHNESS TEST (aW-170) FILLET WELD TEST (QW-180) TEST | IMPACT SPECIMEN) SIZE | NOTCH | Temp. | VALUES -sarisractory = ves] xo io. | em | vocarion Deg.f | (NM) PENETRATION INTO 2O w O PARENT METAL MACRO TEST RESULT = OTHER TESTS HARDNESS TEST RADIOGRAPHIC TEST: REPORT ENCLOSED ICoGATION | —WiGH LOW [AVERAGE] Remarks Rrag1659 law az REPORT ENCLOSED [aw I I WELDER'S NAME: _USMAN ALI (10426) Test Conducted by: ABDUL QUDDUS Signature TE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST SPECIMENS WERE PREPARED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF BOILER AND PRESSURE VESSEL CODE ASME SEC. 1.2019 EDITION Dr. KESHAB BARAI Division Head (Metallurgy & Lab), NDT Corrosion Control Services Co Ses Page 2 of 3 NOTCCSILABISOPI0 Ra) RevsNDT CORROSION CLIENT INEW HORIZONS COMPANY JTESTDATE [10-Jul-2019 CONTROL SERVICES CO. oar no PQR/NHC-033 RECEIPT DATE |4-Jul-2019 IBASE MATERIAL (S}|APISL Gr. BN To API SL Gr. BN DIMENSION |8"d M 6) le STD. BLOCK HV 197 THICKNESS — 12.7 MM CODE / STANDARD} ASTM E92 REPORT NO. |MTL-5220 VICKERS HARDNESS (HV-10 Kgf) TEST REPORT SAUDI ARAMCO DRAWING # AB-036386-001 2.5-1.0nm cachogs FNAL Pas) oes = = cen \ ae BASE METAL R oeran SAMPLE-1 V-GROOVE SAMPLE-2 Near 12 o'clock Position Near 60' clock Position PORT wanoness [=] _wanoness area P| wanoness "| _ wanoness a] owe [a | siz pasewera | a aes | | tees 2] aaa | az | a2 2 101 | 2] a0 HEAT AFFECTED 3 | sss [as | asa = 3 2 fel ome |. a | ws [a | ave 4 woo | «| 79s s | 159 [as | 607 5 was | as | 1692 WeLD METAL 6 | sa [as | aes 6 167 | 16 | 1659 7 | 258 [ar | as 7 151 | 7 | ese HEAT AFFECTED 3 | wa [as] soa pies 8 ais | ws | 1693 9 | ws7 [as] ime ° wes | 19 | 1684 w | 168 | 2 | — s644 sasemera | a0 | 1555 | 20 | s019 TEST PERFORMED BY "APPROVED BY ABDUL QUDDUS Dr. KESHAB BARAI a LAB TECHNICIAN. DIVISION HEAD (Metallurgy & Lab) Page 3 of 3 (NDTCCS/LAB/SOP13.R2) Rev.1 P.O. BOX 322, DAMMAM ~31411, KSA Tel: +966-3-8468328 / 8417464, Fax 8468353, E-mall info@ndtcorrosionP.O. Box No: 322, Dammam - 31411. KSA NDT CORROSION CONTROL SERVICES CO. WELDER PERFORMANCE QUALIFICATION TEST RECORD Cert, No: 69780 Company. M/s. NEW HORIZANS COMPANY Wilders Nome USMAN AL! KHADIM HUSSAIN Symbol/1d. No. W10426 Date: 40.JUL-2019, Test Description Identification of WPS followed PQR/NHC-033 a ___ Bi Test coupon 11 Production weld Speciation of base metals) APISL Gr. BN To APISL Gr. BN Thickness 12.7 MM Testing Conditions and Qualifications Limits Welding Variabies (QW-350) Actual values Range Qualified \Weicing processes) GTAW/SmaW GTAW/SMAW “Type (e: manual, semi-auto) used MANUAL MANUAL Backing (metal, weld metal, dovblesnelded. etc) SEyamourancrne EER mouT acs Cl Plate Pipe (enter diameter if pipe or tube) 8" (2-7/8"0D TO UNLIMITED ——srrop Tan pre Pae pat — Base metal P- or S-Number to P- or S-number PITOPY THRU Pao Filer metal or electrodes specticatons) (SFA) nfo. ony) TSFASSO/SFASA = Filer metal or electrode classication() (no. only) ERTOS-2/ E7010 HAR Filer metal F-number(s) FFA Consumable inset (GTAW or PAW) 2 Filer ype (sole metal ofux cored / powder) (GTAW or PAW) Depesit thickness foreach process Process 1: GTAW Slayers minimum [ Yes CIN. Process 2: SMAW Slayers minimum Yes CINo Psion qualified (26, 86, 9F, etc.) Vertical progression (uphill or wohl) ‘Type of fuel gas (OFW) Inert gas backing (GTAW, PAW, GMAW) WITHOUT BACKING “Transfer mode (spray/globular/ or pulse to short circuit-GMAW) GTAW current typelpolaity (AC, DCEP, DCEN) (GTAW-DCEN/SMAW.DCEP RESULTS. Visual examination of Completed Weld (QW-302.4) ACCEPTABLE 1 Bend Test: Transverse root and face [QW462 342); [] Longtudina oot and face [aW-462 3(0), [) Side (aW-4822) 1D Pipe nena specimen, corosion-esistant overlay [QIN-462.5c); C] Plate bend specimen, corosion-resistant overay [QW462.5()) 1D Maco test for fusion (2-462, 50). Macro tes or fusion [QN-462 5 ‘Type suit "Type. osu Type Result ‘Altemative radiographic examination resut (QW-191) _ ACCEPTABLE Report No. RT/9/1659 Fillet weld ~ fracture test (QW-122) Length and percent of defects ‘Macro examination (QW-184)_—- Filet size (in) == X= CConcavty! corwexty (in)_== ‘Other tesis MECHANICAL TEST Film / specimens evaluated by _M. S. SALEEM / ABDUL QUDDUS __ company _NDT CCS Mechanical tests conducted by _NDT CCS CO. Laboratory test no, _MTL-5220 Welding supervised by _P, WILLIAM ‘TestDate: _30-JUN-2019 We cert that he statements in tis record are corect and tha the test coupons were prepared, welded, and tested in accordance withthe Fequremerts of ASME Sec. 2010. “Customers encouraged validate te cerca in our oficial website” Organization _NDT CORROSION CONTROL SERVICES CO. By[&_ NDT Corrosion Control Services Co Dammam WELDER PERFORMANCE CARD We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordar with the requirements of ASME SEC i AWSDL1 D214 D1 6LAPLLIDA CODE lat ‘umomer encouraged valent he ceateln our ot wet Inspector Approved WILLIAM P.BASKAR Name Name p. wD ap MEWELDER PERFORMANCE CARD Company ‘We’ Nama. USMAN ALI READIN HOSSAIN ‘Weiaaae Symbol. No iaama Poser; 2889042858 ‘GTA / SMa. ‘Wong Press sk . (aan Sener tomatic... HANUAL, Pee al NCES i Bi ced niinm Ok SRR TOUTS OTT ow ge Oued st Pstin oe 88 Foci Quan ALL Denon cn ERTS EVES HAR yy FO) Fa WisRoove Rr & MECHANICAL son pe: waned: Testing 0. He. carta ‘Bo780 Date of re 218 race of tue. DAMMAM,