Icoat30000 Stacker HP Ver0 Rev2

TRESU A/S
Customer:Tresu iCoat30000, HP Ver 2

Project title:Stacker unit
Design:Kan
Order no.:
Cabinet :A1
Revision:
Text Design Date Rev.No
First edition for tender 17.02.14
Order no.:
TRESU A/S Drawing title:Control panel
Eegsvej 14-16 Customer:Tresu iCoat30000, HP Ver 2 Part list:5035320

Project title:Stacker unit Mach. no.:5034958
DK-6091 Bjert
File:iCoat30000 Stacker HP Ver0 rev2 Date:17.02.14 Drawing no.:6013256
Phone+4576323500
www.tresu.com Design:Kan Approved: Page:F1 Of:43
Main supply......................................................... 1
24 VDC Power Supply................................................. 2
Disp................................................................ 3
Vacuum fan Stacker.................................................. 4
Conveyor stacker.................................................... 5
Elevator............................................................ 6
Disp................................................................ 7
Stacker Align Drive................................................. 8
Disp................................................................ 9
DISP................................................................ 10
X20 I/O Module Lay-out.............................................. 11
X20 Input........................................................... 12
X20 Input........................................................... 13
X20 Input........................................................... 14
X20 Input........................................................... 15
X20 Input........................................................... 16
X20 Output.......................................................... 17
X20 Output.......................................................... 18
X20 Output.......................................................... 19
X20 Potential free Input............................................ 20
X20 Relay Output.................................................... 21
Disp................................................................ 22
X20 0-10V Output.................................................... 23
Disp................................................................ 24
X20 Safety Input.................................................... 25
X20 Safety Input.................................................... 26
Disp................................................................ 27
X20 Safety Output................................................... 28
Disp................................................................ 29
Disp................................................................ 30
X2X Communication................................................... 31
DISP................................................................ 32
Board layout A1..................................................... 33
Order no.:

DK-6091 Bjert
Phone+4576323500
www.tresu.com Desig:Kan Approved: Page:I1 Of:43
DISP................................................................ 34
Terminal list....................................................... 35
Cable list.......................................................... 37
Order no.:

DK-6091 Bjert
Phone+4576323500
www.tresu.com Desig:Kan Approved: Page:I2 Of:43
1 2 3 4 5 6 7 8
AWG10/6mm²
L1
PG. 2.8
L2
PG. 2.8
L3
PG. 2.8
AWG16/1,5mm²
L 230VAC
Pg. 4.8
N 0VAC
Pg.4.8
7
9
1
3
5
OT30F3 5SJ4313-7HG42
1
3
5
-1Q1
2
4
6
8
10
30A -1F3
(16/4)
13A
2
4
6
1
3
5
1
3
5
-28K1 -28K7
(28/1) 3RT2018-1BB42 (28/7) 3RT2018-1BB42
2
4
6
2
4
6
2
4
6
2
4
6
-28K1.1 -28K7.1
(28/1) 3RT2018-1BB42 (28/7) 3RT2018-1BB42
1
3
5
1
3
5
PAGE 5.8
PAGE 5.8
PAGE 5.8
PG. 5.8
L1 1F3
PG. 5.8
L2 1F3
PG. 5.8
L3 1F3
L1.2
L2.2
L3.2
PE
PAGE 2.8
-PE1
/ -1W7
L N
FUSE MAX. 25A
16A
6KW
50/60Hz
3 X 400/480 VAC + PE
SUPPLY
FUSE MAX. 10A
0,2KW
50/60Hz
1 X 230 VAC + PE
SUPPLY
-1M5
STACKER MOTORS
POWER SUPPLY
CONVEYOR SHEET BOX

POWER SUPPLY
MACHINE FRAME
EARTHING THE
1
CABINET
COOLING FAN 230VAC
Drawing title:Control panel Designer:Kan Order no.:

TRESU A/S Customer:Tresu iCoat30000, HP Ver 2 Approved: Part list:5035320
Eegsvej 14-16 DK-6091 Bjert Project title:Stacker unit Date:17.02.14 Mach no.:5034958
Phone +45 76 32 35 00 Subject:Main supply Rev. date.:15-02-2016 08:42:32 Drawing no.:6013256
www.tresu.com File:iCoat30000 Stacker HP Ver0 rev2 Page:1 Of:40
1 2 3 4 5 6 7 8
L1
PG. 1.8,3.8
L2
PG. 1.8,3.8
L3
PG. 1.8,3.8
AWG18/1mm²
24 VDC
PG. 6.8
3RV2811-1ED10
1
3
5
1
5SY6110-7 5SY6106-7
-2F2 -2F6
-2F1
10A 6A
4A
24VDC
24VDC
24VDC
2
4
6
2
-X1
0PS3200.1 AWG16/1,5mm²
L1
L2
L3
24 VDC Power
PG.8.8
2G1
20A
3
-17K4
0VDC
24VDC
(17/4)
0VDC
0VDC
0VDC
-X1 0 VDC
PG.6.8
PE
PG 1.8,3.8
PE
1
2
-X0
/ / / -2W5
1
2
PE
-2M5
M
1
DC POWER
24VDC 20A
SHEETS IN STACKER
FAN 24VDC

Phone +45 76 32 35 00 Subject:24 VDC Power Supply Rev. date.:11-01-2014 08:51:22 Drawing no.:6013256
1 2 3 4 5 6 7 8
L1
PG. 2.8
L2
PG. 2.8
L3
PG. 2.8
PE
PG. 2.8,4.8

Phone +45 76 32 35 00 Subject:Disp. Rev. date.:16-10-2013 14:32:50 Drawing no.:6013256
1 2 3 4 5 6 7 8
L 230VAC
PG. 1.8
N 0VAC
PG. 1.8
3RT2017-1BB42
1
3
5
-17K3
(17/3)
2
4
6
AO1 FAN STACKER

AO1 GND
Pg.23.2
Pg.23.2
PE
PG. 3.8,5.8
PE
6U
6N
-X0
/ / -4W2 / / -4W3
bu
bk
bu
bk
3
4
3
4
-4W1 / / / -4W2.1 / / /
1
2
PE
1
2
PE
-4X1 -4X2
BR BL PE BR BL PE
3
4
3
4
BL GND BL GND
M YE 0-10V M YE 0-10V
-4M1 1 -4M2 1
FAN STACKER 1 FAN STACKER 2

80W 80W

Phone +45 76 32 35 00 Subject:Vacuum fan Stacker Rev. date.:10-02-2016 12:38:14 Drawing no.:6013256
1 2 3 4 5 6 7 8
L1 1F3
PG. 1.3,6.8
L2 1F3
PG. 1.3,6.8
L3 1F3
PG. 1.3,6.8
L1.2
3RV2011-0GA10 3RV2011-0GA10 3RV2011-0GA10 PAGE 1.4
1
3
5
1
3
5
1
3
5
L2.2
PAGE 1.4
L3.2
PAGE 1.4
-5F1 -5F2 -5F3
0,4A 0,4A 0,4A
(16/2) (16/2) (16/2)
2
4
6
2
4
6
2
4
6
3RV2011-0HA10
1
3
5
3RT2015-1BB42
3RT2015-1BB42 3RT2015-1BB42 3RT2015-1BB42 -5F5
1
3
5
1
3
5
1
3
5
1
3
5
0,8A
-18K1 -18K2 -18K5 -18K6 (16/2)
(18/1) (18/2) (18/5) (18/6)
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
3RT2015-1BB42
1
3
5
-17K5
(17/5)
2
4
6
PE
PG 4.8,6.8
1W
2W
3W
4W
PE
PE
PE
PE
1U
2U
3U
4U
1V
2V
3V
4V
-X0 -X0 -X0 -X0
/ / / / -5W5
1
2
3
PE
U V W
M
-5M5
3
0,37/KW 0,9A
400VAC 50Hz
CONVEYOR SHEET BOX
0,06/KW 0,34A
400VAC 50Hz
CONVEYOR STACKER
DISP.
0,06KW 0,34A
400VAC 50Hz
CONVEYOR DIE CUTTER
DISP.
0,06/KW 0,34A
400VAC 50Hz
CONVEYOR BUFFER
DISP.

Phone +45 76 32 35 00 Subject:Conveyor stacker Rev. date.:15-02-2016 08:40:54 Drawing no.:6013256
1 2 3 4 5 6 7 8
L1 1F3
PG. 5.8
L2 1F3
PG. 5.8
L3 1F3
PG. 5.8
3RV2011-0HA10 24 VDC
1
3
5
PG.2.8,11.8
0 VDC
PG.2.8,8.8
-6F1
0,8A
(16/2)
2
4
6
3RT2015-1BB42
3RT2015-1BB42
43
43
1
3
5
1
3
5
-17K1 -17K2 -17K1 -17K2

(17/1) (17/2) (17/1) (17/2)
2
4
6
2
4
6
44
44
PE
PAGE 5.8,7.8
5W
PE
5U
5V
3
4
-X0 -X0
/ / / / -6W1 / / -6W3
1
2
1
2
3
PE
-6M1 -6M1
(3) M (1)
3
0,37/KW 0,9A
400VAC 50Hz
ELEVATOR
MOTOR BREAK

Phone +45 76 32 35 00 Subject:Elevator Rev. date.:11-01-2014 08:53:54 Drawing no.:6013256
1 2 3 4 5 6 7 8
PE
PAGE 6.8,8.8

1 2 3 4 5 6 7 8
24 VDC Power
PG. 2.8
0 VDC
PG. 6.8,11.8
STO Align +
STO Align -
Pg.28.6
Pg.28.5
-8U1 X1
+ - PE + -
X2
10 9 8 7 6 5 4 3 2 1
80SD100XD.C044-01
DC1+
DC1-
PE
DC2+
DC2-
GND CPU
24V CPU
GND Enable
24V Enable
24V B.output
24V B.supply
GND2
Dig IN2
GND1
Dig IN1
B&R ACOPOSmicro
Motor1 Resolver1 Motor2 Resolver2 X2X link
X4 X5
PE 1 2 3 4 X6A PE 1 2 3 4 X6B X3A X3B
X20CA0X48.0010
X2X Bus Link
PG 31.2
PE
PAGE 7.8,11.8
-8W2 -8W4
-8W1 / / / / / -8W3 / / / / /
bk
gy
bn
bl
bk
gy
bn
bl
0
0
0
0
0
0
0
0
-8M1 -8M3
(2) (4)
M -8M1 M -8M3
(1) (3)
24VDC
STEP MOTOR
SIDE ALIGN
24VDC
STEP MOTOR
LENGTH ALIGN

Phone +45 76 32 35 00 Subject:Stacker Align Drive Rev. date.:10-02-2016 12:30:48 Drawing no.:6013256
1 2 3 4 5 6 7 8

Phone +45 76 32 35 00 Subject:Disp Rev. date.:29-07-2013 18:28:40 Drawing no.:6013256
1 2 3 4 5 6 7 8

Phone +45 76 32 35 00 Subject:DISP. Rev. date.:29-07-2013 18:28:40 Drawing no.:6013256
1 2 3 4 5 6 7 8
-11E1.1
-25E1.1
-11E1
-12E1
-13E1
-14E1
-15E1
-16E1
-17E1
-18E1
-19E1
-20E1
-21E1
-23E1
-25E1
-26E2
-28E1
-31E1
(12/4)
(13/4)
(14/4)
(15/4)
(16/4)
(17/4)
(18/4)
(19/4)
(20/4)
(21/4)
(23/4)
(25/4)
(25/1)
(26/2)
(28/4)
(31/3)
24VDC DI DI DI DI DI DO DO DO DI DO AO 20xSI PULS 24VDC 4xSO X2X
POWERLINK Link
MASTER
X16
0
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
X1
9
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
Port1
15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25 15 25
Port2
16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26 16 26
X20BC0083
X20PS9400
X20DI4371
X20DI4371
X20DI4371
X20DI4371
X20DI4371
X20DO6322
X20DO6322
X20DO6322
X20DI6373
X20D06529
X20AO2622
X20SI9100
X20PD0016
X20PD2113
X20SO4120
X20BT9100
24 VDC
PG 6.8,16.8
0 VDC
PG 8.8,17.8
PE
PG 8.8
X20 I/O MODULE
PWRLINK IN
PWRLINK OUT

Phone +45 76 32 35 00 Subject:X20 I/O Module Lay-out Rev. date.:10-02-2016 12:31:06 Drawing no.:6013256
1 2 3 4 5 6 7 8
-12B6 -12B8
1 1
1
-12B2 -12B4
3
3
3 4 3 4
2
2
/ / / -12W2 / / / -12W4 / / / -12W6 / / / -12W8
bn
bu
wh
bn
bu
wh
bn
bu
bk
bn
bu
bk
1.2
1.3
1.1
1.5
1.6
1.4
2.2
2.3
2.1
2.5
2.6
2.4
-12E1
(11/2) 24V GND I1 24V GND I3 24V GND I2 24V GND I4
4x24VDC Input
X20DI4371
1 = MAX HIGHT STACK
STACK HIGH SENSOR
ELEVATOR DOWN SENSOR
BUFFER PLATES
HIGH LEVEL SENSOR
BUFFER PLATES
LOW LEVEL SENSOR
Phone +45 76 32 35 00 Subject:X20 Input Rev. date.:10-02-2016 12:31:20 Drawing no.:6013256
1 2 3 4 5 6 7 8
-13B6 -13B8
1 1
-13B2 -13B4
1
3
3
3 4 3 4
4
4
/ / / -13W2 / / / -13W4 / / / -13W6 / / / -13W8
bn
bu
bk
bn
bu
bk
bn
bu
bk
bn
bu
bk
1.2
1.3
1.1
1.5
1.6
1.4
2.2
2.3
2.1
2.5
2.6
2.4
-13E1
4x24VDC Input
X20DI4371
1 = BUFFER PLATES IN
BUFFER PLATES 1 (SMALL)
REED CONTACT
1 = BUFFER PLATES IN
BUFFER PLATES 2 (WIDTH)
REED CONTACT
BEFORE STACKER
PAPER JAM SENSOR
SHEET BOX
PAPER JAM SENSOR
1 2 3 4 5 6 7 8
-14B2
L D -14B4
1
3
4
/ / / -14W2 / / / -14W4
bn
bu
bk
bn
bu
bk
1.2
1.3
1.1
1.5
1.6
1.4
2.2
2.3
2.1
2.5
2.6
2.4
-14E1
4x24VDC Input
X20DI4371
CONVEYOR BUFFER
POSITION SENSOR 2
DISP.
SENSOR
ELEVATOR HIGH LEVEL
1=DOWN
SHEET BOX CYLINDER
CONVEYOR STACKER
POSITION SENSOR 1
DISP.
1 2 3 4 5 6 7 8
-15S2 -15SP4
/ / -15W2 / / -15W4
1
2
1.2
1.3
1.1
1.5
1.6
1.4
2.2
2.3
2.1
2.5
2.6
2.4
-15E1
4x24VDC Input
X20DI4371
1=ACCEPT
STACKER
ACCEPT EMPTY
1=ACTIVATE
ACTIVATE SHEETBOX

1 2 3 4 5 6 7 8
24 VDC
PG 11.8,20.8
13
13
-5F1 -1F3
(5/1) (1/3)
14
14
13
-5F2
(5/2)
14
13
-5F3
(5/3)
14
13
-5F5
(5/5)
14
13
-6F1
(6/1)
14
1.2
1.3
1.1
1.5
1.6
1.4
2.2
2.3
2.1
2.5
2.6
2.4
-16E1
4x24VDC Input
X20DI4371
CONVEYOR
AUX. SWITCH
CIRCUIT BREAKER
SUPPLY CONVEYOR
AUX. SWITCH
CIRCUIT BREAKER

1 2 3 4 5 6 7 8
-17E1
(11/3)
6x24VDC Output
X20DO6322
O1 GND O3 GND O5 GND O2 GND O4 GND O6 GND

1.1
1.4
1.2
1.5
1.3
1.6
2.1
2.4
2.2
2.5
2.3
2.6
22
22
-17K2 -17K1 / / -15W4
4
(2) (1)
21
21
A1
A1
A1
A1
A1
-17K1 -17K2 -17K3 -17K4 -17K5 -15SP4
A2
A2
A2
A2
A2
0 VDC
PG 11.8
18.8
6/1 /2 6/2 /1 4/1 2/5 5/5
6/3 6/3
UP
ELEVATOR
DOWN
ELEVATOR
IN STACKER
VACUUM FAN
IN STACKER
SHEET FAN
CONVEYOR SHEET BOX
SHEETBOX PUSH BUTTON

SIGNALLAMP
Phone +45 76 32 35 00 Subject:X20 Output Rev. date.:18-02-2016 07:12:04 Drawing no.:6013256
1 2 3 4 5 6 7 8
-18E1
(11/3)
6x24VDC Output
X20DO6322

1.1
1.4
1.2
1.5
1.3
1.6
2.1
2.4
2.2
2.5
2.3
2.6
22
22
-18K6 -18K5
(6) (5)
21
21
A1
A1
A1
A1
-18K1 -18K2 -18K5 -18K6
A2
A2
A2
A2
0 VDC
PG 17.8,19.8
5/1 5/2 5/3 /6 5/4 /5
CONVEYOR ELEVATOR
CONVEYOR DIE CUTTER
FORWARD
BUFFER CONVEYOR
REVERSE
BUFFER CONVEYOR
1 2 3 4 5 6 7 8
-19E1
(11/3)
6x24VDC Output
X20DO6322

1.1
1.4
1.2
1.5
1.3
1.6
2.1
2.4
2.2
2.5
2.3
2.6
-19W1 / / / / / / /
wh
gn
yb
gy
pk
bk
rd
-19K1 -19K2 -19K3 -19K4 -19K5 -19K6
0 VDC
PG 18.8,20.8
1 = CYLINDER OUT
BUFFER PLATES SMALL
AIR CYLINDER
1 = CYLINDER IN
BUFFER PLATES SMALL
AIR CYLINDER
1 = CYLINDER OUT
BUFFER PLATES EXTRA
AIR CYLINDER
1 = CYLINDER IN
BUFFER PLATES EXTRA
AIR CYLINDER
1 = CYLINDER DOWN
SHEET BOX
AIR CYLINDER
1 = AIR PULSE ON
STACKER PILE
DELIVERY AIR
1 2 3 4 5 6 7 8
INTERFACE SIGNALS TO KAMA

FEMALE PLUGS TO BE DELIVERED
BY KAMA
-20B4
TRESU SENSOR
10
11
4
9
DISP.
10
11
4
9
-20X1.2 -20X1
4
7
/ / / / / / -20W5
4
10
24 VDC
PG 16.8,26.8
0 VDC
PG 19.8,23.8
1.1
2.1
1.2
2.2
1.3
2.3
1.4
2.4
1.5
2.5
1.6
2.6
-20E1
(11/3) DI1+ DI1- DI2+ DI2- DI3+ DI3- DI4+ DI4- DI5+ DI5- DI6+ DI6-
6 x Potential free input

X20DI6373
1=ONLINE
DC66 ON/OFFLINE
1=STARTED
DC66 STARTED
1=READY
READY FOR STACK
CONVEYOR DOWN
1=POSITION
STACK IN POSITION

Phone +45 76 32 35 00 Subject:X20 Potential free Input Rev. date.:11-01-2014 09:05:20 Drawing no.:6013256
1 2 3 4 5 6 7 8
-21E1
(11/4)
6 x RELAY OUTPUT
X20D06529
O1 COM1 O3 COM3 O5 COM5 O2 COM2 O4 COM4 O6 COM6

1.1
1.2
1.3
1.4
1.5
1.6
2.1
2.2
2.3
2.4
2.5
2.6
2
-20W5 / / /
2
3
2
3
24VDC
INTERFACE SIGNALS TO KAMA

FEMALE PLUGS TO BE DELIVERED
BY KAMA DISP.
1= POSITION
STACK IN POSITION
1=CLOSED
CLOSED
SAFETY DOOR BUFFER

Phone +45 76 32 35 00 Subject:X20 Relay Output Rev. date.:11-01-2014 09:05:30 Drawing no.:6013256
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
-23E1
(11/4)
2x Analog Output
X20AO2622
AO1-I AO1-U GND1 AO3-I AO3-U GND3

1.1
1.2
1.3
1.4
1.5
1.6
2.1
2.2
2.3
2.4
2.5
2.6
Pg.4.1
AO1 FAN STACKER
Pg.4.1
AO1 GND
0 VDC
PG 20.8
0-10VDC
CONTROL STACKER FAN

Phone +45 76 32 35 00 Subject:X20 0-10V Output Rev. date.:30-09-2013 13:38:48 Drawing no.:6013256
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
-25E1.1 -25E1.1 -25E1.1 -25E1.1

(11/4) (1) (1) (1)
(2)
(3)
(4)
X20PD0016
PULS 1 PULS 2 PULS 1 PULS 2

1.1
2.1
1.2
2.2
/ / -25W1 / / -25W2 / / -25W3
bn
bu
bn
bu
bn
bu
1
3
-25B1 -25B2 -25B3
2
4
/ / -25W1 / / -25W2 / / -25W3
wh
bk
wh
bk
wh
bk
1.1
2.1
1.2
2.2
1.3
2.3
1.4
2.4
1.5
2.5
1.6
2.6
-25E1
(11/4) SI1 SI2 SI3 SI4 SI5 SI6 SI7 SI8 SI9 SI10 SI11 SI12
(26/4)
Safety Input module 20x24VDC

X20SI9100
SHEET BOX TOP DOOR
SAFETY DOOR SWITCH
STACKER BACK DOOR

SAFETY DOOR SWITCH
STACKER SIDE DOOR

SAFETY DOOR SWITCH
BUFFER CONVEYOT INFEED

SAFETY DOOR SWITCH
DISP.
BUFFER CONVEYOT OUTFEED

SAFETY DOOR SWITCH
DISP.

Phone +45 76 32 35 00 Subject:X20 Safety Input Rev. date.:10-02-2016 12:31:46 Drawing no.:6013256
1 2 3 4 5 6 7 8
24 VDC
PG 20.8
1.1
-26E2
(11/5) GND
24V/GND
X20PD2113
21
21
+24V
-28K1 -28K7
2.1
(28/1) (28/7)
22
22
22
22
/ -26W2
bn
-28K1.1 -28K7.1
(28/1) (28/7)
21
21
-26S2 P
/ / -26W2
bu
bk
1.1
2.1
1.2
2.2
1.3
2.3
1.4
2.4
-25E1
SI13 SI14 SI15 SI16 SI17 SI18 SI19 SI20
(25/4)
Safety Input module 20x24VDC

X20SI9100
CONTACTOR ELEVATOR
FEEDBACK FROM
CONTACTOR CONVEYOR
FEEDBACK FROM
SETPOINT = 2 BAR
STACKER
AIR PRESSURE
FEEDBACK FROM

Phone +45 76 32 35 00 Subject:X20 Safety Input Rev. date.:15-02-2016 09:02:06 Drawing no.:6013256
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
-28E1
(11/5)
4 x Safety Output
X20SO4120
SO1+ SO1- SO3+ SO3- SO2+ SO2- SO4+ SO4-

1.1
1.2
1.3
1.4
2.1
2.2
2.3
2.4
/ -28W3
Pg.8.4
STO Align +
Pg.8.3
STO Align -
1
-28K3
A1
A1
A1
A1
-28K1 -28K1.1 / -28W3 -28K7 -28K7.1
2
A2
A2
A2
A2
1/3 26/1 1/3 26/1 1/4 26/2 1/4 26/2
TO STACKER
AIR PRESSURE SOLINOID
ELEVATOR STACKER
POWER SUPPLY
ELEVATOR STACKER
POWER SUPPLY
ALIGNING
STO STEP MOTOR
CONVEYOR STACKER
POWER SUPPLY
CONVEYOR STACKER
POWER SUPPLY
Phone +45 76 32 35 00 Subject:X20 Safety Output Rev. date.:15-02-2016 09:01:16 Drawing no.:6013256
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
-31E1
(11/5)
X2X Link bus transmitter

X20BT9100
X2X X2X\ GND 24VDC 24VDC GND

1.1
2.1
2.2
2.4
2.5
2.6
wh
bl
bk
X2X Bus Link

PG 8.6

Phone +45 76 32 35 00 Subject:X2X Communication Rev. date.:02-10-2013 12:30:52 Drawing no.:6013256
1 2 3 4 5 6 7 8

Phone +45 76 32 35 00 Subject:DISP Rev. date.:01-08-2013 08:09:12 Drawing no.:6013256
1 2 3 4 5 6 7 8
RITTAL 760 x 760 x 300

AE1073.500
A1
100,0mm
1F3
1F5
1F7
1F7
1F3
1F5
1F7
200,0mm
X0 - X1
FX3
FX3
FX3
FX3
200,0mm
1F3
1F3
1F3
1F3
1F3
1F3
1F3
Fan -1M5
type ALFAB500BPUB
2G1
2G1
AFB.
0,37kW
0,37kW

Phone +45 76 32 35 00 Subject:Board layout A1 Rev. date.:10-02-2016 12:32:42 Drawing no.:6013256
1 2 3 4 5 6 7 8

Phone +45 76 32 35 00 Subject:DISP Rev. date.:01-08-2013 08:09:12 Drawing no.:6013256
FROM CONNECTOR TO
Name Name Page Name
PE -PE1 1/7 -1STEL7
-17K4:4 -X0:1 2/5 -2M5:1
-18K1:2 -X0:1U 5/1
-18K1:4 -X0:1V 5/1
-18K1:6 -X0:1W 5/1
PE -X0:2 2/5 -2M5:2
-18K2:2 -X0:2U 5/2
-18K2:4 -X0:2V 5/2
-18K2:6 -X0:2W 5/2
-17K2:44 -X0:3 6/3 -6M1:1
-18K5:2 -X0:3U 5/3
-18K5:4 -X0:3V 5/3
-18K5:6 -X0:3W 5/3
0 VDC -X0:4 6/3 -6M1:3
-17K5:4 -X0:4U 5/5 -5M5:V
-17K5:2 -X0:4V 5/5 -5M5:U
-17K5:6 -X0:4W 5/5 -5M5:W
-17K1:2 -X0:5U 6/1 -6M1:1
-17K1:4 -X0:5V 6/1 -6M1:2
-17K1:6 -X0:5W 6/1 -6M1:3
-17K3:6 -X0:6N 4/1 -4M1:BL
-17K3:2 -X0:6U 4/1 -4M1:BR
PE -X0:PE 4/1 -4M1:PE
PE -X0:PE 5/1
PE -X0:PE 6/1 -6M1:4
PE -X0:PE 5/2
PE -X0:PE 5/3
PE -X0:PE 2/5 -2M5:3
PE -X0:PE 5/5 -5M5:4
-X1:0VDC -X1:0VDC 2/6 PE
-X1:0VDC -X1:0VDC 2/6 -X1:0VDC
Order no.:

DK-6091 Bjert
Phone+4576323500
www.tresu.com Desig:Kan Approved: Page:35 Of:40
FROM CONNECTOR TO
Name Name Page Name
0 VDC -X1:0VDC 2/6 -X1:0VDC
-X1:24VDC -X1:24VDC 2/6 -2F6:2
-X1:24VDC -X1:24VDC 2/6 -X1:24VDC
24 VDC -X1:24VDC 2/6 -X1:24VDC
Order no.:

DK-6091 Bjert
Phone+4576323500
FROM CABEL TO SQUARE TYPE/METER
Name Name Wire no. Page Name mm²
-PE1 -1W7 PE 1/7 -1STEL7 4mm² 3m
-X0:1 -2W5 1 2/5 -2M5:1 0,75mm² 3
-X0:2 -2W5 2 2/5 -2M5:2 0,75mm² 3
-X0:PE -2W5 PE 2/5 -2M5:3 0,75mm² 3
-4M2:BR -4W1 1 4/1 -4M1:BR 2,5mm² 3m
-4M2:BL -4W1 2 4/1 -4M1:BL 2,5mm² 3m
-4M2:PE -4W1 PE 4/1 -4M1:PE 2,5mm² 3m
-4X3:4 -4W2 bk 4/1 -4X1:4 0,75mm² 3m
-4X2:3 -4W2 bu 4/1 -4X1:3 0,75mm² 3m
-X0:4V -5W5 1 5/5 -5M5:U 2,5mm² 3m
-X0:4U -5W5 2 5/5 -5M5:V 2,5mm² 3m
-X0:4W -5W5 3 5/5 -5M5:W 2,5mm² 3m
-X0:PE -5W5 PE 5/5 -5M5:4 2,5mm² 3m
-X0:5U -6W1 1 6/1 -6M1:1 2,5mm² 3m
-X0:5V -6W1 2 6/1 -6M1:2 2,5mm² 3m
-X0:5W -6W1 3 6/1 -6M1:3 2,5mm² 3m
-X0:PE -6W1 PE 6/1 -6M1:4 2,5mm² 3m
-X0:3 -6W3 1 6/3 -6M1:1 0,75mm² 3
-X0:4 -6W3 2 6/3 -6M1:3 0,75mm² 3
-8U1:1 -8W1 bk 8/1 -8M1:0 2,5mm² 3m
-8U1:4 -8W1 bl 8/2 -8M1:0 2,5mm² 3m
-8U1:3 -8W1 bn 8/1 -8M1:0 2,5mm² 3m
-8U1:2 -8W1 gy 8/1 -8M1:0 2,5mm² 3m
-8U1:X6A -8W2 8/2 -8M1:1 0,5mm² 3m
-8U1:1 -8W3 bk 8/3 -8M3:0 2,5mm² 3m
-8U1:4 -8W3 bl 8/4 -8M3:0 2,5mm² 3m
-8U1:3 -8W3 bn 8/3 -8M3:0 2,5mm² 3m
-8U1:2 -8W3 gy 8/3 -8M3:0 2,5mm² 3m
-8U1:X6B -8W4 8/4 -8M3:1 0,5mm² 3m
-12B2:1 -12W2 bn 12/1 -12E1:1.2
-12B2:3 -12W2 bu 12/2 -12E1:1.3
Order no.:
DK-6091 Bjert Customer:Tresu iCoat30000, HP Ver 2 Part list:5035320

Eegsvej 14-16
Phone+4576323500 File:iCoat30000 Stacker HP Ver0 rev2 Date:17.02.14 Drawing no.:6013256
-12B2:2 -12W2 wh 12/2 -12E1:1.1
-12B4:1 -12W4 bn 12/3 -12E1:1.5
-12B4:3 -12W4 bu 12/4 -12E1:1.6
-12B4:2 -12W4 wh 12/4 -12E1:1.4
-12B6:4 -12W6 bk 12/6 -12E1:2.1
-12B6:1 -12W6 bn 12/5 -12E1:2.2
-12B6:3 -12W6 bu 12/6 -12E1:2.3
-12B8:4 -12W8 bk 12/8 -12E1:2.4
-12B8:1 -12W8 bn 12/7 -12E1:2.5
-12B8:3 -12W8 bu 12/8 -12E1:2.6
-13B2:4 -13W2 bk 13/2 -13E1:1.1
-13B2:1 -13W2 bn 13/1 -13E1:1.2
-13B2:3 -13W2 bu 13/2 -13E1:1.3
-13B4:4 -13W4 bk 13/4 -13E1:1.4
-13B4:1 -13W4 bn 13/3 -13E1:1.5
-13B4:3 -13W4 bu 13/4 -13E1:1.6
-13B6:4 -13W6 bk 13/6 -13E1:2.1
-13B6:1 -13W6 bn 13/5 -13E1:2.2
-13B6:3 -13W6 bu 13/6 -13E1:2.3
-13B8:4 -13W8 bk 13/8 -13E1:2.4
-13B8:1 -13W8 bn 13/7 -13E1:2.5
-13B8:3 -13W8 bu 13/8 -13E1:2.6
-14B2:2 -14W2 bk 14/2 -14E1:1.1
-14B2:1 -14W2 bn 14/1 -14E1:1.2
-14B2:2 -14W2 bu 14/2 -14E1:1.3
-14B4:4 -14W4 bk 14/4 -14E1:1.4
-14B4:1 -14W4 bn 14/3 -14E1:1.5
-14B4:3 -14W4 bu 14/4 -14E1:1.6
-15S2:1 -15W2 1 15/1 -15E1:1.2
-15S2:2 -15W2 2 15/2 -15E1:1.1
-15SP4:1 -15W4 1 15/3 -15E1:1.5
Order no.:

Eegsvej 14-16
-15SP4:2 -15W4 2 15/4 -15E1:1.4
-17E1:2.3 -15W4 3 17/6 -15SP4:1
-17E1:2.6 -15W4 4 17/7 -15SP4:2
-19E1:2.5 -19W1 bk 19/6 -19K6:2
-19E1:1.2 -19W1 gn 19/2 -19K2:1
-19E1:2.1 -19W1 gy 19/4 -19K4:1
-19E1:2.2 -19W1 pk 19/5 -19K5:1
-19E1:2.3 -19W1 rd 19/6 -19K6:1
-19E1:1.1 -19W1 wh 19/1 -19K1:1
-19E1:1.3 -19W1 yb 19/3 -19K3:1
-21E1:1.4 -20W5 1 21/2 -20X1.1:12
-21E1:1.1 -20W5 2 21/1 -21X1:12
-21E1:1.3 -20W5 3 21/2 -21X2:12
-20X1.2:4 -20W5 4 20/1 -X1:24VDC
-20X1:5 -20W5 5 20/1 -20E1:1.1
-20X2.1:6 -20W5 6 20/2 -20E1:1.2
-20X3.1:7 -20W5 7 20/3 -20E1:1.3
-20X4:12 -20W5 9 20/4 -20E1:2.4
-20X4.1:12 -20W5 10 20/4 -20E1:1.4
-25E1:2.1 -25W1 bk 25/2 -25B1:4
-25E1:1.1 -25W1 wh 25/1 -25B1:2
-25B2:1 -25W1 bn 25/1 -25B1:1
-25E1.1:2.1 -25W1 bu 25/2 -25B1:3
-25E1:2.2 -25W2 bk 25/3 -25B2:4
-25E1:1.2 -25W2 wh 25/2 -25B2:2
-25E1.1:2.1 -25W2 bu 25/3 -25B2:3
-25E1:2.3 -25W3 bk 25/4 -25B3:4
-25E1:1.3 -25W3 wh 25/3 -25B3:2
-25E1.1:1.2 -25W3 bn 25/3 -25B3:1
-25E1.1:2.2 -25W3 bu 25/4 -25B3:3
-25E1:1.2 -26W2 bk 26/2 -26S2:2
Order no.:

Eegsvej 14-16
-26E2:1.1 -26W2 bu 26/2
-26E2:2.1 -26W2 bn 26/2 -26S2:1
-28E1:1.3 -28W3 1 28/3 -28K3:1
-28E1:1.4 -28W3 2 28/3 -28K3:2
Order no.:

Eegsvej 14-16

Icoat30000 Stacker HP Ver0 Rev2

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Icoat30000 Stacker HP Ver0 Rev2

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Available Formats

TRESU A/S

Customer:Tresu iCoat30000, HP Ver 2

First edition for tender 17.02.14

Eegsvej 14-16 Customer:Tresu iCoat30000, HP Ver 2 Part list:5035320

24 VDC Power Supply................................................. 2

Vacuum fan Stacker.................................................. 4

Stacker Align Drive................................................. 8

X20 I/O Module Lay-out.............................................. 11

X20 Potential free Input............................................ 20

X20 Relay Output.................................................... 21

X20 0-10V Output.................................................... 23

X20 Safety Input.................................................... 25

X20 Safety Input.................................................... 26

X20 Safety Output................................................... 28

Board layout A1..................................................... 33

Eegsvej 14-16 Customer:Tresu iCoat30000, HP Ver 2 Part list:5035320

Eegsvej 14-16 Customer:Tresu iCoat30000, HP Ver 2 Part list:5035320

FUSE MAX. 10A

CONVEYOR SHEET BOX

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

AO1 FAN STACKER

FAN STACKER 1 FAN STACKER 2

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

-17K1 -17K2 -17K1 -17K2

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

Motor1 Resolver1 Motor2 Resolver2 X2X link

PE 1 2 3 4 X6A PE 1 2 3 4 X6B X3A X3B

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

ELEVATOR DOWN SENSOR

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

O1 GND O3 GND O5 GND O2 GND O4 GND O6 GND

-17K2 -17K1 / / -15W4

CONVEYOR SHEET BOX

SHEETBOX PUSH BUTTON

O1 GND O3 GND O5 GND O2 GND O4 GND O6 GND

CONVEYOR DIE CUTTER

O1 GND O3 GND O5 GND O2 GND O4 GND O6 GND

INTERFACE SIGNALS TO KAMA

6 x Potential free input

Drawing title:Control panel Designer:Kan Order no.:

O1 COM1 O3 COM3 O5 COM5 O2 COM2 O4 COM4 O6 COM6

INTERFACE SIGNALS TO KAMA

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

AO1-I AO1-U GND1 AO3-I AO3-U GND3

Drawing title:Control panel Designer:Kan Order no.:

Drawing title:Control panel Designer:Kan Order no.:

-25E1.1 -25E1.1 -25E1.1 -25E1.1

PULS 1 PULS 2 PULS 1 PULS 2

Safety Input module 20x24VDC

STACKER BACK DOOR

STACKER SIDE DOOR

BUFFER CONVEYOT INFEED

BUFFER CONVEYOT OUTFEED