Welding Module 1-5

Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS
Unit of Competency: FIT UP WELD MATERIALS
Module No.: 5 Module Title: FITTING UP WELD MATERIALS
www.shsph.blogspot.com
ACKNOWLEDGMENT
Copyright Department of Education 2008
First Published JUNE 2008
This draft was prepared at the Competency-Based Learning Materials

Development Workshop conducted at the Marikina Hotel, Marikina City on
February 18-22, 2008.
This learning instrument was developed by the following personnel:
Technology Teacher:
Benjie R. San Juan

Community Vocational High School
Masipit, Calapan City Oriental Mindoro
Resource Person:
Mr. Clodualdo Paiton
TESDA Specialist
Mr. Jose D. Gonzales Jr.

Principal III
RESPSCI
Contextual Teacher:
May L. Sangalang
AFG Bernardino Memorial Trade School
Lias, Marilao, Bulacan
(English)
Encoder:
Maria Eliza R. Rivera
Catherine P. Gonzales
Evangeline C. Nuesca
This work was produced with funding provided by the Department of

Education.
ACKNOWLEDGMENT
The Department of Education (DepED), Central Office through Technical

Vocational Task Force wishes to extend its gratitude and appreciation to all the
Module Writers for sharing their time and expertise in the Refinement and
Enrichment of Competency-Based Learning Materials for Strengthening
Technical Vocational Education Program (STVEP) held at Marikina Hotel,
Marikina City on April 20-25, 2009.
MODULE WRITERS:
WELDING
JIMMY P. OCAMPO
Rizal Experimental Station and Pilot School of Cottage Industries
(RESPSCI)
Maybunga, Pasig City NCR
JIMMY P. DOMINGO
San Pedro Relocation Center NHS
San Pedro, Laguna Region IV-A
JEFFREY G. MORENOS
Assemblywoman Felicita G. Bernardino
Memorial Trade School
Lias, Marilao, Bulacan Region III
BENJIE R. SAN JUAN

Community VHS (Calapan City NHS)
Calapan City, Oriental Mindoro Region IV-B
SCIENCE
EDNA M. PASAMONTE
B.S. Aquino National High School
Concepcion, Tarlac Region III
MATH
FRANCISCO M. JAVIER
Muntinlupa Business High School
Espeleta St., Buli, Muntinlupa City NCR
ENGLISH
MA. NONELA B. CASTILLO

Rizal Experimental Station and Pilot School of Cottage Industries
(RESPSCI)
Maybunga, Pasig City NCR
FACILITATOR :
VICTORIO N. MEDRANO
Principal IV
San Pedro Relocation Center NHS
San Pedro, Laguna Region IV-A
EDITOR:
MRS. CAROLINA F. CHAVEZ

Principal II
Muntinlupa Business High School
Muntinlupa City NCR
ENCODER :
MA. RIZA B. ZAMORA

DepED – Budget Division, Meralco Ave., Pasig City
EVANGELINE C. NUESCA
Magara, Roxas, Palawan
This work was produced with funding provided by the Department of

Education.
TABLE OF CONTENTS
Page
How to Use this Module ................................................................................... i

Introduction .................................................................................................... ii
Technical Terms ............................................................................................. iii
Learning Outcome 1 Perform Tack Welding……………………….. ................... …1
 Learning Experiences/Activities…..……………………………………………….2
 Information Sheet 1.1…………………………………………… .................... 3-4
● Operation Sheet 1.2……………………………………………… ................... 5-6
 Self Check 1…………………………………………………………… .................. 7
Learning Outcome 2 Weld Butt Joint (Closed) in Flat & Horizontal Position…..8
 Learning Experiences/Activities…..……………………………………………….9
 Operation sheet 2.1..……………………………………………………………10-11
 Self-Check 2.1………………………………………………………………………..12
 Operation Sheet 2.2……………………………………………………………..13-14
 Self Check 2.2….……………………………………………………………………..15
Learning Outcome 3 Weld Butt Joint (Open) in Flat & Horizontal Position……16
 Learning Experiences/Activities…………………………………………………..17
● Information Sheet 3.1……………………………………………………………18-19
 Operation Sheet 3.2.…………………………………………………………….20-21
 Self Check 3.2…………………………………………………………………………22
 Operation Sheet 3.3.…………………………………………………………….23-24
 Self Check 3.3…………………………………………………………………………25
 Pre-Test/Post-Test……………………………………………………………….26-27
 Answer Keys…………………………………………………………………………..28
HOW TO USE THIS MODULE
Welcome to the Module “FITTING UP WELD MATERIALS”. This module

contains training materials and activities for you to complete.
The unit of competency “FIT UP WELD MATERIALS” contains the

knowledge, skills and attitudes required for Shielded Metal Arc Welding
(SMAW) required to obtain the National Certificate (NC) level I.
You are required to go through a series of learning activities in order to

complete each of the learning outcomes of the module. In each learning
outcome there are Information Sheets, Job Sheets, Operation Sheets
and Activity Sheets. Do these activities on your own and answer the Self-
Check at the end of each learning activity.
If you have questions, do not hesitate to ask your teacher for assistance.
Recognition of Prior Learning (RPL)
You may already have some basic knowledge and skills covered in this
module.
If you can demonstrate competence to your teacher in a particular skill,

talk to your teacher so you do not have to undergo the same module again.
If you have a qualification or Certificate of Competency from previous
trainings show it to him/her. If the skills you acquired are consistent with
and relevant to this module, they become part of the evidence. You can
present these for RPL. If you are not sure about your competence skills,
discuss this with your teacher.
After completing this module, ask your teacher to assess your

competence. Result of your assessment will be recorded in your competency
profile. All the learning activities are designed for you to complete at your
own pace.
In this module, you will find the activities for you to complete and
relevant information sheets for each learning outcome. Each learning
outcome may have more than one learning activity.
This module is prepared to help you achieve the required

competency, in receiving and relaying information. This will be the
source of information that will enable you to acquire the knowledge and
skills in Shielded Metal Arc Welding (SMAW) independently at your own
pace with minimum supervision from your teacher.
i
Program/Course Shielded Metal Arc Welding (SMAW) NC-1
Unit of Competency Fit up weld materials
Module FITTING UP WELD MATERIALS
INTRODUCTION:
This module contains information and suggested learning activities

on Fitting up Weld Materials. It includes instructions and procedure on how
to Fit up Weld Materials.
Completion of this module will help you better understand the

succeeding module on Repairing Weld.
This module consists of three (3) learning outcomes. Each learning

outcome contains learning activities supported by instruction sheets. Before
you perform the instructions, read the information sheets and answer the
self-check and activities provided to ascertain to yourself and your teacher
that you have acquired the knowledge necessary to perform the skill portion
of the particular learning outcome.
Upon completing this module, report to your teacher for assessment

to check your achievement of knowledge and skills requirements of this
module. If you pass the assessment, you will be given a certificate of
completion.
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module you should be able to:
LO1 Perform tack welding

LO2 Weld butt joint (closed) in flat and horizontal position
LO3 Weld butt joint (open) in flat and horizontal position
ASSESSMENT CRITERIA:
Refer to assessment criteria of learning outcomes # 1-2 of this module.
PREREQUISITES:
ii
TECHNICAL TERMS
Tack Weld a weld (generally short) made to hold parts of a

weldment in proper alignment until the final welds
are made.
Electrode is another name for welding rod
Correct Current is the amount of current used based on diameter

size of electrodes. Electrodes manufacturer
recommend current appropriate for the size of
electrodes.
Arc Strike is caused by striking the arc either scratching or

tapping method.
Single Pass pertain to one pass weld from the joint.
Layer Pass a multiple passes weld which applied to groove

and fillet weld.
Pass a single longitudinal progression of a welding

operation along a joint or weld deposit. The result
of a pass is a weld bead.
Backing are materials (metal, asbestos, carbon) place at the

root side of the weld to facilitate the welder in
obtaining a sound and good root penetration, maybe
strips, backing rings (for pipes) and etc.
Close Butt Joint joining two pieces of metal with no gap to its edges.
Open Butt Joint joining two pieces of metal having gap to its edges
equal to the diameter of the electrode you are using.
iii
iv
v
Program/Course SHIELDED METAL ARC WELDING (SMAW) NC-1
Learning Outcome 1:
Perform Tacking
Assessment Criteria:
1. Tack welding is performed in accordance with the welding procedures.

2. Metals are prepared for tacking based on acceptable welding
requirements.
REFERENCES::
Welding Technology
2nd Edition
Gower A. Kennedy
Welding Guide
Fabrication Shop
Ismael V. Palabrica
Metal Works 1
SEDP Series
Industrial Technology
Basic Manual Metal Arc Welding

National Training Center for Technical Education and Staff Dev.
Welding
Larry Jeffus and Harold V. Johnson
1
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 1. Perform Tack Welding
Learning Activities Special Instructions
Note: Answer the pre test before you

read this module.
1.) Read the attached Information
Sheet 1.1, Operation Sheet 1.2
in performing tack welding.
2.) Answer the self-check no. 1.1  Answer the self-check without
to test your knowledge on tack looking at the information sheet.
welding.
3.) Compare your answer on
answer keys.
4.) If you missed some items, go
over this enabling objective
again.
5.) When you are ready, you can
proceed to the next enable
objective.
Note: Answer the post test after you
finish this module.
2
Information Sheet 1.1
Perform Tacking
Identify the two kinds of tack weld
 Information Sheet
In carrying out some welding operation, very often the pieces have to
be tack welded. Tack welds are simply short sections of weld beads
measured ¼” to ½” long used to maintain the proper root opening between
the two sections of metals being welded (These tack welds are spaced along
the seam and must be firmly fused into the joints.)
TACK WELD
10 mm
3mm GAP
Tack welded plates with 3mm gap
KINDS OF TACKING
1. Permanent Tacking is a type of tack weld measured at about ¼” up

to ½” length. It is used fir up temporarily the two pieces of heavy
metal being joined.
2. Semi-permanent Tacking is a tack weld done only in a very short

bead. It is used to fit up temporarily the two light pieces of metal to be
joined.
3
3. Bridge Tacking is a method of tacking using stiffeners or backing
plate to keep both plates aligned.
In performing tacking weld you must consider the following:
 Correct Electrode. The choice of electrode involves such items; as

position of the weld properties of the base metal, diameter of electrode,
types of joint and current value without the right choice of electrode it is
almost impossible to get the results desired, regardless to the welding
technique used.
 Correct Arc Length. As a rule, the length of the arc should be

approximately equal to the diameter of the electrode. For example, an
electrode 1/8” in diameter should have arc length of about 1/8’
 Correct Electrode Angle and Speed of Travel. Upon tack welding, the
welder should maintain a stable/uniform speed on the portion of the
metal to be tacked weld together with proper travel angle and work angle.
 Correct Current. The welder must consider the current setting in order
to have a good performance. If the current is set too high, the electrodes
melt too fast and the molten pool is large and irregular on the other
hand. If the current is set too low, there is no enough heat to melt the
base metal and the molten pool will be small. The result fill up will be
irregular in shape. More current is required for thick and heavy pieces
than for light thin sections.
● Properties of the Base Metal. A top quality weld should be as strong as

the parent metal. This means that the electrode to be used must produce
a weld metal with approximately the same mechanical properties as the
parent metal.
4
OPERATION SHEET 1.1
Perform Tacking
TARGET: The student should perform tack welding in accordance with the
requirements of Welding Procedure Specification (WPS) and should be
visually and dimensionally acceptable.
Perform Tacking weld
Materials/Supplies
 Mild steel plates 6 mm x 75 mm x 150 mm (2 pcs)
 Electrode E6013, 3.2 mm diameter
Tools and Equipments:

 Welding machines with accessories
 Welding helmet
 Clear eye glasses
 Chipping hammer
 Steel brush
 Leather apron
 Leather gloves
 Working table
Procedures:
Welding Procedure:
1. Prepare all the

materials/equipment needed in
performing tacking weld.
2. Lay the plate to be welded in the Plates tack welded
working table.
3. Tack weld the plates 10mm up to 700
15mm from each end at the
middle, without gap between the
plates. 900
4. Lay the plate flat on the working

table with the side which is not
tacked on top.
3mm
5. Start welding the side which is not Electrode angle

tacked with the electrode at an 70°
travel angle and 90° work angle.
5
Note: Maintain an arc length of 2mm to 3mm
6. Using the chipping hammer, chip off

slag from the bead, and by using an
steel brush remove the remnants of
the beads.
Note: Always wear a clear eye glasses when chipping slags.
7. Inspect the bead if there is a

uniform width.
Note: Use steel brush to remove remnants
8. Weld the opposite side following the

same procedure.
9. Present the work piece to your

instructor.
6
ASSESSMENT (SELF-CHECK) 1.1
( Marking Table 1.1)
Directions:
Rate the quality of welding output using the marking schedule provided
below and record the marks in the marking table. Subtract the marks from 40
points which is the highest rating.
The passing mark is 20 points
Marking Points
Criteria Marks (Subtracted)
1. Straightness
2. Width of bead
3. Height of bead
4. Ripple
5. Plate alignment
Total Marks Subtracted
Final points = 40 – total marks subtracted
Final points =
Marking Schedule:
1. Straightness
Subtract 2 marks for each degree of depletion from the line of weld.
2. Width of Bead
Subtract 4 marks for each 10mm length of bead, which is 1mm less, or more
than required 8mm bead width.
3. Height of Beads
Subtract 4 marks for each 10mm length of bead exceeds the height of 3mm.
4. Ripple
Subtract 4 marks for uneven and coarse ripple.
5. Plate Alignment
Subtract 3 marks for each 2 degrees of angular misalignment.
Subtract 3 marks for each millimeter of offset between plates.
7
Learning Outcome 2:
WELD BUTT JOINT (CLOSED) IN FLAT AND HORIZONTAL POSITION
1. Uniformity of bead ripples are checked in accordance with welding

standards.
2. Stringer beads are performed in accordance with welding standards.
3. Finished weldment is performed based on acceptable standard for:
 Spatter
 Slag
 Uniformity of beads
REFERENCES::
Welding Technology
2nd Edition
Gower A. Kennedy
Welding Guide
Fabrication Shop
Ismael V. Palabrica
Metal Works 1
SEDP Series

Welding
7
Learning Outcome 2. Weld Butt Joint (Closed) in Flat and Horizontal Position
1.) Read the attached Operation

Sheets 2.1, 2.2, in welding
butt joint (closed) in flat and
horizontal positions.
2.) Answer self-check Nos. a. Answer the self-check without
2.1/2.2 to test your knowledge looking at the information sheet.
on Weld flat and horizontal
positions.
answer keys.
again.
objective.
8
OPERATION SHEET 2.1
SQUARE EDGE (CLOSE) BUTT WELD IN FLAT POSITION
TARGET: To weld a square edge close butt-weld in flat position. The bead
should be straight in terms of height and width, with smooth ripples and the
welded plates aligned.
MATERIALS/SUPPLIES
1. mild steel plates , 3.2 mm x 75 mm x 150 mm (2pcs)

2. electrode, E6013, 3.2 mm diameter
TOOLS AND EQUIPMENT
1. AC welding machine with accessories

2. chipping hammer
3. steel brush
4. welding helmet/shield
5. leather gloves
6. leather apron
7. portable grinder
PLAN ILLUSTRATION
9
WELDING PROCEDURE
1. Tack weld the plates 10 mm from each end

and at the center with no gap between
plates
Plates tack welded
2. Preset the plates to allow for angular distortion .
2mm
Preseted plates
3. Lay the plate flat on the table with the side 700
Which is not tacked on top.
900
4. Weld first the side which is not tacked

With the electrode at 70º travel angle
3mm
and 90º work angle .
Note: Maintain an arc length of Electrode angle

2-3 mm.
5. Chip the slag and wire brush the bead.
Note: Wear safety glasses or the chipping shield in your welding

helmet.
6. Inspect the run for uniform width.
7. Turn the plate over and grind the tacks flush.
Note: Wire brush the plate to remove the scale.
8. Weld the reverse side following the same procedure.
10
(Marking Table 2.1)
SQUARE EDGE (CLOSE) BUTT WELD IN FLAT POSITION
Directions:
points, which is the highest rating.
Marking Points
1. Straightness
2. Width of bead
3. Height of bead
4. Ripple
5. Plate alignment
Final points =
Marking Schedule:
1. Straightness
2. Width of Bead
3. Height of Beads
4. Ripple
5. Plate Alignment
11
OPERATION SHEET 2.2
SQUARE EDGE CLOSE BUTT WELD IN HORIZONTAL POSITION
MATERIALS/SUPPLIES
1. mild steel plate, 3.2 mm x 75 mm x 150 mm (2pcs.)

TOOLS AND EQUIPMENT

2. chipping hammer
3. steel brush
5. welding gloves
6. welding apron
7. portable grinder
PLAIN/ILUSTRATION
3mm Tack Weld
12
WELDING PROCEDURE
1. Tack welds the plates 10 mm from each end and at the center with no gap
between the edges of the plate.
2. Preset the plate to allow for angular distortion.
3. Clamp the plate in the welding positioner with the edge of the plate
parallel to the ground.
NOTE: Position the joint line just below eye level to have a clear view
of the arc when welding commences.
4. Weld first the side, which is not tacked with the electrode at 75º - 85º
travel angle and 95º-work angle.
NOTE: Manipulate the electrode using a circular weaving motion.

Maintain the width of bead at 8 mm. and arc length at 2 – 3
mm.
5. Chip the slag and wire brush the bead.
NOTE: Wear safety glasses or chipping shield in your welding helmet.
6. Inspect the run for uniform width.
7. Turn the plate over and grind/remove the tackings.
NOTE: Wire brush the plate to remove the scale.
13
(Marking Table 2.2)
SQUARE EDGE (CLOSE) BUTT WELD IN HORIZONTAL POSITION
Directions:
Marking Points
6. Straightness
7. Width of bead
8. Height of bead
9. Ripple
10. Plate alignment
Final points =
Marking Schedule:
11. Straightness
12. Width of Bead

13. Height of Beads

14. Ripple
15. Plate Alignment

14
Unit of Competency Fit up Weld Materials
Learning Outcome 3:
WELD BUTT JOINT (OPEN) IN FLAT AND HORIZONTAL POSITION
1. Uniformity of bead ripples are checked in accordance with welding

standards.
2. Stringer beads are performed in accordance with welding standards.
3. Finished weldment is performed in accordance with welding standards
for:
● Spatters
● Slag
● Uniformity of Beads
REFERENCES:
Welding Technology
2nd Edition
Gower A. Kennedy
Welding Guide
Fabrication Shop
Ismael V. Palabrica
Metal Works 1
SEDP Series

Welding
15
Learning Outcome 3. Weld Butt Joint (Open) in Flat and Horizontal Position
1.) Read the attached Information

Sheet 3.1, Operation Sheet 3.2
and weld butt joint (open) in
flat and horizontal position.
2.) Answer the self-check no. 3.1
to test your knowledge on weld a. Answer the self-check without
butt joint (open) in flat and looking at the information sheet.
horizontal position.
answer keys.
again.
objective.
16
INFORMATION SHEET 3.1
WELD BUTT JOINT (OPEN) IN FLAT AND HORIZONTAL POSITION
BUTT JOINTS (WITH GROOVE)
In a butt joint, the weld is made between the two edge surfaces of the two
sections to be fused. The joint maybe either square or grooved type.
ROOT FACE
1/32” TO 1/8”
1/8”
1/8”
1/8”
3/16”
To make a sound weld a correct root opening is A proper root face should be provided for quality welds.
important.
17
TYPES OF BUTT JOINTS DESIGN
●Square Butt Joint. It is intended primarily

for materials that are 3/16” or less in
thickness, with proper root opening, and
require full and complete fusion for maximum
strength. For submerged-arc welding,
materials up to 3/8” with minimum gap of
1/8” can be welded. The joint is reasonably
strong in static tension but it is not
recommended when it is subjected to fatigue
and impact loads, especially in a low
temperature. The preparation of the joint is
relatively simple since it requires only
matching the edges of the plates;
consequently the cost of making the joint is
low.
●Single-V butt joint. It is used in 3/8” or

larger than thickness, but more than ¾”.
The preparation of this joint is more costly
because more filler materials are needed
and special beveling is necessary.
●Double- V butt joint. It is best for all load

conditions. It is often specified for stock that
is heavier than metal used for single-V (up to
¾”). For optimum strength, the penetration
must be complete on both sides. The
preparation of this joint is more costly than
the single-V, but less filler materials is
required.
●Single-U butt joint. Its type readily meets

all ordinary load conditions and is used for
work requiring high quality. It has greatest
applications for joining plates ½” to ¾”. The
preparation of this joint is less rather than
both Single-V and Double-V groove and less
war page is likely to occur.
●Double-U butt joint. It is intended for

metals ¾” or more in thickness where
welding can readily be accomplished on
both sides. The joint meets all regular load
conditions although the preparation cost is
higher than the single-U butt joint.
18
OPERATION SHEET 3.2
SQUARE EDGE OPEN BUTT WELD

IN FLAT POSITION
To weld a square edge open butt-weld in flat position. The bead should be
straight, of even height and width, with fine ripples and the welded plates
aligned.
MATERIALS/ SUPPLIES
1. mild steel plates, 6 mm x 75 mm x 150 mm (2 pcs)

TOOLS AND EQUIPMENT

2. chipping hammer
3. steel brush
5. welding gloves
6. welding apron
7. portable grinder
PLAN/ILLUSTRATION
19
WELDING PROCEDURE
1. Tack weld the plates 10 mm from TACK WELD

each end with uniform gap of 3 mm
between the plates edges.
3mm GAP
Tack welded plates with 3mm gap
2. Preset the plates to allow for angular distortion.
3. Lay the plate flat on the table with the side, which is not tacked on top.
4. Weld first the side, which is not tacked with the electrode at 70º travel
angle and 90º work angle.

Maintain the width of bead at 8 mm.
5. At the end of the run, reverse the direction of travel for approximately
5 mm to fill the crater.
DIRECTION OF TRAVEL
NOTE: Maintain a very short arc

with an increased electrode angle
Filling up the crater
6. Clean the bead and inspect the penetration.
7. Grind a 6 mm width U-shape groove on the

reverse side until it reaches the clean
weld metal.
NOTE: Ensure that the groove is U-

Shaped and not V- shaped so that
the electrode can touch the
bottom of the groove.
20
SQUARE EDGE (OPEN) BUTT WELD IN FLAT POSITION
Directions:
below and record the marks in the marking table. Subtract the marks from
40 points which is the highest rating.
Marking Points
1. Straightness
2. Width of bead
3. Height of bead
4. Ripple
5. Plate alignment
Final points =
Marking Schedule:
1. Straightness
2. Width of Bead
3. Height of Beads
4. Ripple
5. Plate Alignment
21
OPERATION SHEET 3.3
SQUARE EDGE OPEN BUTT WELD IN HORIZONTAL POSITION
MATERIALS/SUPPLIES
1. mild steel plate, 6 mm x 75 mm x 150 mm (2pcs.)

TOOLS AND EQUIPMENT

2. chipping hammer
3. steel brush
5. welding gloves
6. welding apron
7. portable grinder
PLAIN/ILUSTRATION
3mm
22
WELDING PROCEDURE
1. Tack weld the plates 10 mm from each end with a uniform gap of 3 mm
between the edges of the plate.
2. Preset the plate to allow for angular distortion.
3. Clamp the plate in the positioner with the edge of the plate parallel to the
ground.
NOTE: Position the joint line just below eye level to have a clear view
of the arc when welding commences.
4. Weld first the side, which is not tacked with the electrode at 75º - 85º
travel angle and 95º work angle.

Maintain the width of bead at 8 mm.
5.At the end of the run, reverse the direction of travel for approximately 5
mm to fill the crater.
NOTE: Maintain a very short arc with an increase electrode angle
6. Clean the bead and inspect the penetration

7. Grind a 6 mm width U-shape groove on the reverse side until it reaches
the clean weld metal.
NOTE: Ensure that the groove is U-shape and not V-shape so that the
electrode can touch the bottom of the groove.
23
SQUARE EDGE (OPEN) BUTT WELD IN HORIZONTAL POSITION
Directions:
Marking Points
1. Straightness
2. Width of bead
3. Height of bead
4. Ripple
5. Plate alignment
Final points =
Marking Schedule:
1. Straightness
2. Width of Bead
3. Height of Beads
4. Ripple
5. Plate Alignment
24
Pre test/Post test for Fitting up Weld Materials
LO 1: Perform Tack Welding
1. What is the basis for recommending the required gap in performing open
butt joints?
a) amperage rating
b) thickness of metal
c) electrode diameter
d) flux composition
2. What is the recommended travel angle and work angle for welding flat
position?
a) 65°, 90°
b) 75°, 90°
c) 75° – 85°, 95°
d) 75°, 95°
3. What is the recommended travel angle and work angle for welding
horizontal position?
a) 65°, 90°
b) 75°, 90°
c) 75° – 85°, 95°
d) 75°, 95°
4. What is the acceptable width of bead in a weld metal?
a) 5 mm
b) 6 mm
c) 8 mm
d) 10 mm
5. What is the most applicable weave motion in horizontal position?
a) circular weave
b) square weave
c) figure 8 weave
d) none of the above
6. In tack welding, where is the exact point of tack welding to be placed?
a) in the middle of the edges of the base metal

b) in one side of plate edges
c) in the middle and on both ends of plate edges
25
7. A type of tack that uses stiffeners to keep both base metal aligned.
a) permanent tacking
b) semi permanent tacking
c) bridge tacking
8. The kind of tack weld that is done in a very short bead, it is use to fit up
welds temporarily.
c) bridge tacking
9. The kind of tack weld that measures at about ¼” to 1/2” length. It is

used to fit up heavy pieces of metal.
c) bridge tacking
10. After tack welding plates should be check for
a) angular plate alignment

b) correct root gap
c) distortion
d) all of the above
LO 2. Weld both open and close Butt Joint in flat and horizontal position
11 – 15 Enumerate at least 5 groove weld joints use for open butt welds.
26
ANSWER KEYS
PRE TEST AND POST TEST: Key to correction for Module # 5 which is
Fitting up Weld Materials
LO 1 Perform Tack Welding
1. c
2. b
3. c
4. c
5. a
6. c
7. c
8. b
9. a
10.d
LO 2 Weld both open and close Butt Joint in flat and horizontal position
A. Enumeration
11. bevel groove

12. U groove
13. groove
14. square groove
15. flare groove
27

Welding Module 1-5

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Welding Module 1-5

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Republic of the Philippines

Unit of Competency: FIT UP WELD MATERIALS

Module No.: 5 Module Title: FITTING UP WELD MATERIALS

Copyright Department of Education 2008

First Published JUNE 2008

This draft was prepared at the Competency-Based Learning Materials

This learning instrument was developed by the following personnel:

Benjie R. San Juan

Mr. Jose D. Gonzales Jr.

This work was produced with funding provided by the Department of

The Department of Education (DepED), Central Office through Technical

BENJIE R. SAN JUAN

MA. NONELA B. CASTILLO

MRS. CAROLINA F. CHAVEZ

MA. RIZA B. ZAMORA

This work was produced with funding provided by the Department of

How to Use this Module ................................................................................... i

Welcome to the Module “FITTING UP WELD MATERIALS”. This module

The unit of competency “FIT UP WELD MATERIALS” contains the

You are required to go through a series of learning activities in order to

Recognition of Prior Learning (RPL)

If you can demonstrate competence to your teacher in a particular skill,

After completing this module, ask your teacher to assess your

This module is prepared to help you achieve the required

Unit of Competency Fit up weld materials

Module FITTING UP WELD MATERIALS

This module contains information and suggested learning activities

Completion of this module will help you better understand the

This module consists of three (3) learning outcomes. Each learning

Upon completing this module, report to your teacher for assessment

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module you should be able to:

LO1 Perform tack welding

Refer to assessment criteria of learning outcomes # 1-2 of this module.

Tack Weld a weld (generally short) made to hold parts of a

Electrode is another name for welding rod

Correct Current is the amount of current used based on diameter

Arc Strike is caused by striking the arc either scratching or

Single Pass pertain to one pass weld from the joint.

Layer Pass a multiple passes weld which applied to groove

Pass a single longitudinal progression of a welding

Backing are materials (metal, asbestos, carbon) place at the

1. Tack welding is performed in accordance with the welding procedures.

Basic Manual Metal Arc Welding

Learning Outcome 1. Perform Tack Welding

Learning Activities Special Instructions

Note: Answer the pre test before you

Identify the two kinds of tack weld

1. Permanent Tacking is a type of tack weld measured at about ¼” up

2. Semi-permanent Tacking is a tack weld done only in a very short

In performing tacking weld you must consider the following:

 Correct Electrode. The choice of electrode involves such items; as

 Correct Arc Length. As a rule, the length of the arc should be

● Properties of the Base Metal. A top quality weld should be as strong as

Tools and Equipments:

1. Prepare all the

4. Lay the plate flat on the working

5. Start welding the side which is not Electrode angle

6. Using the chipping hammer, chip off

Note: Always wear a clear eye glasses when chipping slags.

7. Inspect the bead if there is a

8. Weld the opposite side following the

9. Present the work piece to your

The passing mark is 20 points