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Manual, Robotic Tool Changer, QC-110AM 110FTZW30

Document #9620-20-B-110AM 110FTZW30 TOOL CHANGER-02

Table of Contents
1. Product Overview...................................................................................................................B-2
2. Installation..............................................................................................................................B-2
2.1 Using Radial Ports..................................................................................................................... B-2
2.2 Using Axial Ports........................................................................................................................ B-2
3. Operation................................................................................................................................B-2
4. Maintenance............................................................................................................................B-2
5. Troubleshooting and Service Procedures...........................................................................B-2
6. Serviceable Parts...................................................................................................................B-3
7. Specifications.........................................................................................................................B-3
8. Drawings.................................................................................................................................B-4

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
B-1
Manual, Robotic Tool Changer, QC-110AM 110FTZW30
Document #9620-20-B-110AM 110FTZW30 TOOL CHANGER-02

1. Product Overview
The QC-110FTZW30 Tool Plate is equipped with 1/4” NPT axial pass-through ports in addition to the standard
3/8” NPT radial pass-through ports.

Figure 1.1—Tool Plate Assembly

(8) 1/4" NPT Axial


Pass-Through Ports

(8) Standard 3/8" NPT Radial


Pass-Through Ports

2. Installation
The end-effector is typically attaches to the Tool plate with an interface plate, standard and custom interface plates
are available from ATI upon request. Refer to 9620-20-B-110 Series Base Tool Changer Installation and Operation
Manual for installation instructions.

2.1 Using Radial Ports


If the radial ports are being used, a flat interface plate with an air tight seal that covers the axial ports must
be used. Refer to the Section 8—Drawings for axial port locations.

2.2 Using Axial Ports


The radial ports must be sealed with customer supplied plugs. If an interface plate is required between the
Tool Changer Tool plate and the customer tooling, machining through ports will be required in the interface
plate for the axial pass-throughs. The customer must provide seals between the Tool Plate and interface
plate. Refer to Section 8—Drawings for axial port locations.

3. Operation
Refer to 9620-20-B-110 Series Base Tool Changer Installation and Operation Manual for operation instructions.

4. Maintenance
Refer to 9620-20-B-110 Series Base Tool Changer Installation and Operation Manual for maintenance instructions.

5. Troubleshooting and Service Procedures


Refer to 9620-20-B-110 Series Base Tool Changer Installation and Operation Manual for troubleshooting and
service procedures.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
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Manual, Robotic Tool Changer, QC-110AM 110FTZW30
Document #9620-20-B-110AM 110FTZW30 TOOL CHANGER-02

6. Serviceable Parts
Refer to 9620-20-B-110 Series Base Tool Changer Installation and Operation Manual for serviceable parts
information.

Table 6.1—9120-110FTZW30-000-000
Item No. Qty Part Number Description
1 1 9120-110FTZW30-000-000 QC-110 Tool Assembly, 80mm Recess, (8) 1/4 NPT Axial Ports

7. Specifications
Table 7.1— Master and Standard Tool Plates Specifications
Recommended Max Payload 330 lbs. (155kg) The mass attached to the Tool Changer.
-20–150°F
Operating Temperature Range Temperature for optimal operation.
(-30–66°C)
Locking mechanism supply pressure
60–100 psi
Operating Pressure Range operating range. Supply to be clean, dry, and
(4.1–6.9 bar)
filtered to 50 micron or better.
2,730 lbs
Coupling Force @ 80 psi Axial holding force.
(1,235 kg)
Recommended Max Moment X-Y 6,940 in-lbs Maximum recommended working load for
(Mxy) 784 (Nm) optimum performance of the Tool Changer.
0.0006” Repeatability tested at rated load at one
Positional Repeatability
(0.015 mm) million cycles.
Weight (coupled, no access.) TBD lbs. (TBD kg) Master 8 lbs (3.6 kg) / Tool TBD lbs (TBD kg)
No-Touch™ locking technology allows the
Max. Recommended distance 0.12”
Master and Tool plates to lock with separation
between Master and Tool plate (3.0 mm)
when coupling.
(8) 3/8 NPT Radial, or Maximum pressure of 100psi (6.9bar), Nitrile
Pass through Port, (Qty) Size
(8) 1/4” NPT Axial seals
Master plate 125mm BC, (6) M10 Thru Holes, (2) M10
Dowels(SF)
Mounting/Customer Interface
Tool plate Meets ISO 9409-1-A125

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
B-3
Rev. Description Initiator Date

01 INITIAL RELEASE TB 3/15/17

8X 1/4 NPT
8. Drawings

AXIAL PORTS

93.2
(COUPLED)
37.7 2X 20°
TOOL 2X 20°

8X 1/4 NPT
CUSTOMER INTERFACE

6X M10X1.5 20
EQUALLY SPACED
CUSTOMER INTERFACE
Manual, Robotic Tool Changer, QC-110AM 110FTZW30

B-4
9120-110FTZW30-000-000
93.2 NOTE 1

125 15°
Document #9620-20-B-110AM 110FTZW30 TOOL CHANGER-02

160
30° 30°

Note 2

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
NOTES: MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
1. SURFACE FINISH ON MACHINED PARTS ARE Ra 63 MAX DRAWN BY: T. Burns 12/22/2016
2. SEE 9630-20-110 FOR MASTER SIDE DETAILS QC-110 Axial Tool - Customer Drawing
CHECKED BY: B. Kendrick 12/28/2016

SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 161013-2 SHEET 1 OF 3 1:2 B 9630-20-110AM 110FTZW30 01

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
REV. DESCRIPTION DATE APPROVED

- See Sheet1 - -

R QTY.
1
1 8
1 15
4
12 11
1
6
QC-110 Master Assembly
14
8
1
1 7
2
1
1
2
8
2 1

B-5
2
12

13

5
6
10

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
DRAWN BY: T. Burns 12/22/2016
CHECKED BY: B. Kendrick 12/28/2016
QC-110 Axial Tool - Customer Drawing

SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 161013-2 SHEET 2 OF 3 1:2 B 9630-20-110AM 110FTZW30 01

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
Document #9620-20-B-110AM 110FTZW30 TOOL CHANGER-02
Manual, Robotic Tool Changer, QC-110AM 110FTZW30
REV. DESCRIPTION DATE APPROVED

- See Sheet1 - -

QC-110 Tool with Axial Ports

ITEM NO. Q
1 6
Manual, Robotic Tool Changer, QC-110AM 110FTZW30

B-6
3 2 1
2
3 1
4 1
5 5 1
6 1
Document #9620-20-B-110AM 110FTZW30 TOOL CHANGER-02

NOTES: UNLESS OTHERWISE 1031 Goodworth Drive, Apex, NC 27539, USA


SPECIFIED.
Tel: +1.919.772.0115 Email: info@ati-ia.com
DO NOT SCALE DRAWING. Fax: +1.919.772.8259 www.ati-ia.com
ALL DIMENSIONS ARE IN ISO 9001 Registered Company
MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
TITLE
DRAWN BY: T. Burns 12/22/2016
CHECKED BY: B. Kendrick 12/28/2016
QC-110 Axial Tool - Customer Drawing

SCALE SIZE DRAWING NUMBER REVISION

3rd ANGLE PROJECTION PROJECT # 161013-2 SHEET 3 OF 3 1:2 B 9630-20-110AM 110FTZW30 01

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com

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