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SPECIFICATION GUIDE
Casing Casing ID Gauge Packing Spacer Ring OD Mandrel Standard
Weight Preferred Ring OD Element OD ID Connections
48-72 12.347-12.715 12.125 11.625 11.625 3.00 3-1/2 EUE or IF
The standard 13-3/8” TST-2 Packer is shipped with a Nitrile unloader seal, and a 90-70-90 Durometer Nitrile
packing element system. This allows the packer to operate at temperatures up to 225° F. and at differential
pressures up to 4000 PSI.
J-Slot Type Element
Part Number Casing Weight
System
48-72 ppf (12.347-
84511-1 RH-Manual 90-70-90
12.715 ID)
77-100.3 ppf
84512-1 RH-Manual 90-70-90
(11.907-12.275 ID)
Assembly/Redress Items/Expendables
Part Number Description
84485-1 Packer Body collet assembly tool
109636 5/16-8 x .75” long socket cap screws (qty-8) for Packer Body Collet Assembly tool.
84513-1 Kit, Packing Element 13-3/8 TST-2 Packer (all sizes)
84514-1 Kit, O-Ring 13-3/8 TST-2 Packer
67733 Unloader Seal, 13-3/8 TST-2 Packer
67104-1 Dragblock, 13-3/8 TST-2 Packer
261413/T500378 Button, Hold Down 13-3/8 TST-2 Packer
69199-1 Slip 13-3/8 TST-2 Packer
OPERATING INSTRUCTIONS
Prior to Running
Make sure that the well is as clean as possible. Consult slack-off charts for specific combinations of tubing and
casing to make sure that enough set-down weight can be applied to the packer. Check hydraulic effects prior to the
pressurizing the casing or starting the job. Make sure that there is enough set-down weight at the packer to hold the
bypass closed, and that the casing will withstand the treating pressures and packer induced forces. Make a fishing
diagram and note packer configuration, i.e. 13-3/8” TST-2 with RH L. Verify that the packer ID is clear of
Confidential Proprietary Information
BJ Services Company, USA
BJ SERVICES COMPANY, USA
SERVICE TOOLS TECHNICAL MANUAL
Subject: TST-2 13-3/8” Service Packer
Index No.: 2024 Revision: - Date: April 2004 Page 3 of 15
obstructions (run water from rig hose through the packer in sight of rig personnel, drift packer if necessary).
Function test packer. Work drag block housing to set position, push drag block housing toward packing elements
and verify free movement of all slips. Return the drag block housing to the running position. Make up TST-2
Service Packer and any accessories to tubing or drill pipe. Verify that packer is in the running position. Verify BOP
is open. Run packer to desired depth.
Note: At the depths that packers are typically run at, i.e. 1,500 feet and less, several hundred feet
of drill collars must be run immediately above the packer to achieve the set-down weights
required for pack-off.
To Set
Note: Assume a RH manual packer will be used. All pipe movement stated will be what is
required at the packer. Rotate ¾ turn to the right.
Slack-off pipe weight to get at least the minimum set-down weight on the packer. (See set-down weight chart page
4) Close the rams on the surface and pressurize the annulus to test the packer for leaks. If pressure in the annulus
cannot be maintained, the packer should be pulled and inspected.
Note: If the packer shows evidence of leaking when pressured from below due to insufficient set-
down weight, pressure the annulus to 200 psi for 2 minutes to help the buttons retract before
adding weight.
To Spot Fluids
After the packer has been tested, release any annular pressure first and the then tubing pressure. Pick the packer up
2” to open the bypass. Begin spotting fluid. When the fluids are properly positioned, slack off to close the bypass.
Apply weight to the packer. Monitor annulus and tubing pressures throughout the job.
To Release
Releasing the packer and pulling from the hole too quickly (before the buttons can completely retract) can damage
the buttons. Therefore, before retrieving, bleed down tubing pressure first so that annular pressure will help the
buttons retract. If this is not possible, bleed tubing pressure, then pressure the annulus to 200 psi and hold for 2
minutes, again to help the buttons retract. If pressuring the annulus is not possible, it may be necessary to work the
packer up and down slowly to help the buttons retract.
Reversing Out
After squeezing or after setting sand plugs, when possible, reverse out. This helps to flush debris from the packer
and works to insure that the packer will pull freely after job completion.
To Reset
The TST-2 can be set and released multiple times in the same trip to test casing or spot fluids at different locations.
The packer may be pulled up the hole and reset simply by slacking off weight. If it is to be run deeper into the well,
the packer will have to be picked up a few feet and rotated ¾ turn left, at the packer, back to the running position.
TROUBLESHOOTING
Symptom Possible Cause(s) Possible Solution(s)
Packer will not start in hole 1) Drag blocks or gauge rings too large for casing 1a) Check gauge ring OD
1b) Check drag blocks
1c) Verify packer appropriateness for casing
Packer hangs up going in hole 1) Packer trying to set 1) Pick packer up a couple of feet and rotate
back to running position
Tubing Pressure
Mandrel. Tubing pressure (pressure below the packer) will provide an upward force equal to the tubing pressure
times the difference between the bypass seal ID area and the tubing ID area.
Balance Piston. Tubing pressure (pressure below the packer) will provide a downward force equal to the tubing
pressure minus the annular pressure times the effected area of the piston. [Net Balance Piston Area X (Tubing
pressure – Annular pressure)]
Annular Pressure
Bypass Seal. Annular pressure acts on the differential
area between the bypass seal sub and the OD area of
the tubing. The force is equal to the annular pressure
times the differential area. The force is downward if
the OD of the bypass seal sub is greater than the
tubing OD. The force is upward if the OD of the
bypass seal sub is less than the tubing OD.
Net Force
Net Force is calculated by adding all of the
downward forces (including the weight set on the
packer) and subtracting all of the upward forces. The
resulting net force must at least the minimum amount
required to set the packer. See minimum set-down
weight chart on Page 4.
Note: Perform all calculations considering
the worst possible conditions (i.e. maximum
treating pressures). Refer to hydraulic data
included in this document.
Where,
Column 1 = -(So-Ti) + (Bn)
Column 2 = (So-To) – (Bn) To = Tubing O.D. Area
Column 3 = -Ti Ti = Tubing I.D. Area
Column 4 = -(Si-Ti) So = Bypass Seal O.D. Area
Column 5 = Si-To Si = Bypass Seal I.D. Area
Column 6 = Si-Ti Bn = Net Balance Piston Area
Column 7 = Si-To
4. If the tubing is secured at the surface by a X-mas tree or such, the lifting force calculated in step 3 can be
disregarded.
Example Problem 1
Well Properties
10-3/4 51 ppf casing
5” – 19.50ppf drill pipe
9.0 lb/gal brine water – casing is full
∆P = tubing pressure = 3000 psi at tool
∆P1 = annulus pressure = 0 psi at tool
Set-down weight = 50,000 lb.
Therefore, an additional 4260 lbs is needed for a total of 54,260 to set the tool, and keep the unloader seal closed.
Example Problem 2
Same example as above, except now ∆P= 0 psi. and ∆P1 = 3000 psi.
1. Multiply the change in tubing pressure by Column 4.
L1 = ∆P x Tubing Area Col. 4 = 0 psi. x (.174 sq. in.) = 0 lbs.
2. Multiply the change in annulus pressure by Column 5.
L2 = ∆P1 x Annulus Area Col. 5 = 3000 psi x –5.449 sq. in. = -16,347 lb.
L1 + L2 = 0 + (-16,347) = -16,347<0 (tends to open unloader valve).
In our case, L1 + L2 + L3 = (0 + (-16,347) + 0) lb. = -16,347 lb., will tend to open the unloader valve.
Therefore, a minimum of 50,000 lb. + 16,347 lb. = 66,347 lb. in order to set the tool and keep the unloader seal
closed.
When Annulus Pressure is Greater than Tubing Pressure at the Tool Due to Swabbing the
Tubing:
1. Multiply the change in tubing pressure by Column 6.
L1 = ∆P x Tubing Area Col. 6
2. Multiply the change in annulus pressure by Column 7.
L2 = ∆P1 x Annulus Area Col. 7
If the result is a force tending to open the unloader, and is greater than the original pack-off weight, additional set
down weight is required. This additional weight is equal to the difference between the force tending to open the
unloader and the required pack-off weight.
If L1 + L2 < 0, the unloader valve tends to open.
If L1 + L2 >0, the unloader valve tends to stay closed
Be sure to consult slack-off charts to determine whether the requisite amount of pipe weight can be put on the
tool. If slack-off weight is not sufficient, then drill collars may have to be used to put sufficient weight on the
tool.
Consult tubing movement simulation to insure that treating (tubing ballooning, thermal movement, etc.) does not
remove too much of the initial pipe weight.
Example Problem 3
Same example as above, except now ∆P= 0 psi. and ∆P1 = 3000 psi. due to swab-off.
1. Multiply the change in tubing pressure by Column 6.
L1 = ∆P x Tubing Area Col. 6 = 0 psi x .174 sq. in. = 0 lb.
2. Multiply the change in annulus pressure by Column 7.
L2 = ∆P1 x Annulus Area Col. 7 = 3000 psi x –5.449 sq. in. = -16,347.
In this case, L1 + L2 = 0 lb. + (-16,347) = -16,347 lb., will tend to open the unloader.
Therefore an additional 16,347 lbs will need to be added to the setdown weight for a total of 66,347 lbs to set the
packer, and keep the unloader seal closed.
ASSEMBLY LUBRICANTS
The lubricants listed below will provide adequate protection and lubrication for the 13-3/8” TST-2 packer in land
and marine environments.
Grease Manufacturer
Liquid O-ring Polymer 400 Oil Center Research
KOPR-KOTE Jet-Lube
Do’s and Don’t for 13-3/8” TST-2 Packer Assembly and Disassembly
DO DON’T
Use the recommended lubricants for straight threads Substitute other greases without approval from Service
and o-rings in this technical unit. Tools Engineering.
Visually inspect all parts prior to assembly and after Use parts that are damaged or repaired without
disassembly. consulting with Service Tools Engineering.
Visually inspect parts after installing o-rings. Use the packer if evidence of o-ring damage is present.
Use cranes, lifting bolts and heavy duty vises. Assemble or disassemble packer without lifting aids
and vises.
Discard all used seals, including the bypass seal after Re-use any rubber seals that have been run into the
the packer has been run. well.
Always use new seals within shelf life requirements at Use seals that have been in the well or are out of shelf
redress life.
1. Lightly grease the O.D. of the Element Body. Install Bottom Gauge Ring (Item 22) onto the Packer Body.
Install an End Element (Item 24) then an Element Spacer (Item 23). Install the Center Element (Item 25).
Install the remaining Element Spacer (Item 23) and the remaining End Element (Item 24 ). A total of two End
elements, two Spacer Rings and one Center Element are now installed. Install -338 O-ring (Item 20) into the O-
ring groove on the Buttons (Item 19), quantity 21.
2. Liberally grease the 10 button holes in the Receptacle (Item 16). Install Buttons with O-rings into the
Receptacle. Lightly tap the buttons, if necessary, with a rubber mallet to allow alignment and seat in the
Receptacle. Avoid pinching which could result in O-rings being cut. Inspect for evidence of a cut O-ring after
installing. If found, remove the button, replace the O-ring and repeat installation. When complete, install the
springs (Item 21), quantity 3 per button. Install the Button Strap (Item 17), quantity of 5, and secure to the
Receptacle using 5/16-18 x 1” lg. flat head screws (Item 18), quantity of 3 screws per strap. Use allen head
wrench. Lightly grease the screws before installing.
3. Lightly grease the O.D. thread on the lower side of the Receptacle and the mating threads on the Upper Gauge
Ring (Item 22). Wrench tighten the Upper Gauge Ring onto the Receptacle.
4. Install -428 O-ring (Item 14) into the I.D. of the lower end of the Receptacle. Lightly grease the O-ring and
I.D. threads of the Receptacle.
5. Slowly insert the lower end of the Mandrel (Item #3) through the top of the Receptacle (Item #16) until the lugs
on the Mandrel shoulder inside the Receptacle.
6. Lightly grease the I.D. threads on the lower end of the Packer (Element) Body (Item #26). Lightly grease the
I.D. of the fingers on the collet. Slide assembly collar tool (P/N 84485-1) over collet fingers aligning the screws
in between the collet fingers. Wrench tighten the Packer Body to the receptacle by wrenching on the collar.
Remove collet assembly tool.
7. Slide the top Receptacle Ring (Item 15, which also serves as a Strap Retainer) over the mandrel so that it fits
flush with the top end of the receptacle.
8. Install -437 O-ring (Item 12) onto the Balance Sleeve (Item 13). Lightly grease the o-ring. Install the Balance
Piston into the Balance Sleeve Retainer (Item 11). If necessary, lightly tap the Piston with a rubber mallet to
insert it into the Bypass Seal Sub. Lightly grease the O.D. of the Balance Piston.
9. Lightly grease the I.D. threads of the Balance Sleeve Retainer and the mating upper O.D. threads on the
Receptacle. If necessary, lightly tap with rubber mallet. Wrench tighten the Balance Sleeve Retainer onto the
Receptacle. Install O-ring number -250 (Item 10) onto the Seal Compressor (Item 8) and insert into the
Balance Sleeve Retainer, with the O-ring engaging the ID (of the Balance Sleeve Retainer)
10. Make up the Seal Compressor Retainer (Item 9) to the Balance Sleeve Retainer (Item 11) and wrench tight.
11. Install the Unloader Seal (Item 7) into the Unloader Seal Retainer (Item 6). Lightly grease the I.D. of the
Bypass Seal and install the combination of Unloader Seal and Unloader Seal Retainer over the top end of the
Mandrel. Avoid actions that would damage the Bypass Seal while forcing it onto the polished O.D. surface of
the Mandrel. Push the Bypass Seal Retainer onto the mandrel far enough to allow for the Top Sub (item 1)
assembly in the next step.
12. Install -239 O-ring (Item 2) on the upper end of the Mandrel. Lightly grease the o-ring and the upper threads on
the Mandrel. Install O-Ring -244 (Item 4) into the outer groove of the Top Sub (Item 1). Lightly grease the
I.D. threads on the Top Sub (Item 1). Thread the Top Sub (item 1) onto the Mandrel, making it up fully until it
shoulders on the Mandrel. Back-off the Top Sub no more than ¼ turn in order to line up the keyways on the
two parts (Top Sub and Mandrel). Insert Key (Item 5), into the Top Sub and Mandrel. Lightly grease the O.D.
threads on the Top Sub. Slide the Bypass Seal Retainer (Item 6) up and onto the thread and wrench tighten to
the Top Sub. This will trap the Bypass Seal.
13. Place the Cone (Item 28) in a vice and install the Slip Stop Screws, quantity of 12 (Item 30). Grease the
external threads on the Packer Actuator Body (Item 27) on the side nearest to the flow ports. Make this up to
the internal threads on the cone and wrench tight. Note: There should never be a need to break this connection
during the disassembly process.
14. Carefully slide this assembly over the mandrel, (use an overhead crane or forklift to balance) Packer Body
Actuator first, and make up to the internal threads of the bottom gauge ring/packer element body assembly and
wrench tight.
15. Insert the Slips, (Item 29) quantity 12 into the Cone, and slide till the Slip Stop Screw makes contact at the end
of the slot, as if the packer slips were in the fully retracted position.
16. Grease the holes of the Drag Block (Item 35) and insert springs (Item 36), quantity of 48, 3 in each Drag Block
quantity of 16. Lightly grease the slots on the Drag Block Housing (also sometimes called a “Wiper Block
Body” - Item 37) and insert/slide the Drag Blocks with springs into the Drag Block Housing. It may be
necessary to place a thin flat surface for support when sliding the Drag Blocks in. A light tap with a rubber
mallet to overcome any resistance is also permissible.
17. Slide this assembly over the mandrel within close proximity to the slips. Rotate the assembly so that the lug
recess in the mandrel lines up with the window slot in the Drag Block Housing.
18. Insert the lug (item 34) into the mandrel (item 3) lug recess and fasten with the mandrel lug retainer (Item 33).
Use a thick flat head screw diver. Note: Use Blue Loc-tite on the threads to ensure fastening integrity Do not
use an impact wrench to fasten!
19. Locate the six segments of the Slip Retainer (Item 31). . It is of the utmost importance that the segments are
installed with the engraved numbers side by side as shown. (slips not shown in this photo)
20. Position first segment so that T-slot will fit over lower end of slip. Other end of Slip Retainer Segment should
fit into L-groove of Drag Block Housing (item 37). Place a second segment adjacent to the first in the same
manner. This second segment will enclose one half of one slip plus another full slip, for a total of three slips
enclosed by two segments. Fasten these two segments with a Slip Retainer Screw (Item 32) using an allen head
wrench. Repeat with the remaining four segments
21. Fasten the Bottom Nut (Also called the Drag Block retainer - Item 38) to the Drag Block Housing (Item 37) and
wrench tight. Slide the Key Retainer (Item 39) over the mandrel threaded side facing down-hole, past the key
recess in the mandrel.
22. Install O-ring -239 (Item #2) onto the lower end of the mandrel. Make up the Bottom Sub (Item 40) to the
mandrel, and then back off no more than ½ turn in order to line up the Key recess in the mandrel with the
Bottom Sub Slot. Insert Key (Item 5).
23. Make up Key Retainer (Item 39) to the bottom sub and wrench tightly.
ASSEMBLY VIEW
13-3/8 TST-2 RETRIEVABLE SERVICE PACK