1.3EX145A SPECIFICATION and Drawing

EX 145A
INSTRUCTION
MANUAL
Air Cooled Oil-Free

Screw Compressor
EX145A-E1-10909
P.1
Introduction
FSCURTIS oil-free screw compressor "EX series" is a package-type product with mounting control system
and electric monitor, and with compact unit containing main body (compressor), speed-up gearbox, motor, capacity
control device and protection device.
This compressor is manufactured in our special plant furnished with the latest production equipment, and shipped
after very strict inspections.
These approaches ensure the excellent performance of the compressor for a long period, and we are therefore
confident that this product will meet your satisfaction.
Contents
Introduction ･･････････ 1
Specification Table (product specification) ･･････････ 2
Specification Table (specification for installing compressor) ･･････････

3
Installation, Operation, Maintenance ･･････････

･･････ 8
Unloading ･･････････
･･････ 8
Maintenance Space ･･････････

･･････ 9
Ventilation ･･････････
･･････ 9
Piping and Selection of Air Tank ･･････････

･･････ 11
Tips for Sound Control Measures ･･････････

･･････ 13
Power Supply Wiring ･･････････

･･････ 14
Lubricating Oil ･･････････

･･････ 15
Grease-up ･･････････
･･････ 16
Warranty Qualifications & Indemnity ･･････････

･･････ 17
Flow Diagram ･･････････ 18
Installation Method ･･････････ 19
External Drawing ･･････････ 20
Wiring Diagram ･･････････ 21
External Terminal Diagram ･･････････ 22
Warning Warning
Avoid respiratory disturbance
Since no lubrication oil is supplied on compressing point of oil
Do not directly intake non-clean
compressor, there is in principle no oil in exhaust air and drain.
compressed air or use it for
However, small amount of oil might be contained, such as oil in
respiratory organ to in order to
atmosphere, oil attached on parts during manufacturing, and so on.
avoid respiratory disturbance.
-1-
P.2
Specification Table (product specification) 0.75 Mpa
Type EX145A Notes:
1. Specification of compressor (1) Discharge air volume is the value converted with suction condition of com-
Frequency Hz 50 pressor at rated state.
Main motor V 380・415 (2) Contact us for guaranteed value.
Voltage
Auxiliary unit V 380・415 (3) Discharge pressure is the value measured at outlet of after cooler.
Discharge air volume * at rated state m3/min 25.6 (4) SF means service factor.
Available temperature range °C 0 to 45 (5) The noise level of the machine indicates the measured value at the time of
Available pressure range MPaG 0.34 to 0.75 rating that conforms to ISO3744 and ISO2151.
Suction condition Pressure MPaA 0.1 (6) This compressed air cannot be used for breathing purpose.
* at rated state Temperature °C 20 (7) Inside of the compressor unit is cooled with ambient air around installation
Humidity %RH 0 position of compressor. Take care of the ambient air so that it does not exc-
Discharge condition Pressure MPaG 0.7 eed available temperature range.
* at rated state Temperature °C Ambient temp + 10 (8) Contact us for submission of data except rated state.
Safety valve Inter cooler MPaG 0.44 (9) Companion flange for fitting part of piping is not contained.
Setting pressure After cooler MPaG 0.82 (10) Lubricating oil does not filled with. Prepare genuine oil before operation.
Control system - ON-OFF control (11) Anchor bolts are not contained (unit fixing plates are contained as
- - accessories).
Driving system Step-up gear (12) (9)Companion flange, (10)genuine lubricating oil, (11)anchor bolts are
Dimension Width W mm 3,730 options. Contact us if you would like to these options.
(rough estimate) Depth D mm 1,700 (13) Power supply voltage and allowable frequency variation are based on IE-
Height H mm 1,995 C60034-1.
Weight (rough estimate) kg 4,700 (14) Confirm the installation dimensions with the external drawing shown later.
Noise level dB(A) 71
Discharge pipe diameter GB PN16 DN65
Cooling water Quality -
tempe- at rated °C -
rature max °C -
Volume L/min -
Temperature rise °C - <<Rough dimension of unit>> <<Maintenance space (see next page)>>
min m -
Head
max m - E
Cooling water pipe diameter - H
D
B
2. Main motor, main inverter specs W D C
2-1) Main motor, main inverter specs 2-2）Fan motor, fan inverter specs (for air cooled Aunit only)
Main motor Rated power kW 145 Fan motor Rated power kW 3.0
SF 1.1 (2 pieces / unit) SF 1.0
Totally‐enclosed fan
Type Type Totally‐enclosed fan cooled type
cooled type
3-phase induction 3-phase induction
Number of pole 2-pole Number of pole 4-pole

Efficiency class IE3 Efficiency class IE3
Cooling system Air cooled Cooling system Air cooled
Insulation class F Insulation class F
Rating Continuous rating Rating Continuous rating
Startup system Star delta Startup system Inverter
Main inverter Power supply frequency Hz - Fan inverter Power supply frequency Hz 50
Power supply voltage V - (2 pieces / unit) Power supply voltage V 380 to 440
Cooling system - Capacity kVA 10.9
Control mode - Rated current A 14.3
Control function - Cooling system Air cooled
Harmonic restraint - Control mode Sine wave PWM control
Harmonic restraint Noise filter built in
3. Lubricating oil 4. Motor Grease

Brand SUPER GREASE
Brand (mineral oil) FSCURTIS oil-free air compressor lubricants
Interval of supply hr 2,000
Quantity of supply L 35 Quantity of supply Load side g 35 to 41
* Use one of the above listed genuine lubricating oil (options are available). Fan side g 35 to 41
* Use genuine grease listed above (options are available).
-2-
P.3
Specification Table (specification for installing compressor)
1. Maintenance space Notes:
Maintenance space Front A mm 1,300 (1) Make sure to keep maintenance space certainly.
Back B mm 1,300 (2) Make sure to install air tank.
(See previous page for Right side C mm 1,000 (3) Connect to power supply terminal by appropriate method in accordance with
mark position)
Left side D mm 1,000 customer's regulations, with reference to wiring diagrams.
Upper E mm 1,300 (4) Use CV cable for power supply cable.
<CV cable: cross-linked polyethylene insulated PVC sheathed cable>
2. Air tank capacity Note: If the cable is difficult to bend due to diameter is large, use flame
Recommended air tank size m3 Min. 5.0 retardant poly-flex cable instead.
(5) When connecting multiple power supply cables per pole, the maximum allo-
3. Power supply equipment wable number of cable is two.
Max rated current (Main motor) A 282‧264 (6) The cable diameter shown on the left is selected in accordance with inner
Star delta startup current A 725‧760 wiring rules with estimating conditions that the cables are contained in
Recommended leakage breaker Mitsubishi Electric NV630-SEW/350A conduit pipes. Please contact us when the length of cable exceeds 100m.
Electric cable dimension 30m or less mm2 150 (7) Install ventilating fan that is compatible to compressor's performance. Select
2
60m or less mm 200 installation position of ventilating fan that does not sucked exhaust air again.
2
100m or less mm 250 (8) Standard of this unit is star-delta startup. The startup current at direct on-line
Earth cable dimension mm2 38 start is 3 times of the star-delta startup current as shown on the left.
Terminal block size Power supply terminal M10 (9) In the case of star-delta startup, at switching from star wire to delta wire, inr-
(compressor unit) Earth terminal M8 ush current is to be 5 to 7.5 times of the star-delta current as shown on the
- - - left (equivalent to 1.6 to 2.5 times of direct on-line start current) instantane-
- - ously (1-2 cycles). Install the breaker which is not operated with the inrush
current for power supply lines of compressor.
4. Ventilation equipment (10) Check the capacity of transformer, and use appropriate size of power sup-
Heat quantity to generate kJ/hr 610,000 ply, so that the power voltage drop does not exceed 10% at power supply
3
Unit displacement m /min 225 terminal in compressor unit by startup current.
Ventilation air flow rate General ventilation m3/min 846 (11) Select earth leakage breakers with appropriate specs. Short-circuit prote-
Ventilating duct m3/min 84.6 ction device for power supply may generate defective phase operation with
Ventilating duct and fan m3/min 309.6 knife switch provided with fuse, which leads to burnout of motor. Select the
breakers corresponding to harmonics and surge. Use the recommended
5. Water cooling equipment breakers shown on the left or equivalent.
Cooling tower Required heat exchange rate kJ/hr - (12) The recommended breaker on the left is "Sensitivity current:100mA, Time
Required
at rated L/min - delay: 0.3sec". Set scale of instantaneous operation current to maximum.
water flow
Max L/min - (13) The recommended breakers as shown on the left are effective as of May
rate
Diff.temp.of inlet/outlet °C - 2015. The model number may change depend on model change.
Effective diff. at rated MPa - Contact manufacturer of breakers when using the other breakers.
pressure Max MPa - (14) Connect earth cable (with earth mark) on startup panel. Apply C type earth
connecting construction. Without earth connecting may lead to electric sho-
cks or damege to the compressor.
The earth cable diameter is defined with its length considered as 5m.
(15) This unit should be installed at an altitude of 1000m or less.
Please contact us if altitude is more than 1000m.
(16) Ventilation air flow rate is the value when the allowable temperature rise in
the room is as follows: Water-cooled unit: 5℃, Air-cooled unit: 10℃
　　≪ Water quality ≫
Water quality Circulating Replenishing Tendency
Item
standard water water Corrosion Scale
pH 25°C 6.5 to 8.2 6.0 to 8.0 ○ ○
mS / m 80 or less 30 or less
Conductivity 25°C ○ ○
μS / cm 800 or less 300 or less
－
Chloride ion mgCl / L 200 or less 50 or less ○
2-
Standard item Sulfate ion mgSO 4 / L 200 or less 50 or less ○
Acid consumption pH4.8 mgCaCO 3 / L 100 or less 50 or less ○
Total hardness mgCaCO 3 / L 200 or less 70 or less ○
Calcium hardness mgCaCO 3 / L 150 or less 50 or less ○
Ionic silica mgSiO 2 / L 50 or less 30 or less ○
Iron mgFe / L 1.0 or less 0.3 or less ○ ○
Copper mgCu / L 0.3 or less 0.1 or less ○
Sulfide ion mgS2- / L 0 0 ○
Reference item Ammonium ion mgNH4 + / L 0 0 ○
Residual chorine mgCl / L 0.3 or less 0.3 or less ○
Free carbon dioxids mgCO 2 / L 4.0 or less 4.0 or less ○
Stability characteristic 6.0 to 7.0 - ○ ○
REF. GUIDELINE OF THE JAPAN REFRIGERATION AND AIR
CONDITIONING INDUSTRY ASSOCIATION
JRA GL-02-1994
-3-
P.4
Type EX145A Notes:
Main motor V 380・415 (2) Contact us for guaranteed value.
Voltage
Auxiliary unit V 380・415 (3) Discharge pressure is the value measured at outlet of after cooler.
- - accessories).
Height H mm 1,995 C60034-1.
rature max °C -
Volume L/min -
min m -
Head
max m - E
D
B
cooled type

Main inverter Power supply frequency Hz #N/A Fan inverter Power supply frequency Hz 50
Power supply voltage V #N/A (2 pieces / unit) Power supply voltage V 380 to 440
Cooling system #N/A Capacity kVA 10.9
Control mode #N/A Rated current A 14.3
Control function #N/A Cooling system Air cooled
Harmonic restraint #N/A Control mode Sine wave PWM control

Brand SUPER GREASE
-4-
P.5
mark position)
2
2
3
Required
water flow
rate
Item
pH 25°C 6.5 to 8.2 6.0 to 8.0 ○ ○
－
2-
JRA GL-02-1994
-5-
P.6
Type EX145A Notes:
Main motor V 380‧415 (2) Contact us for guaranteed value.
Voltage
Auxiliary unit V 380‧415 (3) Discharge pressure is the value measured at outlet of after cooler.
- - accessories).
Height H mm 1,995 C60034-1.
rature max °C -
Volume L/min -
min m -
Head
max m - E
D
B
cooled type

Main inverter Power supply frequency Hz #N/A Fan inverter Power supply frequency Hz 50
Power supply voltage V #N/A (2 pieces / unit) Power supply voltage V 380 to 440
Cooling system #N/A Capacity kVA 10.9
Control mode #N/A Rated current A 14.3
Control function #N/A Cooling system Air cooled
Harmonic restraint #N/A Control mode Sine wave PWM control

Brand SUPER GREASE
-6-
P.7
mark position)
2
2
3
Required
water flow
rate
Item
pH 25°C 6.5 to 8.2 6.0 to 8.0 ○ ○
－
2-
JRA GL-02-1994
-7-
P.8
Installation, Operation, Maintenance
1. Locations Should be Avoided
・Install the compressor in a well-ventilated indoor place.
Avoid outdoors. The compressor is designed for indoor use only.
・The compressor is equipped with electric components. When using or temporarily store the compressor,avoid places
exposed to rain. Electric leakage or corrosion can be resulted. Also avoid dump places.
・Avoid places where the atmosphere contains a lot of dust such as iron powder and sand, or harmful gases such as chlori-
ne, hydrogen sulfide and sulfur dioxide. Such substances may cause damage to the compressor, poor insulation in electr-
ic components, deterioration of lubricating oil, corrosion of parts, etc.
・Avoid places where the ambient temperature exceeds available temperature range. It may cause trouble. Surely equip a
ventilating fan in the room to maintain the ambient temperature at maximum available temperature or below.
・Avoid places where excessive vibration is expected.
・The noise level may change depending on the building construction and configuration.
・This unit should be installed at an altitude of 1000m or less.
2．Unloading
　　　When unloading and carrying, please use slots of the forklift on the base plate of the compressor unit.
　　　The slots are large enough to fit forklift forks, which allows unloading and carrying by a forklift.
Wire Forklift
Protecting plate
Pad
Protecting cloth
When lift When use forklift
　　　　　・Avoid getting hit when transfering the compressor unit.

　　　　　・Make sure that all the doors are closed up to prevent it from opening unexpectedly.
　　　　　・Use wire ropes with sufficient lifting capacity for machine weight.
CAUTION
　　　　　・Protect sound proof cover with woods(or plates, cloths) to prevent damage from wire.
　　　　　・When lift up, make sure nothing protruding such as piping nozzle to avoid touching the wire.
　　　　　　It will result in damage if there is weight on protruding object.
-8-
P.9
・Install the compressor on flat and level surface.
・The tolelance of level should be within 5mm/m.
Don't install it on the shape steel and the block.
Installation on the shape steels or the blocks may cause increased noise.
・Anchor bolts (4pieces/unit) are not contained.
・Fix the compressor unit with anchor bolts and unit fixing plates (2 positions of front and rear of the compressor unit).
Unit fixing plates are contained as accessories. Always set unit fixing plates which may effective for noise prevention.
(Refer to the external drawing.)
・Since the transport fixtures are attached within unit, remove them after installation.
For details, refer to the operation manual.
・Be sure to connect the ground cable.
・The noise level changes by the size of the room where the compressor is installed, the position, the reflective rating of the
wall and so on.
・In the case of installing the openings for air supply and exhaust air of the compressor unit in the room, pay attention to
their position and direction.
3. Maintenance Space
・Keep necessary space (for opening and closing doors, operation and
E
maintenance) around the compressor unit.
・Keep enough space to ensure air supply and exhaust air in good
condition.
・Install on horizontal ground, do not put blocks under the bottom. D
・Refer to the maintenance space of the specification table and C

B
A
external drawing.
4. Ventilation
1）Installation of Ventilating Fan
・Use in a sealed chamber will increase the room temperature, causing the compressor stop. To avoid this, provide ope-
nings (one opening is for suck flesh air, and another opening is for exhaust hot air) on the wall of the room. Also install a
ventilating fan at the exhaust opening. The exhaust opening must be located on the higher position, and the air supply
opening on the lower position.
(Refer to the "Installation of ventilating duct" on next page.)
・The air supply opening must be size enough to prevent negative pressure in the room.
・Select a ventilating fan with a capacity higher than the value of the specification table.
・If the ceiling is low, the exhaust air may stream toward air inlet side, therefore ambient temperature may rise.
・It will trip when temperature indoor rises exceed than available temperature range, so it need to be modified.
・Select installing position of ventilating fan such place where the exhaust air is never sucked again.
-9-
P.10
◆Installation of Ventilating Duct
① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan
Exhaust Exhaust
H
H
Air supply
Air supply Air supply
Exhaust Exhaust
・The ventilation capacity(general ventilation) ・Calculate the pressure loss (resistance) in the ・The pressure loss (resistance)in the ventilating
of the specitication table is for ventilating the ventilating duct based on the exhaust air vol- duct is over 20 Pa (2 mmH2O), install a venti-
entire room. ume of the compressor unit. If the result is lating fan with the specified capacity inside
（When the allowable temperature rise in the not more than 20 Pa (2mmH2O) , the exhaust the duct taking the pressure loss.
room is below. air from the compressor unit exhaust outlet
Water-cooled unit: 5℃, through the duct will be possible.
Air-cooled unit: 10℃ ）
・The duct should be removable. Do not fix the CAUTION
The air supply opening should be adjusted so duct with screws. It may hinder repair and
that the flow rate will be 2 m/s or less. maintenance work. To keep the duct and
exhaust's distance "H"
・Minimize bend of the duct to avoid resistance. between 300~400mm.
・When installing the duct, provide a full radius.

Duct resistance over 20 Pa (2 mmH2O) could
reduce the exhaust volume, causing temperat-
ure rise to stop the compressor.
・Turn on the ventilating fan while the compres-
・Even if the duct is connected directly to the sor is running, and turn it off when the compr-
compressor unit, the temperature will rise. essor is stopped.
In such a case, install a ventilating fan
(exhaust duct) mentioned in the specification ・The opening area of air inlet shall be adjusted
table (at the allowable room temperature of so that the flow rate will be 2 m/s or less.
10℃ higher than the ambient temperature).
・Prevent rain water from entering the duct

outlet.
・If the pressure loss in the ventilating duct is

over 20 Pa (2 mmH2O), install a ventilating
fan at the duct outlet. (refer to method ③.)
・Follow the same installation procedure to in-

stall a ventilating fan and air inlet as that of
entire ventilation.
The opening area for air supply shall be adj-
usted so that the flow rate will be 2 m/s or
less.
・When exhaust duct is installed, connect to for

cooler outlet only. (air-cooled only)
-10-
P.11
5．Piping and Selection of Air Tank
・Refer to the discharge pipe diameter of the specification table.
If pipe is quite long, please select pipe diameter on the consideration of resisting loss due to pressure resisting of valve
and bending.
・An unsupported long piping may cause vibration and as a result, the devices to which such piping is connected may be
damaged. Piping must be properly supported (using hangers, fasteners, column, etc)
・Incline the main line toward the flow direction so that the drain water does not stay in the piping.
・Equip the riser connect to main line with a drain trap.
・If multiple compressors are connected to the same main line, connect the discharge line to the top of main line to prev-
ent reverse flow of drain.
・Use flanges to connect pipes for the discharged air piping, cooling water piping (water-cooled only), which facilitates
disassembly.
・When connecting a drain line, the distance between tie-in point and final discharge port must be within 5m. Incline the
drain piping toward the flow direction(downward) so that the drain water does not stay in the pipe.
・Select an air tank with appropriate capacity and install it in the discharged air line. Also install a stop valve of the same
size as discharge piping to ensure easy maintenance.
Do not install any check valve between the compressor and the air tank.
・If two or more screw compressors are connected to the same main line, install a stop valve with the same size as piping
in upstream of every compressor discharge piping to ensure each can stop seperately.
Install stop valve before drain discharge valve between screw compressors when test run and maintenance.
・Water discharging pipe for maintenance must be installed with stop valve and Y strainer with the same size.
(water-cooled only)
・Please set up a 16 mesh or more of the strainer in case of the contamination of the cooling water supply piping entrance.
(water-cooled only)
Connect any piping to the upper main pipe.
(To prevent reverse flow drain)
Stop Valve
Hanger
× ○
Main Pipe
Discharge Air
Check Valve
Branch Main Air Tank
Line Line
Incline the main line
toward the flow direction
Drain Trap Screw Compressor
Drainage
Stop Valve
These valves can be used for drainage and purging.
-11-
P.12
・When screw compressor and reciprocating compressor are in a line, install pipe of compressor behind air tank.
Check Valve
Stop Valve
Reciprocating
Compressor
Discharging air
Air Tank Screw Compressor
Stop Valve
◆Selection of air tank

Surely install an airtank in the discharged air line, to suppress pressure fluctuation.
(Refer to the recommended air tank size of the specification table.)
※ In case of a load rate is 50% , a differential pressure of upper and lower limit pressure is 0.05 MPa , a cycle time(load
→unload→load) is 23 seconds.
-12-
P.13
6.　Tips for Sound Control Measures
The noise level of the machine indicates the measured value at the time of rating that conforms to ISO3744 and
ISO2151.
The noise value is different according to setting place and conditions.
As following examples for reference, pay attention to countermeasures of noise when installation.
Example 1
Do not secure piping rigidly to wall
Isolate the vibration by using a flexible tube.
If the discharge piping is securely attached to the wall,vibration may

transmit to the building.
Example 2
There may be gap between compressor base plate and floor. Fill up the gap to avoid resonance.
Example 3
Sound absorbing material
The sound level is increased due to reverberation against the wall Install sound absorbing material to the wall to reduce the sound level.
behind the machine.
Example 4
Silencer
air tank air tank

The piping is resonant with the air tank. ・Lag the piping
・Please install the silencer between the compressor and the air tank.
Set up the support in consideration of weight when installing the silencer.
-13-
P.14
Example 5
Lower sound level
Higher sound level
The opening position of exhaust duct can influence the sound level. To reduce the sound level in the vicinity of compressor room,
install
sound absorbing material to the inner surface of exhaust duct.
Note) In constructing the exhaust duct, always maintain the static
pressure at 20Pa or below.
7．Power Supply Wiring

1）Selection of breaker for power supply
Do not use any knife switch with fuse as it may occur open phase, and cause motor burn.
Select recommended earth leakage breaker on the specification table, or equivalent products (In case of star-derta
or inverter).
Breakers for the auxiliary equipment are installed inside the local control panel of the compressor unit.
2）Selection of power cables

Generally the following power supply cables are used.
Refer to the electric cable dimension of the specification table.
・Power line: CV cable
・Communication line: CVV cable
＊ CV cable：Power cable with vinyl sheath insulated by cross-linked polyethylene
＊ CVV cable：Control cable with vinyl sheath insulated by vinyl
3）Selection of earth cable

Be sure earth cable is connected to avoid of electric shock and damage to the compressor.
Refer to the earth cable dimension of the specification table.
-14-
P.15
8．Lubricating Oil
1）Lubricating oil
・Always use the genuine lubricating oil.
・Refer to the quantity of supply of the specification table.
◆Oil change standard

Item Testing method Oil change standard Signification of testing
NOTE JIS-K2501 If total acid number exceeds 0.5 mgKOH/g,
oxidization will be accelerated. To prevent this,
Total 1.0mgKOH/g
control the value carefully by periodic sampling.
oxidation or more Total oxidation represents the degree of oil
Change deterioration.
standard
JIS-K2283 If oil deterioration advances, viscosity will be
Kinetic Over the value of new increased due to polymeric oxide. Increased
viscosity oil ±10% at 40.0°C viscosity may cause sludge formation and poor
lubrication.
JIS-K2275 0.1 % or more water contained in the
Water 0.1% or more drained oil may impair the water
content （Vol %） separation function, accelerating oil
deterioration.
ASTM-D893 0.2g or more The test reveals content of sludge and carbon, rust,
Notifications metallic powder, etc. formed by oil deterioration
Millipore filter
Insoluble and thermal decomposition. The purpose of the
(0.8 µ) 5mg/100m or more test is to control oil quality and prevent damage to
bearing due to foreign matter.
Interfacial ASTM-D971 over 30dyne/cm

tension under 15dyne/cm
2）Control of lubricating oil

・It is necessary to control lubricating oil to keep compressor in optimum condition.
・Avoid using mixed lubricating oil.
Mixture of different grades or brands of oil may cause deterioration of oil, production of glutinuous substances and lacq-
uer. If the oil brand must be changed, flush the oil tank using flushing oil, or change oil early (within 500 running hours).
・The oil level changes between in-operation and stoppage as the lubricating oil circulates throughout the piping system
during operation. Make sure that the oil level is maintained between the upper limit and the lower limit during operation.
(Refer to the figure below)
・Change the full amount of lubricating oil every 8,000 running hours or one year, whichever comes early.
3）Oil supply and drainage

・Do not supply too much oil because it may increase shaft power
and rise oil temperature.
Oil supply port
Oil level
guage
Oil drainage port

Upper
Limit
Lower
Limit
Back side
-15-
P.16
9．Grease-up
Main motor needs grease-up.
Surely add the specified amount of grease at the intervals.
Undergreasing and overgreasing may cause a bearing damage.
The oil supply port is located behind the sound proof cover, shown in the figure below.
Clean the grease nipples before grease-up. Add a specified amount of grease using a grease gun while the compressor is
running.
Refer to the specification table about the brand, interval, quantity of grease.
Grease supply port of

aiti-loading side bearing
of motor
Grease supply port of

loading side bearing
of motor
Back side
・Use the designated brand of grease.

　Mixture with any different brand of grease may cause serious damage to the motor bearing.
・Do not use any grease that has been stored for more than two years.
・In the case of oil had been separated from the grease, stir up it before use.
CAUTION ・Be careful not to contaminate foreign material during grease-up.
・After using grease, seal it and store it in a dark with good ventilation.
10．Management of Cooling Water

・Follow the regulations about cooling water quality on the specification table.
・Be careful about concentration of circulated water through cooling tower-system, because the concentration
increases gradually during continuous operation.
（Replenish cooling water and decrease density to prevent it reaching to listed value in specification.)
Determine the water replenishment interval considering the results of periodic water quality inspection. Espe-
cially in case the compressor is installed in the place which is close to the facilities discharging sulfurous acid
gas (SO2), hydrogen sulfide (H2S), ammonium gas (NH3) and nitrogen oxide (NOX), make water quality in-
spection every 6 months when firstly starting the machine because the quality of the circulating water through
the cooling tower will be strongly affected.
・Install a screen or filter (16mesh or more) in the cooling piping line to prevent large size particle entering insi-
de the piping.
・When using water from the river near the sea, surely make a water quality test in advance because salt may be
contained.
・Select cooling tower based on the requirements of the specification table.
・Observe the cooling water volume of the specification table.
・The excessive flow rate may cause erosion of the tuve for the heat exchanger,liading to serious trouble such
as mixture of oil with water and entry of water into the compressor proper.
・Never supply the cooling water exceeding the maximum flow rate shown in the cooling towerspec of the spe-
cification table.
・If a flow meter is not available, install inlet and outlet valves and pressure gauges at the both ends of the wat-
er line.
・Control the water flow rate and maintain the effective differential pressure shown in the cooling tower spec of
the specification table.
-16-
P.17
Warranty Qualifications & Indemnity
■Warranty
If the machine has a failure when in proper operation according to this instuction manual or other instructions, we will rep-
air on our expense for certain period and on certain conditions. Consult with our distributor.
■Warranty period
The warranty period shall be 12 months after completion of the test run or 15 months after shipment, whichever comes fir-
st.
" After completion of the test run " means
[ At the time when the test run ( procedure and activities of receiving materials test ) is completed after installation at site. ]
■Contents of warranty
In case a trouble should occur during the warranty period and when it is determined " that the trouble is caused clearly by
our defective design, manufacture and / or execution of work, we repair or replace the parts free of change without delay.
■Exceptions to the application of warranty

Even during the warranty period of this machine, we refuse warranty in the following cases:
・Trouble caused by the natural disasters or accidents beyond human control.

・Trouble caused by a defective material selected or supplied by you, or cause by a defect resulted from the
design designated by you.
・Trouble caused by a repair or modification conducted by you without notifying us of the fact.
・Trouble caused by not adhering to the operating procedures, periodical inspections, maintenance and storage,
etc. described in the specification sheets and instruction manuals issued by us.
・Trouble caused by defective foundation, building and / or equipment other than this machine.
Consult with our distributor for repairs on the machine after the warranty period is expired. Repairs will be made on cu-
stomer's expense upon request if the repairs can maintain the performance.
Indemnity
Under no circumstances shall, including any illegality,FSCURTIS be liable for special, indirect, incidental, or conseq-
uential damages, including, but not limited to, loss of production, loss of anticipated profits, loss of operational profits, loss
of material and products, or indirect losses, however same shall be caused.
-17-
R5A
S/F
◆Air-cooled System
S-O
Air Flow
SHV Ts1
Oil Flow S-3
Drain Water Flow
CCV
Operating Air Flow To Po
Td2 Ps1 O/F 3SOL
C/V-1
R/V-2
S-2
Td1
C-1
C/V-3
C-2 S-1
E/C
Ts2 T/V
R/V-1
Ps2 O/P
O/T
※DRAIN BYPASS PIPING
　(OPTION)
2SOL
C/V-2
S/V-2 A/C O/C I/C
D/S
Tcd1 Pd2
2SOL
T/F T/F
Mark Name Mark Name

※DRAIN BYPASS PIPING 1st stage compressor suction silencer
　(OPTION) C-1 S-O
C-2 2nd stage compressor S-1 1st discharge silencer
S/F Suction filter S-2 2nd discharge silencer
◆Marks CCV Capacity control valve S-3 Blow off silencer
Mark Name C/V-1 Check valve O/T Oil tank
Ts1 1st suction temperature sensor C/V-2 Check valve O/P Oil pump
Td1 1st discharge temperature sensor C/V-3 Check valve R/V-1 Relief valve1
Ts2 2nd suction temperature sensor S/V-2 Safety valve R/V-2 Relief valve2
Td2 2nd discharge temperature sensor I/C Intercooler T/V Thermo valve
Tcd1 Compressor discharge temperature sensor A/C After cooler O/F Oil filter
To Oil temperature sensor O/C Oil cooler 2SOL Two-way solenoid valve
Ps1 1st suction pressure sensor D/S Drain separator 3SOL Three-way solenoid valve
Ps2 2nd suction pressure sensor T/F Cooling fan SHV Shuttle valve
Pd2 2nd discharge pressure sensor E/C Exhaust cleaner
Po Oil pressure sensor
-18-
This compressor is for the floor installation. Recommend the following method of
fixing it by the chemical anchor.
1. The set plates and the bolts for set plates fixation (4 sets) are
attached to the unit as a standard accessory.
2. The anchor bolts ※ (4 pieces per unit) are not attached.
※ Optional item : anchor bolts and chemical capsules (spin-in type)
3. Install the set plate in the right-and-left side of the bed plate, and fix it
by the anchor bolts. Fasten the anchor bolts evenly.
【INSTALLATION DRAWING OF ANCHOR BOLT】

BED PLATE
ANCHOR BOLT
M16×200
M16 40
WASHWER
45
【SET PLATE】
200
Ø19
155
40
C5 C5
175
350 DRILL HOLE Ø19

(based on bolt
25 300 25 Shape)
C5 C5
20
120
180
40
4-Ø10
6
65 ISSUE
DRAWING NO. A000093555 02
-19-
1 2 3 4 5 6 7 8
A ※DIMENSION OF DUST FILTER (OPTION) HOLE FOR ANCHOR BOLT External Drawing
126
.50 (4-Ø19)
REM
O
FOR ALV 40 100
DUS SPAC 1720
TF E　 144 653
159 69 159 402 195 375 180
665ILTER　
MIN.1300mm
7 【NOTE】
　R SUCTION AIR INLET
　FEMOVA 1. UNIT MASS : REFER TO THE
OR L S
0.5
DU PA R86 (COMPRESSOR,MAIN MOTOR) SPECIFICATION TABLE OF P.2.
665 ST FICE
R86
R86
R860 0.5
0.5
B LTE .5
40
88
R 2. WHEN CONNECTING DISCHARGE AIR PIPING
INSTALL APPROPRIATE SUPPORT
MIN.1000mm
　 (HANGER,CLAMP,STRUT ETC.)
5
9.
27
FILTER
770
　 TO PREVENT PIPING　LOAD TO THE COMPRESSOR SIDE.
825
4 PIECES
(764)
1059
1149
1780
C EXHAUST AIR OUTLET
DUST FILTER (COOLER)
(OPTION)
(1225)
303.5
355
IN CASE OF I-BEAM IS INSTALLED
FOR MAINTENANCE EXHAUST AIR OUTLET 1150 940 MIN.1000mm
900
R86
MIN.1300mm
R86
0.5
770
R86
(MAIN MOTOR)
0
0.5
.5
R86
0.5
D
SET PLATE REAR SIDE
IN CASE OF I-BEAM IS NOT INSTALLED THE CENTER OF GRAVITY OF UNIT
MIN.1300mm
SUCTION AIR INLET(COOLER)

※DUST FILTERS ARE ATTACHABLE（OPTION） SUCTION FILTER MOUNTING SUCTION AIR INLET(UNIT) 92.5
179.5 1341 KEEP THE 520mm OR MORE DISTANCE FOR MAINTENANCE LINK(OPTION)INLET(Ø30)
WITH DUST FILTER
E
342
DISCHARGE AIR
800
(GB PN16 DN65)
1995
1603
1095
150
892
147
250 900 250 815 EMERGENCY STOP SWITCH POWER LINE AND
315 100 266.5
25
100
75 300 CONTROL LINE INLET

1700 (13) 3730
INTER COOLER AFTER COOLER HOLE FOR FORKLIFT CONTROLLER
G DRAIN OUTLET(R3/8) DRAIN OUTLET(R3/8) Remark:
DRAWING NO.A000032030 ISSUE.03 Deburr all sharp edges / Remove all dirt particle
ECN No. MARK Q'TY Modification Date By App

Drawing standard Unit Scale General tolerances Drawing status Current revision
ISO mm (V)ISO 2768-mK
Higher level assembly Material Description
( )ISO 13920-BF
Model Weight
( )As Remark
EX132A/EX145A/EX160A
Drawn Date Finish Part number
H Verified Date Sheet format Projection method

A3
Approved Date Sheet Third angle
2019.05.09 1 of 1
Distribution, utilization or the communication to third parties without our approval obliged to pay damages and is punishable to all the applicable laws.
We reserve all rights in the case of patent award or utility entry FUSHENG Industrial Co., Ltd.
-20-
1 2 3 4 5 6 7 8
A AC440V/60Hz,380V/60Hz
CN14
CN13
CN1 CN2 CN3 CN4
B
TR2
CN2
ＥＥ
CN12
SK
SK
SK
SK
CN10 CN9
C C C
R R R
MC1 RC
COOLING FAN
DRYER START/STOP COMMAND

AFTER COOLER DRAIN VALVE
INTER COOLER DRAIN VALVE
SIGNAL
AUX. START
MAIN START SIGNAL
STAR START SIGNAL
DELTA START SIGNAL

POWER SUPPLY
3WAY SOLENOID VALVE

E
CN5 CN19 CN6 CN12
F CN7
CAUTION
COMMON
LOADING
REMOTE MODE
MAINTENANCE
SIGNAL
SIGNAL
EMERGENCY
SIGNAL
STOP SIGNAL
SIGNAL
SELECT 1
RUN COMMAND
COMMAND
RUNNING
SELECT 2
SELECT 3
START/STOP
(OPTION)
OUTPUT
OUTPUT
OUTPUT
SIGNAL
DRYER
ED DRYER
G Remark:
DRAWING NO.A000032828 ISSUE.03
Deburr all sharp edges / Remove all dirt particle
ECN No. MARK Q'TY Modification Date By App

Drawing standard Unit Scale General tolerances Drawing status Current revision
ISO mm (V)ISO 2768-mK
Higher level assembly Material Description
( )ISO 13920-BF WIRING DIAGRAM
Model Weight
( )As Remark (AIR-COOLED UNIT WITH STAR-DELTA STARTER)
Drawn Date Finish Part number
H Verified Date Sheet format Projection method

A3
Approved Date Sheet Third angle
2019/05/21 1 of 1
Distribution, utilization or the communication to third parties without our approval obliged to pay damages and is punishable to all the applicable laws.
We reserve all rights in the case of patent award or utility entry FUSHENG Industrial Co., Ltd.
-21-
EXTERNAL TERMINAL DIAGRAM
AIR-COOLED UNIT WITH STARTER (STAR-DELTA OR INVERTER)
External terminal
Usage ： TB1 Signal Kind Motion Remark
T.No.
+ + 【Notes】
Remote operating panel and
Input Input signal from pressure sensor for line(external) pressure

- Line pressure signal (option) - 1. Input on no-voltage contact in order not to damage
group control panel
control.(4-20mA)
E Earth E the
controller in taking voltage.
X8 Remote start Input a(N.O) Input signal for the compressor's remote start. (one shot signal)
2. The output signal means the signal to be output from
X9 Remote stop Input b(N.C) Input signal for the compressor's remote stop. (one shot signal) the compressor operating panel. Use the receive
circuit at AC 250V below 2A or at DC 30V below 2A.
XA Remote load Input a(N.O) Input for the compressor's remote loading. (status signal)
3. The input signals of start and stop are necessary for
remote operation.
device
Aux.
XB Dryer Failure Input a(N.O) Input signal to display the dryer failure on the controller.
The terminal number X9 - COM2 is short-circuited at
COM2 COMMON (Input) － The common line of terminal number X8, X9, XA, XB. factory shipments.
Remove a short circuit wire in the case of using this
Input signal for having the compressor run by the external ON
XD External start condition Input a(N.O) terminal by remote operation.
signal.
XE External caution signal Input a(N.O) Input signal for display the external caution on the controller. 4. Input longer than 500ms signal as to one shot signal.
In the case of a short pulse signal, a signal may be
Input signal for the compressor's stop by the external unable to be recognized.
XF External emergency signal Input a(N.O)
emergency stop.
COM3 COMMON (Input) － The common line of terminal number XD, XE, XF.
100
device
Aux.
ED dryer run command (option) Output a(N.O) Output signal to start ED dryer.
101
Y10
Running signal Output a(N.O) Output during the compressor's running(main motor running).
COM10
Y30
Output select 1
Remote operating panel and
COM30 It's optional and outputs a chosen signal.

group control panel
Y31 Compressor Running・Emergency Stop・Caution・Maintenace・Remote

Output select 2 Output a(N.O)
COM31 Selected・Auto Stop・Weekly Timer Select・Fan Running・Dryer
Y32 Running・Below Auto Start Pressure・Running・Loading
Output select 3
COM32
Y20 Emergency stop signal Output a(N.O) General output on the compressor's emergency stop.
Y21 Caution signal Output a(N.O) General output on the compressor's caution.
Y22 Maintenance signal Output a(N.O) General output on the compressor's maintenance.
Y23 Remote mode signal Output a(N.O) Output on the compressor's remote operation.
Y24 Loading signal Output a(N.O) Output during the compressor's loading.
COM4 COMMON (Output) － The common line of terminal number Y20 ～ Y24.
Y33 Output signal to start running the dryer from the compressor
Auxiliary
Dryer start/stop command Output a(N.O)

device
COM33 operation panel. (ON: Start, OFF: Stop)

R21
ED dryer power supply (option) Output AC200V Power is supplied to ED dryer.
S21
ISSU
DRAWING No. A000094143 01
-22-
EX 145A
INSTRUCTION
MANUAL
Air Cooled Oil-Free

Screw Compressor
EX145A-E1-10909

1.3EX145A SPECIFICATION and Drawing

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1.3EX145A SPECIFICATION and Drawing

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EX 145A

Air Cooled Oil-Free

Specification Table (product specification) ･･････････ 2

Specification Table (specification for installing compressor) ･･････････

Installation, Operation, Maintenance ･･････････

Maintenance Space ･･････････

Piping and Selection of Air Tank ･･････････

Tips for Sound Control Measures ･･････････

Power Supply Wiring ･･････････

Lubricating Oil ･･････････

Warranty Qualifications & Indemnity ･･････････

Flow Diagram ･･････････ 18

Installation Method ･･････････ 19

External Drawing ･･････････ 20

Wiring Diagram ･･････････ 21

External Terminal Diagram ･･････････ 22

Cooling water pipe diameter - H

3-phase induction 3-phase induction

Number of pole 2-pole Number of pole 4-pole

Startup system Star delta Startup system Inverter

3. Lubricating oil 4. Motor Grease

Cooling water pipe diameter - H

3-phase induction 3-phase induction

Number of pole 2-pole Number of pole 4-pole

Startup system Star delta Startup system Inverter

3. Lubricating oil 4. Motor Grease

Cooling water pipe diameter - H

3-phase induction 3-phase induction

Number of pole 2-pole Number of pole 4-pole

Startup system Star delta Startup system Inverter

3. Lubricating oil 4. Motor Grease

When lift When use forklift

・Avoid getting hit when transfering the compressor unit.

・Refer to the maintenance space of the specification table and C

・When installing the duct, provide a full radius.

・Prevent rain water from entering the duct

・If the pressure loss in the ventilating duct is

・Follow the same installation procedure to in-

・When exhaust duct is installed, connect to for

These valves can be used for drainage and purging.

Air Tank Screw Compressor

◆Selection of air tank

Do not secure piping rigidly to wall

Isolate the vibration by using a flexible tube.

If the discharge piping is securely attached to the wall,vibration may

air tank air tank

Lower sound level

Higher sound level

7．Power Supply Wiring

2）Selection of power cables

3）Selection of earth cable

・Refer to the quantity of supply of the specification table.

◆Oil change standard

Interfacial ASTM-D971 over 30dyne/cm

2）Control of lubricating oil

3）Oil supply and drainage

Oil supply port

Oil drainage port

Grease supply port of

Grease supply port of

・Use the designated brand of grease.

10．Management of Cooling Water

■Exceptions to the application of warranty

・Trouble caused by the natural disasters or accidents beyond human control.

　　　　　・Avoid getting hit when transfering the compressor unit.