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2015 8th International Symposium on Computational Intelligence and Design

Modeling Research on a Solar Tower Thermal Collection-Natural Gas Turbine Power


Generation System

Chang Xu1, Ying Guo2


1. College of Energy and Electrical Engineering, Hohai University, Nanjing, China
2. Henan Electric Power Survey & Design Institute, Zhengzhou, China
Email: zhuifengxu@163.com, gyheny@163.com

Abstract—Solar tower-gas turbine power generation system


could push forward the commercialization process of solar
energy utilization due to its lower cost, lower risk of research
and development as well its ability to overcome the random
and wave character issues. In order to study the heat transfer
and power transformation characters of solar tower-gas
turbine power system and the influences of parameters on the
system performances, component models of the heat transfer
and power transformation were developed for the compression
chamber, foam ceramics receiver, combustion chamber and
gas turbine. The models were simulated by Matlab software to
analyze the influences of pressure ratio, foam ceramics
receiver surface area and inlet air temperature on the systems.
The research can provide some references for the design and
operation of the system.

Keywords- solar tower-gas turbine; foam ceramics; receiver;


porosity; model
Figure 1. Structure of system
I. INTRODUCTION
The regular solar thermal power generation system has to and anti-oxidation, which is made to the heat receiver to
be operated with thermal storage system due to the random obtain high temperature air. In Germany program SOLAIR
and wave character issues of the sun light. So the investment and the project of Chinese Academy of Sciences and Hohai
and operating costs are increased. The low working University, the solar air heat receiver has been successfully
temperature of heat storage medium (not to exceed 600 K) [1] applied[8] .
also directly limits the overall efficiency of power generation Recently, the research of the solar tower-gas turbine
systems. A solar tower-gas turbine power generation system power generation system is focused on the equipments and
is displayed in Figure 1. This system can realize generate the theory of heat transfer under condition of high energy
supplementary electricity without a heat storage system, and flux density which is collected by solar concentrator. The
the heat receiver temperature is high[2]. Therefore, this performance of solar thermal power system is generally
system power is more efficient, more economical and more studied qualitatively. In this paper, the Brayton cycle in foam
stable compared with the regular solar thermal system. ceramics receiver of solar tower is set as a study object. The
Air heat receiver has become a hot research field of solar model of energy transfer and heat power conversion in the
thermal power generation in recent years due to its working process of electricity generating is built, and on this basis,
medium without pollution, easy to obtain, non-corrosive, the quantitative research of the effects of the structural
incombustible and easy to treat. Within the German program parameters and operating parameters on the performance of
PHOEBUS, the test of volumetric absorber is completed, thermal power generation system is completed.
which the temperature of the heated air reaches 700嘙C[3]. In II. SYSTEM MODELING
Weizmann Institute, a tube heat receiver , a pin heat receiver
and a ladder heat receiver have been successfully The Figure.1 shows the Brayton thermodynamic cycle.
developed[4-6]. The pin heat receiver has been applied in the Firstly, the air is compressed in the compressor and the
solar power generation system of 70 kW in Nanjing[7]. The temperature of air increases at the same time. Secondly, the
outlet temperature is a main indicator of the receiver and air absorbs solar energy in the foam ceramic receiver. Then it
affects directly the system efficiency. As a porous medium, burns in the combustion chamber and releases the chemical
the silicon carbide foam ceramic has many advantages such energy. Finally, it works in the turbine while expanding and
as good thermal conductivity, small expansion coefficient its temperature decreases. The exhaust air can be utilized of

978-1-4673-9587-8/15 $31.00 © 2015 IEEE 441


DOI 10.1109/ISCID.2015.160

Authorized licensed use limited to: Israel Electric Corporation. Downloaded on December 19,2022 at 15:56:02 UTC from IEEE Xplore. Restrictions apply.
waste heat, or be released directly to atmosphere and this Because this article need to calculate the temperature
paper studies the latter condition. When the radiation does field of the air heated by foam ceramic along the flow
not reach the design value, the complementary system can direction, the local thermal equilibrium equation must be
provide constant power output by increasing the natural gas used[13]. Therefore these hypothesis are made on the porous
supply. The air enters directly into the combustion chamber media: isotropic, regardless of the pressure doing work and
from the compressor. the radiative heat transfer in the internal air. The established
The common methods to modeling the compressor, the energy equation is shown below.
combustion chamber and the turbine contain the formula The energy equation on gas phase and solid phase are:
method, the thermodynamic table method and the curve ∂ ( c f ρ f T f u ) ∂x = λ f ,eff ∂ 2Ts ∂x 2 + hv (Ts − T f ) (6)
method[9]. Among them, the thermodynamic table method is
highly related to the turbine selected so it’s not a universal λs ,eff ∂ 2Ts ∂x 2 − hv (Ts − T f ) = 0 (7)
method. The curve method uses the compressor compression
process curve and the combustion chamber combustion With cf is the heat capacity of the gas; ρ f is the gas
process curve to do the calculation. It’s simple but it needs to density in foam ceramics; Tf is the gas temperature; u is the
read the figure. So this method is not suitable for computer inlet velocity; Ts is the temperature of porous media. λ f , eff is
programming. The formula method is selected in this paper the effective thermal conductivity of gas, λs ,eff is the
to modeling the compressor, the combustion chamber and
the turbine. At first the process is regarded as the ideal effective thermal conductivity of solid, hv is the volume heat
process, then the actual output is calculated combining with transfer coefficient, which is used for the measure of the heat
actual operation efficiency in the working condition [10]. transfer intensity between the air and the skeleton of porous
media and its unit is W/(K m3).
A. Compressor model λ f ,eff = ελ f (8)
The process of compressing air is considered an adiabatic λs , eff = (1 − ε )λs (9)
and isentropic process. Its model is:
V1 = Vin C 1 k (1)
With ε is the porosity, λ f is the coefficient of thermal
conductivity of fluid; λs is the coefficient of thermal
T1s = Tin C k −1 k (2)
conductivity of solid.
With V1 is the exhaust volume flow of compressor; Vin is
hv = hsf α sf (10)
the inlet volume flow of compressor; C is the compression
ratio, which equals 20 now; k is air adiabatic coefficient and In order to get the calculation model of heat transfer
k = 1.4; T1s is temperature of the exhaust air after isentropic coefficient between the air and the surface of the solid
compression process; Tin is inlet air temperature of the skeleton hsf and the specific surface area of per unit
compressor and Tin = 288 K in this paper. volume α sf , this paper uses the least square method to fitting
The isentropic efficiency of this type of compressor the experiment data of [16] and gets the formula(11)-(13):
under this flow and pressure ratio is present by η a , (3) and Nu = hsf d h λ f (11)
(4) fix the actual outlet temperature of compressor T1 and the
power consumption Wa [11]: Nu = 29.1667n −ppi2.6727 Re0.1064 (12)
T1 = (T1s − Tin ) η a +Tin α sf = 35.7n 1.1461
(3) ppi (13)
Wa = C pairα air nair (T1 − Tin ) (4) With up is the velocity in the pore ; dh is the hydraulic
diameter; nppi is pore density of porous media.
With η a equals 85%; nair is the amount of substance of air 2) Boundary conditions
which is consumed in the full combustion process of natural The boundary conditions on the air entrance and exit of
gas; aair is the excess air coefficient and the design value is 4; foam ceramics are expressed as [8].
Cpair is the average isobaric heat capacity of air in the 3) Pressure drop model
compressor and at the average temperature of the The reference [17], on the basis of Ergun formula,
compressor, Cpair=30.245 J/(mol·K). studied the pressure drop of porous medium by experimental
The outlet pressure of compressor, P1 is : method and numerical method and used the least squares
P1 = Pin × C × (1 − ξ a ) (5) method to fit out a pressure drop formula more precise:
With Pin is inlet pressure of compressor and is 101325 dp dx = (1039 − 1002ε ) μ f u s 2 + 0.5138ε −5.739 ρ f u 2 s (14)
Pa, ξ a is the inlet pressure loss of compressor and it is 1%.
C. Combustion chamber model
B. Receiver model The combustion process is considered as a isobaric
The foam ceramic receiver absorbs the solar radiation on process. The heat balance equation is obtained:
surface and transfer inside. The convection happens between qgas ngasηb + C pgas ngasTgas + C p 2 nair T2
the solid skeleton inside and the air so the air pass through is (15)
heated. The heat and mass transfer model can be simplified (
= C p 3 nCO2 + nH 2O + nO2 + nN2 T3 )
as a one - dimensional model[8].
1) Energy equation

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qgas is the mole calorific value of fuel, ngas, nair, nCO2, nH2O, outlet gas temperature and the output power of turbine can be
nO2, nN2 are the mole flow rate of natural gas, air, CO2, water calculated according to (18)-(21).
vapor, O2 and N2, η b is the combustion efficiency which
A. Influence of pressure ratio on the system
equals 0.98 in this paper, T2, Tgas, T3 are the inlet air
temperature, the inlet gas temperature and the outlet flue gas Efficiency of system is defined as:
temperature of combustion chamber, Tgas equals 288 K, Cpgas, η = (We − Wa ) ( q0 + qgas ngas ) (22)
Cp2, Cp3 are the isobaric heat capacity of gas, air and gas The quantitative effect of pressure ratio on the efficiency
exhausted from the combustion chamber. of system is shown in figure 2. The greater the pressure ratio,
V3 = (V2 + ngas RT3 P3 ) × T3 T2 (16) the greater the power output and the system efficiency, but
the curve slope of pressure ratio and efficiency decreases
P3 = P2 (1 − ξb ) (17) with the increase of pressure ratio. When the pressure ratio
V3 is the volume flow of the mixed gas exhausted from increases from 11 to 14, the power output increases 46836 W
combustion chamber. V2 is the volume flow of inlet air of and the efficiency increases by 1.86%; when pressure
combustion chamber. P3 is the outlet pressure and P2 is the increases from 20 to 23, the power output increases 23139 W
inlet pressure of combustion chamber. ξ b is inlet pressure and the efficiency increases by 0.92%. Therefore the
loss coefficient of combustion chamber and equals1%. appropriate pressure ratio for the system must be in the range
of 20 to 23. The big pressure ratio condition not only has a
D. Turbine model high requirement of resistance to high pressure for the
The expansion process in turbine can be considered as a turbine and the combustion chamber but also need a lot of
adiabatic isentropic process: series of compressor and turbine with a complicated
V4 = V3π t1 ke (18) structure. By comprehensive consideration, the system
design pressure ratio is set to 20 in this paper.
T4 s = T3π t( e ) e
1− k k
(19) 28 0.8
Output Power
With the V4 is the volume flow exhausted by turbine, 27 0.75
Efficiency
π t is the expansion ratio which is chosen as 19.60, ke is the

Output Power˄MW˅
System Efficiency(%)
26 0.7
adiabatic coefficient of the flue gas in turbine and ke is 1.32
25 0.65
in average temperature in the turbine, T4s is the gas exhausted
temperature after isentropic expansion. 24 0.6
Set the isentropic efficiency of compressor of this type is 23 0.55
0.85 under this flow rate and pressure ratio, the actual
22 0.5
temperature of flue gas exhausted by turbine and the quantity
of work can be calculated by (24) and (25)[11]. 11 14 17 20
Pressure Ratio
23

T4 = T3 − (T3 − T4 s )ηc (20) Figure 2. Influence of pressure ratio on the efficiency of system
We = C pc ngas (T3 − T4 s ) (21)
With T4 is the actual flue gas temperature on the exit of B. Influence of receiver surface area on the system
turbine, Cpc is the heat capacity at constant pressure of the When the receiver surface area increases, the solar flux
mixed gas in the turbine. decreases so is the thermal radiation loss on surface. At the
same time, when the receiver surface area increases, if the air
III. RESULTS AND ANALYSIS
flow is not change, the air flow rate is reduced, so the heat
Considering the present status of the solar heat absorber transfer intensity decreases. However, the influence of the air
and the gas turbine technology, the main parameters of flow decreases is greater than the influence of solar flux
system in this paper are as follows: the radiation power density decreases, so the temperature of surface toward light
received by the heat receiver is 1 MW; the foam ceramic of receiver increases with the increase of the receiver surface
porosity of receiver is 90%; the area of receiver is 1.5 m2 area. The increase of receiver surface area can make the
except in the discussion of the effects of receiver area on the thermal radiation loss of the surface of solid skeleton reduce,
system; the flow rate of gas is 0.0272 kg/s; the temperature, 0.65 27.5
pressure and volume flow of the outlet air of compressor can
0.62 27.0
be calculated according to (1)-(3) and (5); the volumetric
›•–‡ˆˆ‹…‹‡…›˄Ψ˅

heat transfer coefficient can be calculated according to (10)-


‘™‡”˄ሻ

0.59 26.5
(14) and formula of [16]; turning the (6), (7) into discrete
0.56 26.0
time and using the boundary conditions from [8], the
temperature field of the solid skeleton of receiver and the air 0.53
Thermal Radiation Loss
25.5
System Efficiency
can be calculated with the method of iteration on the grid 80
0.5 25.0
along the thickness direction; the outlet air pressure of
0.9 1.2 1.5 1.8 2.1
receiver can be calculated by (14); the inlet gas temperature $LUUHFHLYHU 6XUIDFH$UHD˄m 2˅
and pressure of turbine can be calculated by (15)-(17); the Figure 3. Influence of air receiver surface area on the system efficiency

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as shown in figure 3. The outlet air temperature of foam temperature region, an air cooling system can be considered
ceramic increases and the efficiency of system improves. at the air entrance of the gas turbine.
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