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An estimation of the penetration rate of rotary drills using the Specific Rock
Mass Drillability index
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Article history: The main purpose of the present study was to provide a practical, convenient drillability prediction model
Received 2 July 2011 based on rock mass characteristics, geological sampling from blast holes, and drill operational factors.
Received in revised form 10 August 2011 Empirical equations that predict drill penetration rate have been developed using statistical analyses
Accepted 15 September 2011
of data from the Sarcheshmeh Copper Mine. Seven parameters of the rock or rock mass, including uniaxial
Available online 24 March 2012
compressive strength (UCS) of the rock, Schmidt hammer hardness value, quartz content, fragment size
(d80), alteration, and joint dip, are included in the model along with two operational parameters of the
Keywords:
rotary drill, bit rotational speed and thrust. These parameters were used to predict values of the newly
Rotary drilling
Penetration rate
developed Specific Rock Mass Drillability (SRMD) index. Comparing measured SRMD values to those pre-
Specific Rock Mass Drillability (SRMD) index dicted by the multi-parameter linear, or nonlinear, regression models showed good agreement. The cor-
Sarcheshmeh Copper Mine relation coefficients were 0.82 and 0.81, respectively.
Ó 2012 Published by Elsevier B.V. on behalf of China University of Mining & Technology.
2095-2686/$ - see front matter Ó 2012 Published by Elsevier B.V. on behalf of China University of Mining & Technology.
doi:10.1016/j.ijmst.2011.09.001
188 A. Cheniany et al. / International Journal of Mining Science and Technology 22 (2012) 187–193
wear rate of bits depends upon the particle size produced during
the drilling: the longer the size the faster is the wear [13].
Kahraman performed a regression analysis to develop penetra-
tion rate models for rotary drills, down the hole drills, and hydrau-
lic top hammer drills [14]. In that study the uniaxial compressive
strength was included in the rotary drill model. Altindag illustrated
an exponential relationship between penetration rate and coarse-
ness index: high coarseness index correlated with high penetration
rate [15].
The main objective of this study is the development of an
empirical model for predicting rotary blast hole drill performance
using a newly developed drillability index. The relationships be-
tween the drillability index and pertinent rock properties were
studied. Field work included geological mapping, discontinuity
surveying, and rock sampling. Laboratory tests to determine the
unit weight, the point load strength index, and the particle size
Fig. 2. An image of the Sarcheshmeh Copper Mine.
of the drill cuttings were performed on samples collected from
the bench areas.
Table 1
Descriptive statistics of the Sarcheshmeh Copper Mine database.
Fig. 4. Measurement of in-situ rock hardness by Schmidt hammer. Fig. 5. Point load index test.
190 A. Cheniany et al. / International Journal of Mining Science and Technology 22 (2012) 187–193
Fig. 6. Quartz content in thin sections of six rock specimens (P, Plagioclase; Q, Quartz; Py, Pyroxen; OP, Opaque; F, Feldspar Alkaline; Bi, Biotite; Ol, Olivine; Cal, Calcite).
Half the collected detritus was used for determining d80 while illustrates cementation behavior. This causes the rock have more
the remained half was used for determining the influence of metal resistance to penetration. An increased percent of pyrite decreased
mineral content. This collection of rocks includes a little amount of the drillability.
covellite, cuprite, chalcocite, chalcopyrite, hematite, magnetic, and Drill cuttings from different parts of the blast hole were care-
a greater quantity of pyrite. Pyrite having a density of about 5 g/ fully collected for sieve analysis in the laboratory. Each sample
cm3 is among the heavy metal minerals. When the volume of pyr- contained approximately 1 kg of rock chips. This drilling detritus
ite is high it surrounds all the granular minerals of the rock, e.g., was collected for each of the blast holes. The drilling detritus
was then sieved through a series of sieves (sizes 5.745, 2.83,
1.68, 1.19, 0.841, 0.595, 0.500, and 0.297 mm). Fig. 7 shows how
Table 3 the drill cuttings are prepared for sieve analysis. The cumulative
A typical sieve analysis used for determining d80. weight percentages undersize and oversize of the particles were
Mesh No. Size (mm) Weight (g) Cumulative weight (%) calculated for each blast hole (Table 3).
3.5 +5.745 44.3 16.5
7 5.745 + 2.83 61.0 22.7 4. Specific Rock Mass Drillability (SRMD)
12 2.83 + 1.68 47.5 17.7
16 1.68 + 1.19 25.5 9.5
20 1.19 + 0.841 37.2 13.8
Various drill performance indices have been introduced and
30 0.841 + 0.595 18.5 6.9 used by many researchers to assess the drillability of a rock mass.
35 0.595 + 0.5 4.3 1.6 A new drillability index, namely the Specific Rock Mass Drillability
50 0.5 + 0.297 9.2 3.4 (SRMD) (the units are mm/rev/MN) was developed during this
50 0.297 21.1 7.8
P study. The advantage of the SRMD compared to other performance
100
indices is the elimination of the effect of two major drill operational
A. Cheniany et al. / International Journal of Mining Science and Technology 22 (2012) 187–193 191
60 50
Penetration rate (m/h)
Penetration rate (m/h)
0 500 1000 1500 0 200 400 600 0 1000 2000 0 1000 2000
Pressure HYD (psi) Pressure HYD (psi) Pressure HYD (psi) Pressure HYD (psi)
40 40 40 40
35 35 35 35
Measured SRMD
Measured SRMD
Measured SRMD
Measured SRMD
(mm/rev/MN)
(mm/rev/MN)
(mm/rev/MN)
(mm/rev/MN)
30 30 30 30
25 25 25 25
20 20 20 20
15 15 15 15
10 10 10 10
20 40 60 80 100 120 25 30 35 40 45 50 55 0 20 40 60 80 2.0 2.2 2.4 2.6 2.8 3.0
UCS (MPa) Schmidt hammer value Qmicro (%) Altration
40 40 40
35 35 35
Measured SRMD
Measured SRMD
Measured SRMD
(mm/rev/MN)
(mm/rev/MN)
(mm/rev/MN)
30 30 30
25 25 25
20 20 20
15 15 15
10 10 10
4.0 4.5 5.0 5.5 6.0 6.5 20 40 60 80 2 3 4 5 6 7
d80 (%) Dip FeS2 (%)
Fig. 10. Relationship between measured SRMD and seven input parameters.
192 A. Cheniany et al. / International Journal of Mining Science and Technology 22 (2012) 187–193
Table 4
Multi-linear regression models for four lithotypes.
SRMDl ¼ 68:432 4:518Alt 0:004Dip þ 0:103Schmidt 0:264UCS 2:723d80 0:022Q micro 1:294P FeS2 (2)
LF
0.903 0.815 0.728 3.86219 9.431 1.6010-4
SRMDl ¼ 79:264 11:215Alt 0:077Dip 1:249Schmidt þ 0:197UCS þ 6:180d80 0:389Q micro þ 0:386P FeS2 (3)
HD
0.946 0.895 0.711 8.33862 4.865 0.0073
SRMDl ¼ 330:992 þ 12:820Alt þ 0:328Dip 1:641Schmidt þ 0:304UCS þ 62:128d80 þ 18:774P FeS2 (4)
SP
0.927 0.86 0.44 10.49492 2.047 0.0034
SRMDl ¼ 60:273 23:461Alt 0:290Dip þ 0:557Schmidt þ 0:285UCS þ 4:979d80 þ 0:980P FeS2 (5)
AN
0.790 0.625 0.343 8.95447 2.221 0.0014
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