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Effects of Coiling Temperature after Hot Rolling on
Microstructure, Texture, and Magnetic Properties of
Non-Oriented Electrical Steel in Strip Casting
Processing Route
Hai-Tao Liu, Hua-Long Li, Juergen Schneider, Yi Liu, and Guo-Dong Wang

Low silicon non-oriented electrical steel is produced using a novel strip casting processing
route. The focus is on investigating the effects of coiling temperature after hot rolling on
microstructure, texture evolution, and magnetic properties. A fine microstructure with weak
l-fiber texture is formed after coiling at 650 8C. By contrast, a much coarser microstructure
with a much stronger l-fiber texture is produced after coiling at 750 8C. After cold rolling and
annealing, a fine and inhomogeneous recrystallization microstructure dominated by mild
l-fiber, a-fiber, and g-fiber recrystallization texture is formed in the case of coiling at 650 8C.
By contrast, a coarse and inhomogeneous recrystallization microstructure characterized by
strong Goss, a-fiber, and weak l-fiber together with extremely weak g-fiber recrystallization
texture is formed in the case of coiling at 750 8C. Much lower iron loss and higher magnetic
induction are obtained in the latter case as a result of the more desirable recrystallization
microstructure and texture. It underscores that the relatively higher temperature of coiling
has a similar effect as the conventional hot-band normalizing. Hence, the hot-band
normalizing might be omitted in the fabrication of high-performance non-oriented electrical
steels using this novel and compact strip casting production route.

1. Introduction conventional hot-rolled strips from the steel melt on the


one hand, and shows a very high solidification rate on the
Non-oriented electrical steels (NOES) are widely used as other hand, thus offering new possibilities to fabricate steel
core material for the rotating machines such as motors and sheets with special microstructure and properties differing
generators. Commercial NOES comprise standard grades from the conventional products. In recent years, there has
as well as higher permeability grades. The commercial been a significant interest in extending potential applica-
production lines of NOES are worldwide established tions of strip casting technology to electrical steels.[1–3]
based on thick slab (210–250 mm) casting and thin slab Some trials of strip casting grain-oriented electrical
(60–90 mm) casting technology. To further improve the steels[4–6] and NOES[7–10] have been made successfully,
magnetic properties and reduce the processing steps is a and some work has been carried out to study the evolution
persistent topic for industrial and joint fundamental of microstructure and texture along this new processing
research. route.[4–15]
The novel strip casting can directly produce the as-cast Park and Liu et al. reported that the initial as-cast
strips with a thickness of 1–3 mm close to that of microstructure could be effectively controlled by changing
the melt superheat.[8,11–13] Liu et al. clarified the effects of
the initial microstructure and texture,[14] hot rolling
[] H.-T. Liu, Y. Liu, G.-D. Wang methods,[6] and hot rolling temperature[10,15] on micro-
State Key Laboratory of Rolling and Automation, Northeastern
University, P.O. Box 105 Shenyang 110819, P. R. China, structure, texture evolution, and magnetic properties in
E-mail: liuht@ral.neu.edu.cn detail. However, there is even more work to do so as to fully
H.-T. Liu, H.-L. Li
Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625,
understand the microstructure and texture evolution along
Jiangsu, P. R. China this new production route and optimize the processing
J. Schneider parameters. It should be noted that bigger grain size prior
Institut für Metallformung, Technische Universität Bergakademie
Freiberg, Bernhard-von-Cotta-Str. 4, D-09596 Freiberg, Germany to cold rolling is more favorable to the final recrystalliza-
tion microstructure, texture, and magnetic properties of
DOI: 10.1002/srin.201500351 NOES. In the conventional thick slab casting and thin slab

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casting processing route, coarse grains prior to cold rolling


can be obtained by optimizing the slab reheating
temperature,[16] hot rolling parameters,[17,18] and hot-
band normalizing temperature.[19–23] However, from the
perspective of large grains prior to cold rolling, whether the
normalizing process is necessary in the new strip casting
route still needs to be discussed.
In the present work, a 2.1 mm-thick 0.71 wt%Si þ 0.44 wt
%Al NOES as-cast strip was produced using the twin-roll
strip casting. Then, one-pass hot rolling was done after
reheating and followed by coiling at 650 and 750 8C,
respectively. The microstructure and texture along the
whole processing route was studied in detail. The focus is
on clarifying the effects of coiling temperature on
microstructure, texture evolution, and final magnetic
properties in an effort to optimize the NOES production
route based on the strip casting technique.

2. Experimental Section
An as-cast strip of NOES was produced using a twin-roll
strip caster and cooled to room temperature in air, as Figure 1. Typical fiber textures displayed in w2 ¼ 458 section.
reported in the previous literature.[11,12] The chemical
composition of the as-cast strip was Fe–0.006C–0.71Si– the Euler space. For better transparency an orientation is
0.21Mn–0.44Al (in wt%). Two strips in the size of presented in terms of the Miller indices {hkl}<uvw>,
500 (L)  110 (W)  2.1 (T) (mm) were cut from the as- where {hkl} describes the crystal plane parallel to ND of the
cast strip. Both strips were reheated up to 1150 8C at a rate sheet surface and <uvw> the crystal direction parallel to
of about 20 8C s1 and held for 2 min in a box furnace, and RD. Ferritic steels develop characteristic fiber textures
then hot rolled to a thickness of 1.68 mm in one pass. such as l-fiber (<001> jj ND), g-fiber (<111> jj ND), and
Immediately after hot rolling, the hot-rolled sheets were a-fiber (<110> jj RD) and components such as cube
placed in a box furnace to, respectively, hold at 650 and ({001}<010>), rotated cube ({001}<110>), and Goss
750 8C for 1 h to simulate the thermal treatment in the ({110}<001>), as shown in Figure 1. Ten samples in the
industrial coiling process. After pickling, both hot-rolled size of 100 mm (L)  30 mm (W), respectively, along the
sheets were cold rolled to a thickness of 0.50 mm and rolling direction (RD) and the transverse direction (TD)
finally annealed at 860 8C for 3 min. were cut from each annealed strips. Magnetic flux density
The microstructure was characterized by metallo- at 5000 A m1 (B50) and core loss at 1.5 T by 50 Hz (W15/50)
graphic investigations and orientation image maps were measured using a single sheet tester. Then, the
(OIM). The mean grain size was determined from optical average values for B50 and W15/50 were obtained,
micrographs by linear intercept method. Electron back- respectively.
scatter diffraction (EBSD) analysis was performed on a TSL
OIM 4000 EBSD system equipped at FEI Quanta 600
Scanning Electron Microscopy (SEM). EBSD and optical
microscopy were applied on longitudinal sections as 3. Results and Discussion
defined by the rolling direction (RD) and the normal
direction (ND). The micro-texture was analyzed using the 3.1. Microstructure and Texture of the Initial as-Cast Strip
EBSD system while the macro-texture was measured using
a Bruker D8 Discover X-ray diffractometer with Co Ka1 The microstructure, OIM, and micro-texture of the as-cast
radiation. The orientation distribution functions (ODFs) strip are shown in Figure 2. It was found that the as-cast
were calculated from three incomplete pole figures {110}, strip is dominated by large columnar grains and strong
{200}, and {211} in the range of the polar angle a from 08 to l-fiber texture though lots of small irregularly shaped
708 by the series expansion method (Imax ¼ 22). In case of grains were observed in the outer zone. Elemental
cubic crystal symmetry and orthorhombic sheet symme- composition measurements across the sheet thickness
try, an orientation can then be presented by the three Euler were carried out using EDX equipped at SEM with the
angles 08  (w1, F, w2)  908. It is thus convenient to depict following measurement parameters: step length ¼ 2 mm,
the ODFs as iso-intensity diagrams in w2-sections through voltage ¼ 30 kv. These results show that there is no obvious

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Figure 2. Optical microstructure a), EDX results of Si content across thickness b), orientation image map with the sample direction ND c),
and micro-texture d) of the as-cast strip.

Si-segregation from the surface to the center. Therefore, with an average grain size of 124 mm was produced in the
the microstructure variation across the thickness was not case of coiling at 750 8C (Figure 3b). The former was
attributed to Si-segregation which may decide whether the characterized by a weak l-fiber texture. In contrast, the
g/a phase transformation occurs or not. It has been latter was dominated by a much stronger l-fiber texture
reported that the l-oriented columnar d-crystals tend to concentrating on a component close to rotated cube
form at relatively high melt superheat due to their selective texture. It should be noted that grain colonies comprising
growth during strip casting.[8,11,12] In the present work, lots of grains with similar orientation were observed in
though “L ! L þ d ! d ! d þ g ! g ! g þ a ! a” transfor- both cases. Figure 4 shows the grain boundary distribution
mation process occurred in sequence during solidification maps after hot rolling with coiling temperature of 650 and
and subsequent cooling stage, the initial morphology of 750 8C, respectively. A large amount of low angle bound-
the solidified columnar d-crystals was largely preserved aries were observed in the case of coiling at 650 8C
probably due to the rapid cooling and the lack of heavy (Figure 4a). In contrast, much less low angle boundaries
strain which went against the abundant nucleation and were displayed in the case of coiling at 750 8C (Figure 4b).
growth of new phase. These large columnar grains with The distribution of low angle grain boundaries was in good
l-fiber texture are believed to be very beneficial to the agreement with the grain colonies.
recrystallization texture and magnetic induction.[7,10] A thermocouple was embedded in the strip in order to
However, obvious microstructure variation was still measuring the actual deformation temperature. It was
observed along the thickness direction. The small grains found that there was a temperature drop of 50 8C caused
in the outer zone were attributed to the shear deformation by the contact with the cold rollers. The actual deformation
between the strip surface and rollers. temperature during hot rolling was about 1100 8C and the
actual deformation temperature was expected to be in fully
austenite range. Therefore, work-hardening occurred in
3.2. Effects of the Coiling Temperature on Hot-Rolled austenite grains during hot rolling and deformation-
Microstructure and Texture induced ferrite transformation (DIFT) occurred after hot
rolling, thus resulting in fine ferrite grains (Figure 3a). The
Figure 3 shows the OIM and micro-textures of the sheets initial strong l-fiber texture in the as-cast strip was greatly
after hot rolling with coiling temperature of 650 and 750 8C, destroyed due to the randomization effect of the phase
respectively. It can be clearly seen that the coiling transformation, whereas the hot rolling texture was still
temperature had a significant impact on the microstruc- dominated by a weak l-fiber texture (Figure 3a). One part
ture and texture. A fine microstructure with an average of the grains with l-orientations especially in the grain
grain size of 31 mm was formed in the case of coiling at colonies had very small misorientation angles among each
650 8C (Figure 3a). By contrast, a coarse microstructure other. As a result, lots of low grain boundaries are visible, as

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Figure 3. Orientation image maps with the sample direction ND and micro-textures after hot rolling with different coiling temperatures:
a) 650 8C, b) 750 8C.

shown in Figure 4a. When the hot-rolled sheet was coiled grains. After annealing, a fine and inhomogeneous
at higher temperature such as 750 8C, it is reasonable to recrystallization microstructure with an average grain size
deduce that the grain boundaries showed relatively high of 17 mm was formed (Figure 5b). Banded grain colonies
mobility, so grain growth took place. Therefore, a coarse were observed along RD. By contrast, in the case of coiling
microstructure was produced (Figure 3b) and low angle at 750 8C, two predominant types of coarse and elongated
grain boundaries were notably reduced in the case of laminated grains could be identified in the cold-rolled
coiling at 750 8C (Figure 4b). Furthermore, the l-fiber microstructure (Figure 5c), i.e., the classical “rough” grains
texture was much strengthened due to the outstanding probably with g-fiber orientations and “smooth” grains
growth of l-oriented grains (Figure 3b). probably with a-fiber or l-fiber orientations.[10] In-grain
shear bands inclined with respect to the RD of 20–408 were
clearly presented in the “rough” grains, as indicated by the
3.3. Effects of the Coiling Temperature on Cold-Rolled dashed ellipses in Figure 5c. This was in good agreement
and Annealed Microstructure and Texture with the result that coarse-grained hot-rolled sheet favors
in-grain shear bands formation during cold rolling.[15,21]
The hot-rolled microstructure and texture showed a After annealing, an inhomogeneous recrystallization
notable inheritance effect on the microstructure and microstructure with a much bigger average grain size of
texture evolution at cold rolling and annealing. Figure 5 23 mm was exhibited (Figure 5d). Grain colonies, respec-
shows the cold rolled and the finally annealed microstruc- tively, consisting of small grains and big grains were also
ture after hot rolling and coiling at 650 and 750 8C, observed along RD. In both cases, the inhomogeneity of
respectively. In the case of coiling at 650 8C, a fine and the deformed microstructure was attributed to the work
elongated laminated grains (Figure 5a) were generated in hardening difference between the initial as-cast grains
the cold-rolled sheets due to the prior hot-rolled small with different orientations. The inhomogeneous deformed

Figure 4. Grain boundary distribution maps after hot rolling with different coiling temperatures: a) 650 8C, b) 750 8C.

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Figure 5. Cold-rolled microstructures a, c) and finally annealed microstructures b, d) after hot rolling with different coiling temperatures:
650 8C (top), 750 8C (bottom).

grains showed different nucleation and growth behavior respectively. In the case of 650 8C, the cold rolling texture
during the following annealing and thus gave rise to an was dominated by strong a-fiber mainly concentrating on
inhomogeneous recrystallization microstructure with cube {111}<110> components and strong g-fiber texture
many banded grain colonies. (Figure 6a). By contrast, in the case of 750 8C, the cold
Figure 6 shows the cold rolling and the final annealing rolling texture was dominated by strong a-fiber mainly
texture after hot rolling and coiling at 650 and 750 8C, concentrating on cube {223}<110> components and

Figure 6. Cold rolling texture a, c) and final annealing texture b, d) after hot rolling with different coiling temperatures: 650 8C (top), 750 8C
(bottom).

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mild g-fiber texture (Figure 6c). So it was indicated that shows the OIM of the finally annealed sheets after hot
lower accumulated deformation stored energy was gained rolling with coiling temperature of 650 and 750 8C,
during cold rolling in the case of prior coarse-grained respectively. In the case of 650 8C, a large number of
microstructure, which went against the crystal rotation g-grains in blue and lots of l-grains in red were observed
toward stable orientations. In the case of 650 8C, after final while much fewer Goss grains in green were displayed
annealing, the recrystallization texture was characterized (Figure 7a), which were in good agreement with the mild
by mild l-fiber, a-fiber, and g-fiber texture with a l-fiber and g-fiber recrystallization texture (Figure 6b). In
maximum intensity at cube component, {114}<110> contrast, in the case of 750 8C, the ratio of g-grains to
and {111}<112>, respectively (Figure 6b). In contrast, in l-grains was much reduced while the ratio of Goss grains
the case of 750 8C, after final annealing, the recrystalliza- was much increased (Figure 7b), which were in good
tion texture was dominated by strong Goss texture and agreement with the strong Goss texture, weak l-fiber
a-fiber texture with a maximum intensity at {113}<110>, texture, and extremely weak g-fiber texture (Figure 6d). To
together with weak l-fiber texture (Figure 6d). It should be be interesting, it was found in the case of 750 8C that lots of
noted that the g-fiber recrystallization texture almost Goss grains appeared in the way of banded colony
disappeared. (indicated by dotted black line) showing an inclined angle
Lots of investigations have been carried out on the of 20–408 from RD, which was in good agreement with the
formation mechanism of l-fiber and g-fiber recrystalliza- deviation angle of the shear bands in the prior cold-rolled
tion texture for NOES in strip casting processing microstructure. Considering that the coarse-grained hot-
route.[7,10,15] It can be concluded that the l-fiber recrystal- rolled microstructure with an average grain size of 124 mm
lization texture was attributed to the nucleation and prior to the cold rolling favored in-grain shear bands
growth caused by strain-induced grain boundary migra- formation at cold rolling and new recrystallized Goss-
tion (SIBM) on the one hand, and the nucleate and growth grains tended to nucleate at shear bands,[10,25] it was
inside shear bands on the other hand during annealing. By reasonable to deduce that the Goss recrystallization
contrast, the g-fiber recrystallization texture can be texture was attributed to the nucleation and growth at
explained in terms of the classical oriented nucleation shear bands in the present work. Furthermore, the hot-
theory (ON) and oriented growth theory (OG).[24] Figure 7 rolled large grains led to heavy shear banding which

Figure 7. Orientation image maps of all orientations with the sample direction ND (left) and several main components (right) of the
finally annealed sheets after hot rolling with different coiling temperatures: a) 650 8C, b) 750 8C.

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Iron loss W15/50 [W kg1] Magnetic induction B50 [T]

Coiling temperature RD TD Average RD TD Average

650 8C 6.72  0.05 6.60  0.05 6.66  0.05 1.788  0.002 1.754  0.002 1.771  0.002
750 8C 5.69  0.05 6.14  0.05 5.92  0.05 1.806  0.002 1.757  0.002 1.781  0.002

Table 1. Magnetic properties of the finally annealed sheets.

destroyed the plane strain condition required for the B50 than the former. In particular, the magnetic induction
creation of the g-fiber texture during cold rolling. Rather, along RD was as high as 1.806 T in the case of coiling at
this led to the formation of Goss-grains during annealing. 750 8C, which was largely attributed to the strong Goss
However, lower accumulated deformation stored energy texture with one <001> direction along RD. On the other
was obtained together with relatively weaker g-fiber hand, the finally annealed sheets in the case of coiling at
texture at cold rolling due to the coarse-grained hot rolled 650 8C had much smaller average grain size than those in
microstructure, which went against the nucleation and the case of coiling at 750 8C. Furthermore, the former
growth of new recrystallized g-grains during annealing, displayed unfavorable recrystallization texture while the
thus finally leading to extremely weak g-fiber recrystalli- latter displayed desirable recrystallization texture. There-
zation texture. fore, the latter showed much lower iron loss W15/50 than
the former. In particular, the iron loss W15/50 along RD was
as low as 5.69 W kg1 in the case of coiling at 750 8C, which
3.4. Effects of the Final Recrystallization Microstructure was also largely attributed to the strong Goss texture. The
and Texture on Magnetic Properties present work indicates that, in this strip casting production
route, relatively higher temperature coiling can improve
Table 1 shows the magnetic properties of the finally both the magnetic induction and iron loss, which is
annealed sheets. It can be clearly seen that the coiling similar to the effect of the hot band normalizing in the
temperature after hot rolling significantly affected the final conventional production route. Therefore, the hot band
magnetic properties. The average iron loss W15/50 in the normalizing can be omitted in this novel compact strip
case of 750 8C was decreased by 0.74 W kg1 and the casting production route.
average magnetic induction B50 was increased by 0.01 T
than that in the case of 650 8C. In particular, the magnetic
properties were greatly improved along RD.
Usually, the magnetic properties of NOES are mainly 4. Conclusion
affected by crystallographic texture, grain size, impurities
level, sheet thickness, and silicon concentration.[20] In the In the present work, a columnar grained 0.71 wt%
present work, the magnetic properties of the finally Si þ 0.44 wt% Al NOES as-cast strip with strong l-fiber
annealed sheets were mainly depended on the recrystalli- texture was produced using twin-roll strip casting. Then,
zation texture and grain size. It is known that magnetiza- the as-cast strip was successively reheated, hot rolled, cold
tion is hardest in the <111> direction but easiest in the rolled, and annealed. The effects of the coiling temperature
<001> direction of iron crystals. So the l-fiber texture with after hot rolling on microstructure, texture, and magnetic
two <001> direction in the rolling plane is most preferable properties were clarified. It was found that the micro-
for magnetic induction and Goss texture with one <001> structure and texture evolution at cold rolling and
direction in the rolling plane is also beneficial. By contrast, annealing were highly depended on the prior hot-rolled
the g-fiber texture with no <001> direction in the rolling microstructure and texture which was dominated by the
plane is most unfavorable. On the other hand, the iron loss coiling temperature.
W15/50 of NOES mainly depends on the average grain size: A fine microstructure with weak l-fiber texture was
bigger grain size can decrease hysteresis loss. Desirable formed after coiling at 650 8C. In contrast, a much coarser
recrystallization texture also helps to improve magnetiza- microstructure with much stronger l-fiber texture was
tion behavior and reduce hysteresis loss.[14] produced after coiling at 750 8C. After cold rolling, a
The finally annealed sheets in the case of coiling at fine and deformed microstructure with strong a-fiber
650 8C showed relatively strong unfavorable g-fiber recrys- and g-fiber texture was formed in the case of coiling at
tallization texture. In contrast, the finally annealed sheets 6508C. In contrast, a coarse and deformed microstructure
in the case of coiling at 750 8C showed strong Goss texture with lots of in-grain shear bands, strong a-fiber, and
and extremely weak g-fiber recrystallization texture. mild g-fiber texture was formed in the case of coiling at
Therefore, the latter exhibited a higher magnetic induction 750 8C. After final annealing, a fine and inhomogeneous

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recrystallization microstructure dominated by mild [5] H.-Y. Song, H.-T. Liu, H.-H. Lu, L.-Z. An, B.-G. Zhang,
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The authors gratefully acknowledge the financial support Mater. 2016, 406, 149.
from National Natural Science Foundation of China (Grant [15] H.-T. Liu, Y.-P. Wang, L.-Z. An, Z.-J. Wang,
nos. 51004035, 51374002, 51574078), National Key Tech- G.-D. Wang, J. Magn. Magn. Mater. 2016.
nology R&D Program (Grant no. 2012BAE03B00), Funda- [16] A. De Paepe, K. Eloot, J. Dilewijns, C. Standaert,
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Keywords: non-oriented silicon steel; strip casting; 3086.
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