Wire Harness Improvement

MCFA Document: 000004-15C

Issue Date: 05/18/2015

Model And Serial Number(s):

NPP_N2(R), NSP_N2(R), NSV_N

Subject:
Wire harness routing attachment for improved operational
reliability.

Resolution:
The following instructions describe how the harness should be
routed in order to protect the wire harness.

The information provided herein is considered to be confidential information and is intended to assist you in resolving product issues. In addition, the
information herein is not to be an authorization for any financial claim against MCFA. Always follow all Safety, Warning, Caution and Precaution
information that is provided in the appropriate Service Manual and Operation and Maintenance Manual(s).
 Wire Harness Improvement

• Refer to Service Manual or Service Handbook (SH) and Operation

and Maintenance Manual (OMM) or Operating Instructions (BL) for
safety guidelines prior to working on equipment.

• Make all repairs with the lift truck parked on a level, hard surface.
Block the lift truck so it does not roll while working on or under the lift
truck.

• Ensure enforcement of company policy for proper lockout/tag out

procedure.
 Wire Harness Improvement
Solution:
1. Remove the upper tie wrap from the plastic support, see picture 2
above.

Picture 1- Tiller arm Picture 2- Tiller arm harness attachment

 Wire Harness Improvement
Solution:

Picture 3- How to attach the tie wrap

 Wire Harness Improvement
Solution:

2. Pull the harness slightly upwards so that the harness goes straight
behind the lower support of the gas spring.
3. Attach the white tie wrap with hole (p/n RL195726) to the wiring
harness to approximately 40 mm distance from the end of the gas
spring. See picture 3. Tighten the tie wrap and be careful to not
damage the wire harness.
4. Push the black tie wrap through the hole in the white tie wrap and
attach it loosely around the gas spring so that the black tie wrap
slides freely along the gas spring.
5. Insert one tie wrap under the freely sliding tie wrap. Tighten
carefully.
 Wire Harness Improvement
Solution:

Picture 4- How to install the wire harness.

6. Install the wire harness behind the gas spring, see picture 4. Make
sure that the black tie wrap can slide freely around the gas spring
by bending the tiller arm joint. Travel of the wire harness should be
approximately 20 mm.
 Wire Harness Improvement
Parts:

Part: Part number: Remarks:

Wrap tie, white RL195726 -
Wrap tie, white - -
Wire harness RL610576 For NPP_N2(R)
Wire harness RL615020 For NSP_N2(R)
Wire harness RL489603 For NSV_N