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Abstract
To keep the variability of the process under control in the manufacturing industry, control chart
is considered as a major tool in this context. The Cumulative Sum (CUSUM) charting scheme is
one of the most well-known charts in memory-type charting structure for the detection of small
and moderate sizes of shifts in the process parameter(s). In this work, we proposed new CUSUM
charting structure by utilizing the two auxiliary variables-based estimator for efficiently
monitoring of the location parameter, which is referred as TACUSUM chart. A detailed study of
the suggested TACUSUM charting scheme also under the situation of without- and with the
loss (EQL) and relative mean index (RMI) are taken as the performance measures. These defined
measures are processed with extensively used of Monte Carlo study design. The results show
that the suggested TACUSUM charting scheme uniformly and substantially outperform the
existing counterparts. It is also observed that the performance of the TACUSUM charting
scheme significantly alter under the presence of multicollinearity. Moreover, real-life dataset is
In any manufacturing industry, it could be a main objective to manufacture the best quality of the
products. If during the production process, we face the variation then statistical quality control
(SQC) comes to handy. The common sources of variation and special sources of variation
divided into two major parts. If the irregular changes occur in the process it refers special source
of variation and on the other hand common source of variation based on essential part of the
process. If the common causes of variation occur in the procedure, statistically process is termed
as in-control (IC) and special source of variation refer the process is out-of-control (OOC) (cf.
Montgomery (2012)).
Control charting structure has been measured the powerful toolkit for process monitoring
scenario in manufacturing industry. With this regard, control charting schemes are separated into
two key parts, namely memoryless and memory-type charts. Shewhart type charts, proposed by
Shewhart (1924), are referred as the memoryless because this control chart utilize just current
information and ignores all the past information and is more sensitive to detect large shifts in the
process parameters. On the other hand, cumulative sum (CUSUM) and exponentially weighted
moving average (EWMA) control charting schemes were suggested by Page (1954) and Roberts
(1959) respectively, are referred as the memory-type, this is because these incorporate previous
along with the current information and are more sensitive to detect small to moderate shifts.
The quality researchers has numerous work on CUSUM control chart i.e. innovative
CUSUM charting scheme for the unknown location and scale set up are discussed by Chowdhury
et al. (2015). Lucas and Crosier (1982) studied the CUSUM chart with the feature of fast initial
response and an enhancement of former chart performed by Wu et al. (2009). It is a common
practice in statistical process control to increase the sensitivity of the detection ability of the any
control charting structure by utilizing the efficient estimator of the parameter under study which
the protection is required. On the similar lines, in these days, quality engineers are applying the
suitable one or more auxiliary variables to enhance the detection ability of ongoing process. The
information which is available at the stage of estimation other than that in the sample is known
as the supplementary information. Fuller (2009) utilized some estimator at the time of estimation
stage such as regression, ratio and product type estimators. Riaz (2008a, 2008b), initiated the
impression of supplementary information-based control charting schemes for the monitoring the
charting structure are much effective as compared to the classical charting structure. To follow
the same lines, Mi et al. (2020) used auxiliary information for enhancing the efficiency of the
On the similar lines, for the process monitoring auxiliary based mixed EWMA control
charting structure was initiated by Anwar et al. (2020). Anwar et al. (2020) studied another
auxiliary based memory type control charting structure for the process location parameter. For
simultaneously monitoring of the process parameters new auxiliary information based mixed
memory type control charting structure was introduced by Anwar et al. (2021). Supplementary
information- based chart for autocorrelated process studied by Ahmed et al. (2019). To increase
the enhancement of synthetic mean charting structure, supplementary information was done by
Haq and Khoo (2016). Another auxiliary information based EWMA charting structure was
studied by Saghir et al. (2019). Two supplementary variables were utilized under ranked set
sampling a generalized EWMA chart structure was suggested by Hussain et al. (2019). Purpose
to increase the detection ability of the adaptive CUSUM charting structure was designed by Haq
and Abbasi (2019). Increase the efficiency of the CUSUM by using single use of auxiliary
variable was studied by Sanusi et al (2018). In this study we proposed new CUSUM control
chart by using two use of auxiliary variables (TACUSUM). The proposed TACUSUM charting
In this section of the article, all existing charting schemes are briefly described. The design
structure of the existing classical CUSUM and auxiliary CUSUM (ACUSUM), classical EWMA
and supplementary information based EWMA (AEWMA) charts are briefly described in this
section.
The classical process mean EWMA chart the monitoring motivated by Roberts (1959) . Let us
take into consideration, Y follows normally distributed with mean 0 and variance y2 which is Field Code Changed
Field Code Changed
Let us say, Y is normally distributed with mean Y and variance y2 .When process is under
control, variance remains same and mean is 0 = Y Otherwise, the process mean changes from Field Code Changed
Y i
For the process of monitoring, the ith sample mean Y i i 1
with size n is colluded on the
n
control chart with mean and standard deviation of Y i , say ̅= , ̅ ) . where is the
√
sensitivity parameter capable of taking values over range [0,1]. The Ti 1 stands for EWMA
plotting statistic at the time (i-1) while Ti is presenting the EWMA plotting statistic in equation
(1). To set the control limits of the classical EWMA chart, the mean and variance for IC process
are given as E (Ti ) 0 and Var (Ti ) Y2 ( (1 (1 ) 2i )) , respectively. The control limits
2
LCLi 0 L Y (1 (1 )2i ) ,
2
CL 0 , . (2)
UCLi 0 L Y (1 (1 ) 2i ) ,
2
where L describes the width of control limits. For small choices of the classical EWMA
charting scheme shows more sensitivity. The classical EWMA chart detects OOC state if at any
sample number Ti goes outsides the control limits given in equation (2).
information which is more efficient classical EWMA chart for monitoring the irregular shifts in
the location parameter. Let us consider X i as an auxiliary variable which is connected with the
study variable of Yi . YX represents the correlation between the study and auxiliary variable,
where N 2 presents bivariate normal distribution. The following regression estimator used the
auxiliary variable for effective monitoring the population mean 0 , suggested by Cochran
(1977) is given as
KY Y bYX ( X X ) ,
(3)
where bYX YX Y . The mean and variance of KY respectively are given below,
X
Y2 Y2 bYX2 X2
E ( KY ) 0 , and Var ( KY ) Y2 (1 2YX ) . (4)
n n
Var ( KY ) Var (Y ) for 2YX 0 . The AEWMA statistic based on regression estimator is defined
as:
Ei KY (1 ) Ei 1 .
(5)
where known as the sensitivity parameter of the AEWMA charting scheme and it is always lie
between zero and one. The value of Ei 1 presenting as afore-mentioned information and it is
taken from the initial values of E0 and this is equal to target mean 0 and variance
Y2 Y2 bYX2 X2
Var ( KY ) Y2 (1 2YX ) . The control limits of AHWMA control charting
n n
LCLi 0 L Y (1 2YX )( (1 (1 ) 2i )),
2
CL 0 , .
ULCi 0 L Y (1 2YX )( (1 (1 ) 2i )),
2
(6)
The AEWMA chart alarms if at any sample point the plotting AEWMA statistic goes outside the
classical CUSUM charting structure known as a memory-type control chart. The classical
CUSUM control charting scheme was proposed by Page (1954). Wald (1947) suggested that the
CUSUM control chart and sequential probability ratio test are related. Furthermore,
Fuh (2003) found a correlation amongst CUSUM charting approach and sequential probability
ratio test. For two sided CUSUM charting statistic, against the single control limit H we plot two
(7)
From the equation (7) Y known as the sample mean of study variable Y, while 0 known as
target mean of Y and i is the sample number. Where K known as the reference value of the
classical CUSUM, according to Ewan and Kemp (1960) it is usually taken equal to the half of
the amount of the shift to be detected. The initial values of plotting statistic considered equal to
zero i.e. A0 A0 0 . In the CUSUM charting scheme K and H are taken two parameters
which are carefully chosen because chart is very sensitive to these parameters. The standardized
manner has been adopted for the CUSUM charting scheme Montgomery (20012) written below;
(8)
Y
where var(Y ) & Y is the standard deviation of the Y .
n
For monitoring the process mean single supplementary information based CUSUM (ACUSUM)
charting scheme was initiated Sanusi et al. (2016). Let the study variable ( Y ) and auxiliary
variable (X) are correlated and YX is presenting the correlation between two variables. The
information for monitoring the population mean 0 , following Cochran (1977) is given as:
M Y Y bYX ( X X ) ,
(9)
where bYX YX Y and mean and variance of M Y , respectively, are given below:
X
Y2 Y2 bYX2 X2
E ( M Y ) 0 , Var ( M Y ) Y2 (1 2YX )
n n
In equation (9) described that M Y is unbiased estimator of 0 and variance is Var (M Y ) Var (Y )
for 2YX 0 . After use the equation (1) ACUSUM charting statistic can be expressed below;
(10)
k
Zero is set as the initial value of charting statistics i.e. B0 B0 0 . K is the reference
n
value. A signal is considered out of control if: (for the upper-sided chart) or (for the
h
lower-sided chart) exceeds the decision interval H in order to maintain an in-control
n
ARL. It has well-known fact that the upper-sided or lower-sided ACUSUM chart can be
optimally designed using K . For more detail, see description of equation (7).
2
We will discuss the proposed control chart for TACUSUM in this section. We considered three
variable which is , and here is our study variable and and are our auxiliary
variables and these variables are follows trivariate normal distribution ). Variables i.e. define
as ( ) (( ) ( )) based on trivariate normal distribution. As shown
Y2
) and V (QY ) Y2 (1 yx2 yw
2
2 yx yw xw )
n
respectively, where is known as the correlation among the and and same and
are presented. Further we see the plotting statistics of TACUSUM control charting scheme based
(12)
where K (K=k √ ) is in general the reference sensitive parameter and its value are frequently
taken to be equal to the half of the amount of shift that we are interested in measuring (cf. Ewan and
Kemp (1960) and Sanusi, Abbas, and Riaz (2018)). For the plotting statistics, the initial values are
zero i.e., C0 C0 0 . The two-sided TACUSUM chart trigger an out-of-control signal
whenever C0 H (for the upper-sided chart) and/or C0 H (for the lower-sided chart), where H
is the control limit. The value of H (H= h √ ) is selected so that the in-control ARL of the
4. Performance Comparison
In the following section, we employed average run length (ARL) to attain the run length
properties of the suggested TACUSUM control charting approach. ARL0 represents the ARL,
when the progression is working under stable condition and ARL1 represents ARL values when the
progression is in OOC state. Using the Monte Carlo study, we set the values of ARL0 fixed at 500 for
TACUSUM chart under the existence and non-existence of multicollinearity amongst the two
auxiliary variables. Furthermore, we carried out the average run length properties (ARL) and
standard deviation run length (SDRL) for the suggested TACUSUM charting approach. Together
with extra quadratic loss (EQL) and relative mean index (RMI) as other performance measures.
Where the EQL describes the overall effectiveness of the charting schemes and mathematically
defined as
min
1
EQL ARL( )d .
2
1 n ARL( ) ARL* ( )
RMI
n i 1 ARL* ( )
,
where n known as number of shifts. For the specific shift , ARL( ) is the ARL1 value of a
control charting strategy, and ARL* ( ) known as the smaller value of the ARL1 (cf. Han and
Tsung(2006)).
4.1 Presentation of the suggested TACUSUM charting scheme under the absence of
multicollinearity. Formatted: Font: (Default) Times New
Roman, 12 pt, Bold
In this section of the article, the best performance of the suggested TACUSUM chart in the
absence of multicollinearity between the two auxiliary variables. In other words, both
supplementary variables have partial effect on the study variable i.e. there is no relationship
between the auxiliary variable such that xz = 0. The ARL values of the suggested TACUSUM
control chart under the absence of collinearity at different choice of the design parameters are
provided in Table 1. We observed that for outlining small shifts in the process mean with small
ranges of the smoothing parameters, high values of the and the suggested TACUSUM
charting scheme act highly sensitive. The suggested TAHWMA charting scheme with designed
(cf. Table 1). SDRL values are also incorporated in this study at different choices of parameters
In this section, we made the comparison of existing counterparts such as classical CUSUM and
ACUSUM with the proposed structure. For the existing counterparts’ values of the parameter are
selected at various choices i.e. K (0.25,0.5,0.75,1) and for ACUSUM charting scheme
correlation are fixed at 0.25. For classical CUSUM when K = 0.25, = 94.91 at = 0.25
and ACUSUM when K = 0.25, = 90.31, = 0.25 at = 0.25 (cf. Table 4). While the
proposed TACUSUM charting structure at K = 0.25, H =8.585, = 0.25, = 0.50, xz = 0,
4.4 Comparison between classical EWMA and AEWMA Vs proposed TACUSUM charting
scheme
This section is also based on comparison of classical EWMA and AEWMA against the proposed
TACUSUM chart. In this comparison, we considered the various choices of parameters are also
Overall, a consistent superior performance of RMI and EQL.of the proposed TACUSUM
charting scheme. According to the table when K =1 RMI is minimum value which is 0.25 and
their corresponding EQL 13.88 has also minimum values at the same K = 1.
100
kTACUSUM=0.25
kClassical CUSUM=0.25
kACUSUM=0.25
80
60
log(ARL)
40
20
0
Shift
Figure 1
150
kTACUSUM=0.50
kClassical CUSUM=0.50
kACUSUM=0.50
100
log(ARL)
50
0
Shift
Figure 2
200
kTACUSUM=0.75
kClassical CUSUM=0.75
kACUSUM=0.75
150
log(ARL)
100
50
0
Shift
Figure 3
kTACUSUM=1
250
kClassical CUSUM=1
kACUSUM=1
200
150
log(ARL)
100
50
0
Shift
5. Empirical Illustration
In the resulting section of the article a real-life dataset is implemented for the supremacy of the
recommended TACUSUM charting scheme. In this example carbon fiber tubes dataset is used
and this dataset is also used by Abbasi SA, Adegoke NA (2018). It is mostly composed of carbon
atoms. Carbon fiber tubes have several characteristics such as extreme temperature tolerance,
extreme chemical resistance, extreme tensile strength, and little weight. In manufacturing the
carbon fiber tubes filament or pultrusion winding process is most commonly used. In the action
of continuous fiberglass is the first step which involve the rolling of the fabric or filament to
sustain the strength across the of profile. Attached the fabric to the machine is second step which
is known as tension roller. According to implementation of the dataset in this study inner
diameter is representing the (Y), the first auxiliary variable thickness is representing (X) and
length (Z) known as the second auxiliary variable. The data set is consisting of 30 samples and
form the 30 sample 20 sample are taken as a in control process and last 10 samples are
considered for out of control process with the amount of shift 0.05 in the process mean. Y for
presenting the traditional CUSUM control chart and it is detecting the first sample at 24th sample.
From figure 7.2 known as ACUSUM charting scheme and it is also detecting the first sample at
24th sample but the proposed TACUSUM charting scheme detecting the first sample at 23th
We suggested the TACUSUM control chart by integrating the two auxiliary-variables based
mean estimator to the CUSUM chart to intensify the sensitivity of the CUSUM control chart
under the normally distributed method for effective observation of the location parameter. We
evaluated the run length performance of the TACUSUM control chart under two conditions i.e.
under the existence and nonexistence of multicollinearity amongst the auxiliary variables. After
analyzing the performance of our suggested control charts we recommend that our proposition
give best performance as compare to other competing charts when correlation is strong.
Furthermore, we proved that for the detection of any sort of shift in location parameter our
proposed TACUSUM chart are highly sensitive. For proving these results we incorporated a
Monte Carlo simulation study and thus we suggest that our proposed measures proved to be
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