Technical Submittals

CLIENT: M/s. INSTAKART SERVICES PVT.LTD

PROJECT: WAREHOUSE HARIGNATTA - WESTBENGAL

SERVICE: FIRE-FIGHTING

SUBMITTALS REF. NO.: GNB-FLPKT-FF-TDS-035 REV NO.: 01

DESCRIPTION OF ITEM: DIESEL ENGINE DRIVEN STANDBY PUMP

B.O.Q. REF. NO.: PUMPING SYSTEM A.1

PROPOSED MAKE KIRLOSKAR

ENCLOSURES: CATALOGUE WITH TECHNICAL DATA

CONTRACTORS GODREJ & BOYCE MFG.CO.LTD.

Signature Date: 09-06-2020

PMC M/S. COLLIER INTERNATIONAL

Approved Approved with comment Not Approved Date

FIRE CONSULTANT M/S. KAPSE CONSULTING ENGINEERS

Approved Approved with comment Not Approved Date

CLIENT M/s. INSTAKART SERVICES PVT.LTD.

Approved Approved with comment Not Approved Date

 RESPONSE SHEET ( CLIENT COMMENTS)
CLIENT: M/s. INSTAKART SERVICES PVT.LTD
PROJECT: WAREHOUSE HARIGNATTA- WEST BENGAL
DOCUMENT NO. GNB-FLPKT-FF-TDS-035
SL NO CONTENT CLIENT COMMENTS REMARKS
Comments Rev 0
A
GNB-FKPKT-FF-TDS-035
DIESEL ENGINE DRIVEN Minimum driver rating shall be 187kW /251hp as per OEM Noted and complied as per Engine TDS -
1
STANDBY PUMP recommendation Submitted 254 BHP engine
Vibration eliminator pads shall be provided for all the pumps The anti vibration pad will not be required
as per manufacture design standard.

Cross Sectional drawings for the pumps shall be shared Noted and CSD attached
Diesel Fuel Tank details to be shared. Noted and drg attached
Engine shall be Heat Exchanger cooled type. Complied
 WAREHOUSE
M/s. INSTAKART SERVICES
HARIGNATTA -
PVT.LTD
WESTBENGAL

DIESEL ENGINE DRIVEN STANDBY PUMP -

KIRLOSKAR MAKE

INDEX

SR NO. DESCRIPTION

1. COMPLIANCE SHEET

2. CATALOGUE

3. DATA SHEET
 WAREHOUSE
M/s. INSTAKART SERVICES
HARIGNATTA -
PVT.LTD
WESTBENGAL

SECTION-I: COMPLIANCE SHEET

Kapse Consulting Engineers Pvt Ltd Client:

Technical Specifications Page 49 of 138

Kapse Consulting Engineers Pvt Ltd Client:

Technical Specifications Page 50 of 138

Kapse Consulting Engineers Pvt Ltd Client:

Technical Specifications Page 53 of 138

Kapse Consulting Engineers Pvt Ltd Client:

Technical Specifications Page 135 of 138

 TECHNICAL COMPLIANCE STATEMENT s

PUMP COMPLIANCE

AS PER TENDER SPECIFICATION (Pages 49-53,135 ) KIRLOSKAR REMARKS

PUMP HOUSE EQUIPMENT

1 Design Intent

The fire system has been designed considering separate loop for sprinkler and hydrant system. All the fire

2 Fire pumps and Allied Equipment

All the Fire pumps necessary, Motor Control Centers shall be supplied by Appointed Contractor,
Cabling and allied equipment within the pump house will also be provided by the Appointed

The scope of work includes, installation, testing and commissioning of equipment within the firefighting
pump house as follows:

Electrically operated Horizontal split case single stage type Centrifugal pumps with motors and diesel
engine driven pump with diesel engine, common base plate, coupling, coupling guard and Complied
accessories.

The pump performance curves shall be suitable for parallel operation of the pump sets. NA
Motor shall be suitable for the duty application and also suitable for 150% of discharge Complied
Pump shall be able to discharge 150% of its rated discharge with head not less than 65%. Complied
Automatic starting system with all accessories, wiring and connections and pressure switches. Contractor Scope
Power supply requirement for Motor control center. Contractor Scope
Annunciation system with all accessories writing and connections Contractor Scope
Pressure gauges with isolation valves and piping bleed and block valves Contractor Scope
Vibration eliminator pads and foundation bolts. Only foundation bolts to be supplied
Leak-off drain shall be led to the nearest floor drain. Contractor Scope
20mm/25mm Circulation relief valve shall be provided for the main electric pumps. Contractor Scope
Factory inspection and testing of pump before delivery is must. Appointed contractor to arrange for Complied
Main pumps ON/OFF status and Selector switch on Manual mode shall be hooked up & monitored on
Contractor Scope
Fire alarm panel with indication and hooter in 24X7 manned locations.
The rating and duty class of the motors selected shall be based on the load imposed by the
TS curve shall be submitted of pump and
equipment and the number of starts per hour. The speed torque characteristics of the motors shall be
motor seperately and not superimposed
matched with those of the coupled machine.
All the motors efficiency class shall be IE-2, if not specified in data sheet. Complied
Motor shall be designed for direct on line starting Complied
The motor terminal box shall be top mounted with adequate size for terminating the required number Need to check with CGL
As per KBL Std Fuel tank- Need GA
Fuel tank for diesel engine pumps shall be provided with all accessories like inlet, outlet, drain, level
drawing and scope to be clear in that
sensor/gauge, overflow, return, manhole and containment etc. drawing
Fuel tank shall be minimum 5mm thick and epoxy coated with proper supporting and shall be factory As per KBL Std Fuel tank - Need to
assembled and in cylindrically shape clarify the thickness
Fuel tank capacity of single tank shall be 750litrs. Complied
All civil foundation for pumps as per pump OEM shall be in Appointed contractor scope. Contractor Scope

All the pumps shall be factory assembled along with base frame and other accessories of pumps. Appointed
Complied
contractor to share all the test certificates of the pump as required by consultant.

3 OPERATIONAL PHILOSOPHY & EQUIPMENTS:

The operational philosophy shall be complying to IS: 12469 /NFPA 20.

d) Diesel Engine Driven Pump – Standby Pump for Sprinkler, Hydrant & Water Curtain System

Item Standby Diesel Engine Driven Pump

Engine Capacity Suitable for 150 % Discharge Complied
Quantity 1 NOS
Location Fire Pump House
Type Horizontal Split case type Pump (Single Stage) Complied
Design Standard Manufacturer's Standard Design and Indian Standards Complied
Dimension Standard ANSI B16.10 As per KBL STD
Capacity 410 cum/hr Complied ( 410.0 (615.0) m3/h)
Head Required 100 mwc Complied (10.00 (7.51) kg/cm2)
Head at 150% Discharge 65 mwc 75.1 mwc deviation
Shut off Head 120% of rated head Complied
Model No. SCP 150-440HA UP150/45BC
Service Water noted
Op. Temperature - Min/Max (°C) 15/ Ambient noted
Viscosity ~1 noted
Specific Gravity ~1 noted
Solid content/size Clear Water noted
Suction Pressure / Column pipe length, m -
NPSH Available Fire Water tank is Above ground with Positive Suction noted
End connections type
For 25 NB and above Flanged connections as per ANSI 16.5 RF ASA 150# As per KBL STD ( BSEN 1092 Pn 16)
For 20 NB and below Screw to BSPT (F) As per KBL STD
Noise level Less than 95 dB (A) As per KBL STD
Drive Specification
Type Engine (Heat Exchanger cooled) Complied
Pump speed (rpm) 1800 Complied (1800 RPM)

Approved Manufacturing List:

Kirloskar /Mather Platt Proposed Make: Kirloskar
 WAREHOUSE
M/s. INSTAKART SERVICES
HARIGNATTA -
PVT.LTD
WESTBENGAL

SECTION-II: CATALOGUE
Vijay Engineering & Mech. Company

Pump Performance Datasheet

Customer : Godrej & Boyce Mfg. Co. Ltd Quote number : 351836
Customer enquiry : MAIL Pump Size : UP150/45BC
Project : FF PUMP FOR FLIPKART - HARINGATTA, Stages :1
WEST BENGAL PROJECT Based on curve number : HA17400009 Rev 2
Item number : 001 Date last saved : 07-March-2020 11:19 AM
Usage - Tertiary : Note - Only duty point is guaranteed as per testing standard.
Quantity :1
Operating Conditions Liquid
Flow, rated : 410.0 (615.0) m3/h Liquid Type/ Application : Water
Differential Head (requested) : 10.00 (7.51) kg/cm2 Additional liquid description :
Differential Head (actual) : 10.00 kg/cm2 Solids diameter, max : 0.00 mm
Suction pressure, rated / max : 0.00 / 0.00 bar.g Solids/Bagasse/Stock consistency by : 0.00 %
NPSH available, rated : Ample volume
Frequency : 50 Hz Temperature, max : 20.00 deg C
Performance Fluid density rated : 1,000.0 kg/m3
Speed, rated : 1800 rpm Viscosity, rated : 1.00 cSt
Impeller diameter, rated (approx.) : 427 mm Vapor pressure, rated : 0.02 bar.a
Impeller diameter, maximum : 450 mm Material
Impeller diameter, minimum : 360 mm Material selected : 43 MOC-CI260(012)/BR
Efficiency : 82 (67) % LTB2(110)/SS410(253)
NPSH required / margin required : 4.98 (8.14) / 0.50 m Pressure Data
nq (imp. eye flow) / S (imp. eye flow) : 14 / 132 Metric units Maximum working pressure : 10.74 bar.g
Minimum Continuous Safe Flow (MCSF) : 96.41 m3/h Maximum allowable working pressure : 9.81 bar.g
Head, maximum, rated diameter (approx.) : 10.95 kg/cm2 Maximum allowable suction pressure : 1.96 bar.g
Head rise to shutoff (approx.) : 9.52 (45.76) % Hydrostatic test pressure : 14.71 bar.g
Flow, best eff. point : 447.3 m3/h Driver & Power Data (@Max density)
Flow ratio, rated / BEP : 91.67 (137.50) % Driver sizing specification : Rated Power
Diameter ratio (rated / max) : 94.89 % Margin over specification : 20.00 %
Head ratio (rated dia / max dia) : 89.23 % Service factor : 1.00
Cq/Ch/Ce/Cn [HI2010] : 1.00 / 1.00 / 1.00 / 1.00 Power, hydraulic : 112 (126) kW
Performance testing standard : ISO 9906 / ANSI-HI 14.6 Power, rated : 136 (187) kW
Gr 2B Power, maximum, rated diameter : 195 kW
Minimum recommended driver rating : 187 kW / 251 hp
240
Power - kW

180 Power

120

60

15.0 100
Minimum Continuous Safe Flow (MCSF)
13.5 90
450 mm
12.0 80

10.5 70
427 mm
Head - kg/cm2

Efficiency - %

9.0 60
Efficiency
7.5 50
360 mm
6.0 40

4.5 30

3.0 20

1.5 10

0.0 0
NPSHr - m

12
NPSHr
6

0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800
Flow - m3/h

Vijay Engineering & Mech. Company · 74,Shariff House, · Shahid Bhagatsing Road, Fort · Mumbai, Maharashtra 851 101
Phone:

Version: 20.1.1
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 WAREHOUSE
M/s. INSTAKART SERVICES
HARIGNATTA -
PVT.LTD
WESTBENGAL

SECTION-III: DATASHEET
 M/S.INSTAKART SERVICES PVT.LTD.

TECHNICAL DATA SHEET FOR DIESEL ENGINE DRIVEN STAND BY PUMP

S.NO. DESCRIPTION DETAILS

1 COMPONENT DIESEL ENGINE DRIVEN STAND BY PUMP

2 MAKE KIRLOSKAR

OPERATING CONDITIONS

3 FLOW, RATED 410.0 (615.0) m3/h

4 DIFFERENTIAL HEAD (REQUESTED) 10.00 (7.51) kg/cm2

5 DIFFERENTIAL HEAD (ACTUAL) 10.00 kg/cm2

6 FREQUENCY 50 Hz

PERFORMANCE

7 SPEED, RATED 1800 rpm

8 IMPELLER DIAMETER, RATED (APPROX.) 427 mm

9 EFFICIENCY 82 (67) %

10 NPSH REQUIRED / MARGIN REQUIRED 4.98 (8.14) / 0.50 m

11 HEAD, MAXIMUM, RATED DIAMETER (APPROX.) 10.95 kg/cm2

12 FLOW, BEST EFF. POINT 485.1 m3/h

13 FLOW RATIO, RATED / BEP 91.67 (137.50) %

14 DIAMETER RATIO (RATED / MAX) 94.89%

15 HEAD RATIO (RATED DIA / MAX DIA) 89.23%

LIQUID

16 LIQUID TYPE/ APPLICATION WATER

17 FLUID DENSITY RATED 1,000.0 kg/m3

MATERIAL

18 MATERIAL SELECTED 43 MOC-CI260(012)/BR LTB2(110)/SS410(253)

PRESSURE DATA

19 MAXIMUM WORKING PRESSURE 10.74 bar.g

20 HYDROSTATIC TEST PRESSURE 14.71 bar.g

DRIVER & POWER DATA (@MAX DENSITY)

21 MARGIN OVER SPECIFICATION 20.00%

22 POWER, HYDRAULIC 112 (126) kW

23 POWER, RATED 136 (187) kW

24 POWER, MAXIMUM, RATED DIAMETER 195 kW

25 MINIMUM RECOMMENDED DRIVER RATING 187 kW / 251 hp