Professional Documents
Culture Documents
BOOK
Type approvals 34
Business management 36
References 38
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THE INTERNATIONAL
STANDARD
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THE MECHANICAL
STRENGTH OF
CABLE CLEATS
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SHORT-CIRCUIT
TESTING
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SHORT-CIRCUIT
TESTING
TEST DURATION
There is a major difference A short-circuit test for a cable
between the short-circuit withstand cleat does not consider this heating
requirements of a cable and the effect, and instead concentrates
short-circuit withstand of a entirely on the destructive
cable cleat. electro-mechanical forces at
peak, followed by a short term
The former is concerned with
decaying RMS.
cable degradation as a result of
temperature rise (thermal stress The international standard
heating), while the latter is concerned IEC 61914 requires a short-circuit
with cable retention as a result of test duration of just 0.1 second.
electromechanical forces. This equates to five complete cycles,
by which time the true strength
Typical installation specifications that
of a cable cleat will be known.
have been derived from the thermal
withstand of the cable would require
a short-circuit withstand of 63kA for
1 second or 40kA for 3 seconds.
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DYNAMIC VS THERMAL
Currents and Conductor Temperatures for Short-Circuits of Different Durations with the Same I²t
0.1 s Fault -
Peak Current
250 250
200 kA
200 200
1 s Fault -
150 150
Peak Current
63 kA
Conductor Temperature °C
100 100
Fault Current kA
50 50
0 0
-50 -50
0.040
0.080
0.120
0.160
0.200
0.240
0.280
0.320
0.360
0.400
0.440
0.480
0.520
0.560
0.600
0.640
0.680
0.720
0.760
0.800
0.840
0.880
0.920
0.960
1.000
Time s
The conductor temperature will continue to rise until the fault condition ends. At this point the
conductor temperature will begin to fall as heat dissipates through the rest of the cable structure.
The thermal withstand of a cable is its ability to withstand this process.
Maximum cleat stress and the most likely point of cleat failure occurs at Peak Current
(where indicated) after about 0.01s of commencement of the fault.
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CALCULATION OF
CLEAT SPACING
AND SELECTION OF
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0.17 x i p
2
Ft =
S
CABLE CLEAT RESISTANCE TO ELECTROMECHANICAL FORCE
300mm 600, 900, 1200mm
CLEAT SPACING
Strength SC Level Strength SC Level
CLEAT TYPE (N) (kA) (N) (kA)
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CALCULATION OF
CLEAT SPACING
AND SELECTION OF
CLEAT TYPE
EXAMPLE 1
Peak fault: 160kA
0.17 x 1602
Installation: Ladder Ft = = 114,526N/m
0.038
Cables in trefoil with an outside
diameter of 38mm
REQUIRED RESISTANCE TO ELEC-
Ft x CLEAT SPACING
TROMECHANICAL FORCE
0.3 for 300mm 34,357 N per cleat
0.6 for 600mm 68,715 N per cleat
0.9 for 900mm 103,073N per cleat
1.2 for 1200mm 137,431 N per cleat
This force per distance can then In this example, the Ellis
be compared to different cleat recommendation was for Emperor
loop strengths to ascertain the cleats
appropriate cleat and spacing (51,000N@300mm) every 300mm.
requirements for specification.
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MATTERS OF
CORROSION
Yellow Brass
Aluminium
Galvanic Series
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The further apart the two metals Therefore, if it is made from a metal
are in the series, the greater the that is more anodic than its support
risk of galvanic corrosion – with structure it will be susceptible to
the metal higher up the list (more galvanic corrosion.
anodic) being the one whose rate
Conversely, if the cleat is more
of corrosion is accelerated.
cathodic than its support structure,
The second factor to consider is there is little risk of galvanic
the relative surface areas of the corrosion.
different metals.
Using this criteria, if galvanised
If the more anodic (higher up the ladder is the support structure,
list) metal has a smaller surface and there are no other significant
area than the metal it is in contact factors, it is safe to use stainless
with, the difference in surface area steel or aluminium cleats. However,
causes the rate of corrosion of the if the support structure is stainless
anodic metal to increase. steel, separation should be provided
if aluminium or galvanised cleats
Conversely, if the more anodic metal
are used.
has a much larger surface area
than the cathodic metal, it may
be sufficient for the effects of
galvanic corrosion to be discounted.
In terms of cleat selection, the
surface area of the cleat is
generally significantly smaller than
the structure it is mounted on.
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MATTERS OF
CORROSION
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MATTERS OF
CORROSION
aluminium as an alternative to
COATINGS stainless steel products and/or
The corrosion resistance properties coating processes are strongly
of stainless steel are a result of recommended.
chromium, which reacts with oxygen Ellis offers special coatings to suit
and forms a self-healing impervious specific environments – e.g. our
layer of chromium oxide on the London Underground Approved
surface of the steel. electrostatic plastic coatings.
In most circumstances the chromium
oxide layer is extremely durable and
helps in resisting galvanic corrosion.
FIXINGS
However, in certain installation Closure fixings on cable cleats are
locations, such as railway tunnels, fundamental to the loop strength
the oxide layer can be continuously of the cleat and its short-circuit
penetrated. This occurs due to trains withstand capability.
frequently applying their brakes,
which releases mild steel dust into All Ellis 316L stainless steel cleats use
the atmosphere that then settles 316 fixings, which are manufactured
on the stainless steel. If moisture is to a precise and specific tensile
present, then corrosion occurs at an strength. Fixings are sourced directly
exaggerated rate. from approved manufacturers and
any fixing on any cleat is directly
In such circumstances, if regular traceable back to the batch quality
washing is not feasible, use of records at that manufacturer.
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MATTERS OF
CORROSION
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CABLE CLEATS
AND…
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CABLE CLEATS
AND…
FIRE
FOR INFORMATION:
There are currently no European UL94’s V-0 rating means
or IEC standards for fire rated
that burning stops within
cable clamps, although there
are requirements within other 10 seconds on a vertical
standards that can be followed to specimen; drips of particles
prevent unsuitable products being allowed as long as they
specified. are not inflamed.
The international standard
IEC 61914 requires non-metallic and
composite cleats to have adequate The use of the description LSF
resistance to flame propagation. (low smoke and fume) is common
terminology with regard to polymers,
UL94, the standard for Safety of
but is misleading as it doesn’t relate
Flammability of Plastic Materials for
to any published standard and so
Parts in Devices and Appliances, is a
can be interpreted in a wide variety
plastics flammability standard that
of ways.
classifies plastics according to how
they burn in various orientations To ensure complete assurance of
and thicknesses. Adherence to its performance in a fire, all Ellis plastic
V-0 rating for polymers should be products have undergone testing at
demanded by specifiers. the Building Research Establishment
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(BRE) in line with the London Even aluminium only has a melting
Underground 1-085 specification point of 660˚C, which means it would
with regard to: fail to support FP cables in a fire.
Smoke emission To counteract this shortcoming,
Ellis manufactures the Phoenix
Limited oxygen index
range of clamps for use with FP
Toxicity of fumes cables. Independently tested by
Exova Warrington fire and BRE, all
The appropriate products are
products in the range are proven
listed in the London Underground
to perform to the same level as
Approved Products register.
the FP cables ensuring continuous
Identification numbers are 360,
operation in the event of fire.
361,362, 363, 364, 365 and 1661.
A great deal of focus is placed on
fire rated (FP) cables and their
performance in fire, but very little
attention is given to the cable
fixings used to secure these cables.
Given that FP cable is typically rated
for operation in temperatures
ranging from 850°C to 950°C then
the use of plastic cleats or clamps is
clearly inappropriate.
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CABLE CLEATS
AND…
UV RESISTANCE
ALWAYS REMEMBER:
While wholly metal cleats are
impervious to UV attack, composite All cleats supplied by Ellis
and polymer cleats can be at risk. for applications involving UV
are provided in UV resistant
Ellis composite cleats such as materials.
Emperor, Vulcan and Atlas all have
polymer liners, but are designed to
be impervious to UV attack because
the polymer is shielded by either the
cleat’s body or the installed cables.
Polymer cleats that are likely to be
exposed to UV should be supplied in
materials containing carbon black or
other UV stabilised material.
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CABLE SYSTEM
DESIGN
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FREQUENTLY ASKED
QUESTIONS
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TYPE APPROVALS
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BUSINESS
MANAGEMENT
ENVIRONMENTAL
COMMITMENT
Ellis has IS0 14001 certification.
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Note: Serial No. on cleat matches the Work Order ID on the Work Order Traveller.
All appropriate batch numbers are entered onto the Work Order Traveller to give 100% traceability.
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REFERENCES
CIGRE Technical Brochure – Ref. No. 194: Construction, laying and installation
techniques for extruded and self-contained fluid filled cable systems (2001)
Heinhold, L. Wiley: Power Cables and Their Applications: Pt. 1 (Power Cables
& Their Applications) (1990)
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Notes
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Notes
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Notes
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Notes
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Notes
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Notes
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Notes
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Notes
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Notes
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Ellis Patents Ltd T. +44 (0)1944 758395
High Street, Rillington, Malton, F. +44 (0)1944 758808
North Yorkshire YO17 8LA sales@ellispatents.co.uk
United Kingdom www.ellispatents.co.uk