- ey Nawtonat Tnstitue of (Cchnolagy, Silchar ; | Departmen! of Wechanicak Engineer na, MacWinira lob CMe 312) Fit Sernesiev Expt. N e eA No. A> Study of Electrochemical machining, ga cess Scholay Ta = 1916130 ee ee Le - Kaushal Sain yMM > 1 y RIM F To study the elects chemical enadhining Exess @ OBSECTWE = eledruo Snernicas > To yndesstand the operating puncelt of | madhinihe, eOcesS | ae | Kg Jon desstovd Me process wmodhining PROCESS V4 Se yrdexsroma Ihe signi eS On OL Matenoatk porceceneters alleding ME eqvohion 1° Grane ol, qovernied Removed Rate j oO TnEeoey !- Elects chemicod machining wows 09 Ame eNGeLL Of | Flectso lysis nada in’ Crectso Dremni cad lpacess is is a chemmead paves), hid occu wheoan ded Awa) aaductoxs Co\ec\ 308 ha 3A sown + Goad on ded Lysis. Eledrsolusc mic CUTE as gassed / belwe dae porcanass) Yeped worn ov WAY contd eck Wye % meatal gesmics® iy ote! . r yo Conner 40 negetn ie ee OR foos avn Eledwlync a) ge ¢ condudO% wo os Anode amd ra oder c aesminal is cashed a _cathode . ama eled aly jc werenan dethmtgitectayae age hemiag saoMions whiar cledwis One colud We anodic ond , Yopeen ok me eekdtey cathode wegen’ Awe cols corto {8 cavnnied fy ions in fre electwolune als Solu Wan osing Electr tusis ol, haveoos Cope asuiph Coppes Eledaddss — Flow of elect wns copees Cathole Deposition of coppet on cathole ty s h 4 crvol4sis of copper Sulphele Solvb'en The cletavtusis of an Coppes Saighcle sootar vsivg Cu cleats De v eSuHS in tramster 0} copper metal from anede fo Lotto downy elefwolusis Iw an oqueovs solution of C80n , Peer CuSO, > Gy + S%H At Rnode ‘= —— AM Catnode qe) Comes a 4207 > cv “Ine positively args ions miget to the cot elf sons and AC deposi kd as Cu me x av, Yne ovmode (ose Eu mndel iw form of, tows andthe com iow act deposived ot the calhode as Cy eneteh, whew iy grins ZaTe Cm sul phe 1 ; P 0 does not fave path inthe wadion avg Me ‘ Lonantnhion O, te Copper cusped does nat Charge i Me reodion is completa Pentre onodk IC compa, Can gweu Electwlysis 6 govertid by tre fanados’s laws of Ss 4 letras - Foredays (laws ob cledwwluns — > Fhe amove’ of OMY substavnce” dissolucd ov deposited is dindly proponent 4o tre amok Of eled nd rows 2) fine axndunt oF di |fesenY gubctanreds deposit! 0% dissolucd by tne Sane quankhs ol, eleuwid hy ponon< bo ther CDernical equivalent CD weights - ree A A 2F Slee m= moss déssdued J keposived T = cossent tut Hime Ae atomic we ight ZB valefus | py is CA od tayivatest Foz fardays conlant C amontOl electri hay necessary ty Uberte 'Qtarm oavivalest 4, an ion = 96500 ©— ae a Deveioe men Of, charade visnia ob OM | Me vans by which Dro coaxed dorsi Nes re ObYAUA cam be undersivod from an eMamindion of Ofer | A Gakegtenites oy SONY water electsole gah wiatn- qe chet wisi? conduct, | Ona | we Kno yo TR ent v ps x = VoMags SA WTet = Ruissanc ol wre comdudoc- | | Resic tome Vb aumiboem conducto. is apiven by, Mew, 8- comer oy erovohionedils : elect alse—comaectth ts aoe width ne wr = Su Shee ine to be ma Ried Worving PriniP& ob Fledae Permit raadrnrs | Dy electen che coicat mnthining , he Wore eice , Wo! one tre anode axe cathode Ol, aa elech wlync Cell was peels . Gre — potential 4 As usvaly phos Ov A suitable eletwiyye ts yrene” beh ween Fame cheson oma “9 y, 4 a2 Te potest a wh 25 200k og tx gare heres Electsdaed ‘ J Ss We catvod sRage sears msl cea FO Vom ni vaya clets — Lee _ aa ad “aorenhion, Bedwe Doakiy et. i rwode oA whray meal iS ~emoved from Fre On sBa te ARPOr| wmrotils Knuersels pxporiond YO AkShance ruden eled Was Te gar width “tong Me cledmie engin wilh graduate kena Zo SeKXko S382 Oe ¥ : rs | ray Wese Cordier, g save Aorgts -conrde- | ~ meray Oy rer ob cafrose “ 2 | a ORY yeeae eee eee le jing proceeds, and with the simultaneous movement of the cathode at a typical rate, fo anode, the gap width along the electrode length will gradually tend to a steady-state val oughly complementary to that of cathode, will be produced on the anode. A typical 1m, Electrode feed hode (- ve) Anode (+ ve) Steady-state gap (4mm) Electrode Feed ndustrial electrochemical machine is as shown in Fig. 3. Fume extractor i woah Insulation. le lectrol a Electrolyte. s variables affects on the results of the ECM process. The most important of these bein position, temperature, flow rate erial, construction and fimish cccssssssssmemmObsea vaio table ¢ > i pi | | Degsite |[sew | meras [Mew Vatencus} Degg 4 i, 2UOF 1 ahlurriniose | 26nd s | 6: 025 eee of | i Z|] Chevemium 39 ad y | +3 | | 6 | A} Cova BEB | +) | | ba 5) Niotiom | 92.9),} +3 idl + | +4 e | y, +5 wae | | — 7 ee eee eet 7 6] Corres 7 | 62-55] 4) | 980 | 42 | + | ren | B45] +2 FM Coyle { | | a ~ = 1 74 | len Mog nessun 243) | 7 2 ManganeseTT Te Ft = ee eee E : __ = . 7 C Wo |otejat of Momicw | Vatency pens SFR Lee F oleae | (587 Ae =) Resaas Breck wodremniced Machining press MPR IS dtpendony on Ave Dome wetgnr | Vator ord densty OY Ane we MER Atomic we tat wee et Nan a aeNational Thelitute o (ehnoloy, Sica Be parivent of Mechanicat Fuagincenivy Machining Lab (ME 312) Expenment wo 6 + Study 0} Cectyy=Cnewateat nidinding Process Scholar Td = 1916130 Nowe - Kaus Sain: Aira + study dhe Anfiuenee of pavcess PArawehes ‘9 ecw chernical Grinding Procecs Objective: + SQ undexstoma the operating, prnde& 1 Clectwo chemicel Gretndiag process % fo understand the pwvcess’ poromesen al yecting the process é Treo i Eveckeo dhemicek oysinding process CECUS ve * dewvad From ELM C eda che nteol Machininp pos. which cmbiue cle we ALi, with Ae physiol removal Burmese ol Aebwedty | choccaing/ tre grinding wheel , Electwulosis ‘ ¥ Elecfro chemical oprinding Grucess’ 1S. Boyd ow Auckcolysis. Wis achemreet pros Whier oars whe cleckic weer is Posse Belueen AWE Conductor | digeed who OM chetooste > Ane SuseMoy, deems Cornod ova codhoo S ana Aedbwrye 1e Called OW Eloctwlutitc en t ta iia tastewwe clowns cat xpacthions ufu'oh one cold We anodic ond Wan eledrolytic AY Mapper at me eledwis taidhiy cathodic svechtous Ane cone! (G canned by ions inthe alecteolune colt Electiuss ol, haqueoos Copres suiphals Solu Hen osing Copper Eledxdaes ty Flow of elect wos copper amie corres Cathole paegsio” ol, ore, CuSO fan so1yt'on ( eee Deposior of core® ‘on cathole Figr Elect wlysis of copper SuipAake Solvhian = he clafwlusis ef an Copper soph solos vs we i} esyS in twamstet O} copper melok fp anode doving eledwlysis « 40 Lothod Iw. an aqueows solvhoa of C80n , Oho, > wee = say At fnode ? i Aa Catmode Cy > Come Wrst > ce inuely caraZd tons wigmte to the cathode are and 9th deporika as Co Y / v Tne pos! Mew id girs meek: ee 6 loss Eu milet in for o} tay tot / 80, the omode andethe co” ony fom get deposited at the cablrode — rq Cu cleatsTne ne sul pase ‘on does no) tare part inthe wacion and Ie coRcanixhion of jre Copper seh. does not change, Mnewradion is comoleta abana. prow Te cong aly | ‘ is away \ Pe » | Elect lasis AS govertud by 4M foradoy’s laws of Cctv atee Forodau's laws of, cled lus = pnalia 2 — dissvlued ot omy subs do the araounk Of 4 S The amount o me deposi a jy divedly oe cled na pose 2) ne amount o “ujerend sube tances Lapesind O% dissoluta by sre Same quaenkhs of ele Sek oul by they COannical eavi weights - me Ait 2F whet, ‘ m= mass déssavea / tH| Evectao~ chemieat rinding | Tes Process is combination } Re chomiek THAGINING PrmDcESs anna Acindiys preveess Ane ine pAysieck matemal xemmud is by Me © clotriecthy Aig ne poucess Awot OO eenken aha chow ged qrdo ding wweel+ memoves Clakweally Con Own a wi . WHO megively dheyhed egsindng, vulel a ai Positively Unarged/ work vee Mitewial aewoves, a 6 4 I wowpicu/ 1S carder by She Qeboiste urd present. Cecrrorelumdient Ourtnding Oma Cledrouenical/ wradrining Wu prinetP aap imilat 40 Yoo onlhurs Wo werer, “a me whan ig Aces’, bntteod A oot obtain 1S we phi oy the Contos ae be Obie onsvedl Wovte plece: Povess / Ge hols one wed das od yostue pore Wels | nce You progr olaeeetonk pnteaid oa Aluminium Oxia tS a ao ag ¢ z fl whPrvcess Setup ; 9 2 A@eckwolube spindte With carbon bush, acting ad A COMMUL Ahoy Woyay Ae AND: Tne setndte aedever DL power sov Thre ol abrastve, oroint siz, qecine Concent ret on, Pohie of The Orin ding wireet Amd bonding Wchewjal USEd + 5 F Sage 0} Woe ormieried poe etek pK © Od ae Ane gtapny D> Madani Ondo Sodn os heed wy WIN peed ANS depth OF Cor:(\ ‘ ME Aion \ doe Nog eled a0 homicak Onn ding, Process (3 30 adhteve Osan meee \e\pociont Parametru one Usted Qe\ow = » yw Cleck mdr WD Lguivelence Ply MO Mit W Vtg ond Naway Vapor Voyage across We SS Comdvcdvily oy Ona vans a, cle baniy}e AD trae Wrdtn } SY Beowmes eo PoOlart akin, or Passivation Prncise| Sy Pasenuy py % ttre mnadstring gar > Process Xo whi lily - O bseavahion table Efecto) cunwent density we On WER + Corres densi Effeck ol, Vortegeun dithert ’ i ; or ACA \yWes f pals :Current density 6 Nour ok 9 (oer tym a) Ot > Cormed — damarty “(entars — pia? on tnoueve MH Cmncny Weel nd Noun Acetate, Covtery devaity (ASS = 24 Amp ydat Oyer wv ywory 7 ‘ Corsten Bensiy Coany = 26/ pwe ee Chow WV SH adem a Wry Conmar deity CS) x 25 Bea yo? wr (yor WV , oF \Oy, Contin Rim ay ne experiment Wa sdccess holly Conducha ona ehyed 0 Coccesr davsiny Oma IMPR Uss Savaia due to wavives parameters: Ge Aheovy ay Fredrv- hemicat orind , Ye Voriovs parurnuam aypeting iy der é wRIMed +