Professional Documents
Culture Documents
MAINTENANCE MANUAL
UT062501121
FH 6.25 WALLABY
Via dell’Artigianato, 36
36042 Breganze (VI) - Italy
Tel. +39 0445 343511
Fax +39 0445 343550
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
1.01 INFORMATION ABOUT THE DOCUMENT; 7 2.19 Buttons and controls on the bottom right
1.02 WARRANTY; 9 dashboard; 51
1.03 MACHINE RECEIVAL CARD; 11 2.20 Buttons under the steering wheel; 52
1.04 ASSISTANCE SERVICE; 12 3.01 GENERAL INFORMATION; 56
1.05 MACHINE IDENTIFICATION; 12 3.02 TAMPERING; 56
1.06 RECEIVING THE MACHINE; 13 3.03 CABIN; 56
1.07 DECLARED USE OF THE MACHINE; 13 3.04 ENGINE START UP CONTROL; 57
1.08 NON DECLARED USE; 14 3.05 MACHINE STOP SYSTEM; 57
1.09 DRIVING QUALIFICATION; 14 3.06 ANTI ROLL OVER PROTECTION DEVICE; 57
1.10 MAIN FORBIDDEN ACTIONS; 14 3.07 HYDRAULIC CYLINDERS CONTROL; 58
1.11 MAIN RULES OF GOOD PRACTICE; 15 3.08 BOOM LOCKING DEVICES; 58
1.12 LIABILITY; 15 3.09 ROTATING LIGHT; 59
1.13 STANDARD REFERENCES; 16 3.10 SAFETY ACOUSTIC SIGNALS; 59
1.14 LOADING/UNLOADING WITH CHUTES; 17 3.11 Anti roll system (LLMI – LLMC; 59
1.15 LOADING/UNLOADING WITH A CRANE; 17 4.01 DECLARED USE OF THE MACHINE; 61
1.16 COMMON WARNINGS; 17 4.02 NON DECLARED USE; 61
1.17 DEMOLITION; 18 4.03 DRIVING ABILITY; 61
2.02 Equipment; 24 4.04 RESPONSIBLE USE; 61
2.03 FUNCTIONS; 25 4.05 RESPONSIBLE DRIVING; 62
2.04 CONTROLS; 28 4.06 REFUELLING; 62
2.05 FUEL; 31 4.07 ROAD CIRCULATION; 62
2.06 THE ANTI-ROLL OVER LIMITER SYSTEM; 32 4.08 GENERAL REGULATIONS FOR USE OF THE
2.07 TOP RIGHT DASHBOARD; 33 ACCESSORIES; 64
2.08 Right dashboard - bottom part; 37 4.09 Move the machine safely; 65
2.09 Left dashboard; 40 4.10 Manoeuvring on uneven ground; 66
2.1 MAIN PARTS; 20 4.11 Transporting the load; 67
2.12 Pedal; 41 4.12 In case of roll-over; 67
2.13 Manual 4-button Joystick; 42 4.13 Moving or towing masses; 67
2.14 Proportional Joystick with roller; 43 4.14 STARTING UP THE ENGINE; 68
2.15 Manual Joystick with double roller; 44 4.15 ADVANCING; 69
2.16 LIMITS OF USE; 45 4.17 USING THE PEDALS; 70
2.17 Front right dashboard BLUE SKY- compact 4.19 REAR HYDRAULIC SOCKETS; 70
cluster; 46 4.22 ATTACHING THE ACCESSORIES; 71
2.18 ANTI ROLL SYSTEM VIEWER; 49 4.23 HYDRAULIC ATTACHMENT DEVICE (optional; 72
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
CHAPTER 1
PRELIMINARY INFORMATION
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
MANUAL OW NERSHIP
This manual is reserved property.
Full or partial reproduction is absolutely forbidden without authorisation from the
manufacturer.
VALIDITY
This manual refers to elevator trucks with telescopic boom model FH 6.25 and re-
flects the state of technology at the time of their introduction onto the market.
The manufacturer reserves the right to improve its products at anytime, without no-
tice.
Any integration to this manual provided by the manufacturer to the user, must be
kept together with the original manual and will be an integral part of it.
ATTACHED DOCUMENTS
• Diesel engine manual
• Machine “CE” certified
• Certificates conforming to road circulation (ITALY)
• Technical attachment (ITALY).
MANUAL ADDRESSEES
This manual is addressed to:
• Staff in charge of transport;
• Machine operator;
• Maintenance staff;
• Staff in charge of final demolition.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
MANUAL CONSERVATION
This manual must be kept inside the machine cabin.
A spare copy must be kept by a supervisor in a suitable place and made available
to the operators at all times.
If lost, damaged or an additional copy is required, contact the manufacturer.
This manual must be kept until the machine is demolished.
In the case of sale, this manual must accompany the machine along with CE certi-
fication.
In case of rent, a copy of this manual must accompany the machine for the opera-
tors use.
THE MANUFACTURER
The machine referred to in this manual is manufactured exclusively by:
FARESIN INDUSTRIES S.p.A.
Via dell’Artigianato, 36
36042 Breganze (VI) - ITALY
Tel. + 39 0445 800300
Fax + 39 0445 800340
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
1.02 WARRANTY
WARRANTY CONDITIONS
Warranty provided by Faresin Industries does not include normal wear, general
faults, troubleshooting or damage caused by improper use or irregular mainte-
nance with particular reference to overloading or modifications to the features of
the product.
Furthermore, after each intervention, the duration of use must be systematically
noted, indicated by the hour counter detector.
To guarantee duration of use and justify maintenance as the needs arise, the hour
counter must be kept in good working conditions.
In case of contrary operations to that stated in the user and maintenance manual,
warranty interventions cannot be taken into consideration.
The warranty foreseen is immediately invalidated with full rights, if the faults veri-
fied are caused by one of the following reasons:
o if non original Faresin Industries spare parts are used;
o the use of components or products different to those recommended by the
manufacturer;
o if the name, serial numbers or Faresin Industries identification marks are can-
celled or altered;
o if the time taken to report a manufacturing problem is too long;
o continuing to use the machine knowing a problem exists;
o for damage caused by modifications to the machine that are not included in
the specifications of Faresin Industries;
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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CONSUMPTION MATERIALS
Each object or component replaced as a result of normal use of the machine can-
not be covered by the warranty (battery, tyres, glass, brushes, hoses, pipes, filters).
ADJUSTMENTS
Each adjustment, whatever it may be, could be necessary at any moment. Adjust-
ments are part of the normal conditions of machine use and are not covered by the
warranty.
Contamination of fuel and hydraulic circuits. All the precautions must be taken to
make sure that the diesel fuel and hydraulic oil are kept in good conditions: it is
possible, in any case, to contaminate the fuel and hydraulic circuits mainly when
the fuels and lubricants are stored on the work site.
Furthermore, a not perfect and irregular cleaning of the tank can also provoke con-
tamination of the fuel circuit causing damage to parts in direct contact with the fuel.
Faresin Industries will not accept warranty requests relating to the cleaning of the
fuel circuit, the filter, the injection pump or any other equipment in direct contact
with fuels or lubricants.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
CHECK COMMENTS
Fluid levels
Motor oil
Cylinders/Connections/Valves
Fuel
Cooling fluid
Bridges/Reducer
Slack cables
Belt tension
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
All operations that require the disassembling of parts must be carried out by staff
exclusively authorised by FARESIN INDUSTRIES S.p.A.
!
• Any unauthorised intervention will immediately void the warranty.
• When ordering, use the forms provided with the spare parts manual stating the
table number and the reference number of the part to be ordered.
DENOMINATION
The machine referred to in this manual can be defined as a "Truck with telescopic
boom and interchangeable lifting tool".
IDENTIFICATION PLATES
Machine labelling
The identification data of the machine is stated together with “CE”
marking on the plate fixed with rivets inside the driver cabin indi-
cated in Figure 1.
Information relating to the machine features can be found in the
chapter "Understanding the machine".
Frame labelling
The frame number is marked both on the “CE” plate and on the
frame, on the point indicated in Figure 2.
Engine labelling
The main data of the diesel engine and its serial number are
marked on the plate which can be seen by lifting the hood.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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Check that the machine corresponds with that listed on the transport document. In
case of missing components, immediately contact your dealer.
Make sure no damage has occurred during transport. If this is the case, inform the
person responsible for transport and write on the transport document " Acceptance
subject to verifications".
Damage caused as a result of transport must be written and sent to the company
responsible for transport within 8 days of receiving the machine.
In case of serious damage, immediately contact the manufacturer .
The lubricants used with the machine are suitable for average climatic conditions
with temperatures ranging from -15°C to +35°C. For extreme weather conditions,
the lubricants must be replaced with suitable ones. The same applies to the cooling
liquid of the diesel engine.
Related information is available in the "Maintenance" chapter.
The telescopic elevators are self propelled tired machines with a single driver posi-
tion and sole operator, intended to be used on flat or uneven surfaces, with the
necessary precautions (see chapter 4 “How to use the machine”).
Thanks to the extensible arm, the machine is able to perform lifting and transport-
ing operations as well as placing loads.
The machine has been designed and built to operate in open environments; in or-
der to use the machine in closed environments or underground where there is no
risk of explosion, special installations are foreseen (contact your dealer for further
details).
STORAGE
The machine has no particular needs for storage except that it must be kept in a
closed and dry environment; such condition must be ensured also during transport
phases.
For the correct functioning of the electrical equipment, the machine must be stored
at a temperature between -25 and +55°C. It can only be stored at +70°C for short
periods, not exceeding 24hrs
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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• It is forbidden to use the machine for purposes other than that for which it has
been manufactured.
• It is forbidden to use the machine above the technical limits indicated in the
"Technical Data" chapter.
• It is forbidden to use the machine in explosive environments.
! The manufacturer cannot be held responsible for accidents or damage caused by
improper use of the machine and warranty is immediately invalidated. The user is
solely responsible towards the competent Bodies.
The vehicle must only be used by qualified and authorised staff; the minimum train-
ing requisites are:
• a driving license, valid in the country where the machine is to be used;
• a license for crane or forklift truck operator or participation certificate of
courses attended by telescopic elevator operator.
The operator must be able to read and understand what is described in this manual
especially:
• the operation of the safety devices provided with the machine;
• the location and the function of all controls and instruments;
• the correct rules for using the machine correctly;
• the use limits of the machine;
• what not to do or to avoid.
• It is forbidden to operate the machine without the necessary training and quali-
fications.
• It is forbidden to operate the machine under the influence of alcohol and/or
drugs.
• It is forbidden to operate with safety belts unfastened.
• It is forbidden to operate the machine listening to music using headsets.
• It is forbidden to lift people, unless by means of the appropriate optional plat-
form.
• It is forbidden to climb on to or climb off the elevator platform when it has been
lifted.
• It is forbidden to transport passengers, objects or animals in the driver cabin.
• It is forbidden to drive on public roads with accessories attached unless the
signalling devices required by law are provided.
• It is forbidden to lift loads not envisioned in the load diagram or elude the anti
roll-over device.
• It is forbidden to lift loads unless the machine is levelled and on suitable
ground.
• It is forbidden to operate the boom at a distance inferior to 5 meters close to
electric power lines.
• It is forbidden to transport loads on public roads.
• It is forbidden to operate with the cabin door open.
• It is forbidden to tamper with or modify the machine and remove plates or
safety devices installed.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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• Act only in safe conditions, with full understanding of the machine and if capa-
ble.
• Check the efficiency of machine components especially the blinker which must
always be on.
• Do not allow anyone to approach the operative area and pass under the load.
• Before driving on a public road, make sure the front wheels are steering and
the back wheels are in line with the machine.
• Before lifting, check the ground conditions upon which the wheels or outriggers
will rest.
• Comply with the capacity diagram.
• Transport loads at a height that does not exceed 300 mm from ground level.
• Each time the machine is abandoned, insert the parking brake and if perma-
nently abandoning the machine, remove the ignition key.
• Reverse the driving direction only when the machine is stopped.
• Reduce speed before changing from high gear to low gear.
• Do not use controls such as grips for climbing on to or off the machine.
1.12 LIABILITY
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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• The chutes must not be slippery and must be suited to sustain the weight of
the machine; this is indicated on the CE plate or in this manual.
• Before operating, make sure the movement area of the machine and that in-
tended for deposit are clear of danger.
• All operators must maintain a safety distance to avoid being hit in
case the machine or some of its parts fall;
• To control manoeuvres, ask a person on the ground for help.
• Block the wheels of the transport vehicle with the wedges.
• Unblock the machine from all anchorage points at the platform of the
transport vehicle.
• Slowly move the machine, making sure the wheels are centred on
the chutes.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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1.17 DEMOLITION
When the machine is no longer operational, it must be removed from service and a
visible warning note must be placed on it.
The machine has been built with steel and aluminium components as well as
plastic materials: therefore, the majority of the material can be recycled.
When the machine has been placed out of service, separate the different materials
for possible reuse or differential disposal.
All materials used to built the machine are not toxic or dangerous to the operators
health therefore, can be handled without any particular precaution.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
CHAPTER 2
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
1. Driver cabin.
2. Extendible boom.
3. Accessory holder structure.
4. Fixed diesel engine compartment.
3
Yanmar 4TNV98-ZN 3319cm 50.7 Kw at
Engine
2500 rpm
Maximum 4900Kg
Minimum 4500 Kg
Mass st
1 Axis 2050Kg (max axle capacity 3300Kg)
nd
2 Axis 2450Kg (max axle capacity 3300Kg)
Braking 4500Kg
Towable Weight
Non braking 3000Kg
12.5-18 135B / 12.5-18 MPT 12PR / 12-
Wheels 16.5 12PR FOX Tire
Tow hook Category C DGM GA 4549 C 6tV1.5
Blue Sky
Cabin
King Kab (optional)
Diesel tank 80lit capacity in steel (T24001250)
Axles DANA 603/211/78 ; 221/92
A
LE/A8015/D
Approval
E
LE/P800/5D
Braking systems
• Multi-disk service brakes in oil bath.
• Negative multi-disk parking brake in oil bath with pressure accumulator.
Transmission
• Completely Hydrostatic with continuous speed adjustment.
• Variable displacement pump 0-75 cc.
• Variable displacement engine 33-110 cc.
• Electrically controlled reverse gear.
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Steering
• Front wheels only.
• Front and rear “circle” movement.
• Front and rear “crab” movement.
• “load sensing” steering.
Hydraulic system services
• Gear pump:
• displacement 36 cc;
• capacity 85 l/min;
• pressure 230 bar.
Differential bridges
• Industrial type with epicycloidal reducers and built in multi-disk brakes in oil
bath.
• Front differential with automatic block.
Diesel engine
The machines are equipped with YANMAR engines with 52 kW power for transfer
speeds of up to 26 km/h.
Cooling system
Water radiator divided into two parts, one for cooling the thermal engine (a) and
one for the hydraulic part (b); air for cooling is forced by a fan.
Tyres
The machines can be set up with 16” or 18” diameter MITAS, SOLIDEAL or
ECOMEGA brand wheels.
Cabin
• Fixed to the frame by means of anti-vibrant mount supports.
• Large anti-reflex glass surfaces.
• Anatomic seat that can be adapted to the weight and height of the driver,
equipped with height adjustable headrest and tilting armrests; heating and de-
frosting system, windscreen wiper with window washing system.
• In compliance with CE, ROPS and FOPS standards.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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Dimensions
At 1960 mm D 1050 mm
B 700 mm E 4300 mm
C 2550 mm F 1830 mm
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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Loads diagram
The load diagram can be displayed on the right window of the cabin.
Noise
The continuous acoustic pressure level considered A emitted by the machine is
equal to:
• 75.5 dB(A) equivalent total level measured in the cabin, resulting from tests
carried out on asphalt;
• 65 dB(A) level equivalent to that measured on the basket during movement of
the telescopic boom;
• 78.2 dB(A) level equivalent to the total measured in the cabin during transition
tests carried out on asphalt;
• 78.8 dB(A) level equivalent to that measured during transition tests carried out
on asphalt when reversing.
The maximum acoustic pressure is equal to 92.7 dB(C) and has been detected
during the transition test in reverse with warning buzzer active.
The detection of aerial noise has been carried out in compliance with UN EN
ISO 111202:2010.
For sound power levels detected according to directive 2000/14/CE, see CE certifi-
cate attached to the machine.
Vibration
The levels equivalent to the vibrations measured on the machine are:
2
• 0.6746 m/s cabin measurement during the traversing of the truck on asphalt;
2
• 1.840 m/s cabin measurement during the traversing of the truck on dirt;
2
• 0.324 m/s measurement on board the basket during the movement of the
boom;
Measurement of the vibration values has been performed in compliance with stan-
dard UNI ISO 2631-1:2008.
Transmission
• Fully Hydrostatic with continuous speed adjustment.
• Variable displacement pump 0-75 cc
• Variable displacement engine 33-110 cc
• Electrically controlled reverse gear.
Steering (Fig. 8)
• Front wheels only.
• Front and rear to drive in a "circle"
• Front and rear for "crab" drive
Hydraulic system - Gear pump:
• 36 cc displacement
• 85 l/min capacity
• 230 bar pressure
Differential bridges
• Industrial type with epicycloidal reducers and disk brakes in integrated oil bath.
• Self-locking differential.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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2.02 EQUIPMENT
Keys
The machine is equipped with 4 series of keys:
• A Key for opening the cabin door and switch on - 2 keys
• B Key for the alarm system by pass - 2 keys (optional)
• C Key for battery sectioning - 1 key
Equipment
The machine is delivered to the client with the following equipment:
• A set of screw drivers;
• a set of fixed spanners;
• pliers;
• adjustable pliers;
• a hammer;
• two bolts for mounting the mechanical interlocking device to the boom (1-see
"Safety" chapter);
• a series of extensions to enable the use of hydraulic controls from outside (2
- see explanation further on).
All this equipment is located behind the driver seat; to tilt the backrest of the seat,
push the relative lever down
Accessories
The following accessories are provided:
1. Mechanical device to inhibit boom descent.
2. Lever to activate the emergency hydraulic pump (if optional radio control kit is
present).
The accessories are fixed outside the machine as shown in the figure at the side.
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MAINTE MANUAL
MOD. FH 6.25 WALLABY
2.03 FUNCTIONS
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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The seat has an operator detector sensor. If the operator stands from the seat
when the machine has the engine switched on, the presence sensor activates the
negative brakes automatically. As a result, during transfers, especially if performed
at high speed, even with the seat belt fastened, it is necessary to seat correctly, to
prevent the risk that the machine stops suddenly and without notice.
With the engine running but no operator seated in the cabin, the machine
automatically engages the brakes.
• The belt is fitted correctly when it is positioned on your pelvis without provok-
ing nuisance during driving.
• Using the belt increases the level of operator safety and reduces the risk of
accidents.
• The driver cabin has been designed to support the weight of the machine in
case of roll-over (ROPS). The safety belt must always be fastened to avoid be-
ing thrown out of the cabin and being crushed in case of possible roll-over.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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2.04 CONTROLS
Steering wheel
Position adjustment
Rotate the lever upwards until the steering wheel has been freed.
Move the steering wheel to the position that satisfies the comfort and safety of
the driver. Block it, rotating the lever downwards.
Acoustic signal
Push to operate the device.
The command works only with the ignition key inserted.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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Indicator lights
a. Push the lever up to indicate the left turn.
b. Push the lever down to indicate the right turn.
Windshield washer
Press the button on the tip of the lever to spray the front windshield.
Hazard flashers
Push the lever until it stops.
The control works even when the key is not in the ignition.
Level
It is a simple but useful instrument that allows the horizontal machine position
to be checked.
Perform lifting operations only after making sure the machine is per-
fectly flat, observing the leveller or relative data from the level sensor.
When necessary, use the outriggers or levelling options to level the ma-
chine.
Never lift the boom if the machine is not level.
It is dangerous to change the driving direction when the machine is moving at high
speed; the machine suddenly inverts the driving direction; before changing
direction, allow the machine to reduce speed to a minimum.
When reverse is selected an acoustic signal sounds to indicate the risk of danger
to people present in the manoeuvring area.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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Heating
The driver cabin has a heating system that is also used to defog the wind-
screen.
The air is circulated by a two speed fan operated by the dashboard; chap-
ter (paragraph 2.2.8.4).
The hot - cold adjustment range is covered by the knob rotation 0° - 90°
(1).
□ 0° = maximum cold
□ 90° = maximum hot
There are 4 air vents, two on the dashboard (2) that are also used for de-
fogging the windscreen and two (3) at the rear right of the driver seat.
The air circulated by the fan is in part outside air and recirculated air. If
working for long periods with the openings of the cabin closed, change the
air by opening the window.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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2.05 FUEL
REFUELLING
The refuelling filler is located on the rear of the driver cabin. The cap is equipped
with a screw closure. To remove the cap, turn anti-clockwise and unscrew.
The tank has a capacity of approximately 80 lt.
Do not refill the tank fully, allowing for fuel expansion in high room temperatures.
When the level of fuel reaches a minimum, the warning light on the fuel level indi-
cator comes on. Fuel reserve is approximately 30 l.
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The Longitudinal Load Moment Indication and Control system (LLMI/LLMC) is built
and enabled to carry out its safety function only and exclusively in the following
conditions:
• when the machine is at a stop;
• when the machine is on solid, stable and flat ground;
• when the anti roll system is not bypassed.
The system checks conditions of stability only and exclusively in a longitudinal di-
rection and is therefore not enabled to signal the risk of tipping over when:
• the machine is not subject to sudden overload;
• the machine travels with a raised load;
• the machine travels over rough terrain with obstructions
and/or holes;
• the machine travels on a slope;
• the machine travels around a bend at high speed.
When the system's self-diagnosis function signals a fault it is necessary to stop and
park the machine as soon as possible; contact the assistance service offered by
the manufacturer or dealer.
The longitudinal load moment indicator and control system is a safety element.
To not try to perform makeshift operations and/or repairs on it directly!
REPAIRING AND/OR CALIBRATING THE LONGITUDINAL ANTI ROLL SYSTEM
MUST BE PERFORMED BY AUTHORISED PERSONNEL ONLY.
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5 - Battery light
If the warning light is switched on, it signals that the charging circuit of the battery is
not efficient.
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18 - Services light
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MAINTE MANUAL
MOD. FH 6.25 WALLABY
21
22 23
26
25
24
22 - Key-operated
operated selector (not on)
24 - Ignition key
• Pos. 0 = Fuel feeding interrupted – engine off
• Pos. 1 = Ignition.
All warning lights on the dashboard and all the accessories switch lights activate
(windscreen wiper, fan).
• Pos. 2 = Start up.
After starting up the engine, release the key that will automatically return to position
(1).
The engine can only be started with the gear lever in neutral. When starting up the
engine do not insist for more than 5 secs.
25 - Key-operated
operated selector (not on)
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25
26
27
29
28
32
31
30
33
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
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33 Steering selector
Three different steering types are available by means of the selector (34).
Pos. A = front and back wheel drive (“circle” drive).
Pos. B = front wheel drive only.
Pos. C = wheels in traverse position ("crab" drive).
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B3 A
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2.12 PEDAL
"Inching"
The inching pedal is an integral part of the service brake (2).
It acts in the first part of the brake pedals course allowing slow and precise move-
ments with the machine even with the engine at full speed.
• When the machine is moving at fast speed, pushing fully the brake is
dangerous for yourself and the machine, in fact:
• The course of inching is short, pushing the pedal more than necessary can
cause sudden braking (the service brake is activated).
• Sudden stop can cause the loss of loads being transported.
• Reducing speed by inching is not indicated by the rear lights, as with nor-
mal braking, therefore there is a great risk of being bumped by whom is
behind.
• Sudden braking can cause physical trauma caused by the safety belt that
should be fastened.
Service brakes
Push pedal (2) to slow down or stop the machine; the action is transmitted to the
servo brake valve that acts on the brake discs inside the front differential bridges.
Being an assisted servo brake, the pressure applied on the pedal does not influ-
ence much the braking. Even if pushed slightly, the brake stops decisively.
• The active parts of the parking brake plants are integrated inside the front
bridge; the service brakes acts both on the front bridge and on the back one.
• Both are with disks in oil bath that guarantee efficiency and effectiveness
throughout the years, as well as no need for maintenance.
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It is hydraulically operated. Pushing the pedal, the brake valve drawer that allows
the oil to pass, moves towards the brakes box pressing between themselves the
brake discs.
When the pedals are not activated, the brakes are free both with the machine on or
off.
An appropriate warning light indicates a possible pressure drop in the braking cir-
cuit (warning light 6).
Accelerator
The gas pedal is connected by a pipe to a hydraulic cylinder connected directly to
the engine.
Push the pedal to increase the engine speed, release it to reduce speed.
To activate the movements, keep button A, placed on the front of the command,
pressed.
A
• Button “A” pressed and joystick moved backwards
the boom lifts.
• Button “A” pressed and joystick moved forward
the boom lowers.
• Button “A” pressed and joystick moved to the right
accessory holder swinging forward.
• Button “A” pressed and joystick moved to the left 1
3
accessory holder swinging backward.
• Button “A” pressed with button 1 the boom ex-
tends.
• Button “A” pressed with button 2 the boom re- 2
4
tracts.
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B1
R
B2 B3
• Button “A” pressed and joystick moved backwards the boom lifts.
• Button “A” pressed and joystick moved forward the boom lowers.
• Button “A” pressed and joystick moved to the right accessory holder swing-
ing forward.
• Button “A” pressed and joystick moved to the left accessory holder swinging
backward.
• Button “A” pressed and roller R forward the boom extends.
• Button “A” pressed and roller R backward the boom retracts.
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• Button “A” pressed and joystick moved backwards the boom lifts.
• Button “A” pressed and joystick moved forward the boom lowers.
• Button “A” pressed and joystick moved to the right accessory holder
swinging forward.
• Button “A” pressed and joystick moved to the left accessory holder
swinging backward.
• Button “A” pressed and roller R LT forward the boom extends.
• Button “A” pressed and roller R LT backward the boom retracts.
• Button “A” pressed and roller R RT forward starts operation of the top
boom.
• Button “A” pressed and roller R RT backward stops operation of the top
boom.
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A. transport people
B. trench plough and/or dig
C. push loads with an extended boom
D. pull loads with the boom in any position
E. lift loads on surfaces that are not flat and not
stable or if the machine is not level
F. carry loads on gradients greater than those listed
in chapter 4
G. carry loads on sloped terrain with the boom not
fully retracted and lowered
H. lift weights heavier than those listed in the load
diagram
I. lift/extend the boom when the vehicle is travelling
J. load the hopper accessory when the boom is ex-
tended.
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The machine has an anti roll-over system that continually checks the load weight in
relation to boom length and tilt; if this exceeds a certain limit, the system imme-
diately locks the movements aggravating the boom.
The control is performed thanks to series of electronic sensors.
When the vehicle is switched on, with the boom resting, the light on the device
comes on (1) and the graphic weight control display.
This is comprised of a series of different coloured warning LEDs.
The LEDs light up in sequence as the operational limits are reached (0% - 100%).
The colours of the LEDs indicate:
• green = load levels (3 LEDs) in normal vehicle operating conditions
• yellow = pre alarm (2 LEDs) the machine is close to rolling conditions
• red = alarm. (2 LEDs) the machine is very close to rolling conditions.
When the yellow light comes on an intermittent acoustic signal will sound and ag-
gravating movements (lowering and extending the boom) are slowed down.
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When the red coloured LED comes on all aggravating movements of the boom are
disabled and the frequency of the acoustic signal increases until it becomes conti-
nuous.
Holding the illustrated key turned to the right, • the anti roll over
device is disabled.
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A – Caps (empty spaces for any additional optional controls); the key to temporar-
ily exclude the anti roll system could be in
any one of the three positions.
B - Ignition key
• Pos. 0 = Fuel feeding interrupted – en-
gine off.
• Pos. 1 = Ignition
All warning lights on the dashboard and all
the accessories switch lights activate
(windscreen wiper, fan).
• Pos. 2 = Start up
After starting up the engine, release the key A
that will automatically return to position (1).
C - Steering selector
Three different steering types are available
by means of the selector (C).
Pos. A = front and back wheel drive (“circle”
drive).
Pos. B = front wheel drive only.
Pos. C = wheels in traverse position ("crab"
drive).
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Cap
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On the right side of the dashboard, with respect to the driver's position, there is a
pressure gauge which is used to check the pressure of the hydro static system.
There is a level on the crossbeam at the top of the driver's cabin indicating
the vehicle's transversal degree of horizontality.
It is forbidden to lift or extend the boom if the truck is not transversal-
ly level.
If the trailer has tail lights for road circulation connect the trailer's electrical
plug to one of the two electrical sockets located above the tow hook next
to the diesel filler; once it has been connected make sure that the lights
work correctly by performing a visual check.
A vertical force of more than 710 kg cannot be applied to the tow hook.
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CHAPTER 3
SAFETY
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The machine is equipped with safety devices that increase the safety of the opera-
tor but also prevent danger deriving from incorrect manoeuvres or forgetfulness.
3.02 TAMPERING
Do not tamper or remove plates and safety devices installed on the machine.
Tampering of safety devices and not observing signs relieves the manufacturer
from all responsibility of any damage to objects or injury to people that could occur.
The action maker is the only person responsible towards the competent body.
3.03 CABIN
The cabin is ROPS and FOPS approved as for earth moving machines.
□ ROPS = Roll over protection safety.
□ FOPS = Falling objects protection safety.
If the machine being manoeuvred is rolling over, remain inside the cabin for best
protection.
SAFETY BELTS
• Safety belts must be kept fastened to prevent being thrown out of the machine
or crushing in case of roll over.
• The belt is fitted correctly when it is positioned on your pelvis without provok-
ing nuisance during driving.
• Using the belt increases the level of operator safety and reduces the risk of
accidents.
EMERGENCY EXIT
The back windowpane acts also as an emergency exit. If necessary, to open the
window fully extract the stop (1) downwards and pushing the window outwards with
your hand.
Unless it is necessary, do not fully open the window; when fully open, the window
can interfere with the angular movement of the telescopic boom and can be
sheared.
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The engine does not start if the gear control lever is not in neutral position "N".
The machine automatically stops after 5 seconds from when the operator aban-
dons the driver seat; the hydrostatic transmission automatically disconnects and
the brakes insert.
For safety reasons, during transfer, especially if travelling at a sustained speed with
belts fastened, remain seated correctly otherwise you run the risk of the machine
braking suddenly without warning.
The machine has an anti roll-over protection system that continually checks the
load weight in relation to the length, boom tilt and rotation of the cabin. If this ex-
ceeds a certain limit, the system immediately locks the movements aggravating the
boom.
The check is carried out by a series of electronic signals that are processed by a
control unit.
When 80% of the maximum load has been reached an intermittent acoustic signal
is emitted and a yellow warning light switches on left of the display.
When the load has achieved 100% all movements aggravated by the boom are
locked: the acoustic signal becomes continuous and the red warning light switches
on at the left of the display.
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All of the machine hydraulic cylinders are equipped with mechanical safety valves
that prevent the uncontrolled stroke of the piston in case of troubleshooting or
damage to the hydraulic circuit.
It may be necessary to access the boom area for maintenance purposes. In this
case, make sure the boom cannot lower from its position.
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The rotating light is an accessory useful for indicating to others the presence of the
machine in the operating area.
The correct position is on the cabin roof where it remains fixed thanks to its mag-
netic base.
To remove it, pull sideways with force to lift the base.
When not in use, place it inside the cabin.
The rotating light is equipped with an extensible cable with power connector to be
inserted in the power socket behind the driver cabin.
The device must be used when driving on public roads and during building site
operations.
Reverse movements.
When the machine is reversing, the acoustic signal is automatically emitted to warn
the people present, the possibility of dangers represented by the machine.
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CHAPTER 4
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• The following information and list of standards must be understood and carried
out for full, safe working conditions.
• The main standards and prohibitions are available in chapter 1 "General In-
formation".
• It is forbidden to use the machine for purposes other than that for which it has
been manufactured.
• It is forbidden to use the machine outside of the technical limits indicated in
chapter 2 “Understanding the machine” and in any manner that differs from
any other indication of correct use contained in this manual.
• It is forbidden to use the machine in explosive environments.
The vehicle must only be used by qualified and authorised staff; the minimum train-
ing requisites are:
• a driving license for circulating on roads in the country where the machine is to
operate;
• telescopic elevator operator course attendance certificate.
The operator must be able to read and understand what is described in this manual
especially:
• the operation of the safety devices provided with the machine;
• the location and the function of all controls and instruments;
• the correct rules for using the machine correctly;
• the use limits of the machine;
• what not to do or to avoid.
• To start the engine, the operator must be sat in the driver seat. Inappropriate
procedures can cause unexpected machine movements causing injury to peo-
ple and damage to objects.
• The machine must only be moved with the operator sat on the driver seat.
• Never start the engine with ongoing short circuit.
• Take care of the machine. If malfunctions or damage to the safety systems
arise, immediately inform a supervisor.
• Observe the controls and maintenance program described in the chapter
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"Maintenance".
• Do not perform repair or adjustments, unless authorised and with the neces-
sary training.
• Tampering with safety devices relieves the manufacturer from responsibility in
case of damage to objects or injury to people.
• Do not allow people or animals on the machine or inside the driver cabin. Do-
ing so can obstruct the view, reducing safety standards and provoking acci-
dental use of the controls.
• Do not listen to music with headsets whilst operating the machine. This can
provoke the loss of concentration and lack of attention during work.
• Do not wear loose clothing, chains or belts that can get caught on the control
lever or in other parts of the machine.
• Do not drive with greasy hands or shoes.
• Adjust the seat and steering wheel positions to guarantee a safe and comfort-
able use of the controls, before starting the machine.
• Safety belts must always be fastened. keep a straight position so that parts of
the body do not stick out of the cabin.
• Do not use controls such as grips for climbing on to or off the machine.
• Never transport people unless the machine is equipped for such purpose and
provided with a certificate in compliance with standards for lifting people.
4.06 REFUELLING
• To circulate on road, the machine must comply with the road traffic code of the
country of operation. For the necessary information, contact your dealer.
• When circulating on road, respect the relative highway code.
• It is forbidden to transport loads on public roads.
• It is forbidden to operate the machine under the influence of alcohol and/or
drugs.
• It is forbidden to operate with the cabin door open.
BEFORE MOVING
• Make sure the blinker is well installed and working properly.
• Make sure the lighting, signalling, optic and acoustic systems are clean and
working properly.
• Check the wear of the windscreen wiper brushes and make sure it is working
properly.
• Make sure the wheels are aligned and that only front wheel drive is set.
• Check the function of the rear-view mirrors.
• Make sure there is enough fuel in the tank.
• Retract and fully lower the boom.
• Fully lift the outriggers.
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FORWARD DRIVE
If visibility is scarce due to fog, rain, dust etc. reduce speed and use appropriate
lighting.
When passing through limited openings such as archways or gates, make sure
there is minimum space for manoeuvring.
When manoeuvring at fast speeds, remain correctly seated because the accidental
activation of the integrated presence sensor on the seat can provoke sudden and
unexpected slowing down of the machine.
REVERSE DRIVE
• Before reversing, make sure no bodies or obstacles are within the operating
area of the machine.
• If your view is obstructed, ask for help from a person on the ground and main-
tain visual contact with this person.
• Make sure glass and rear-view mirrors are clean and in good condition.
• Avoid driving long paths reversing at high speed; scarce manoeuvrabil-
ity of the driving position reduce safety margins and provoke fatigue.
PARKING
• Make sure the ground upon which the outriggers and wheels rest is
compact and resistant.
• Operate the parking brake button.
Park on flat ground. If the surface seems unsafe, lower the outriggers and
place if necessary, the wedges in front of the wheels.
If the slope exceeds 15%, block the wheels with wedges. In these conditions
the parking brake may not guarantee sufficient brake torque.
• Lock the hydraulic controls with the appropriate devices (where pro-
vided).
• Retract and lower the telescopic boom to rest on the ground the accessory in
use.
• Place the gear control lever in neutral position "N".
• Switch off the engine and extract the ignition key.
• Close all windows and lock the door with the key.
• Never leave the ignition key inserted when permanently abandoning the ma-
chine.
• When temporarily abandoning the driver seat, place the gear control lever in
neutral position "N" and activate the parking brake button both if the engine is
running or is off.
• Never park in places that can obstruct road circulation or can be generally
dangerous.
• Never park the machine during stops with the boom extended or lifted.
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The features indicated above are indicative and can vary from ground to
ground, humidity conditions and environmental temperatures.
• Always work in proper lit conditions; the standard machine lighting system is
not adequate for lighting the working area.
• Work far away from electric power lines. At a distance less than 5 meters there
is the risk of electric shocks.
• Do not allow anyone to approach the operative area and pass under the load.
• Never lift the load above people.
• It is forbidden to operate with the cabin door open.
• The lighting signal must always be working both during work phases and dur-
ing transfers. This warns staff nearby of possible dangers.
• When vision is reduced by environmental conditions or obstacles, ask a per-
son for help for signalling.
• If the load being transported reduces your visibility, reverse only if the route is
short.
• Make sure the windows are always clean, the lighting system is efficient and
the rear-view mirrors are well positioned.
• If other machines are being used on the building site, assign a coordinator who
will perform signals and clear understandable orders.
• Before lifting loads, make sure that nothing and no one can obstruct the opera-
tion avoiding dangerous movements.
• Carry out slow manoeuvres and progressive lifting and lowering of the tele-
scopic boom.
• Never perform operations that exceed the capacity of the machine or acces-
sory.
• It is forbidden to increase the balance weight value.
• When using the machine, respect the instruments control at regular intervals in
order to detect in time any troubleshooting.
• If an instrument or warning light indicates troubleshooting, switch off the en-
gine and carry out the necessary operation ( see "Maintenance" chapter).
• Try to keep the load stable as much as possible. When bending pay careful
attention because it could modify its barycentre.
• If the load transported is naturally unstable, adequately sling it.
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• When moving on uneven ground, the contact of the wheels with the surface is
conditioned by the depth of possible holes and obstacles found along the
route.
• Wheel contact is guaranteed if the difference of level (A) is +/- 15 cm; above
this value, the bottom wheel remains lifted off of the ground.
MANOEUVRING ON CROSSFALL GROUNDS
• Before operating on grounds with a transversal gradient use the
outriggers or levelling device in order to level the machine. It is
forbidden to lift and/or handle loads on sloped terrain without
first having levelled the machine. Lifting loads with an unlev-
elled machine is very dangerous and exposes the vehicle and the
operator to the risk of tipping sideways. Travelling on a transversal
slope can be carried out but only on a gradient that is less than
or equal to 10%, with the boom fully retracted and lowered all the
way down.
MANOEUVRING ON LONGITUDINAL SLOPING GROUNDS
• Move and brake gently.
• If moving without a load, do so with the accessory facing
downstream.
• If moving a load, do so with the transport accessory fac-
ing upstream.
• Before depositing the load, make sure the support base
is able to sustain the weight safely and securely.
The maximum slopes not to be exceeded during transport of
a load are shown in the figures at the side.
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• If the machine being manoeuvred is rolling over, remain inside the cabin for
your best protection. If, as required, the safety belt is fastened, maximum pro-
tection is ensured.
• After roll-over and when the machine has stopped, exit using the door if possi-
ble, otherwise open the rear window as described in the "Understanding the
machine" chapter.
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START UP
The start up sequence and rules to be observed are described as follows.
For use of all controls read the "Understanding the machine" chapter.
• Never activate the starting motor for more than 5 seconds. To avoid excessive
battery stress, allow 10 seconds between one attempt and another.
• Never start up the machine by towing it or pushing it. Such action can cause
serious damage to the hydrostatic transmission.
• When using the machine, respect the instruments control at regular intervals in
order to detect in time possible anomalies.
• If an instrument or warning light signals an anomaly, immediately switch off the
engine and carry out the necessary operations.
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4.15 ADVANCING
Forward drive
Pull the lever towards the steering wheel and move it forwards to enable forward
drive of the machine (F).
Reverse gear
Pull the lever towards the steering wheel and then back to enable reversing of the
machine (R).
It is dangerous to change the driving direction when the machine is moving at high
speed; the machine suddenly inverts the driving direction; before changing
direction, allow the machine and the engine to reduce speed to a minimum.
When reverse is selected an acoustic signal sounds to indicate the risk of danger
to people present in the manoeuvring area.
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Accelerator
The machine is at a stop with the engine running at a minimum.
Gradually apply pressure to the gas pedal to start driving.
Push pedal (1) to increase the engine speed, release it to reduce
speed.
When the engine is running at a minimum, the machine gradually
slows down and stops.
Service brakes
Push pedal (2) to slow down or stop the machine. The action is
transmitted directly to the brakes located inside the front and rear
differential bridges.
! Do not drive using the gas and brake pedals at the same time.
"Inching"
The inching pedal is an integral part of the brake pedal.
It acts in the first part of the brake pedals course allowing slow and precise move-
ments with the machine even with the engine at full speed.
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• Slowly approach the machine with the accessory tilting forward the accesso-
ries holder.
• Tilt backwards the accessories holder so that the main structure of the acces-
sory rests against the accessories holder.
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If this optional device is available, the position locking of the accessory is guaran-
teed by a pin inserted by a hydraulic cylinder controlled by a joystick.
The cylinder is powered by connecting a feeding tube into the pressure socket lo-
cated at the end of the telescopic boom (see following paragraph).
Once the accessory is attached, if required the powering tube can be connected by
hand to the socket.
Attachment
• Connect the power tube to socket A1.
• Attach and lift the accessory as described in the previous paragraph.
• Tilt backwards the support until the accessory rests by effect of its weight.
• Use the joystick to command the exit of the pins that attach the accessory.
Release
• Lift the accessory.
• Tilt it forwards.
• Use the joystick to retract the pins. As a result of gravity, the accessory will
disconnect from the support.
• Straighten the support and place the accessory on the ground. Unhook it.
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For all accessories that require hydraulic power, two quick pressure attachments
are foreseen at the end of the telescopic boom.
The quick attachments are "push - pull" types.
To avoid leakage of high pressure oil, never connect or disconnect when the
circuit is in pressure.
Connection
Without using the joystick, push the male connector into the female connector.
Disconnection
Without using the joystick, push the male connector towards the exterior.
Activation
Work is controlled by the movements of the joystick from the driver seat.
When not in use, the pressure sockets must be kept closed with their rubber
protections.
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The loading diagram represents the weight in kg applied to the forks that the machine is
capable of lifting based on the boom extension.
grid
extension
Kinematic
motion
The kinetic motion is also provided in addition to the grid, comprised of a series of arcs
(identified by letters A, B, C...etc) at a distance of 0.5 m from each other, representing the
boom extension, and a series of lines that represent the boom angle.
To determine the size of an unknown load that needs to be lifted, it must be lifted approx-
imately 300 mm off the ground, and the boom needs to be extended at a point where the
anti roll system is not triggered. By reading the letter that falls outside of the boom exten-
sion, it is possible to find the weight of the relative load by following the curve of kinemat-
ic motion until it intersects with angle 0°.
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The load reading on the diagram will be the weight that the boom is lifting at that time.
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The hydrostatic transmission of the machine and the traction of all four wheels are
constantly inserted. Furthermore, when the diesel engine is off, the brakes are
blocked.
It is not possible to tow the machine with the engine off, if not just a little to move it
from a dangerous or obstructing area, without damaging the transmission organs.
If it is necessary to tow the machine for a long route, mechanically unlock the nega-
tive brake present on the front axle by screwing the 4 M12 screws located on the
central block of the axle (two to the right and two to the left as shown in the draw-
ing).
If parking the machine on a surface pending more than 15%, the wedges must be
placed in front of the wheels. In these conditions the parking brake cannot guaran-
tee a sufficient braking torque.
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CHAPTER 5
MAINTENANCE
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PREVENTION
5.01 GENERAL
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Splashes of fuel or hydraulic oil can penetrate the skin or enter eyes
with serious consequences.
Unload the pressure of the circuits before disconnecting the pipes.
Before starting up the engine, make sure that all connections are cor-
rectly closed.
Searching for possible loss of liquids is carried out using a piece of
cardboard as described. Protect eyes using a facial mask or glasses.
In case of injury caused by oil or fuel, immediately seek medical help
to remove all traces and prevent infection.
Gas produced by the chemical elements contained in the battery may explode with
consequent discharging of corrosive liquid splashes.
• Wear a facial mask and glasses.
• Keep the battery away from open flames or sparks.
• Charge the battery when the temperature is less than 15-16°C otherwise there
is the risk of explosion.
• Check the charging of the battery with a voltmeter or a densimeter.
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The gas of the batteries could explode causing serious damage (see below, in this
chapter, for further information).
• If there is enough time, stop the engine by turning the ignition key.
• Move away from the machine.
• Attempt to put the fire out only if an adequate and efficient extinguisher is
available.
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TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
The materials used for the machine are a threat to the environment if not disposed
of correctly. The lubricants, fuels, refrigerants and battery are considered poten-
tially dangerous waste.
Do not throw these materials on the ground, down the drains or in waterways but
dispose of them according to local legislation.
Ordinary maintenance operations are described on the following card. They are
necessary to maintain the machine efficient in time.
Maintenance is divided per argument such as, for example, engine, power system
etc.
Each one is resumed in the following paragraphs where, aided by photographs and
texts, the correct maintenance procedure is explained.
The controls and filling in of the cards must be performed by the person responsi-
ble for doing so. The completed cards must be kept by the operator inside the ma-
chine and made public at inspections by controlling bodies.
The operations indicated with the letter "X", must be carried out by your Faresin In-
dustries dealer.
Keep the original card integral and use a photocopy.
If the machine works in critical environments (dust, mud, sand), the interval time for
maintenance is reduced to 50%.
Page 81
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
PERIOD IN HOURS
1000
2000
GROUP DESCRIPTION
100
250
500
10
50
Check the lubricating oil level 0
Replace the engine oil 0
Replace engine oil filter 0
Diesel engine
Clean the air filter (*) 0
Replace the air filter X
Check the tightness of the alternator belt 0
Replace the alternator belt 0
Replace the diesel filter 0
Page 82
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
1000
100
250
500
10
50
Boom joint pin (C3) 0
Replace-
place- Boom runners-outriggers 0(**)
ment
Page 83
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
5.11 AXLES
All the verifications and interventions on the axles during the warranty period
must be carried out by Faresin Industries authorised technical staff; after the war-
ranty period, they must be carried out by specialised and skilled staff.
(in appendix, the pages with specific maintenance instructions of the axles)
Page 84
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
Check at least once a year that the hydraulic pipes are intact and do not
present any traces of excessive abrasion, bending or choking.
Wheels
Check the tightening of the nuts of the four wheels (torque 300 Nm).
Furthermore, check the tyre pressure that must be equal to 4.5 bar.
Every 100 hours: check the general efficiency of the entire machine nuts
and bolts tightening.
Page 85
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
For further information and the operations to carry out refer to the engine
manual attached.
Detailed information for the replacement of the diesel pre-cleaner (1) and the
filter (2) are available in the engine manual attached.
Page 86
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
Unscrew the filter from the support base and replace it with a new one.
Page 87
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
FURTHER M AINTENANCE
Condenser unload
Unload any water accumulated in the diesel pre-cleaner following the indications
reported in the engine user and maintenance manual.
Air discharge
Discharge the system following the indications reported in the engine user and
maintenance manual.
Battery
The battery is located inside the engine compartment.
To access the battery you must lift the hood.
Periodically inspect its external conditions for example, oxide formation and the
internal liquid level, depending on whether the battery requires maintenance or
not.
When recharging and arc welding on the machine, always disconnect the earth
cable from the battery. When arc welding, the central control unit must be
disconnected.
If replacing the battery with one that requires maintenance, remember that the
sulphuric acid contained is in it is poisonous and can cause scalding.
When handling the battery, proceed with precaution as follows:
□ operate in an aerated room;
□ wear adequate protective devices to protect the face and skin;
□ do not light flames or cigarettes nearby;
□ keep children away;
□ charge the battery only if the correct procedure can be ensured.
Page 88
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
Sectioning
Before operating on any part of the electric system, section the battery power us-
ing the spanner provided (see chapter "Understanding the machine" ).
Before isolating the circuit, switch-off the engine.
Photo A: open circuit
Photo B: closed circuit
! Never section the battery with the engine running.
Removal
Disconnect the negative pole cable (-).
Lift the rubber protection of the positive pole (+) and disconnect the cable.
Lift the battery gripping the side handles.
The battery weighs 30 kgs and therefore two people are necessary to lift it.
When replacing the battery, respect the pole connections as indicated in the fig-
ure.
Page 89
TELESCOPIC ELEVATOR OPERATING AND MAINTENANCE MANUAL
MOD. FH 6.25 WALLABY
Fuses
The fuses and relay layout with relative legend, is available in chapter 6 under
"Wiring diagram".
Page 90
ALLEGATO II – ANNEX II
MODELLO/QUANTI
TA’
AGIP PERMANENT
SIGMA TURBO ARNICA 68 DEXRON 2 GR MU/EP2
EXTRA
ESSOLUBE XT
ESSO
SAE85W90 (API GL5-MIL2105-B)
Q8 T700 SAE 15W40 Q ELI 1298 L/68 ATF DEXRON 2 ANTIFREEZER REMBRANDT EP2
LEGENDA
Radiatore - radiator
Olio idraulico – Hydraulic oil
Pagina I