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PLATES 1

RANGE OF MACHINES AND SYSTEMS


FOR THE STEEL CONTRUCTION INDUSTRY
INTEGRATED WORK CELLS
FOR PLATES FABRICATION

The production of plates and components that are drilled,


punched, marked, scribed, milled and cut in accordance
with the required tolerances is recognized as one of the most
critical activities in today’s manufacturing environment of steel
fabrication.

The reduction of the ‘processing dead times’, where no additional


value is added, is becoming a ‘must’ in today’s industry to
increase a firm’s competitiveness and to achieve the required
quality control of the manufacturing process.

For these reasons, we have realized the widest range of CNC


solutions that goes from single operation drilling and punching
working cells, to the complete integrated CNC plasma work cells
for plates, having the aim to integrate all the functions which are
required in plate fabrication.

The ability to start with raw material and end with the finished part
after completion of all the necessary operations such as drilling,
milling, punching, marking, scribing and cutting the part to the
desired size and shape is what makes these range of products
truly unique.

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RANGE OF MACHINES
AND SYSTEMS
FOR THE
STEEL CONTRUCTION 3
INDUSTRY

PLATES
1930 - 1940

FICEP was founded in October 1930 in Gazzada Schianno, near


Milan, as “Fabbrica Italiana Cesoie E Punzonatrici” - Italian Shears
and Punching Machines Factory.

1940 - 1950

1950 - 1975

Close to our Customers, at every latitude


For over eight decades, the name Ficep has been
synonymous with internationality and worldwide
presence.
Our footprint continued to grow on an international
scale, with a wide network of subsidiaries and
agencies for sales, after-sales, training, and spare
parts supply, covering all continents to ensure close
proximity to our customers.

FICEP. A growing family


Since 1930 the management of the company
is committed to ensure continuity of vision and
values between the past, present and future of
our company, and to maintain the most suitable
4 organization to follow the markets evolution.
Worldwide Network
FICEP
RUSSIA
FICEP DE

HEADQUARTERS

FICEP UK

FICEP FRANCE FICEP KOREA


FORGE SERVICE
FICEP AUSTRIA
FICEP
JAPAN
FICEP IBERICA
FICEP
FICEP ALGERIE GUANGZHOU
FICEP MEXICO FICEP CORPORATION FICEP
HONG KONG
FICEP
MIDDLE EAST
DUBAI OFFICE

FICEP
FICEP
MIDDLE EAST
INDIA SERVICE

FICEP
SUL AMERICA
SERVICE

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The main location in Gazzada Schianno (Varese,
Italy), which comprises over 100.000 square meters,
contains Corporate Headquarters, Research &
Development, Academy of Technology, Showroom
and the main after sales service departments.
Additional plants nearby are focused on the
assembly of the CNC lines for the processing of
angles and plates, and of sawing equipments, as
well as on the machining of small and medium size
mechanical components thanks to an ultra modern
machining center that works non-stop seven days
a week.
At the main plant there are two machining divisions
for processing welded frames for Ficep’s plate and
forging machines and four assembly lines for Ficep
drills, copers, forging presses and plate processing
equipment.

The Ficep Manufacturing Process reduces or The continuous understanding of the customer’s
eliminates waste in the production process and processes allows us to keep on developing the
6 follows lean principles which have a proven track best solutions currently available for the structural
record of operational and strategic success which steel fabrication industry. We have a dedicated
ultimately translates into increased value for the end engineering department and sophisticated software
customer. in use to carry out challenging production capacity
calculations based on each project’s requirements
Ficep is the world leader in developing and supplying and layout proposals. This way we can study the
automatic, intelligent steel fabrication systems. optimal solution for each type of customer.
Headquarters
Ficep manufactures the machines and develops
the production management software for structural
steel fabricators. Today there is around 70000 m2
of covered manufacturing facilities across 5 plants.
The headquarters and main plant is located in
Gazzada Schianno Italy with three additional
plants nearby. There is also an additional plant in
Bordeaux, France.

By investing in and owning the complete


manufacturing process, Ficep is able to optimize
its processes and offer extremely high quality
equipment. It also enables Ficep to be more
flexible and innovative in its approach enabling 7
rapid prototyping and a faster response to
variable market demands
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PLATES
RANGE OF MACHINES AND SYSTEMS
FOR THE STEEL CONTRUCTION INDUSTRY

Automatic CNC Automatic CNC Automatic CNC Surface treatment Automatic systems
punching, drilling, drilling systems punching, drilling, and shot blasting solutions for Intelligent
notching, shearing milling, plasma and systems Steel Fabrication
and sawing Automatic CNC oxy cutting systems
systems drilling and sawing
or coping systems Automatic CNC
punching, drilling
Automatic CNC and shearing
coping systems systems

Automatic CNC
band and disc
sawing systems

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CNC PUNCHING
AND DRILLING LINE
FOR PLATES - P

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Marking, punching and Pinchers
drilling tools

ABC-
123 Automatic scribing tool

CNC PUNCHING AND DRILLING LINE


P83E P113E
FOR PLATES - P
Plate size [max.mm] 800 x repositioning 800 x repositioning
Punching force [kN] 800 1100
Punches [no.] 3 3
Punching diameter [max.mm] 46 46
Punching thickness [max.mm] 25 25
Drilling heads [no.] 1 1
11
Drilling tools per head [no.] 1 1
Drilling diameter [max.mm] 40 40
Drilling thickness [max.mm] 40 40
Spindle power [kW] 7,5 19
Spindle speed [max.RPM] 2200 3500
CNC DRILLING
AND MARKING LINE
FOR PLATES - P

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Milling features

Independent marking unit with


hard stamping device

Vertical hold-down and pinchers

ABC-
123

CNC DRILLING AND MARKING LINE


P27E
FOR PLATES - P
Plate size [max.mm] 1000 x repositioning
Drilling heads [no.] 1
13
Drilling tools per head [no.] 8
Drilling diameter [max.mm] 40 (50)
Drilling thickness [max.mm] 80
Spindle power [kW] 27
Spindle speed [max.RPM] 3500
CNC PUNCHING, DRILLING
& CUTTING
LINE FOR FLATS - TIPO D

Punching unit Marking unit

Shearing unit

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Hold-down

TIPO D50-F
ABC-
123

CNC PUNCHING, DRILLING & CUTTING


TIPO D4 TIPO D50-F
LINE FOR FLATS - TIPO D
Flat size [min.mm] 50x6 50x6
Flat size [max.mm] 510x25 500x25
Punching tools [no.] 4 -
Punching force [kN] 1100 -
Punching diameter [max.mm] 46 -
Drilling heads [no. ] 1 2
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Drilling tools per head [no.] 4 8
Drilling diameter [max.mm] 40 40 (50)
Spindle speed [max.RPM] 3500 3500
Spindle power [kW] 11 (15) 19 (27)
Cutting unit Shear (mitering) Circular saw (mitering)
AUTOMATIC GANTRY CNC
THERMAL CUTTING SYSTEM
FOR PLATES – KRONOS

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Automatic nesting through dedicated Pegaso is the new generation
software CNC for Ficep machines.
Pegaso is based on field bus
technology: CanBus and
EtherCAT, with up to 32 axes
controlled

AUTOMATIC GANTRY CNC THERMAL


KR25SP KR32SP KR36SP KR25HP KR32HP KR36HP
CUTTING SYSTEM FOR PLATES – KRONOS
Plate size [max.mm] 2540x6000 3100x6000 3600x6000 2540x6000 3100x6000 3600x6000
Plate thickness with plasma [max.mm] 80 80 80 80 80 80
Plasma straight torches [max.no.] 1 1 1 2 2 2
Plasma bevel torches [max.no.] 1 1 1 2 2 2
Plate thickness with oxy [max.mm] 150 150 150 150 150 150
Oxy-fuel torches [max.no.] 4 4 4 4 4 4
Drilling heads [max.no.] 1 1 1 1 1 1
Drilling tools per head [max.no.] 4 4 4 4 4 4
Drilling diameter [max.mm] 16/24 16/24 16/24 16/24 16/24 16/24
Spindle power [kW] 5,5 5,5 5,5 5,5 5,5 5,5
Machine weight [kg] 2500 2800 3000 2500 2800 3000
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KR153PC KR204PC KR206PC KR208PC
Plate size [max.mm] 1500x3000 2000x4000 2000x6000 2000x8000
Plate thickness with plasma [max.mm] 65 65 65 65
Plasma straight torches [max.no.] 1 1 1 1
Machine weight [kg] 4000 5000 7500 10000
AUTOMATIC GANTRY
CNC DRILLING AND
THERMAL CUTTING SYSTEM
FOR PLATES – GEMINI

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Bevel plasma torch Automatic tool changer with up to 24
tools per drill head (depending on the
model)

AUTOMATIC GANTRY CNC DRILLING AND


G25SP G32SP G25HPE G32HPE G36HD G36XD
THERMAL CUTTING SYSTEM FOR PLATES – GEMINI
Plate size [max.mm] 2540x6000 3100x6000 2540x6000 3100x6000 3600x6000 3600x6000
Plate thickness with plasma [max.mm] 80 80 80 80 80 80
Plasma straight torches [max.no.] 1 1 1 1 2 2
Plasma bevel torches [max.no.] 1 1 1 1 2 2
Plate thickness with oxy [max.mm] 150 150 150 150 150 150
Oxy-fuel torches [max.no.] 3 3 3 3 3 3
Drilling heads [max.no.] 1 1 1 1 2 2
Drilling tools per head [max.no.] 6 6 24 24 24 16
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Drilling diameter [max.mm] 40 40 40 (250) 40 (250) 44/60 (400) 80 (400)
Drilling thickness [max.mm] 80 80 80 80 127 305
Spindle power [kW] 15 15 15 15 26 58
Spindle speed [max.RPM] 7000 7000 7000 7000 6000 4500
Machine weight [kg] 4500 4800 4500 4800 9500 15000
DOUBLE GANTRY SYSTEM:
GEMINI + GEMINI
GEMINI + KRONOS

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Double gantry system: Gemini+Gemini

GEMINI+ GEMINI
G25HPE+G25HPE G25HPE+KR25HP G32HPE+G32HPE G32HPE+KR32HP
GEMINI + KRONOS SYSTEMS
Plate size [max.mm] 2540x6000 2540x6000 2540x6000 2540x6000 3100x6000 3100x6000 3100x6000 3100x6000
Plate thickness with plasma [max.mm] 80 80 80 80 80 80 80 80
Plasma straight torches [max.no.] 1 1 1 2 1 1 1 2
Plasma bevel torches [max.no.] 1 1 1 2 1 1 1 2
Plate thickness with oxy [max.mm] 150 150 150 150 150 150 150 150
Oxy-fuel torches [max.no.] 3 3 3 4 3 3 3 4
Drilling heads [max.no.] 1 1 1 1 1 1 1 1
Drilling tools per head [max.no.] 24 24 24 4 24 24 24 4 21
Drilling diameter [max.mm] 40 (250) 40 (250) 40 (250) 16/24 40 (250) 40 (250) 40 (250) 16/24
Drilling thickness [max.mm] 80 80 80 - 80 80 80 -
Spindle power [kW] 15 15 15 5,5 15 15 15 5,5
Spindle speed [max.RPM] 7000 7000 7000 - 7000 7000 7000 -
Machine weight [kg] 4500 4500 4500 2500 4800 4800 4800 2800
AUTOMATIC CNC DRILLING
AND THERMAL CUTTING
SYSTEM FOR PLATES – TIPO G

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Automatic tool changer Trap door for pieces unloading Plasma torches bevel and
2 oxycutting torches

ABC-
123

AUTOMATIC CNC DRILLING AND THERMAL


TIPO G25LG TIPO G31LG
CUTTING SYSTEM FOR PLATES – TIPO G
Plate size [max.mm] 2540x6000 3100x6000
Drilling heads [max.no.] 1 2
Drilling tools per head [max.no.] 24 24
Drilling diameter [max.mm] 40 (250) 44/60 (400)
Drilling thickness [max.mm] 100 100 23
Spindle power [kW] 15 26
Spindle speed [max.RPM] 7000 7000
Plasma straight torches [max.no.] 1 2
Plasma bevel torches [max.no.] 1 2
Oxy-fuel torches [max no.] 2 2
AUTOMATIC CNC PUNCHING
AND THERMAL CUTTING SYSTEM
FOR PLATES – TIPO B

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Punching unit Optional drill head with 4 4 positions automatic
positions automatic tool changer punching tool changer

ABC-
123

AUTOMATIC CNC PUNCHING AND THERMAL


TIPO B164 TIPO B254
CUTTING SYSTEM FOR PLATES – TIPO B
Plate size [max.mm] 1600x3000 2540x6000
Punching force [kN] 1000 1000
Punching tools [no.] 4 4
Punching diameter [max.mm] 32 32
Punching thickness [max.mm] 25 25
Drilling heads [no.] 1 1
Drilling tools per head [no.] 4 4
Drilling diameter [max.mm] 40 40
Drilling thickness [max.mm] 100 100
25
Spindle power [kW] 20,1 20,1
Spindle speed [max.RPM] 4000 4000
Plasma torches [max no.] 2 2
Oxy-fuel torches [max no.] 2 2
Machine weight [kg] 8000 24000
AUTOMATIC CNC PUNCHING,
DRILLING AND THERMAL CUTTING SYSTEM
FOR PLATES – TIPO C

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Punching unit Lateral grippers Plasma cutting unit

ABC-
123

AUTOMATIC CNC PUNCHING, DRILLING AND


TIPO C16
THERMAL CUTTING SYSTEM FOR PLATES – TIPO C
Plate size [max.mm] 1600x3100
Punching nominal power [kN] 500
Punching tools [no.] 12
Punching diameter [max.mm] 100
Punching thickness [max.mm] 16
Drilling heads [no.] 1
Drilling tools per head [no.] 6
27
Drilling diameter [max.mm] 20
Spindle power [kW] 11
Spindle speed [max.RPM] 4200
Plasma torches [max no.] 1
Machine weight [kg] 10000
The secret of excellence is the ability to maintain it over time.
For our clients, after-sales service, training and technical
assistance are at least as important as the products we
produce in order to keep a high level of availability during the
product life cycle.
Ficep Customer Service is managed by an accurately trained
team to respond in real time to requests from all over the
world.
Professionalism, know-how and communication skills are
essential requirements for all the people involved in the
technical assistance and after-sales service.

Service
With our 87 years of experience in the field, we can rely on a
team of professional technicians specialized in recognizing,
analysing and diagnosing a technical and/or application issue
remotely thanks to their special training.

is our Support is offered through our Help-Line Service, active


from Monday to Friday, and through Ficep Tele-Service,

Power
a telemetric assistance used to resolve software related
or configuration issues, which enables anytime the remote
interaction with the machine.
For more complex technical situations, our proximity to the
client is guaranteed by a worldwide network of engineers and
specialized technicians, ready to intervene on-site, to analyse
each situation and define the most appropriate solution.
Visit our website www.ficepgroup.com for more information
about our Customer Service, Spare Parts and Consumables.

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PROBLEM DETECTION

TELE-ASSISTANCE AND
SOFTWARE UPDATE
SPARE PARTS PREVENTATIVE
DETECTION MAINTENANCE

ON-SITE EXTRA-ORDINARY
TECHNICAL VISITS MAINTENANCE

MAINTENANCE
HELP LINE
SERVICE

SPARE
START UP PARTS

TRAINING SESSION SUPPLY OF


AT FICEP SPA SPARE PARTS
INSTALLATION AND
CUSTOMER
TOOL & CONSUMABLES
ASSEMBLY AT
CUSTOMER SITE
SERVICE
TRIAL TEST

INTEGRATION WITH 29
CUSTOMERS
MANAGEMENT
SYSTEM
RANGE OF MACHINES AND SYSTEMS
FOR THE STEEL CONSTRUCTION INDUSTRY

BEAM
PROCESSING
EXCALIBUR-VICTORY ORIENT range VANGUARD range LIBERTY range
Mono spindle CNC Mono spindle CNC Three spindle CNC Three spindle CNC
Horizontal Drilling Systems Profile Processing Center Profile Processing Lines Profile Processing Lines

PLATE
PROCESSING P range TIPO D range KRONOS range GEMINI range
CNC Punching, Drilling CNC Punching, Drilling, CNC High definition CNC Drilling, Milling
and Marking Systems and Cutting Lines Plasma and Oxy Cutting and Thermal Cutting Systems
Systems

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ANGLE
and FLAT
PROCESSING A range SP range HP range XP range
CNC Punching, Drilling, Super Performance CNC Punching, Drilling, Notching High performance CNC Punching and
Marking and Shearing Systems CNC Punching and Shearing Lines Marking and Shearing Systems Shearing Lines
VALIANT range ENTERPRISE range FLEX range PLANETARIUM range KATANA range
Three spindle CNC CNC Gantry Drilling Lines CNC Coping Systems Automatic 9 axis CNC thermal Band Sawing Systems
Profile Processing Lines coping robot

FLEET
TIPO G range TIPO B range TIPO C range
CNC Drillling, Milling and Thermal CNC Punching, Marking and CNC Punching, Drilling and Thermal
Cutting Systems Thermal Cutting Systems Cutting Systems

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THE
SURFACE
TREATMENT
RAPID range Shot blasting System
CNC Drilling, Surface treatment systems
Marking and Cutting Systems
Advanced Agency 08/2019
FICEP UK FICEP Russia
3 Gilcar Way Valencia Park MOCKOBCKИЙ OФИC
Wakefield Europort 127051, Mockвa, yл. Пeтpoвka, 20/1, oфиc 36.
Normanton WF10 5QS – UK Teл. +7 4956423794, +7 4956423624
Tel. +44 192 4223530 Фakc: +7 4955858696
Fax +44 192 4223666 Email: pmcm@mail.ru
Email: info@ficep.co.uk
FICEP S.p.A. - HEADQUARTERS FICEP India Service
via Matteotti, 21 FICEP DE Pradman Engineering Services Pvt. Ltd.
21045 GAZZADA SCHIANNO VA - ITALY Otto Hahn Strasse 42 Plot No A-490, Road U, Opp. DGP Windsor,
Tel. +39 0332 876111 48529 Nordhorn – GERMANY Next to Irmra, Wagle Industrial Estate,
Fax +39 0332 462459 Tel. +49 5921 304570 Thane (W) - 400604 INDIA
Email: ficep@ficep.it • www.ficepgroup.com Fax +49 5921 3045729 Tel. +91 2225806179 / 80
Email: info@ficep.de Mobile +91 9702701730
FICEP France FICEP Middle East FICEP Korea Forge Service
Z.I. “Les Platanes” – CS 80101 144 El-Alam Str. Forest Bldg., Badaro 51395 Paryong-ro 345 beon-gil 27,
33360 Camblanes - FRANCE Beirut Court House P.O. Box 2019/116 Uichang-gu, Changwon-si,
Tel. +33 (0) 556 201555 Beirut – LEBANON Gyeongsangnam-do, KOREA
Fax +33 (0) 556 201556 Tel. +961 1 386664 Tel. +82 55 253 2860-1 - Fax +82 55 253 2862
Email: ficep@ficep-france.fr Fax +961 1 386011 Email: info@ficep-koreaforgeservice.co.kr
Email: info@ficep-me.com
FICEP Corporation FICEP Bureau de Liaison
2301 Industry Court - Forest Hill Industrial Park FICEP Mexico 40, Rue du Chenoua
Forest Hill, MD 21050 – USA Av. De la Victoria #235 16035 Hydra, ALGERIE
Tel. +1 410 588 5800 Local 1 Plaza Victoria Mobile +213 7 96895610
Fax +1 410 588 5900 Fracc. Mixto La Loma, C.P. 78216 Email: info@ficep.dz
Email: info@ficepcorp.com San Luis Potosí - MEXICO
Tel. +52 444 825 6151- 835 6163 FICEP Middle East Dubai Office
FICEP Iberica Email: joseba@ficepmexico.com.mx Warehouse 15-Plot
Parque Empresarial INBISA DIp-1 (Dubai Investment Park -1) DUBAI
Avda. de los Olmos, 1- Edificio D-2, Oficina 117 FICEP Sul America Service Ph. +971 4 881 8966
01013 Vitoria - SPAIN Av. Felício Marinelli, 444 Fax +971 4 269 0666
Tel. + 34 945 14 83 11 Jardim Medina
Fax + 34 945 14 81 37 Poà - Sao Paolo – BRASIL FICEP Japan
Email: ficep@ficepiberica.com Tel/Fax +55 11 4636 8798 Pacific Marks Nishi-umeda Building 4F,
Email: info@ficepsulamerica.com.br 2-6-20, Umeda, Kita-Ku, Osaka, 530-0001, JAPAN
FICEP Hong Kong Tel. +81-6-7713-2587 - Fax +81-6-7713-2526
Unit 411, 4th floor - Block B, FICEP Austria Service Mobile: +81-90-3846-6121
DB Plaza - Discovery Bay - HONG KONG MTL Service Email: kondo@smart-fabrication.com
Tel. +852 2544 6888 Steinbrückl 17
Fax +852 2544 5123 7531 Kemeten - AUSTRIA
Email: sales@ficep.com.hk Tel. +43 (0)3352 / 6555 10
Fax +43 (0)3352 / 6555 70
FICEP Guangzhou Machinery Co., Ltd Email: office@mtl-austria.com
Room 2010, Guangzhou Peace World Plaza
No 362-366 Huan Shi Dong Rd.
Yuexiu District - Guangzhou - P.R. CHINA
Tel. +86-20-8375 2871
Fax +86-20-8388 1779
Email: ficep-guangzhou@ficep.com.cn

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