08/02/2023 16:23 Valve Safety Factor - Instrumentation Tools

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Valve Safety Factor

by Editorial Staff

During designing an  actuated valve, instrument engineer shall concern to

valve safety factor which is a ratio between “torque produced by an
actuator” to “torque required by a valve to actuate when changing position”
(close to open or vice versa).

Valve Safety Factor

Valve and actuator commonly obtained from different manufacturer,

therefore it is a responsibility of instrument engineer to ensure that
combination of the selected valve and actuator will operate properly and
meet the safety factor specified by project.

To obtain the information simply doing the following step.

After deciding valve size, valve rating, valve material, etc., go to valve catalog
and select one valve that meet the specification. Then, obtain valve torque
data. Valve torque is affected by maximum differential pressure across valve
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08/02/2023 16:23 Valve Safety Factor - Instrumentation Tools

(Max dP). This value is determined by process department and shall be

informed to vendor. Max dP usually occurs when valve is fully close so that
one side at maximum pressure while the opposite site is at no process fluid
condition.

Afterwards select an actuator that can produce torque higher than the
required valve torque. Note that torque produced by an actuator is affected
by power source, e.g. instrument air pressure in pneumatic actuator.

Usually vendor will provided safety factor table along with quotation,
following with engineering review.

Below is one example of safety factor table:

What is the recommended safety factor value?

Many projects require 1.5 or 2.

Note that safety factor which is too high could lead to miss-operation of
an actuated valve.

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