Rumini 1.0 Stress Test

Project* Page 1 of 22
Project*
First Saved Thursday, February 9, 2023
Last Saved Thursday, February 9, 2023
Product Version 2020 R1
Save Project Before Solution No
Save Project After Solution No
file:///C:/Users/K%20DANUSH/AppData/Roaming/Ansys/v201/Mechanical_Report/Me... 09-02-2023
Contents
l Units
l Model (A4)
¡ Geometry
n
¡ Materials
¡ Coordinate Systems
¡ Connections
n Contacts
¡ Mesh
¡ Static Structural (A5)
n Analysis Settings
n Standard Earth Gravity
n Loads
n Solution (A6)
n Solution Information
n Results
n Fatigue Tool
n Results
l Material Data
¡ Structural Steel
Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius
Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
C:\Users\K DANUSH\AppData\Local\Temp\WB_LAPTOP-8CC908LB_K
Source
DANUSH_26784_2\unsaved_project_files\dp0\SYS\DM\SYS.agdb
Type DesignModeler
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 350. mm
Length Y 380.01 mm
Length Z 380.01 mm
Properties
Volume 1.7766e+005 mm³
Mass 1.3947 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 187673
Elements 93721
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Parameters Independent
Parameter Key
Attributes Yes
Attribute Key
Named Selections Yes
Named Selection Key
Material Properties Yes
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems Yes
Coordinate System
Key
Reader Mode Saves
No
Updated File
Use Instances Yes
Smart CAD Update Yes
Compare Parts On
No
Update
Analysis Type 3-D
Clean Bodies On
No
Import
Stitch Surfaces On
None
Import
Decompose Disjoint
Yes
Geometry
Enclosure and
Yes
Symmetry Processing
TABLE 3
Model (A4) > Geometry > Parts
Object Name
State Meshed
Graphics Properties
Visible Yes
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment

Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 350. mm
Length Y 380.01 mm
Length Z 380.01 mm
Properties
Volume 1.7766e+005 mm³
Mass 1.3947 kg
Centroid X 133.57 mm
Centroid Y -9.707e-005 mm
Centroid Z -6.9124e-004 mm
Moment of Inertia Ip1 7749.2 kg·mm²
Moment of Inertia Ip2 21859 kg·mm²
Moment of Inertia Ip3 21859 kg·mm²
Statistics
Nodes 187673
Elements 93721
Mesh Metric None
TABLE 4
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 12
Material Assignments 0
Coordinate Systems
TABLE 5
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Connections
TABLE 6
Model (A4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency
Enabled Yes
TABLE 7
Model (A4) > Connections > Contacts
Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 1.6033 mm
Use Range No
Face/Face Yes
Face-Face Angle Tolerance 75. °
Face Overlap Tolerance Off
Cylindrical Faces Include
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies
Statistics
Connections 0
Active Connections 0
Mesh
TABLE 8
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Nonlinear Mechanical
Element Order Quadratic
Element Size 20.0 mm
Sizing
Growth Rate Default (1.5)
Max Size Default (40.0 mm)
Mesh Defeaturing Yes
Defeature Size Default (0.1 mm)
Capture Curvature Yes

Curvature Min Size Default (0.2 mm)
Curvature Normal Angle Default (60.0°)
Capture Proximity No
Bounding Box Diagonal 641.34 mm
Average Surface Area 610.69 mm²
Minimum Edge Length 1.0855e-003 mm
Quality
Check Mesh Quality Yes, Errors
Target Skewness Default (0.900000)
Target Jacobian Ratio (Corner Nodes) Default (0.040000)
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Default (0.18 mm)
Generate Pinch on Refresh No
Statistics
Nodes 187673
Elements 93721
Static Structural (A5)

TABLE 9
Model (A4) > Analysis
Object Name Static Structural (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No
TABLE 10
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 10.
Current Step Number 1.

Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Solver Pivot
Program Controlled
Checking
Large Deflection Off
Inertia Relief Off
Rotordynamics Controls
Coriolis Effect On
Restart Controls
Generate Restart
Program Controlled
Points
Retain Files After Full
No
Solve
Combine Restart
Program Controlled
Files
Nonlinear Controls
Newton-Raphson
Program Controlled
Option
Force Convergence Program Controlled
Moment
Program Controlled
Convergence
Displacement
Program Controlled
Convergence
Rotation
Program Controlled
Convergence
Line Search Program Controlled
Stabilization Program Controlled
Advanced
Inverse Option No
Contact Split (DMP) On
-- Max Number of
100
Splits
Output Controls
Stress Yes
Surface Stress No
Back Stress No
Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
Contact
No
Miscellaneous
General
No
Miscellaneous
Store Results At All Time Points
Result File
Program Controlled
Compression
Analysis Data Management
C:\Users\K DANUSH\AppData\Local\Temp\WB_LAPTOP-8CC908LB_K
Solver Files Directory
DANUSH_26784_2\unsaved_project_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded
Yes
Files
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm
TABLE 11
Model (A4) > Static Structural (A5) > Analysis Settings
Step-Specific "Step Controls"
Step Step End Time
1 1. s
2 2. s
3 3. s
4 4. s
5 5. s
6 6. s
7 7. s
8 8. s
9 9. s
10 10. s
TABLE 12
Model (A4) > Static Structural (A5) > Accelerations
Object Name Standard Earth Gravity
State Fully Defined
Scope
Geometry All Bodies
Definition
Coordinate System Global Coordinate System
X Component -9806.6 mm/s² (ramped)
Y Component 0. mm/s² (ramped)
Z Component 0. mm/s² (ramped)
Suppressed No
Direction -X Direction
FIGURE 1
Model (A4) > Static Structural (A5) > Standard Earth Gravity
TABLE 13
Model (A4) > Static Structural (A5) > Loads
Object Name Fixed Support Force Hydrostatic Pressure
State Fully Defined
Scope
Geometry 4 Faces 197 Faces
Definition
Type Fixed Support Force Hydrostatic Pressure
Suppressed No
Define By Components
Applied By Surface Effect
Coordinate System Global Coordinate System
X Component Tabular Data
Y Component 0. N (ramped)
Z Component 0. N (ramped)
Fluid Density 1.2e-006 kg/mm³
Tabular Data
Independent Variable Time
Hydrostatic Acceleration
Define By Components
X Component -9810. mm/s² (ramped)
Y Component 0. mm/s² (ramped)
Z Component 0. mm/s² (ramped)
Free Surface Location
X Coordinate 0. mm
Y Coordinate 0. mm
Z Coordinate 0. mm
Location Defined
FIGURE 2
Model (A4) > Static Structural (A5) > Force
TABLE 14
Model (A4) > Static Structural (A5) > Force
Steps Time [s] X [N] Y [N] Z [N]
0. -20. = 0. = 0.
1
1. -40. 0. 0.
2 2. -60.
3 3. -80.
4 4. -100.
5 5. -120.
6 6. -140. = 0. = 0.
7 7. -160.
8 8. -180.
9 9. -200.
10 10. -220.
FIGURE 3
Model (A4) > Static Structural (A5) > Hydrostatic Pressure
Solution (A6)
TABLE 15
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 1m6s
MAPDL Memory Used 4.6211 GB
MAPDL Result File Size 529.06 MB
Post Processing
Beam Section Results No
On Demand Stress/Strain No
TABLE 16
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 17
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Total Directional Directional Directional Equivalent Equivalent
Object Name
Deformation Deformation Deformation 2 Deformation 3 Elastic Strain Stress
State Solved
Scope
Scoping
Geometry Selection
Method
Geometry All Bodies
Definition
Equivalent
Total Equivalent
Type Directional Deformation (von-Mises)
Deformation Elastic Strain
Stress
By Time
Display Time Last
Calculate
Yes
Time History
Identifier
Suppressed No
Orientation X Axis Y Axis Z Axis
Coordinate
Global Coordinate System
System
Results
1.6344e-011 1.7001e-006
Minimum 0. mm -0.53967 mm -0.32575 mm -0.326 mm
mm/mm MPa
7.6453e-003 3.3677e-004
Maximum 0.63032 mm 0.3258 mm 0.32574 mm 67.262 MPa
mm mm/mm
1.6989e-004 -1.1451e-004 5.1322e-005
Average 0.29751 mm -0.26482 mm 9.5312 MPa
mm mm mm/mm
Minimum
Occurs On
Maximum
Occurs On
Minimum Value Over Time
5.1038e-012 3.9886e-007
Minimum 0. mm -0.53967 mm -0.32575 mm -0.326 mm
mm/mm MPa
-6.8237e-002 -6.8296e-002 1.6344e-011 1.7001e-006
Maximum 0. mm -0.11306 mm
mm mm mm/mm MPa
Maximum Value Over Time
1.4727e-003 6.8247e-002 6.824e-002 7.0552e-005
Minimum 0.13206 mm 14.091 MPa
mm mm mm mm/mm
7.6453e-003 3.3677e-004
Maximum 0.63032 mm 0.3258 mm 0.32574 mm 67.262 MPa
mm mm/mm
Information
Time 10. s
Load Step 10
Substep 1
Iteration
10
Number
Integration Point Results
Display
Averaged
Option
Average
No
Across Bodies
FIGURE 4
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation
TABLE 18
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [mm] Maximum [mm] Average [mm]
1. 0.13206 6.2338e-002
2. 0.18742 8.8468e-002
3. 0.24278 0.1146
4. 0.29814 0.14073
5. 0.3535 0.16686
0.
6. 0.40887 0.19299
7. 0.46423 0.21912
8. 0.51959 0.24525
9. 0.57495 0.27138
10. 0.63032 0.29751
FIGURE 5
Model (A4) > Static Structural (A5) > Solution (A6) > Directional Deformation
TABLE 19
Model (A4) > Static Structural (A5) > Solution (A6) > Directional Deformation
1. -0.11306 1.4727e-003 -5.5521e-002
2. -0.16046 2.1585e-003 -7.8777e-002
3. -0.20786 2.8444e-003 -0.10203
4. -0.25527 3.5302e-003 -0.12529
5. -0.30267 4.2161e-003 -0.14854
6. -0.35007 4.9019e-003 -0.1718
7. -0.39747 5.5877e-003 -0.19506
8. -0.44487 6.2736e-003 -0.21831
9. -0.49227 6.9594e-003 -0.24157
10. -0.53967 7.6453e-003 -0.26482
FIGURE 6
Model (A4) > Static Structural (A5) > Solution (A6) > Directional Deformation 2
TABLE 20
1. -6.8237e-002 6.8247e-002 3.6603e-005
2. -9.6849e-002 9.6863e-002 5.1413e-005
3. -0.12546 0.12548 6.6222e-005
4. -0.15407 0.1541 8.1032e-005
5. -0.18269 0.18271 9.5842e-005
6. -0.2113 0.21133 1.1065e-004
7. -0.23991 0.23995 1.2546e-004
8. -0.26852 0.26856 1.4027e-004
9. -0.29713 0.29718 1.5508e-004
10. -0.32575 0.3258 1.6989e-004
FIGURE 7
TABLE 21
1. -6.8296e-002 6.824e-002 -2.421e-005
2. -9.693e-002 9.6851e-002 -3.4243e-005
3. -0.12556 0.12546 -4.4277e-005
4. -0.1542 0.15407 -5.4311e-005
5. -0.18283 0.18268 -6.4344e-005
6. -0.21146 0.21129 -7.4378e-005
7. -0.2401 0.2399 -8.4412e-005
8. -0.26873 0.26852 -9.4445e-005
9. -0.29737 0.29713 -1.0448e-004
10. -0.326 0.32574 -1.1451e-004
FIGURE 8
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain
TABLE 22
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [mm/mm] Maximum [mm/mm] Average [mm/mm]
1. 5.1038e-012 7.0552e-005 1.0786e-005
2. 6.198e-012 1.0013e-004 1.529e-005
3. 7.3766e-012 1.2971e-004 1.9794e-005
4. 8.6012e-012 1.5929e-004 2.4298e-005
5. 9.8547e-012 1.8887e-004 2.8802e-005
6. 1.1128e-011 2.1845e-004 3.3306e-005
7. 1.2417e-011 2.4803e-004 3.781e-005
8. 1.3717e-011 2.7761e-004 4.2314e-005
9. 1.5026e-011 3.0719e-004 4.6818e-005
10. 1.6344e-011 3.3677e-004 5.1322e-005
FIGURE 9
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
TABLE 23
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [MPa] Maximum [MPa] Average [MPa]
1. 3.9886e-007 14.091 2.0036
2. 5.4345e-007 19.999 2.84
3. 6.8803e-007 25.907 3.6764
4. 8.3262e-007 31.815 4.5128
5. 9.7721e-007 37.723 5.3492
6. 1.1218e-006 43.631 6.1856
7. 1.2664e-006 49.538 7.022
8. 1.411e-006 55.446 7.8584
9. 1.5556e-006 61.354 8.6948
10. 1.7001e-006 67.262 9.5312
TABLE 24
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools
Object Name Fatigue Tool
State Solved
Domain
Domain Type Time
Materials
Fatigue Strength Factor (Kf) 1.
Loading
Type Fully Reversed
Scale Factor 1.
Definition
Display Time End Time
Options
Analysis Type Stress Life

Mean Stress Theory None
Stress Component Equivalent (von-Mises)
Life Units
Units Name cycles
1 cycle is equal to 1. cycles
FIGURE 10
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool
FIGURE 11
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool
TABLE 25
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results
Object Name Life Damage Safety Factor
State Solved
Scope
Geometry All Bodies
Definition
Type Life Damage Safety Factor
Identifier
Suppressed No
Design Life 1.e+009 cycles
Integration Point Results
Average Across Bodies No
Results
Minimum 1.e+006 cycles 1.2816
Minimum Occurs On
Maximum 1000.
Maximum Occurs On
Material Data
Structural Steel
TABLE 26
Structural Steel > Constants
Density 7.85e-006 kg mm^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1

Specific Heat 4.34e+005 mJ kg^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm
TABLE 27
Structural Steel > Color
Red Green Blue
132 139 179
TABLE 28
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0
TABLE 29
Structural Steel > Compressive Yield Strength
Compressive Yield Strength MPa
250
TABLE 30
Structural Steel > Tensile Yield Strength
Tensile Yield Strength MPa
250
TABLE 31
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
460
TABLE 32
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22
TABLE 33
Structural Steel > S-N Curve
Alternating Stress MPa Cycles Mean Stress MPa
3999 10 0
2827 20 0
1896 50 0
1413 100 0
1069 200 0
441 2000 0
262 10000 0
214 20000 0
138 1.e+005 0
114 2.e+005 0
86.2 1.e+006 0
TABLE 34
Structural Steel > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient MPa Exponent Coefficient Exponent Coefficient MPa Hardening Exponent
920 -0.106 0.213 -0.47 1000 0.2
TABLE 35
Structural Steel > Isotropic Elasticity
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa Temperature C
2.e+005 0.3 1.6667e+005 76923
TABLE 36
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

Rumini 1.0 Stress Test

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Rumini 1.0 Stress Test

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Project* Page 1 of 22

Reference Temperature By Environment

Capture Curvature Yes

Static Structural (A5)

Current Step Number 1.

Analysis Type Stress Life

Coefficient of Thermal Expansion 1.2e-005 C^-1

920 -0.106 0.213 -0.47 1000 0.2

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