Project* Page 1 of 17

Project*
First Saved Wednesday, November 16, 2022
Last Saved Wednesday, November 16, 2022
Product Version 2020 R1
Save Project Before Solution No
Save Project After Solution No

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Contents
l Units

l Model (A4)
¡ Geometry
n wishbone 1-FreeParts|Fillet9
¡ Materials
¡ Coordinate Systems
¡ Mesh
n Refinement 3
¡ Static Structural (A5)
n Analysis Settings
n Loads
n Solution (A6)
n Solution Information
n Results

l Material Data
¡ Aluminum alloy, wrought, 7075, O

Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source C:\Users\K DANUSH\Downloads\wishbone 1.STEP
Type Step
Length Unit Millimeters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 275. mm
Length Y 312. mm
Length Z 24. mm
Properties
Volume 4.359e+005 mm³
Mass 1.2205 kg

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Scale Factor Value 1.

Statistics
Bodies 1
Active Bodies 1
Nodes 181171
Elements 87756
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Independent
Parameter Key ANS;DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Clean Bodies On Import No
Stitch Surfaces On Import Program Tolerance
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 3
Model (A4) > Geometry > Parts
Object Name wishbone 1-FreeParts|Fillet9
State Meshed
Graphics Properties
Visible Yes
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Aluminum alloy, wrought, 7075, O
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 275. mm
Length Y 312. mm
Length Z 24. mm

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Properties
Volume 4.359e+005 mm³
Mass 1.2205 kg
Centroid X -12.499 mm
Centroid Y 140.35 mm
Centroid Z 2.2752e-005 mm
Moment of Inertia Ip1 9172.3 kg·mm²
Moment of Inertia Ip2 6321.2 kg·mm²
Moment of Inertia Ip3 15443 kg·mm²
Statistics
Nodes 181171
Elements 87756
Mesh Metric None

TABLE 4
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 2
Material Assignments 0

Coordinate Systems
TABLE 5
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 6
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size Default

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Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 416.59 mm
Average Surface Area 578.92 mm²
Minimum Edge Length 2.3916 mm
Quality
Check Mesh Quality Yes, Errors
Error Limits Standard Mechanical
Target Quality Default (0.050000)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 181171
Elements 87756

TABLE 7
Model (A4) > Mesh > Mesh Controls
Object Name Refinement 3
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 141 Faces
Definition
Suppressed No
Refinement 3

Static Structural (A5)

TABLE 8
Model (A4) > Analysis

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Object Name Static Structural (A5)

State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No

TABLE 9
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 10.
Current Step Number 2.
Step End Time 2. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Solver Pivot Checking Program Controlled
Large Deflection Off
Inertia Relief Off
Rotordynamics Controls
Coriolis Effect Off
Restart Controls
Generate Restart
Program Controlled
Points
Retain Files After Full
No
Solve
Combine Restart
Program Controlled
Files
Nonlinear Controls
Newton-Raphson
Program Controlled
Option
Force Convergence Program Controlled
Moment
Program Controlled
Convergence
Displacement
Program Controlled
Convergence
Rotation
Program Controlled
Convergence
Line Search Program Controlled
Stabilization Program Controlled
Advanced
Inverse Option No
Contact Split (DMP) Off
Output Controls
Stress Yes
Surface Stress No
Back Stress No

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Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
Contact
No
Miscellaneous
General
No
Miscellaneous
Store Results At All Time Points
Result File
Program Controlled
Compression
Analysis Data Management
C:\Users\K DANUSH\AppData\Local\Temp\WB_LAPTOP-8CC908LB_K
Solver Files Directory
DANUSH_3588_4\unsaved_project_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded
Yes
Files
Nonlinear Solution Yes
Solver Units Active System
Solver Unit System nmm

TABLE 10
Model (A4) > Static Structural (A5) > Analysis Settings
Step-Specific "Step Controls"
Step Step End Time
1 1. s
2 2. s
3 3. s
4 4. s
5 5. s
6 6. s
7 7. s
8 8. s
9 9. s
10 10. s

TABLE 11
Model (A4) > Static Structural (A5) > Loads
Object Name Fixed Support Fixed Support 2 Force
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 14 Faces 18 Faces 141 Faces
Definition
Type Fixed Support Force
Suppressed No
Define By Components
Applied By Direct

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Coordinate System Global Coordinate System

X Component 0. N (ramped)
Y Component 0. N (ramped)
Z Component -750. N (ramped)

FIGURE 1
Model (A4) > Static Structural (A5) > Force

Solution (A6)
TABLE 12
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 6 m 47 s
MAPDL Memory Used 3.0273 GB
MAPDL Result File Size 1.4166 GB
Post Processing
Beam Section Results No
On Demand Stress/Strain No

TABLE 13
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information

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State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 14
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Total Equivalent Elastic
Object Name Volume Equivalent Stress
Deformation Strain
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Total Equivalent Elastic Equivalent (von-Mises)
Type Volume
Deformation Strain Stress
By Time
Display Time Last
Calculate Time
Yes
History
Identifier
Suppressed No
Integration Point Results
Display Option Averaged Averaged
Average Across
No
Bodies
Results
4.6439e-005
Minimum 0. mm 1.9289e-009 mm/mm 4.3916e-005 MPa
mm³
Maximum 210.22 mm³ 0.92868 mm 1.8393e-003 mm/mm 116.14 MPa
4.3583e+005
Total
mm³
Minimum Occurs On wishbone 1-FreeParts|Fillet9
Maximum Occurs On wishbone 1-FreeParts|Fillet9
Average 0.25411 mm 9.1779e-005 mm/mm 6.3567 MPa
Minimum Value Over Time
4.6439e-005
Minimum 0. mm 3.8624e-010 mm/mm 8.7837e-006 MPa
mm³
4.6439e-005
Maximum 0. mm 1.9289e-009 mm/mm 4.3916e-005 MPa
mm³
Maximum Value Over Time
Minimum 210.22 mm³ 0.18489 mm 1.546e-003 mm/mm 80.027 MPa
Maximum 210.22 mm³ 0.92868 mm 1.9511e-003 mm/mm 116.14 MPa

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Information
Time 10. s
Load Step 10
Substep 4
Iteration Number 43

FIGURE 2
Model (A4) > Static Structural (A5) > Solution (A6) > Volume

TABLE 15
Model (A4) > Static Structural (A5) > Solution (A6) > Volume
Time [s] Minimum [mm³] Maximum [mm³] Total [mm³]
0.2
0.4
0.7
1.
1.2
1.4
1.7
2.
2.2
2.4
2.7
3.
3.2
3.4
3.7
4.
4.2

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4.4
4.7
5.
5.2
5.4
5.7
6.
6.2
6.4
6.7
7.
7.2 4.6439e-005 210.22 4.3583e+005
7.4
7.7
8.
8.2
8.4
8.7
9.
9.2
9.4
9.7
10.

FIGURE 3
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation

TABLE 16
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation

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Time [s] Minimum [mm] Maximum [mm] Average [mm]

0.2 0.18489 5.0528e-002
0.4 0.36988 0.10109
0.7 0.64832 0.17726
1.
1.2
1.4
1.7
2.
2.2
2.4
2.7
3.
3.2
3.4
3.7
4.
4.2
4.4
4.7
5.
0.
5.2
5.4 0.92868 0.25411
5.7
6.
6.2
6.4
6.7
7.
7.2
7.4
7.7
8.
8.2
8.4
8.7
9.
9.2
9.4
9.7
10.

FIGURE 4
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain

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TABLE 17
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [mm/mm] Maximum [mm/mm] Average [mm/mm]
0.2 3.8624e-010 1.546e-003 1.858e-005
0.4 7.7243e-010 1.9511e-003 3.7069e-005
0.7 1.3509e-009 1.7145e-003 6.4549e-005
1.
1.2
1.4
1.7
2.
2.2
2.4
2.7
3.
3.2
3.4
3.7 1.9289e-009 1.8393e-003 9.1779e-005
4.
4.2
4.4
4.7
5.
5.2
5.4
5.7
6.
6.2

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6.4
6.7
7.
7.2
7.4
7.7
8.
8.2
8.4
8.7
9.
9.2
9.4
9.7
10.

FIGURE 5
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress

TABLE 18
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [MPa] Maximum [MPa] Average [MPa]
0.2 8.7837e-006 80.027 1.2817
0.4 1.7568e-005 107.08 2.56
0.7 3.0737e-005 105.47 4.4651
1.
1.2
1.4
1.7

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2.
2.2
2.4
2.7
3.
3.2
3.4
3.7
4.
4.2
4.4
4.7
5.
5.2
5.4
5.7
6. 4.3916e-005 116.14 6.3567
6.2
6.4
6.7
7.
7.2
7.4
7.7
8.
8.2
8.4
8.7
9.
9.2
9.4
9.7
10.

Material Data
Aluminum alloy, wrought, 7075, O
TABLE 19
Aluminum alloy, wrought, 7075, O > Constants
Density 2.8e-006 kg mm^-3
Tensile Yield Strength 104.9 MPa
Tensile Ultimate Strength 224.7 MPa
Isotropic Thermal Conductivity 0.134 W mm^-1 C^-1
Isotropic Resistivity 5.099e-005 ohm mm

TABLE 20
Aluminum alloy, wrought, 7075, O > Appearance
Red Green Blue
234 234 234

TABLE 21

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Aluminum alloy, wrought, 7075, O > Isotropic Elasticity

Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa Temperature C
78820 0.33 77275 29632 -270.1
77770 0.33 76245 29237 -184.6
75300 0.33 73824 28308 -99.04
72330 0.33 70912 27192 -13.48
69300 0.33 67941 26053 72.07
66200 0.33 64902 24887 157.6
62550 0.33 61324 23515 243.2
57410 0.33 56284 21583 328.7
49380 0.33 48412 18564 414.3
36610 0.33 35892 13763 499.9

TABLE 22
Aluminum alloy, wrought, 7075, O > Multilinear Isotropic Hardening
Stress MPa Plastic Strain mm mm^-1 Temperature C
112 0 19.9
151.2 1.e-002 19.9
182.9 2.e-002 19.9
207.9 3.e-002 19.9
227.1 4.e-002 19.9
241.3 5.e-002 19.9
251.3 6.e-002 19.9
258.1 7.e-002 19.9
262.3 8.e-002 19.9
265 9.e-002 19.9

TABLE 23
Aluminum alloy, wrought, 7075, O > S-N Curve
Alternating Stress MPa Cycles R-Ratio
162.1 100 -1
136.9 464.2 -1
117 2154 -1
100.5 10000 -1
86.59 46420 -1
74.67 2.154e+005 -1
64.44 1.e+006 -1
55.61 4.642e+006 -1
48.01 2.154e+007 -1
41.44 1.e+008 -1

TABLE 24
Aluminum alloy, wrought, 7075, O > Isotropic Secant Coefficient of Thermal Expansion
Coefficient of Thermal Expansion C^-1 Temperature C
1.438e-005 -270.1
1.829e-005 -193.5
2.069e-005 -116.8
2.198e-005 -40.15
2.269e-005 36.52
2.321e-005 113.2
2.378e-005 189.9
2.452e-005 266.5
2.538e-005 343.2

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2.62e-005 419.9
Zero-Thermal-Strain Reference Temperature C
20

TABLE 25
Aluminum alloy, wrought, 7075, O > Specific Heat Constant Pressure
Specific Heat mJ kg^-1 C^-1 Temperature C
5.894e+005 -150.2
7.157e+005 -86.82
8.002e+005 -23.48
8.581e+005 39.85
9.019e+005 103.2
9.418e+005 166.5
9.848e+005 229.9
1.036e+006 293.2
1.096e+006 356.5
1.164e+006 419.9

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