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PII: S1000-9361(20)30084-4
DOI: https://doi.org/10.1016/j.cja.2020.02.019
Reference: CJA 1503
Please cite this article as: C. Anbu Serene Raj, M. Narasimhavaradhan, N. Vaishnavi, Sarunvinthan, A. Al Arjani,
S. Nadaraja Pillai, Aerodynamics of ducted re-entry vehicles, Chinese Journal of Aeronautics (2020), doi: https://
doi.org/10.1016/j.cja.2020.02.019
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Chinese Journal of Aeronautics 28 (2019) xx-xx
Abstract
Ballistic parameter plays a major role in determining the re-entry trajectory. Lower ballistic coefficient offers an
optimal re-entry, wherein the vehicle decelerates higher up in the atmosphere thereby decreasing the imposed
aerothermal loads. The current computational study proposes an add-on, to the existing Orion-based re-entry vehicle: a
duct circumventing the capsule from the shoulder to the base, to improve the aerocapture ability of the re-entry vehicle.
The design cases are categorised based on a non-dimensional parameter termed the Annular Area Ratio (AAR).
Dragand ballistic coefficient of the Ducted Re-entry Vehicles (DRVs) at various Mach numbers are evaluated and
compared with those of the baseline model. The results show that the proposed design increases the drag for all the
AARs considered in the subsonic regime. In the supersonic regime, ducted models of higher AAR are more promising
with the increase in Mach number. DRVs also exhibit lower ballistic coefficients than their baseline counterparts.
Keywords: Aerocapture, Ballistic coefficient, Re-entry, Annular area ratio (AAR), CFD
*Corresponding author.
E-mail address:nadarajapillai@mech.sastra.edu.
Chinese Journal of Aeronautics ·2·
subject of interest in this regard, considering the huge monostability characteristics in both subsonic and
practical implications. Many researchers have worked hypersonic regimes while maintaining the required L/D
to improve the re-entry parameters of the Orion CEV ratios. The effect on ballistic coefficient and stability
and other re-entry vehicles. Some of the notable due to the deployable heat shield was demonstrated by
computational works on re-entry vehicles are listed in Carandente11, Savino12 and Fedele13 et al. Supersonic
Table 1. Braun et al.8 identified the limitations of the retro propulsion jets14, counter flow jets15, spiked
existing Entry, Descent and Landing (EDL) technology vehicles16 and counter flow jets with a spike17,18, which
for re-entry vehicles and suggested a flexible heat alter the bow shock and drag in accordance with the
shield mechanism stating its advantages over the requirements, have also been studied. Kaushikh et al.19
existing solid heat shield designs. A study by introduced undulations on the aft-body of a re-entry
Whitmore et al.9 involved the comparative vehicle to analyze the parameters like mono-stability
aerodynamic analysis of the re-entry configurations: characteristics and peak heat flux. Table 2 lists the
HL-20, Biconic capsule, Apollo capsule and a modified effect of some of these design alterations on the critical
Apollo capsule with trim flaps. Moreover, Chen et al.10 parameters of re-entry8-20. The current work aims to
computationally investigated the effect of flaps and develop a ballistic aerocapture9 mechanism, for an
strakes in the re-entry vehicles in order to improve the Orion based re-entry vehicle.
Counter flow or
Recirculating flow generated by the lateral
lateral jets and RANS SST k-ω, CHT 3.98, 6 Refs. 17,18
jets reduces drag and heat flux
spikes
Table 2 Various mechanisms considered and their impact on critical parameters of re-entry
Design mechanism
Parameter Spiked
Deployable Counter-flow Undulated
Trim Flaps and Supersonic retro- Counter- re-entry
heat shield11– or lateral jet re-entry
flaps 9 strakes10 13, propulsion jets14 flow jets15 vehicles1
6 with spike17,18 vehicles19
Drag - - × × × -
Heat flux × - × - × ×
Ballistic
- - × - - - - -
coefficient
Stability - - - -
Notes:, × indicate an increase and decrease in the parameter considered respectively; - indicates that the effect of the design
mechanisms on the respective parameters was not clearly found in the literature.
2. Computational methodology been considered. The reference area (S) is the projected
area of the DRV onto the YOZ plane. The proposed
The configuration of the baseline re-entry vehicle models are termed as Ducted Re-entry Vehicles
considered in the present work is derived from the (DRVs).
Orion Crew Exploration Vehicle3, a reusable
transportation capsule similar in shape to the Apollo
capsule. It has an increased heat shield diameter and
extends for a span of around 3.3 m (L = 130 in), with a
launch mass of 8900 kg. Fig. 1 shows the dimensions
and nomenclature of the baseline model used in the
current study.
The proposed re-entry vehicle design constitutes a
duct encapsulating the aft-body of the baseline model
from the shoulder to the base. The proposed design is
characterised by the normal spacing of the duct from
the capsule’s aft-body surface (x). The extended
curvature of the heat shield is taken to be the entry of
the duct inlet. As the normal spacing between the duct
and the capsule’s surface is varied, the inlet and outlet
annular areas of the duct differ. It was speculated that
this variation in the area would affect the drag. To
formally analyse its effect, a non-dimensional
parameter termed as the Annular Area Ratio (AAR)
was introduced. AAR is defined as the ratio of the area
of the annular inlet to that of the outlet and is
mathematically represented as follows:
𝑅21 ― 𝑅22
AAR = 2 (1)
𝑟1 ― 𝑟22
Fig. 1 Baseline re-entry vehicle geometry and The computational domain, shown in Fig. 3, is
nomenclature divided into a finite number of unstructured tetrahedral
elements. In order to identify the mesh density that
The current study is limited to the aerodynamic provides a mesh independent result, grid independency
effect of the addition of duct to the re-entry vehicle, study is done on the baseline CEV model and the value
modelled as a smooth body. The body axis system of of drag computed using the RANS solver is validated6.
the proposed DRV is shown in Fig. 2(b) wherein the The drag coefficient CD as predicted by different mesh
axis of the re-entry vehicle lies along the X-direction densities are tabulated in Table 4. From the results, a
with the heat shield facing the freestream. Hence the mesh density of 1.2 million elements was chosen to be
axial, normal and side forces act along the X, Y and Z- used throughout the study.
axes respectively.
0.698 1.051
0.806 0.999
0.942 0.939
1.019 0.888
1.108 0.857
1.206 0.855
1.260 0.869
1.318 0.886
Fig. 2 Ducted re-entry geometry definitions and The mesh is converted to polyhedra in Fluent, for
body axes system its known ability to handle stretched cells and to
predict recirculating flows accurately21. Moreover,
Table 3 Design specifications of considered DRVs
polyhedral mesh automatically creates prismatic
elements at the boundary and walls thereby
x(m) AAR L(m) S=π𝑅21 (m2)
overcoming the inability of tetrahedral mesh to resolve
0.1 4.006 5.493 23.698 boundary layers. The 3D, double-precision, implicit
0.125 3.598 5.538 24.085 density-based solver of flux type Roe-FDS is used for
all the computational simulations. Reynolds Averaged
0.15 3.309 5.582 24.476
Navier Stokes (RANS) equations are solved to get the
0.175 3.095 5.627 24.869 smooth variation of the averaged velocity and the
0.2 2.928 5.671 25.261 pressure fields in a turbulent flow. The two-equation
0.225 2.796 5.716 25.657 SST k-ω turbulence model has been used to close the
0.25 2.689 5.760 26.055
RANS equations as it predicts the separation and
reattachment better than other models22. Air, of ideal
0.275 2.602 5.804 26.456
gas density variation, is chosen to be the freestream
0.3 2.529 5.848 26.861 fluid. Three-coefficient form of Sutherland's viscosity
law, by Sutherland (1893), based on the kinetic theory
Chinese Journal of Aeronautics ·5·
of gases and idealized intermolecular-force potential, is The computational domain boundaries were set to
used to define viscosity. pressure far-field, to simulate the freestream conditions
3
𝑇0 + 𝑆𝑢 and stationary wall, and to ensure no-slip condition
𝑇
() ( )
2
𝜇 = 𝜇0 + (2) over the models. Based on the framework of previous
𝑇0 𝑇 + 𝑆𝑢
works, the freestream static boundary conditions listed
where µ0 is the reference viscosity, T0 is the reference in Table 6 are used for the pressure far-field condition.
temperature and Su is the Sutherland constant. The The turbulence intensity and viscosity ratio are set to
piecewise polynomial equation defines the variation of their default values 5% and 10 respectively.
specific heat capacity, Cp as a function of temperature Green-Gauss node based gradient is used for its
23 in the range of 550-2000 K. C is taken to be 1018.2
p accuracy over cell-based gradients on irregular
J/(kgK) for the temperature range 273 K to 550 K24. unstructured meshes. The discretization scheme for the
Table 5 gives the coefficients of the polynomial convection terms was set to first-order upwind scheme
equation used for Cp. for the first few iterations and then changed to second-
𝐶𝑝(𝑇) = 𝑎0 + 𝑎1𝑇 + 𝑎2𝑇2 + 𝑎3𝑇3 + 𝑎4𝑇4 (3) order upwind scheme to be proceeded with till
convergence. To improve the start-up and general
Thermal conductivity 𝑘(𝑇)variation is calculated solution behaviour of the simulations, Higher-Order
from the following piecewise-linear equation at 36 data Term Relaxation (HOTR), Convergence Acceleration
points of temperature from 250 K to 2000 K in steps of for Stretched Meshes option (CASM) and Warped-face
50 K: Gradient Correction were enabled. All the residuals
1.9942 × 10 ―3 × 𝑇1.5
𝑘(𝑇) = (4) were set to 1106.
𝑇 + 112
a0 a1 a2 a3 a4
874.687 0.325431 2.07132105 6.63386108 2.663531011
𝑚
𝛽 = 𝐶𝐷𝑆 (5)
Table 6 Freestream boundary conditions
Upon observation of the drag coefficient plot, it is
Ma Pressure (Pa) Temperature(K) found that there is a rise in CD initially followed by a
0.5 7550 110 gradual decrease proceeding towards Mach number
0.7 7000 165 independence which is evident by the decrease in slope
1.2 4519 210 as Mach number increases. The inverse proportionality
1.4 3952 213 of β to CD is clearly evident from Fig. 4. The range of
2 2891 219
the ballistic coefficient is found to lie between 290 and
615 kg/m2.
3 2073 224
5 1238 232 3.1.1 Subsonic regime
6 1064 234
In the subsonic regime, Mach number 0.5, 0.7 were
considered. The baseline model shows a significant
3. Results and discussion increase in drag from Mach number 0.5 to 0.7. Cp
distribution along the sectional surface of the baseline
3.1 Baseline re-entry vehicle re-entry vehicle is plotted against the axial position x/L
of the capsule. When the freestream flow encounters
The drag coefficient obtained for the baseline model is
the capsule, it stagnates at the centre of the heat shield,
plotted for various Mach numbers in Fig. 4(a). The
causing an increase in pressure, which can be seen as
mass of the baseline re-entry vehicle is presumed to be
the peak Cp value at zero x/L, in Fig. 5. The flow
8900 kg, and for the ducted capsules, an allowance of
pattern over the baseline re-entry vehicle was observed
100 kg is given to account for the ducts. The ballistic
for each regime using the streamline plots and the
coefficient, β, is calculated (in kgm-2) using the
schematic is shown in Fig. 6. The sudden drop in Cp
formula (5) and plotted at various Mach numbers as
near the shoulder of the capsule indicates strong flow
shown in Fig. 4(b).
acceleration, after which, the flow separates to create
Chinese Journal of Aeronautics ·6·
vortices symmetric about the axis of the capsule, Fig. 4 Drag coefficient and ballistic coefficient vs
recirculating over the aft-body. This recirculation Mach number of baseline re-entry vehicle
vortex is represented schematically in Fig. 7(a). The
pressure remains almost constant over the aft-body
indicating a separated flow. Near the base, another
expansion region is observed, followed by an increase
in Cp as we proceed towards the axis of the capsule. At
Mach 0.7, the strength of this expansion region
reduces, indicated by the rise in Cp value at the
shoulder. Also, an increase in base pressure is seen at
higher Mach Number Ma. The increase in pressure at
the heat shield is evident from Fig. 5 (a). It also
elucidates the region of expansion with lower pressure
near the base. From Fig. 4 (b), it is clear that the
ballistic coefficient is very high in the subsonic regime.
Given that the mass and area of the baseline re-entry
vehicle do not change, the high value of β is due to the
low drag coefficients.
Fig.6 Pressure contour comparison between baseline capsule and DRV (AAR=3.1)
3.1.2 Low supersonic regime be seen that compression shock over the base of the
capsule, prominent from Mach number 2, redirects the
The observed spike in CD from Mach number 0.7 to 1.2 flow again into the freestream direction. Considering
can be attributed to the presence of shock waves. the surface pressure coefficient, Fig. 8 reveals that the
Among the considered Mach numbers, the baseline re- aft-body and the base experience an overall rise in
entry vehicle attains maximum drag at Mach number surface pressure, in addition to the increase in peak
1.2 after which it decreases steadily. Generally, the pressure at the heat shield with respect to Mach
supersonic flow over blunt re-entry vehicles is number.
characterised by the presence of a bow shock, as
depicted in Fig. 7(b). The flow strongly decelerates
downstream of the bow shock as Ma increases. On the
other hand, the shock stand-off distance decreases,
increasing the heat shield pressure steadily throughout
the regime. At higher Mach number, the recirculating
flow shrinks in size, eventually resulting in a partially
attached flow over the aft-body. From Fig. 6 (b), it can
Chinese Journal of Aeronautics ·8·
decreases with theincrease in AAR, the ballistic axial position of around 0.9, whereas at Mach number
coefficient increases with AAR. As observed in Fig. 10 0.7 the pressure difference continues further towards
(b), in the subsonic regime, ducted re-entry vehicles the duct outlet explaining the observed increase in drag
exhibit lower β values as Ma reaches unity. The range coefficient at Mach number 0.7.
of β lies between 237 and 270 kg/m2 for the DRVs The freestream flow stagnates at the heat shield
whereas it ranges from 460 to 615 kg/m2 for the and tries to expand near the shoulder as in baseline
baseline re-entry vehicle. capsules. But, due to the presence of duct, the flow
expansion is reduced, eventually stagnating at the inner
surface of the duct inlet, and hence the rise in Cp at the
axial position of around 0.16 is observed. It is
presumed that the low pressure at the base draws the
stagnated flow near the inlet, accelerating through the
duct (Fig.6 (a)). The flow separates from the duct in the
ducted models as opposed to the baseline model where
it separates at the shoulder. This creates a recirculation
vortex, shown in Fig. 13 (a) as 1. The outflow from the
duct creates a counter-rotating vortex, pushing the
original symmetric vortex outwards, represented as 2 in
Fig. 13 (a). This counter-rotating vortex produces a
stagnation point over the upper surface of the duct.
Fig. 12 Pressure coefficient vs axial position plotted Fig. 13 Schematic diagram of flow pattern over DRVs
along the sectional surface of the DRV of AAR=2.5 in
subsonic regime With decreasing AAR, the peak pressure at the
bottom surface of the duct inlet drops slightly. It is
evident that, towards the outlet of the duct, the pressure
on the capsule surface and the duct’s inner surface
differ, reducing the overall high pressure inside the
duct. This creates a strong suction resulting in an
accelerated flow through the duct. This accelerated
duct flow elongates the counter-rotating vortex and
shrinks the original symmetric recirculating vortex.
These effects might justify the decreasing trend of drag
seen with a decrease in AAR.
3.2.2 Low supersonic regime
Fig. 16 Pressure coefficient vs axial position In this regime, the peak heat shield pressure and
plotted along the sectional surface of the DRV of the base pressure of the ducted capsules remain
AAR=2.5 in low supersonic regime constant without much deviation from the baseline
capsule. However, the drag improvement when
compared to the baseline capsule can be explained by
3.2.3 High supersonic regime the axial component of the normal duct force.
With the increase in Mach number from 3 to 6, the
In this regime, Mach number 3, 5 and 6 are considered.
pressure distribution over the upper surface of the duct
Similar to other regimes, the drag coefficient increases
increases and gradually attains a value equal to the
with a decrease in normal duct distance from the
freestream pressure. This is evident from Figs. 18 and
capsule. It is evident from Figs. 17 (a) and (b) that, as
19. There is almost no Cp variation throughout the
the freestream Mach number increases to higher and
upper surface of the duct. Furthermore, it is evident
higher values, CD drops steadily, bringing about an
from Fig. 6 (c) that the high-pressure region inside the
equivalent increase in the overall ballistic coefficient
duct is prevalent for almost the entire length of the
range of the ducted capsules in this regime. However,
duct. For ducted capsules of lower AAR, the pressure
with respect to baseline re-entry vehicle, the DRVs
inside the duct falls gradually, weakening the pressure
have lower β values.
difference across the duct. This minimizes the drag
contribution of the duct, explaining the observed
decline in drag coefficient value.
Figs. 13 (d) and (e) illustrate that, in the high
supersonic regime, bow shock moves closer to the
capsule. The flow over the ducted configurations of
higher AAR indicates that the flow over the duct tries
Chinese Journal of Aeronautics · 13 ·
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