Professional Documents
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PART NUMBER:
02250184-070 R02
The information in this manual is current as of its
SAFETY WARNING WARRANTY NOTICE publication date and applies to compressors with
serial number:
Users are required to read the Failure to follow the instructions 201205120000
entire User Manual before han- and procedures in this manual, and all subsequent serial numbers.
dling or using the product. or misuse of this equipment, will
void its warranty. Publication date: 07/01/2019
Copyright © 2019 Sullair, LLC. All rights reserved.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and distributor service personnel.
1-888-SULLAIR or
219-879-5451 (ext. 5623)
training@sullair.com
www.SullairTraining.com
- Or Write -
Sullair
1 Sullair Way
Michigan City, IN 46360
Attn: Training Department
Table of Contents
1.1 Procedure for ordering parts ............................................. 1 1.17 Electrical parts.................................................................42
1.2 Recommended spare parts list ......................................... 2 1.18 Electrical parts, Australia.................................................46
1.3 Engine compressor and parts ........................................... 4 1.19 Two pole disconnect electrical parts, Australia ...............50
1.4 Cooling system & parts ..................................................... 8 1.20 Instrument panel & parts .................................................54
1.5 Air inlet & exhaust system............................................... 12 1.21 Instrument panel & parts, push/twist e-stop ....................56
1.6 Optional exhaust system................................................. 14 1.22 Instrument panel & parts, 375H ......................................58
1.7 Control parts & discharge parts—375 & 425 .................. 16 1.23 ZTR modem, 375B..........................................................62
1.8 Control parts & discharge parts—300HH & 375H........... 20 1.24 Fuel tank & connections..................................................64
1.9 Manifold regulator/blowdown valve—375 & 425............. 24 1.25 Frame, axle & parts and axle assembly, 300HH-425H ...68
1.10 Manifold regulator/blowdown valve—300HH, 375H, 1.26 Bunded frame, axle & parts and axle assembly,
425H ............................................................................... 26 375-425 ...........................................................................72
1.11 Control parts orifice—300HH & 375H ............................. 28 1.27 Axle assembly (std).........................................................76
1.12 Service valves................................................................. 30 1.28 Canopy & parts, 300HH - 425H ......................................78
1.13 Service valve, aftercooled Australia................................ 32 1.29 Canopy with door struts & parts, 375B............................80
1.14 Service valve without bleed, standard Australia ............. 34 1.30 Decal locations................................................................82
1.15 Service valve, standard Australia.................................... 36 1.31 Decal locations, 375-425.................................................86
1.16 Optional aftercooler/filter and parts................................. 38 1.32 Identification - DPQ .........................................................92
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300HH, 375, 375H, 375HH, 425, 425H T3 JD Parts List Manual Table of Contents
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When ordering parts, always indicate the serial number of the compressor. You
can get the serial number from the Bill of Lading for the compressor or from the
Serial Number Plate located on the compressor (see Figure 1-1: Serial number
plate location).
The genuine Sullair service parts listed meet or exceed the demands of this
compressor. Use of replacement parts other than those approved by Sullair will
void the Sullair warranties specific to this product and may lead to hazardous
conditions over which Sullair has no control. Such conditions include, but are
not limited to, bodily injury and compressor failure.
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NOTICE
Mixing of lubricants within the compressor will
void all warranties.
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Chart: Engines
Part number Description
02250164-613 ENGINE, JD4045 HF 285 375-425 T3
02250199-220 ENGINE, JD4045 HF 285 375-425 T4 FLEX
02250205-086 ENGINE,DIESEL JD4045HF285 375B T3 LRC
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02250234-687 R00
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Instrument panels
Part number Description
02250250-279 PANEL, INSTRUMENT 375-425 JD T3 STD
02250250-438 PANEL, INSTRUMENT 375H JD T3
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1.26 Bunded frame, axle & parts and axle assembly, 375-425
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1.26 Bunded frame, axle & parts and axle assembly, 375-425
Key Part number Qty Description Notes
1 02250058-263 2 NUT, SHACKLE (DEXTER 6-7)
2 02250058-267 2 BOLT,SH (DEXTER 7-17)
3 02250100-518 2 TIRE,ASSY H78-15ST (D)
4 02250116-327 1 AXLE, 300H-425DPQ HYD. W/PARK BRAKES
5 02250146-111 2 FENDER, 15" WHEEL 185H-260DPQ
6 02250164-550 1 BAIL, LIFTING 375 T3
7 02250174-956 1 PANEL,ASSY FRM LH BLK 375B
8 02250175-445 1 PANEL,ASSY FRM RH BLK 375B
9 02250176-612 1 PANEL,ASSY FRM FRT MANF BLK 375
10 02250190-670 1 CLAMP,DRAWBAR 375B
11 02250190-689 1 DRAWBAR,LONG 375B
12 02250231-940 1 FRAME,ASSY 375-425 JD - CONT AUS
13 02250231-966 1 BUMPER,BLK 375-600 T3 BUNDED
14 02250234-426 1 PANEL,RR ASSY BLK 375 T3
15 02250252-866 4 SUPPORT,BRACKET TIE DOWN 375B BLK
16 040116 2 BOLT, KEEPER (DEXTER 07-007-00)
17 040117 2 NUT, KEEPER (DEXTER 06-011-00)
18 040162 1 GROMMET, 11/16IDX1 5/16ODX7/16
19 045194 2 HANGER, FRONT MOUNT 375DPQ
20 045195 2 HANGER, REAR SLIPPER DEXTER #030-028-03
21 250042-628 3 PLUG,STR THD 1 7/8-12 SAE VIT
22 825305-283 12 NUT, HEX FLGD PLTD 5/16-18
23 829108-125 12 CAPSCREW,HEX GR5 1/2-13 X 1 1/4
24 829108-150 18 CAPSCREW,HEX GR5 1/2-13 X 1 1/2"
25 829108-200 2 CAPSCREW,HEX GR5 1/2-13 X 2"
26 829705-075 43 SCREW, HX SER WASH 5/16 X 3/4"
27 837808-125 8 WASHER, SPRLOCK REG PLTD 1/2"
28 838205-071 32 WASHER,PL-B REG PLTD 5/16
29 838305-071 4 WASHER, PL-B WIDE PLTD 5/16"
30 861405-092 12 NUT, RETAINER 5/16-18 .092
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Key Part number Qty Description Notes
31 861505-140 3 NUT, RETAINER U 5/16-18 .140
32 878608-100 24 WASHER, NORD-LOCK PL 1/2" SP
Drawing notes
A1 TORQUE VALUES FOR BOLTS USED WITH NORD-LOCK WASHERS, 878608-100 - 74 FT-LB
A2 USE LOC-TITE 242
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Sullair, LLC
1 Sullair Way
Michigan City, IN 46360 USA
www.sullair.com
1-800-SULLAIR (USA only)
1-219-879-5451 (non-USA)