Professional Documents
Culture Documents
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS
CURRICULUM WRITERS:
ACADEMIC SUPPORTS:
ENCODER :
FACILITATORS:
EDITOR :
i
Program/Course PLUMBING NC-II
INTRODUCTION:
ASSESSMENT CRITERIA:
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
1
INFORMATION SHEET # 1.1
Measuring Tools
Measuring Tools
Inside Caliper is used to measure the internal size of an object.
2
TRY SQUARE is a wood working or a metal working tool used for
marking/measuring a piece of wood. It is primarily used to measure
the accuracy of right angle (90˚ degrees) tried on any surface so as to
check its straightness or correspondence to an adjoining surface.
3
SELF-CHECK # 1.1
Matching Type: Match the definition in Column A with the term Column
B.
COLUMN A COLUMN B
1. A tool used to measure the
outside diameter of a pipe. a. Outside Caliper
b. L-Square
2. A tool which is made up of c. Pull Push Rule
steel having divisions in d. Try Square
metric system used for layout. e. Inside Caliper
4
INFORMATION SHEET # 1.2
Measuring Tools
Avoid using tip of the inside caliper to open the cover of any
can. Avoid dropping it to maintain its accuracy in taking
measurements.
5
Outside Caliper is a tool used to measure the external size of an
object
Don‟t hold the outside caliper tightly so that you can adjust it
easily. Don‟t take the diameter of a revolving type.
Hold the tool firmly and cautiously. See to it that it won‟t drop.
It has a sharp pointed end and dangerous.
6
TRY SQUARE is a wood working or a metal working tool used for
marking/measuring a piece of wood. It is primarily used to measure
the accuracy of right angle (90˚ degrees) tried on any surface so as to
check its straightness or correspondence to an adjoining surface.
Hold the tip of the pull push rule when removing it from its
housing. Put it slowly to avoid cut from the steel tape.
7
SELF – CHECK # 1.2
Test I.
______ 1. The steel tape in the housing of pull push rule should be
avoided.
______ 2. It is safe to bend a try square.
______ 3. Any user can keep the tools at any place.
______ 4. Holding the outside caliper tightly make difficult
adjustments.
______ 5. To get the desired data measuring tools should be handled
properly.
8
Program/Course PLUMBING NC-II
Unit of PERFORM MENSURATION AND CALCULATION
Competency
Module Title PERFORMING MENSURATION AND
CALCULATION
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
9
INFORMATION SHEET # 2.1
LINEAR MEASURE
1 Centimeter = 10 Millimeters
1 Decimeter = 10 Centimeters
1 Meter = 10 Decimeters
1 Decameter = 10 Meters
1 Hectometer = 10 Decameter
1 Kilometer = 1000 Meters
1 Centiliter = 10 Milliliters
1 Deciliter = 10 Centiliters
1 Liter = 10 Deciliters
1 Deciliter = 10 Liters
1 Hectoliter = 10 Decaliters
1 Kiloliter = 10 Hectoliters
= 100 Liters
10
1 meter = 1.0936 yards
1 statute = 5280 feet
1 kilometer = 3281 feet
1 foot = 12 inches
1 rod = 165 feet
1 mile = 5280 feet
1 meter = 39.37 inches
10 millimeters = 1 centimeter
10 centimeters = 1 decimeter
10 decimeters = 1 meter
1000 meters = 1 kilometer = 3,281 ft.
100 hectometer = 1 kilometer = 3,28.1 ft.
Inches Centimeters
0.3937 1 2.5399
.7874 2 5.0799
1.1811 3 7.6199
1.5748 4 10.1599
1.9685 5 12.6999
2.3622 6 15.2399
2.7559 7 17.7799
3.1496 8 20.3199
3.5433 9 22.8599
Feet Centimeters
3.2808 1 0.3048
6.5617 2 .6069
9.8425 3 .9144
13.1234 4 1.2192
16.4042 5 1.5240
19.6850 6 1.8288
22.9658 7 2.1336
26.2467 8 2.4384
29.5275 9 2.7432
Feet Centimeters
1.0936 1 0.9144
2.1872 2 1.8288
3.2808 3 2.7432
4.3744 4 3.6576
5.4681 5 4.5720
6.5616 6 5.4864
7.6553 7 6.4008
8.7489 8 7.3152
9.8425 9 8.2296
11
METRIC CONVERSION IN TERMS OF SQ. MEASURE
AREA
12
METRIC CONVERSION IN TERMS OF VOLUME
13
Cubic Inches Cubic Centimeters
0.0610 1 16.3871
0.1220 2 32.7742
0.1830 3 49.1613
0.2440 4 65.5484
0.3050 5 81.9355
0.3660 6 98.3226
0.4270 7 114.7097
0.4880 8 131.0968
0.5490 9 147.4839
OUNCES TO POUNDS
0.03573 1 28.3495
0.0705 2 56.6990
0.1058 3 85.0486
0.1429 4 113.3980
0.1787 5 141.7475
0.2144 6 170.0970
0.2501 7 198.4465
0.2858 8 226.7960
0.3216 9 255.1455
14
OUNCES TO POUNDS
2.2046 1 0.4536
4.4092 2 0.9072
6.6139 3 1.3608
8.8185 4 1.8144
11.0231 5 2.2680
13.2277 6 2.7215
15.4323 7 3.1751
17.6370 8 3.6287
19.8416 9 4.0823
TROY (WEIGHT)
24 Grains = 1 Penny-Weight
12 Ounces = 1 Ounce Weight
12 Ounces = 1 Pound
AVOIRDUPOIS (WEIGHT)
16 Drams = 1 Ounce
16 Ounces = 1 Pound
100 Pounds = 1 Short Hundred Weight
112 Pounds = 1 Long Hundred Weight
20 Hundred = 1 Ton Weight
APOTHECARIES (WEIGHT)
20 Grains = 1 Scruple
3 Scruples = 1 Dram
8 Drams = 1 Ounce
12 Ounces = 1 Ton Weight
LIQUID MEASUREMENT
Pint to Liters
2.1134 1 0.4732
4.2268 2 0.9464
6.3402 3 1.4196
8.4536 4 1.8928
10.5670 5 2.3660
12.6804 6 2.8392
14.7938 7 3.3124
16.9072 8 3.7856
19.0206 9 4.2588
15
IDENTIFY MEASURING TOOL AND INSTRUMENT IN MEASURING OBJECTS
Graduations on a Rule
Inches
1 2 3
Halves
1 2 3
Quarters
1 2 3
Eights
1 2 3
Sixteenths
1 2 3
16
Thirty-Seconds
¼”
3/8”
½”
5/8”
¾”
7/8”
1”
1 5/8”
17
BASIC TYPES OF OBJECTS ON ITS REGULAR GEOMETRIC SHAPE
a. Square - Figure having four sides of equal length and four right
angles
Example:
b. Rectangle - Figure with two parallel ends of equal length, two parallel
sides of equal length, and four right angles.
Example:
Example:
d. Circle - Flat, round figure formed by one curved line, all points
of which are equidistant from center point
Example:
Example:
Example:
18
g. Trapezoid - Figure with only one pair of parallel opposite sides.
Example:
1. 3 inches - cm
2. 10 cm – inch
1. 79.33 mm x 1 cm x 1 dm = 7.933 dm
Mm 10cm
1. 13 inch – yard
19
12 inch 3 ft
Metric System
10 millimeter – 1 centimeter
10 centimeter – 1 decimeter
10 decimeter – 1 meter
English System
12 inches – 1 foot
3 feet - 1 yard
Metric – English
Using the given conversion table above solve for the desire units
1. 64 cm - ---------------------- inches
2. 59 yards - --------------------- feet
3. 95.5 dm - --------------------- meter
4. 19 inches - ------------------- centimeter
5. 47 feet - ----------------------- inches
20
Self-Check# 1.2
ANSWER KEY
I.
1. T
2. F
3. F
4. T
5. T
II.
Inside Caliper
Avoid using tip of the inside caliper to open the cover of any can. Avoid
dropping it to maintain its accuracy in taking measurements.
Outside Caliper
Don‟t hold the outside caliper tightly so that you can adjust it easily.
Don‟t take the diameter of a revolving type.
Steel Square
Hold the tool firmly and cautiously. See to it that it won‟t drop. It has a
very pointed end which is very harmful.
TRY SQUARE
Avoid mishandling the try square to maintain their straight edges which
are used to get the desired angle. Don‟t use it for other purposes. Put it in its
proper place.
PULL PUSH RULE (Tape Measure)
Hold the tip of the pull push rule when removing it from its housing. Put
it slowly to avoid cut from the steel tape.
21
Self Check #-2.1
ANSWER KEY
1. 64 cm x 1 inch = 25.20inch
2.54cm
2. 59 yards x 3 ft = 177ft
1 yard
3. 95.5 dm x 1m = 9.55m
10dm
22
REFERENCES
www.google.com
www.wikipedia.com
23
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS
CURRICULUM WRITERS:
ACADEMIC SUPPORTS:
ENCODER :
FACILITATORS:
EDITOR :
i
Program/Course PLUMBING NC-II
INTRODUCTION:
ii
ASSESSMENT CRITERIA:
1
Program/Course PLUMBING NC-II
Unit of MAINTAIN TOOLS AND EQUIPMENT
Competency
Module Title MAINTAINING TOOLS AND EQUIPMENT
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
1
INFORMATION SHEET # 1.1
BORING TOOLS
CHUCK
REVERSING SWITCH
TRIGGER SWITCH
SWITCH LOCK
2
HAND DRILL is a tool used with drills or bits found around the tang.
The tang is the end of the bit of which is held in the brace.
Shank
HEAD
TWIST TANG
SPUR
BIT
QUILL
CUTTIG
EDGE RACHET
FEED
SCREW
HANDLE
SHELL
VAW
PARTS OF HANDRILL AND AUGER BITS
CUTTING TOOLS
CROSSCUT SAW is a type of cutting tool used to cut the grain of the
wood.
(Types of Saw)
3
HACKSAW is a tool used for cutting metal, plastic or pipe.
PIPE REAMER is a tool used for cleaning the inside portion of the
pipe and tube to remove the burst and chips.
500474
500475
500476
500477
4
PIPE THREAD is a tool used for threading the pipe.
DRIVING TOOLS
CLAW HAMMER is a tool used for pulling and driving the nails from
some other object. Generally, a hammer is associated with wood
working but is not limited to use for any purpose.
5
CROW BAR is a tool consisting of a metal bar with a single curved end
and flattened points, often with a small fissure on one or both ends for
removing nails.
(Screw drives types from left to right; Triple Square, Spanner head,
Torque, Tri wing, Robertson, Hex Allen, Torx, Pozidive, Crosshead,
Flat)
6
HOLDING TOOLS
ADJUSTABLE SPANNER/WRENCH, ADJUSTABLE ANGLE HEAD
WRENCH is a tool which can be used to loosen and tighten a nut or
bolt. It has a “jaw” of adjustable-size, which allows different sizes of
nut and bolt.
7
BENCH VISE is a tool with a mechanical screw apparatus used for
holding or clamping a work piece to allow work to be performed on it
which uses anchor. Bench vise or vice has one fixed jaw and another,
parallel, jaw which is moved towards or away from the fixed jaw by the
screw.
CLAMP is a tool used to grip and hold an object firmly such as wood,
paper, plastic and some metals for a short period time.
8
PIPE WRENCH OR STILLSON WRENCH is an adjustable wrench
used for turning soft iron pipes fittings with a rounded surface. The
design of the adjustable jaw allows it to rock in the frame such that
any forward pressure on the handle tends to pull the jaw tighter
together.
Measuring Tools
9
Outside Caliper is a tool used to measure the external size of an
object.
10
TRY SQUARE is a wood working or a metal working tool used for
marking/measuring a piece of wood. It is primarily used to measure
the accuracy of right angle (90˚ degrees) tried on any surface so as to
check its straightness or correspondence to an adjoining surface.
11
TESTING TOOLS
PLUMB BOB OR PLUMMET is a tool used for testing, surveying to
position a point on the ground that is not readily visible. Plumb bob is
a weight with a pointed tip at the bottom that is suspended from a
string and used as a vertical reference line.
SPIRIT LEVEL refers to the tool that indicates (two and three bubble
levels) the standard for most leveling needs. The edge can be used as a
straight edge, laid flat against a vertical surface, a level which can
determine both horizontal and vertical levels.
12
OPERATION SHEET # 1.1
INTRODUCTON:
Boring tools
Cutting Tools
Holding tools
Measuring tools
Testing tools
Supporting materials:
Inventory sheet
Report Cards
13
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN
RECORD CARD
NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________
BORING TOOLS
Classification of tools
14
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN
RECORD CARD
NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________
DRIVING TOOLS
Classification of tools
QUANTITY UNIT NAME OF CODE CONDITION REMARKS
TOOLS
15
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN
RECORD CARD
NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________
HOLDING TOOLS
Classification of tools
16
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN
RECORD CARD
NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________
MEASURING TOOLS
Classification of tools
17
SELF-CHECK # 1.2
Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.
You have 40 minutes to complete this exercise.
YES NO
18
Program/Course PLUMBING N-II
Unit of MAINTAIN TOOLS AND EQUIPMENT
Competency
Module MAINTAINING TOOLS AND EQUIPMENT
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
19
INFORMATION SHEET # 2.1
CLASSIFICATION OF LUBRICANTS
Purpose of Lubricating
20
ACTIVITY SHEET # 2.1
CLASSIFICATION OF LUBRICANTS
Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.
Industrial
Tools Grease WD-40
Oil
Boring Tools
Electric drill
Cold chisel
Cutting Tools
Hack saw
Pipe cutter
Pipe reamer
Pipe thread
Driving Tools
Claw hammer
21
Crow bar
Screw driver
Holding Tools
Clamp
Bench vise
Adjustable wrench/spanner
Pipe wrench
Basin wrench
Measuring Tools
Inside caliper
Outside caliper
22
Steel square
Try square
Testing Tools
Plumb bob
Spirit level
Try square
23
Assemblywomen Felicita G. Bernardino
Memorial Trade School
Lias, Marilao, Bulacan
RECORD CARD
Date MAY
Time Start
W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14
Work No.
Task
Lubricate & Clean
All Boring Tools
Lubricate & Clean
All Cutting Tools
Clean All Holding Tools
24
SELF– CHECK # 2.1
Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.
Acceptability
Teacher’s Checklist
YES NO
1. The tools are identified correctly according to the
job requirement.
25
INFORMATION SHEET # 2.2
26
PREVENTING SLIPS
Slips occur when there’s too little friction between your feet and
the ground. Common causes of slips are wet surfaces, weather
hazards and loose soil or ground. Slips often happen when you’re
distracted or in a hurry but they can be prevented. Here are the
following examples of accidents that normally occur if an individual is
careless:
On The Job
Occasional spills
Even a minor coffee or water spill
can be dangerous. You could slip if
you walk with your hands in your
pocket instead of keeping them free
for balance. Moreover, slipping
often happens if you’re in a hurry.
Weather Hazards
Weather hazards are present in
cold countries. You slip if you
don’t take extra care when
walking outside or if you’re
wearing smooth soled or high-
heeled shoes with little friction.
27
SELF-CHECK # 2.2
I. True or False
Directions: Write T if the statement is true and F if it is false.
1. Safety goggles must be worn anytime the power tools are being
used in the work area.
2. Ear protection should be worn when operating tools with high
noise level.
3. Loose clothing should be worn around when operating power
tools.
4. Pant’s pockets are designed to carry sharp tools to prevent
damage to the cutting edge.
5. The dust collection system is a large vacuum that should only
be operated at clean-up time.
6. Certain glues and most finishes are toxic. Prolonged exposed to
their fumes should be avoided.
7. Used rags should be placed in the metal container except when
in use.
8. Tools should be returned to their storage location after use.
9. When debris accumulates on the floor it should be put into the
trash container.
10. Mirror cuts and splinters need not be reported to the teacher.
28
ACTIVITY SHEET # 2.2
29
Program/Course PLUMBING NC-II
Unit of MAINTAIN TOOLS AND EQUIPMENT
Competency
Module Title MAINTAINING TOOLS AND EQUIPMENT
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
30
INFORMATION SHEET # 3.1
31
OPERATION SHEET # 3.1
Procedure:
Item
Quantity Unit Description Condition Remarks
No.
Broken
1 1 pc Claw Hammer # 2 Repair
handle
Damaged
2 1 pc Screw Driver # 1 Repair
Tip
Broken
3 2 pcs Auger bit #1 Replaced
thread
Burn
4 3 pcs Electrical drill #8 Replaced
motor
Broken
5 1 pc C – Clamp # 4 Repair
Handle
Damaged
6 1 pc Pipe Wrench # 3 Repair
Adjuster
32
INFORMATION SHEET # 3.2
33
34
35
36
SELF-CHECK # 3.1
Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.
Acceptability
Teacher’s Checklist
1. Materials and equipment were stacked YES NO
straight and neat.
37
SELF-CHECK # 3.2
Directions: Call your instructor and request him to check if you have
executed the task based upon his observation. You will be evaluated
based upon his observation.
Acceptability
Teacher’s Checklist
YES NO
1. Inspected all the tools in the tool panel.
2. Repaired and replaced the parts being damaged.
3. Applied safety measures in doing this activity.
4. Cleaned thoroughly the tools being repaired and
replace.
38
ANSWER KEY #2.2
1. True
2. True
3. False
4. False
5. False
6. True
7. True
8. True
9. True
10. False
39
REFERENCES
www.google.com
www.wikipedia.com
40
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS
CURRICULUM WRITERS:
ACADEMIC SUPPORTS:
FACILITATORS:
EDITOR:
INTRODUCTION:
ii
ASSESSMENT CRITERIA:
iii
DEFINITION OF TERMS
iv
Program/Course PLUMBING NC-II
Unit of Competency PREPARE PIPES FOR INSTALLATION
Module Title PREPARING PIPES FOR INSTALLATION
Assessment Criteria:
1. Plans and details are read, interpreted, and followed according to the
job requirements.
2. Dimensions are laid out and properly marked.
3. Appropriate tools for measuring are used.
4. Determining face to face distance is done carefully according to
allowable engagement length.
LEARNING EXPERIENCES/ACTIVITIES
1
INFORMATION SHEET # 1.1
Plumbing signs and symbols are used in making a correct layout for
the installation of plumbing system.
The first set of drawings below shows the different plumbing signs and
symbols, their names, and how they appear when installed in a particular
manner.
The second set of drawings shows some plumbing graphical symbols
for piping:
A. Plumbing Signs and Symbols
2
B. Plumbing Signs and Symbols
3. COMPRESSED AIR A
6. FIRE LINE F F
7. GAS G G
13. VENT
3
SELF-CHECK # 1.1
I. Illustration:
Directions: Draw the symbols of the following pipe fittings.
Use a separate sheet of paper for your answer.
1. Gate Valve
2. Elbow 90º
3. Joint (connecting pipe)
4. Reducer (concentric)
5. Union
6. Tee (straight size)
7. Elbow (45º)
8. Bushing
9. Cross Tee (straight size)
10. Elbow Reducer
II. Matching Type: Match the fixtures in column A with the plumbing
signs and symbols in column B. Write only the letter of the correct
answer on a separate sheet of paper.
A B
___ 1. Cold Water A._____ _ _ _____ _ _ _____
4
INFORMATION SHEET # 1.2
When doing the plumbing work, one should be acquainted with the
types of measuring tools. Such knowledge yield to correct layout.
Some of these measuring tools commonly used in plumbing are listed
below. Each of these tools has its specific use. You can also study the
picture of the tool.
MEASURING TOOLS
TRIANGLES
S
TRY SQUARE
5
4. PULL PUSH RULE
is used for measuring the exact
distances of pipe fittings and fixtures
in the plumbing system in doing
the final lay out.
5. INSIDE CALIPER
INSIDE CALIPER
6. OUTSIDE CALIPER
OUTSIDE CALIPER
6
SELF-CHECK # 1.2
MULTIPLE CHOICE:
7
Program/Course PLUMBING
Unit of Competency PREPARE PIPES FOR INSTALLATION
Module Title PREPARING PIPES FOR INSTALLATION
Assessment Criteria:
1. Pipes are cut squarely within tolerance based on the job requirements.
2. Cut pipes are reamed as per standard procedure.
3. Correct use of cutting tools and equipment is observed
4. PPE is used according to job requirements.
5. 5S is properly implemented.
LEARNING EXPERIENCES/ACTIVITIES
4. Answer Self-Check # 2.2 For the correct answer see Answer Key
# 2.2
8
INFORMATION SHEET # 2.1
1. 3/8”diameter
2. ½” diameter
3. ¾” inch diameter
4. 1” diameter
5. 1¼” diameter
6. 1 ½” diameter
7. 1 ¾” diameter
8. 2” diameter
9. 2 ¼” diameter
10. 2 ½” diameter
11. 2 ¾” diameter
12. 3” diameter
13. 4” diameter
14. 5” diameter
15. 6” diameter up to ………
9
SELF – CHECK # 2.1
I. DEFINITION:
Directions: Use another sheet of paper for you to write your answer.
Define the following terms.
1. DIAMETER - ___________________________________
___________________________________
___________________________________
2. SCHEDULE - ___________________________________
___________________________________
___________________________________
II. ENUMERATION:
A. Enumerate at least ten (10) sizes of PVC and GI.
1. ________ 6. ________
2. ________ 7. ________
3. ________ 8. ________
4. ________ 9. ________
5. ________ 10.________
1. ________
2. ________
3. ________
4. ________
5. ________
III. ESSAY: How would you determine the diameter of PVC and GI pipes?
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
10
INFORMATION SHEET # 2.2
To achieve the desired length of pipes some common cutting tools and
equipments are listed below.
Pipe Cutter
Hack Saw
11
4. POWER HACK SAW is used for accurate
cutting purposes on plastics and iron pipes.
5. PIPE REAMER
is used for removing burr at the inside
end of a cut pipe.
Pipe Reamer
12
SELF-CHECK # 2.2
I. MATCHING TYPE:
III. ESSAY:
Directions: Explain the question briefly.
_____________________________________________________________________
_____________________________________________________________________
___________________________________________________________
13
ACTIVITY SHEET # 2.1
Hack Saw
Pipe cutter
pipe vise
pencil
round file
pull push rule
steel rule, pipe reamer
G.I. or PVC pipes.
PROCEDURE:
14
3. Place the pipe on a work bench or in a pipe vise for easy cutting.
4. Position the saw or pipe cutter on the pipe at the mark for cutting.
15
5. Cut the pipe using a hack saw or pipe cutter.
6. Hold the other end of the pipe to avoid damage on the face of the pipe
when cutting is almost done.
7. Remove burrs on the face of the newly cut pipe by the use of a pipe
reamer.
SAFETY PRECAUTIONS:
16
Performance Check 2.1
Directions: Request for an answer sheet from your teacher. Read each
statement carefully thru tick your answer on the corresponding box. Use the
rubric below.
Remarks
Yes No
1. Tools / materials and equipment used are fitted to job
requirements.
2. Correct use of cutting tools and equipment is observed.
3. Steps and procedure are strictly followed.
4. Pouring of water while on the process of cutting is
observed.
5. Pipes are cut squarely within tolerance.
6. Cut pipes are reamed.
7. PPE is used according to job requirements.
8. 5S is properly implemented.
__________________________ __________________
Student’s Signature Date
over printed name
__________________________ __________________
Teacher’s Signature Date
17
Program/Course PLUMBING NC II
Unit of Competency PREPARE PIPES FOR INSTALLATION
Module Title PREPARING PIPES FOR INSTALLATION
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
2. Answer Self-Check test 3.1 Refer your answer to Answer Key 3.1
18
INFORMATION SHEET # 3.1
19
5. BENCH GRINDER 6. DIES is used for cutting
is used for grinding GI pipes; external threads on
It can be operated manually screws, bolts, pipes
or with the use of electrical power and rods.
20
SELF-CHECK # 3.1
I. TRUE or FALSE:
____ 5. Filing the pipe is done if the pipe doesn’t fit the pipe threader.
II. ENUMERATION:
1.
2.
3.
4.
5.
21
ACTIVITY SHEET # 3.1
CONDITION:
Hack saw
Pipe threader
Pipe cutter
Flat file
Steel brush
Pipe vise
Pipe wrench
Pipe reamer
C-clamp.
MATERIALS:
G.I. pipes
lubricants.
PROCEDURE:
22
3. Get the appropriate size of pipe threader.
23
6. Apply oil or any lubricant on the pipe threader as the threading
progresses.
7. Continue the process until the desired number of full threads are
obtained.
SAFETY PRECAUTIONS:
24
PERFORMANCE CHECK 3.1
Directions: After performing the activity request for a blank sheet from your
teacher. Tick your answer on the box provided after criterion. Base your
answer on your performance.
Remarks
Yes No
1. Tools, materials and equipment used are suited to the job
requirements.
7. 5S is properly implemented.
# of Yes Level
7 Excellent
5-6 Satisfactory
3-4 Fair
2-1 Poor
__________________________ __________________
Student’s Signature Date
over printed name
__________________________ __________________
Teacher’s Signature Date
25
ANSWER KEY 1.1:
I. DRAWING:
1. Gate valve
2. Elbow 90º
4. Reducer (concentric)
5. Union
7. Elbow 45º
8. Bushing
1. C
2. E
3. D
4. B
5. A
26
ANSWER KEY 1.2
MULTIPLE CHOICE:
1. D
2. A
3. C
4. B
5. B
6. C
I. DEFINITION OF TERMS:
1. Schedule 30 4. Schedule 80
2. Schedule 40 5. Schedule 100
3. Schedule 60
27
ANSWER KEY 2.2:
I. MATCHING TYPE
1. D
2. A
3. B
4. C
I. TRUE or FALSE:
1. T
2. T
3. F
4. F
5. T
II. ENUMERATION:
28
PERFORMANCE REMARKS #2.1
29
REFERENCES
www.yahoo.com
www.google.com
30
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS
CURRICULUM WRITERS:
ACADEMIC SUPPORTS:
FACILITATORS:
EDITOR :
i
Program/Course PLUMBING NC I
INTRODUCTION:
ii
ASSESSMENT CRITERIA:
iii
DEFINITION OF TERMS
Fittings are any pipe part used to join together two sections
of pipe, such as elbows, couplings, bushings,
bends, wyes, etc.
iv
Spigot is the plain end of a cast-iron pipe. The spigot is
inserted into the bell end of the next pipe to make a
joint.
v
Program/Course PLUMBING NC-II
Unit of Competency MAKE PIPING JOINTS AND CONNECTION
Module Title MAKING OF PIPING JOINTS AND CONNECTION
Learning Outcome #1. FIT-UP JOINT AND FITTING FOR PVC PIPE
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
1
INFORMATION SHEET # 1.1
BLUEPRINTS
In case some of the items in the blueprint are not properly indicated,
written specifications are provided to help the one reading the blueprints
understand the given plan more clearly. Written specifications as well as the
blueprint should be studied carefully and every item indicated should be
given extreme attention.
2
See the sample of a blueprint of a typical plumbing layout for a small
residential building.
3
Simple layout of a plumbing system.
4
SELF-CHECK TEST # 1.1
I. Multiple Choice:
Directions: Choose the letter of the appropriate term described in
each sentence. Write your answer on a separate sheet of
paper.
a. contract c. guide
b. device d. license
a. Agreements c. plans
b. Estimates d. decisions
a. work c. blueprints
b. materials d. system
5
INFORMATION SHEET # 1.2
Pipe joints and fittings for the water supply system are available in
different sizes and forms. These are used for joining, changing directions,
branding, reducing and for capping pipes.
These are the different types of PVC pipe joint and fittings for the
water supply system and their uses:
1.
2. CAP is used at the end of a line to close it off.
6
NIPPLE is used when joining/connecting short sections of pipe line.
7
SELF-CHECK # 1.2
I. MULTIPLE CHOICE:
2. Which fitting is used when you are going to connect PVC pipe to
G.I. pipe?
a. coupling c. cross
b. male adapter d. union
a. tee c. elbows
b. union d. bushing
a. connections c. lines
b. fittings d. pipes
8
INFORMATION SHEET # 1.3
5S IMPLEMENTATION
9
The first 4S namely Seiri, Seiton, Seiso and Seiketsu are techniques
and actions to make a workplace organized. However, Shitsuke is a
condition in which all members practice the 4S continously, spontaneously
and wittingly.
With the implementation of 5S, a clean and well-organized workplace
is ensured. The following are the benefits of implementating 5S;
Delivery is on time.
Safety for people is assured.
Morale of the workers is built.
Results are visible to everyone.
People are automatically disciplined.
Resultant good image of the organization generate more business and
positive impression to the public.
10
SELF-CHECK # 1.3
I. Multiple Choice:
10. This benefit tells that the workers can openly discuss their
ideas?
a. communication c. vitality
b. creativity d. comradeship
11
ACTIVITY SHEET 1.1
CONDITIONS/INSTRUCTIONS:
Pull push rule, hack saw, pipe cutter, pencil, flat file, sandpaper, PVC
pipe fittings, PVC pipes, PVC solvent cement.
PROCEDURE:
12
5. Mark for alignment on both PVC pipe and fitting.
6. Clean and prime by using purple colored primer on both PVC pipe and
fitting.
8. Insert the PVC pipe to the fitting. Push the two pieces together,
ensuring the pipe seats fully into the socket or fitting. Twist a quarter-
turn as you push to help spread the solvent cement evenly.
9. Complete the twist until your alignment marks come together. Hold
the pipe and fitting together for about 20 seconds while they fuse a
single piece into.
13
SAFETY PRECAUTIONS:
14
PERFORMANCE CHECK # 1.1
Directions: Request for an answer sheet from your teacher. Read each
statement carefully. Tick your answer on the corresponding box. Use the
rubric below to assess your performance.
Remarks
YES NO
1. Tools and materials used are fitted to the job
requirements.
2. Correct use of tools is properly observed.
3. Steps and procedure are strictly followed.
4. Alignment of PVC pipe and fitting is properly
undertaken.
5. Measurement is obtained within tolerance.
6. PPE is used according to job requirements.
7. 5S is properly implemented.
7 Yes Remarks 5-6 Yes Remarks 3-4 Yes Remarks 2-1 Yes Remarks
Excellent Satisfactory Fair Poor
__________________________ __________________
Student’s Signature Date
Over printed name
__________________________ __________________
Teacher’s Signature Date
15
Program/Course PLUMBING NC-II
Unit of Competency MAKE PIPING JOINTS AND CONNECTION
Module Title MAKING OF PIPING JOINTS AND CONNECTION
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
16
INFORMATION SHEET # 2.1
BLUEPRINT READING
4. Draw multi view sketches of simple objects that accurately show all
8. Sketch the isometric view based from the given orthographic views.
17
SELF-CHECK # 2.1
I. DEFINITIONS:
II. ENUMERATION:
1.
2.
3.
4.
5.
18
INFORMATION SHEET # 2.2
Galvanized steel pipe is made out from mild steel, drawn through a
die and welded, cast into 6.00 meters long. This type of pipe is easily
corroded by alkaline and acid water, attack the zinc coating and ultimately
the steel itself. It is subjected to deposits of salt and lime that gradually
accumulate and finally choke the flow of water. Galvanized steel pipe
deteriorates faster when used as hot water supply line.
Galvanized wrought iron pipe is better in quality than the steel pipe
for plumbing installation. Tests showed that wrought iron pipe is more
resistant to acid waste than the steel pipe.
Fittings are parts used to join together two sections of pipe, such as
elbows, couplings, bushings, bends wyes, etc. Fittings for steel pipes are
made form malleable iron which can be bent and/or shaped to a certain
extent without causing any damage.
These are the different types of pipe fittings used for threaded pipe
joints and connection and their uses.
19
1. Bushing is used to reduce the size of a coupling or fitting which is
inserted to eliminate the need for replacement of a complete joint.
20
SELF-CHECK # 2.2
I. TRUE or FALSE:
Directions: On a blank sheet of paper, write T if the statement
is true and F if it is false.
II. IDENTIFICATION:
Choose the correct answer from the options inside the box for each item.
Write it on your answer sheet.
Plug Coupling
Tee Reducing coupling
Bushing
21
INFORMATION SHEET # 2.3
1. Cast iron piping connection is the most popular piping connection for
drainage system for buildings less than 25 storey high for the
past several decades.
22
8. Copper piping connection is a threaded connection which is highly
recommended for quality performance over other types of fittings
using adhesive materials.
10. Black Steel piping connection is a piping connection for gas lines
installation.
23
SELF-CHECK # 2.3
MULTIPLE CHOICE:
Directions: Choose the letter of appropriate term that describes each
sentence. Write your answer on a separate sheet paper.
1. The most popular piping connection for drainage system for the past
several decades is:
a. asbestos piping connection
b. cast iron piping connection
c. brass piping connection
d. bituminous piping connection
3. The most expensive piping connection for waste and water supply
installation.
a. brass piping connection
b. galvanized iron piping connection
c. plastic piping connection
d. galvanized steel piping connection
24
INFORMATION SHEET # 2.4
Below are some of the tips to be familiarized with the proper use
and care of plumbing hand tools.
1. PULL-PUSH RULE
a. In measuring pipes using a pull push rule, push or open the
lock and pull slowly the blade then measure and mark the
required length of the pipe to be cut.
b. After marking, return by pushing the blade slowly back to its
casing.
c. Avoid pulling the blade beyond its required length; the spring
might give up and damage the tool.
d. Avoid dropping the pull push rule on the hard surface or in the
water.
2. PIPE CUTTER
a. In cutting pipe using a pipe cutter, see to it that pipe cutter to
be used is intended for a particular pipe to be cut. Observing
the proper way of handling the pipe cutter.
b. Don’t forget to put lubricant on the tool after using.
3. HACK SAW
a. In cutting pipes with a hacksaw see to it that the blade is
properly secured/ attached to the frame.
b. While cutting position your body and feet, hold the handle of the
hack saw firmly and start cutting.
c. Avoid two much speed in cutting for the blade might break and
cause damage.
d. When not in use always apply oil on the hack saw.
e. Always follow/ observe the proper way of cutting pipe using a
hacksaw.
25
4. PIPE WRENCH
a. Jaws of the pipe wrench should be properly adjusted and be fit
to the pipe and fitting to tightened.
b. Observe the correct position of the pipe wrench when tightening
pipe and fitting without the use of the pipe vises or yoke vise.
c. Correct/proper handling of the pipe wrench should be observed
as to the correct positions of the hands, body, and feet.
d. Protect the teeth or jaw from chipping off to maintain a firm
grip into the pipe.
e. Be sure not to use the pipe wrench as a hammer or for driving
objects.
f. Always apply lubricant to the tool when not in use.
5. SPIRIT LEVEL
a. In using the spirit level in checking the levelness and alignment
of the pipe lines, hold the tool at both ends to have accuracy in
leveling. Be sure that the air bubble should be at the center of
the transparent tube.
b. Observe the correct positioning of the tool wherein the bent part
of the transparent tube should be upward.
c. When not in use, clean the tool and hang it properly in a safe
place/tool room.
d. Do not drop the tool especially on hand surfaces to avoid
breaking the bubble tube.
6. YARNING IRON
b. In packing or driving the oakum, hold the yarning iron firmly;
observe the proper position of the tool.
c. Never drive the yarning iron with a hammer when packing the
oakum.
d. Never use the yarning as a cold chisel.
7. CAULKING IRON
a. In driving the lead with the caulking iron, hold the tool firmly;
observe the correct position of the tool. In this situation a
hammer is now used in driving the caulking iron.
b. Always keep the tip of the tool in proper shape. Do not use it as
cold chisel.
c. Apply oil on the tool after every use to avoid rusting.
8. LADLE
a. Hold the ladle properly while scooping the molten lead to avoid
wastage of materials.
b. Always keep the scooping part of the ladle in good shape.
c. Do not strike it on hard object.
26
9. MELTING POT
a. Use only the melting pot for melting lead not for cooking food.
Lead is highly toxic, lead particles might be present in the pot.
b. When melting the lead, place the pot properly on top of the stove.
Melting pot might tip off and cause injury or damaged.
27
SELF-CHECK # 2.4
TRUE OR FALSE:
Directions: On a blank sheet of paper, write T if the statement
is true and F if it is false.
____2. Tools will last longer when they are in good working condition.
____3. Dropping the pull push rule on hard surfaces will make it last longer.
____4. After measuring with a pull push rule, push rapidly the blade back to
its casing.
____5. Avoid pulling the blade of the pull push rule beyond is required
length.
____7. In cutting pipe using a hack saw, be sure that the blade is properly
secured at the handle.
____9. After using a tool, just keep it right away in a tool room.
____12. Bent part of the transparent tube of the spirit level should be in
upward position while leveling.
____13. Never drive the yarning iron with a hammer while packing the
oakum.
____14. When scooping the molten lead, hold the scooping part of the ladle.
____15. Use only the melting pot for melting lead not for cooking food.
28
ACTIVITY #2.1
CONDITIONS/INSTRUCTIONS:
PROCEDURE:
1. Prepare tools, materials and equipment needed.
2. Test the fitting if it fits to one another.
3. Apply Teflon tape at the required portion at least 5 rounds counter to
the tightening direction.
4. Fit up the joint by hand pressure and tighten it by using pipe wrench.
5. Check the alignment.
SAFETY MEASURES:
1. Avoid misuse of materials.
2. Avoid applying too much pressure when fitting/connecting the
materials to avoid breaking of the fittings.
3. Remove any foreign objects on the portion where the joint is being
done.
4. Always bear in mind the correct direction in applying the Teflon tape.
29
PERFORMANCE CHECK #2.1
Directions: Request for an answer sheet from your teacher. Read each
statement carefully. Tick your answer on the corresponding box. Use the
rubric below to assess your performance.
Remarks
TEACHER’S CHECKLIST
YES NO
1. Tools, materials and equipment used are fitted to
job requirements.
2. Correct use of tools, materials and equipment is
observed.
3. Steps and procedure are strictly followed.
4. Pipe joints are fitted according to job requirements.
5. Teflon tape is used to all joints as per specification.
6. Proper alignment is obtained.
7. PPE is used according to job requirements.
8. 5S is properly implemented.
7-8 Yes Remarks 5-6 Yes Remarks 3-4 Yes Remarks 1-2 Yes Remarks
Excellent Satisfactory Fair Poor
__________________________ __________________
Student’s Signature Date
over printed name
__________________________ __________________
Teacher’s Signature Date
30
Program/Course PLUMBING NC-II
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
31
INFORMATION SHEET # 3.1
YARNING IRON is used for packing/ driving the oakum into the bottom
of the hub of the east-iron pipe.
CAULKING IRON is used for packing the lead into the hub of the cast- iron
pipe.
32
USES OF THE CAULKING MATERIALS
1. OAKUM is used to caulk joints in a bell and spigot pipe and fittings.
2. LEAD is used to seal the joint of the cast-iron pipe during caulking to
make it watertight.
33
SELF–CHECK # 3.1
MULTIPLE CHOICE:
Directions: Choose the best answer from the choices listed below each number.
Write your answer in a separate sheet of paper.
a. pouring c. packing
b. caulking d. tamping
2. It is the use of the yarning iron when the oakum is placed into the bottom of
the hub of the cast iron pipe.
a. packing c. tying
b. cutting d. leveling
3. The tool that provides heat for melting the lead in caulking cast-iron pipe.
a. electric iron c. stove
b. cutting d. oil lamp
a. rug c. lead
b. melting pot d. epoxy
Test II
34
ACTIVITY SHEET # 3.1
PROCEDURE IN CAULKING
CONDITIONS/INSTRUCTIONS:
Given the necessary materials, tools and equipment, perform the task.
Propane torch, blow torch, melting pot, caulking iron hack saw, cold
chisel, hammer, and pouring ladle.
PROCEDURE:
1. Prepare the tools, materials and equipment needed.
2. Clean the bell and spigot ends of the pipe thoroughly, making sure no
moisture and foreign matter remain.
3. Slide the spigot of the upper pipe into the bell or socket of the lower pipe.
4. Make sure that the pipes to be joined are perfectly aligned with the spigot
centered inside the bell. If the upper pipe has an out end, there will be no
spigot.
5. Wrap the oakum around the spigot neck filling the space around the
inner hub.
6. With the use of a yarning iron, drive the oakum into the bottom of the
hub, and then compress firmly to make a solid bed providing 20 to 25
mm clearance from the top of the bell.
35
7. After packing, the joint is sealed with lead monolithically poured around
the inner hub at about 3 mm above the bell.
8. Packed against the hub by the caulking iron tamping it firmly to make a
watertight seal.
SAFETY MEASURES:
1. Always wear complete Personal Prtotective Equipment
(PPE) while doing the job.
36
PERFORMANCE CHECK # 3.1
Directions: Request for an answer sheet from your teacher. Read each
statement carefully. Tick your answer on the corresponding box. Use the
rubric below to assess your performance.
Remarks
TEACHER’S CHECKLIST
YES NO
1. Tools and materials used are fitted to the job
requirements.
2. Correct use of tools, materials and equipment is
observed.
3. Steps and procedure are strictly followed.
4. Oakum is properly in trapped around the spigot neck.
5. Pipes to be joined are strictly followed.
9. 5S is properly implemented.
7 Yes Remarks 5-6 Yes Remarks 3-4 Yes Remarks 2-1 Yes Remarks
Excellent Satisfactory Fair Poor
__________________________ __________________
Student’s Signature Date
over printed name
__________________________ __________________
Teacher’s Signature Date
37
ANSWER KEYS
1. B
2. C
3. B
4. C
5. C
Test II.
Blueprint is very important in the work of plumbing installation because
it will serve as guide to the plumber in the installation of the plumbing
system. This will help wastage of time, effort and materials in doing the job.
1. B
2. B
3. B
4. C
5. B
MULTIPLE CHOICE:
1. B
2. D
3. A
4. C
5. B
6. D
7. A
8. D
9. C
10. A
38
ANSWER KEY # 2.1
I. DEFINITION OF TERM:
II. ENUMERATION:
II. Identification:
1. Coupling
2. Plug
3. Bushing
4. Reducing Coupling
5. Tee
39
ANSWER KEY # 2.3
1. b
2. b
3. a
4. c
5. c
1. T
2. T
3. F
4. F
5. T
6. F
7. F
8. T
9. F
10. F
11. T
12. T
13. T
14. F
15. T
TEST II
Oakum is used to caulk joints in a bell and spigot pipe and fittings.
Lead is used to seal the joints of the cast-iron pipe during caulking
to make it watertight.
40
PERFORMANCE REMARKS # 1.1
41
REFERENCES:
www.yahoo.com
www.google.com
42
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS
CURRICULUM WRITERS:
i
LETICIA S. ANGELITO ZAMBOANGA DEL SUR
SCHOOL OF ARTS AND TRADES
Pagadian City, Region IX
ACADEMIC SUPPORTS:
ii
RENE G. DELFINO MUNTINLUPA BUSINESS HIGH SCHOOL
Muntinlupa, NC
ALEJANDRA C. REPOQUIT DON ALEJANDRO ROCES, SR.
SCIENCE TECHNOLOGY HIGH SCHOOL
Roces Avenue, Q.C.
ENCODERS:
FACILITATORS:
EDITOR:
iii
Alabang, City of Muntinlupa
TABLE OF CONTENTS
iv
References…………………………………….…………………………………..35
v
HOW TO USE THIS MODULE
i
TECHNICAL TERMS
ii
Program/Course PLUMBING NC-II
ASSESSMENT CRITERIA:
iii
Program/Course PLUMBING NC-II
Unit of PERFORM MINOR CONSTRUCTION WORKS
Competency
Module Title PERFORMING MINOR CONSTRUCTION WORKS
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
1
Read Information Sheet #1.4 Information Sheet #1.4
“ Materials used Specifications”
2
INFORMATION SHEET # 1.1
Introduction:
If you are unsure about getting the right material, specify the
measurement of the inside diameter (I.D.) for most pipes.
Holding a ruler against a pipe will give you only a rough idea of
the outside diameter. Instead, use a string or a set of calipers for a
more exact measurement. Once you find the outside dimension, use
the chart “Measurement: Pipe Dimensions” to find the nominal size.
3
another, so you must account for the depth of each fittings socket in
the total length of pipe needed between fittings.
B. Blueprint Reading
Bids are the owner reserves the right to reject any or all proposals
based on the specifications or drawings. He may accept any proposals
in part or whole.
Scope of the work refers to the range of the work when the contractor
shall complete a plumbing system as shown on the drawing and
specified in the specification according to the building and plumbing
codes:
1. Isometric drawing showing layout of storm drain
2. Isometric drawing showing layout of soil stack wastes and vents
3. Isometric drawing of sink and laundry tray waste and vent pipes
and risers for kitchen sink
4. Isometric drawing of water supply system for bathrooms
4
SELF-CHECK # 1.1
Test II.
Problem Solving
5
SELF-CHECK # 1.1.1
Blueprints
Multiple Choice:
Questions:
1. Blueprints are the working drawings which architects prepare
as ______________ in the construction of houses.
a. contract
b. license
c. guide
d. device
6
INFORMATION SHEET # 1.2
ROUGH-IN PROCEDURE
Note:
For more rough-in dimensions for fixtures refer to plumbing
Design and Estimate by Max B. Fajardo Jr., 2nd Edition Chapter 15 –
Plumbing Fixtures.
If you are remodeling a room that you don’t want to mark, use
sticky-back notes to mark the walls. This won’t fall off the wall over
time and won’t damage wall paper or paint. It also helps to place the
fixtures on the floor and outline them. Take care to consider the
placement of cabinets when laying out the water supply and drain
cleanouts. Position the cabinets to where they will be installed before
completing the supply and drain pipe layouts. When the layout is
completed, measure and adjust the arrangement until all fixtures
meet the minimum clearance specifications of the manufacturer.
7
SELF-CHECK # 1.2
8
ACTIVITY SHEET # 1.1
Introduction:
Procedure:
Determine the rough-in measurement of the water closet to be
installed based on the manufacturer’s manual specification.
From the proposed finish wall line behind the water closet to be
installed, mark the center of the outlet on the plywood concrete
floor form for the proposed concrete floor.
From the mark on the plywood form, make a circular hole in the
outside installation diameter of the pipe, to be used in the
installation.
Cut pipe with a diameter equal to the hole made in the flooring
form around 30 centimeters or 12 inches.
Fit the cut pipe into the hole on the concrete form extending at
least 4 inches below the floor line.
9
Check the plumpness of the pipe using a spirit level.
Cover the top of the pipe to avoid the entrance of foreign objects.
10
SELF-CHECK # 1.1
Directions: Call your instructor and ask him to check if you have
executed the task. You will be evaluated based upon his
observation. Tick the box that corresponds to the criteria
obtained.
YES NO
1. The center line measurement of the
water closet to be installed was taken.
2. The center of the outlet on the plywood
concrete floor from behind the water
closet to be installed was mark.
3. A circle equal to the outside diameter of
the pipe was marked.
4. Pipe around 30cm or 12 inches long was
cut.
5. The cut pipe into the hole on the
concrete form was fitted.
6. The plumpness of the pipe was checked
using a spirit level.
7. The pipe was properly secured by nailing
short process of lumber around and
underneath.
11
INFORMATION SHEET # 1.3
Acid Resistant Cast Iron Pipe is kind of pipe is made from alloy of cast
iron and silicon. It is widely used in chemical laboratories, industries
and other installations where acid water is being discharged.
Bituminous Fiber Sewer Pipe is the cheapest among the sewer pipe and
sometimes recommended for house sewer and for septic tank
installation. It is slightly flexible. It can take slight soil movement
without cracking or breaking off from its joint. However, excessive hot
water or chemical flow may soften or damage the pipe.
Vitrified Clay Pipe is one of the oldest materials used for sewer lines. It
is made out from clay, cast into length of 75 centimeters treated with
glazing compound. The pipe is heated in a large kiln under a
temperature of 1370°C, making it imperious to moisture.
12
Clay Pipe is highly resistant to most acid wastes. It is a durable
material for underground installations like public sewer, house sewer
or storm drain. It should not be laid on unstable ground base.
Lead pipe is also one of the oldest plumbing materials used by the
Egyptian, the Greek and the Roman builders as soil and waste pipe.
Lead is highly resistant to acid and is suitable for underground
installation. It is never used to transmit water for human
consumption.
Galvanized Steel Pipe is made out from mild steel, drawn through a
die and welded cast into 6.00 meters long. This type of pipe is easily
corroded by alkaline and acid water. The carbonic acid in water,
attack the zinc coating and ultimately the steel itself. It is subject to
deposits of salt and lime that gradually accumulate and finally choke.
Galvanized steel pipe deteriorates faster when used hot water supply
line.
Galvanized Wrought Iron Pipe is better in quality than the steel pipe for
plumbing installation. Tests showed that wrought iron pipe is more
resistant to acid waste than the steel pipe.
Brass pipe- is one of the most expensive types of pipe which is made
of an alloy of zinc and copper mixed at 15% and 85% proportion
respectively. Because of its smooth interior surface and high
resistance to acid, brass pipe became superior material for waste and
water supply installations.
13
Advantages of Plastic Pipe
5. PVC pipes and fittings weigh about 1/5 of the metal pipe are
easily installed through solvent cementing.
6. Plastic pipes are cost in longer length; they are easy to cut as
well as to install.
14
SELF-CHECK TEST # 1.3
15
INFORMATION SHEET # 1.4
CUTTING TOOLS
CROSSCUT SAW is a type of cutting tool used to cut the grain of the
wood.
(Types of Saw)
16
PIPE CUTTER is a tool used for cutting pipe and tube.
PIPE REAMER is a tool used for cleaning the inside of the pipe and
tube to remove the burst and chips.
500474
500475
500476
500477
17
PIPE THREAD is a tool used for threading the pipe.
DRIVING TOOLS
CLAW HAMMER is a tool used for pulling and driving the nails from
some other object. Generally, a hammer is associated with wood
working but is not limited to use for any purpose.
18
CROW BAR is a tool consisting of a metal bar with a single curved end
and flattened points, often with a small fissure on one or both ends for
removing nails.
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Screw drive types from right to left; Triple square, Spanner head,
Torque, Tri wings, Robertson, Hex Allen, Torx, Pozidive, Crosshead,
Flat
HOLDING TOOLS
ADJUSTABLE SPANNER or ADJUSTABLE ANGLE HEAD WRENCH
is a tool which can be used to loosen and tighten a nut or bolt. It has
a “jaw” of adjustable-size suitable for different size of nut and bolt.
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BASIN WRENCH is a specialized tool which allows one to reach tight
spot under sink and basin. The jaw of the basin wrench can not only
be adjusted to accommodate nuts of different sizes but it can also be
flipped over the opposite side to keep it turning without removing the
wrench.
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CLAMP is a used to grip and hold an object firmly such as wood,
paper, plastic and some metals for a short period time.
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SELF-CHECK # 1.4
3. ______ is used for cleaning the inside of the pipe and tube to
remove the burst and chips.
a. Pipe cutter
b. Pipe thread
c. Pipe reamer
6. ______ is used for pulling and driving the nails from other object
a. Ballpeen hammer
b. Hacket
c. Claw hammer
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8. ______ is a tool used to insert and tighten or to loosen and
remove screw.
g. Pry bar
h. Chisel
i. Screw driver
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INFORMATION SHEET #1.5
Sand be clean and should face from vegetable matter, clay and
dust because they prevent the good bonding that results to weak
structure.
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SELF-CHECK #1.5
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ACTIVITY SHEET #1.2
Procedure:
Replace the soil that was taken out from the hole.
Fill the hole with gravel and compress it done leaving around 4
inches below the floor line.
Pour water on top of the gravel and level the surface with a
wooden float.
Prepare the concrete materials using a proportion of 1:2:4.
Determine the volume of the hole which is equal to the volume
of the gravel and sand mixed together.
Compute the total volume of concrete materials in relation to
hole area excavated.
Make a hole at the middle of the mound of the materials.
Calculate the amount of water just enough to wet the aggregates
and meet the cement.
Mix the materials thoroughly.
Pour the mixture on top of the hole.
Spread the concrete over the hole leaving around one (1) inch
from the floor line.
Level the top of the concrete.
Pour little water on top of the hardened concrete.
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SELF-CHECK #1.2
Directions: Call your instructor and ask him to check if you have
executed the task. You will be evaluated based upon his
observation. Tick the box that corresponds to the criteria
obtained.
ASSESSMENT CRITERIA
YES NO
1. The soil was removed from the hole before
repairing the damage pipe was replaced.
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Program/Course PLUMBING NC-II
Unit of CUT PIPES THROUGH WALLS AND FLOORS
Competency
Module Title CUTTING PIPES THROUGH WALLS AND FLOORS
Assessment Criteria:
LEARNING EXPERIENCES/ACTIVITIES
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OPERATION SHEET #2.1
Directions: Using the tools for cutting galvanized iron pipe (Rotary
Pipe Cutter, Tape measure, Pipe measure and Hack saw), do the
procedure:
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SELF-CHECK # 2.1
Test I. Identification
Directions: On the blank before each number, write the name of the
cutting tool being described. Write the answer on another
sheet of paper.
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INFORMATION SHEET # 2.1
4. Shut and open the flow of water in the line and listen to
the noise if a metal detector is not available.
7. Equip yourself with all the tools and materials for the
task.
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SELF-CHECK # 2.2
IDENTIFICATION:
Procedure:
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KEY TO CORRECTION
Information #1.1
A. True /False
1. True
2. True
3. False
4. True
5. True
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REFERENCES:
A.J, Matias, Jr., Esles Smith, Sr., How to Design and Install
Plumbing 4th Edition
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