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Republic of the Philippines

Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS

Unit of Competency: PERFORM MENSURATION AND CALCULATION

Module Title: PERFORMING MENSURATION AND


Module No.: 1
CALCULATION
The Department of Education wishes to extend thanks and appreciation to
the representatives of the different Secondary Technical – Vocation Schools
throughout the country and all other government agencies who shared their time and
expertise to the Development Workshop conducted at the MARIKINA HOTEL,
Marikina City on February 18-22, 2008 at the DEVELOPMENT ACADEMY OF
THE PHILIPPINES on May 5-10, 2008 and Final Refinement of Competency
Based Curriculum (CBC), Competency Learning Matrix (CLM) and Competency
Based Learning Materials (CBLM) of the STRENGTHENED TECHNICAL-
VOCATIONAL EDUCATION CURRICULUM on April 20-25, 2009.

CURRICULUM WRITERS:

PRESCO B. MATINONG RIZAL EXPERIMENTAL STATION AND


PILOT SCHOOL OF COTTAGE
INDUSTRIES Jenny’s Avenue, Maybunga,
Pasig City

CESAR B. DESCALZO SANCHEZ MIRA


SCHOOL OF ARTS AND TRADES
Sanchez Mira, Cagayan, Region II

JORDAN G. DOMINGO ASSEMBLY WOMAN FELICITA G.


BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

FELIPE D. EPE TAGUM NATIONAL TRADE SCHOOL


DIVISION OF TAGUM CITY
REGION XI

ATANACIO D. PAGKALIWANGAN GENERAL MARIANO ALVAREZ


TECHNICAL
HIGH SCHOOL
General Mariano Alvarez, Cavite
REGION IV-A

VICENTE C. CLEMEN ZAMBOANGA DEL SUR .


SCHOOL OF ARTS & TRADES
Pagadian City, Region IX
LETICIA S. ANGELITO ZAMBOANGA DEL SUR
SCHOOL OF ARTS AND TRADES
Pagadian City, Region IX

ANTONINA D. SANTOS Assemblywoman FELICITA G.


BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

CRESENCIO S. RAMOS JACOBO Z. GONZALES MEMORIAL


NATIONAL HIGH SCHOOL
Binan, Laguna

MIRIAM ABAD CABRIDO COCOS STO. NINO NATIONAL SCHOOL OF


ARTS & TRADES
San Isidro, Sto. Nino, South Cotabato

AMBROSIA M. ACUBA GENERAL SANTOS CITY NATIONAL


SECONDARY SCHOOL OF ARTS &
TRADES
Tiongson St., Lagao, General Santos City

JOSELITO M. BULANHAGUI BAUAN TECHNICAL HIGH SCHOOL


Bauan, Batangas, Region IV-A

ACADEMIC SUPPORTS:

LETECIA O. ZALDARRIAGA LEYTE AGRO-INDUSTRIAL SCHOOL


Division of Leyte
REGION VIII

CRIZAH FLOR M. ARMAMENTO MUNTINLUPA BUSINESS HIGH


SCHOOL
CITY OF MUNTINLUPA, NCR

RICHARD B. PAULINO ILOCOS NORTE REGIONAL SCHOOL


OF FISHERIES
Laoag City, Ilocos Norte
REGION I

REMEDIOS M. CAPONPON BAUAN TECHNICAL HIGH SCHOOL


BAUAN, BATANGAS
REGION IV-A CALABARZON

RENE G. DELFINO MUNTINLUPA BUSINESS HIGH SCHOOL


Muntinlupa, NCR

ALEJANDRA C. REPOQUIT DON ALEJANDRO ROCES, SR.


SCIENCE TECHNOLOGY HIGH
SCHOOL
Roces Avenue, Q.C.

NOLAN L. SANTOALLA MANUEL S. ENVERGA MEMORIAL


COLLEGE OF ARTS & TRADES
Region IV-A

ENCODER :

ESTER B. PABLO DepED – EDPITAF


Meralco Avenue, Pasig City

MARIA ELIZA R. RIVERA DEPARTMENT OF EDUCATION


MERALCO AVE., PASIG

FACILITATORS:

DR. ORLANDO E. MANUEL SECONDARY SCHOOL PRINCIPAL I


Cabarroguis National School of Arts &
Trades
Region II

EXUPERIO G. JACINTO TESDA – SICAT


REGION II

ROSENDO R RAFAEL SENIOR TESDA SPECIALIST

VIRGILIO A. SANTOS EDUCATION PROGRAM SPECIALIST


CURRICULUM DEVELOPMENT
DIVISION
BUREAU OF SECONDARY EDUCATION
NCR

EDITOR :

ANALIZA C. CANILANG PEDRO DIAZ HIGH SCHOOL


Alabang, City of Muntinlupa
TABLE OF CONTENTS
Page
How to Use this Module …………………………………………… ....... ……i
Introduction ……………………………………………………………………..ii
Technical Terms ……………………………………………………………....iii
Learning Outcome #1 Select Measuring Instrument……………………1
 Learning Experiences/Activities……………………………..…… 1
 Information Sheet #1.1………………………………..…….…...... .2
 Self-Check #1.1………………….…………………………………… 4
 Information Sheet # 1.2…………………………….…………...... .5
 Self-Check # 1.2…………………..………………………………… . 8
Learning Outcome #2 Carry out Mensuration and Calculation ……..9
 Learning Experiences/Activities…………………………….... ... .9
 Information Sheet # 2.1..……………………………………..… ..10
 Self-Check # 2.1……………………………………………………..20
Answer Key …………………………………………………….………..........21
References ……………………………………………………………………..23
HOW TO USE THIS MODULE

Welcome to the Module “PERFORMING MENSURATION AND


CALCULATION. It contains learning materials and activities for you
to accomplish. It contains the knowledge, skills and attitudes
required for Plumbing course. It is one of the specialized modules
at the National Certificate Level (NC-I1).

You are required to go through a series of learning activities


in order to complete each of the learning outcomes (LO) of the
module. In each learning outcome there are Information Sheets,
Operation Sheets and Activity Sheets. Do these activities on
your own and answer the Self-Check at the end of each learning
activity. You may use or you may get blank answer sheet from your
teacher to write your answer for each self-check. If you have
questions, don‟t hesitate to ask your teacher for assistance or
further explanation.

After completing this module ask your teacher to assess your


competency. The result of your assessment will be recorded in your
competency profile. All the leaning activities provided herein are
designed for you to complete at your own pace with minimum
supervision or help from your teacher.

i
Program/Course PLUMBING NC-II

Unit of Competency PERFORM MENSURATION AND CALCULATION

Module Title PERFORMING MENSURATION AND CALCULATION

INTRODUCTION:

This module contains information and suggested learning


activities on Plumbing NC-I1 particularly on the competency “Maintain
Tools and Equipment”. It includes instructions and procedure on how
to maintain tools and equipment. It explains how to repair and replace
tools and equipment. It also explains the proper use of inventory
forms.

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, you must be able to:

LO1. select Measuring Instrument; and


LO2. carry out Mensuration and Calculation.

ASSESSMENT CRITERIA:

LO 1. Select Measuring Instrument


1. Measuring tools are selected / identified as per job requirement.
2. Correct specifications are obtained from relevant sources.

LO 2. Carry out Mensuration and Calculation


1. Accurate measurements are obtained according to job description.
2. Calculation needed to complete work/ task is correctly done based on
the four (4) fundamental operations.
3. Work pieces are measured according to job description /
requirements.
TECHNICAL TERMS

1. Accuracy means correctness, exactness, precision.


2. Area is any of space especially of ground or surface that is
distinguishable from its surrounding in appearance or in certain
distinctive features
3. Clearance is the space, allowance or gap between working part of
an object.
4. English System is the old way of measurement that replaced the
metric system.
5. Height may be used with reference whether high or low by a
standard of companion.
6. Instrument is a device that measures or controls something.
7. Length refers to how long an object is
8. Measurement refers to the size, length, quantity or rate of
something that has been measured.
9. Mensurations the calculation of geometric quantities such as
length, area and volume from dimensions and angles that are
already known.
10. Metric System is the System of measurement which uses 10 as
its multiple in all its conversion is it in distance, volume, weight
etc.
11. PPE is an acronym that stands for Personal Protective Equipment
12. Pressure is the force acting on a surface divided by the area over
which it acts.
13. Volume refers to the magnitude size intent, dimension, areas, and
bulk, mass the total amount of something.
14. Weight refers to the total quality of heaviness and things
determined by their mass or control acts efforts to lift or move
them.
Program/Course PLUMBING NC-I1
Unit of PERFORM MENSURATION AND CALCULATION
Competency
Module Title PERFORMING MENSURATION AND
CALCULATION
Learning Outcome # 1: Select Measuring Instrument

Assessment Criteria:

1. Measuring tools are selected and identified as per job


requirement.
2. Correct specifications are obtained from relevant sources.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 1 Select Measuring Instrument

Learning Activities Special Instructions

1. Read Information Sheet #1.1


Measuring tools in plumbing

 Answer the Self- Check


Test #1.1

2. Information Sheet # 1.2

 Answer the Self- Check


Test #1.2

1
INFORMATION SHEET # 1.1

Measuring Tools
Measuring Tools
Inside Caliper is used to measure the internal size of an object.

Outside Caliper is used to measure the external size of an object

Steel Square is a tool that carpenters and other tradesman use


consisting of a large arm and a smaller arm which meet at an angle
90˚.Today the steel square is more commonly referred to as the
framing square.

2
TRY SQUARE is a wood working or a metal working tool used for
marking/measuring a piece of wood. It is primarily used to measure
the accuracy of right angle (90˚ degrees) tried on any surface so as to
check its straightness or correspondence to an adjoining surface.

PULL PUSH (Tape Measure) is a flexible tape measure which is


available in lengths up to 50 feet. Other tapes that are 12 to 25 feet
are usually considered adequate. Most tapes have an automatic power
return that is useful but not necessary.

3
SELF-CHECK # 1.1

Measuring Tools in Plumbing

Matching Type: Match the definition in Column A with the term Column
B.

COLUMN A COLUMN B
1. A tool used to measure the
outside diameter of a pipe. a. Outside Caliper
b. L-Square
2. A tool which is made up of c. Pull Push Rule
steel having divisions in d. Try Square
metric system used for layout. e. Inside Caliper

3. A measuring tools used to


measure the inside diameters
or width of pipe and slots.

4. A tool intended to measure


the angle, if necessary.

5. A tool used to measure the


length of a pipe.

After this activity proceed to next page please.

Competent Not Competent

Students Name: ______________________________ Date: ___________

Teacher‟s Name: ______________________________ Date: ___________

4
INFORMATION SHEET # 1.2

Proper Handling of Measuring Tools

How to Handle Measuring Tool


Each measuring tool has its specific way of handling. This must
be followed by every student user to maintain its usefulness. Listed
below are some of the measuring tools, there are also safety measures
to be observed in handling each tool.

Measuring Tools

Inside Caliper is used to measure the internal size of an object.

Avoid using tip of the inside caliper to open the cover of any
can. Avoid dropping it to maintain its accuracy in taking
measurements.

5
Outside Caliper is a tool used to measure the external size of an
object

Don‟t hold the outside caliper tightly so that you can adjust it
easily. Don‟t take the diameter of a revolving type.

Steel Square is a tool that a carpenter and other tradesman use. It


consists of a large arm and a smaller arm which meet at an angle of
90˚.Today the steel square is more commonly referred to as the
framing square.

Hold the tool firmly and cautiously. See to it that it won‟t drop.
It has a sharp pointed end and dangerous.

6
TRY SQUARE is a wood working or a metal working tool used for
marking/measuring a piece of wood. It is primarily used to measure
the accuracy of right angle (90˚ degrees) tried on any surface so as to
check its straightness or correspondence to an adjoining surface.

Hold the try-square properly to maintain its straight edges


which are used to get the desired angle. Don‟t use it for other
purposes. Put it in its proper place.

PULL PUSH RULE (Tape Measure) is a flexible tape measure


available in lengths up to 50 feet. Other tapes that are 12 to 25 feet
are usually considered adequate. Most tapes have an automatic power
return that is useful but not necessary.

Hold the tip of the pull push rule when removing it from its
housing. Put it slowly to avoid cut from the steel tape.

7
SELF – CHECK # 1.2

Directions: On a blank sheet. Write T if the statement is true and F if


the statement is false.

Test I.
______ 1. The steel tape in the housing of pull push rule should be
avoided.
______ 2. It is safe to bend a try square.
______ 3. Any user can keep the tools at any place.
______ 4. Holding the outside caliper tightly make difficult
adjustments.
______ 5. To get the desired data measuring tools should be handled
properly.

Test II. Essay


Directions: Explain how the following tools are handled properly.

1. Pull push rule


2. Try square
3. Frame square
4. Outside caliper
5. Inside caliper

8
Program/Course PLUMBING NC-II
Unit of PERFORM MENSURATION AND CALCULATION
Competency
Module Title PERFORMING MENSURATION AND
CALCULATION

Learning Outcome # 2: Carry out Mensuration and Calculation

Assessment Criteria:

1. Accurate measurements are obtained according to the job


description.
2. Calculation needed to complete work/ task is correctly done
based on the four (4) fundamental operations.
3. Work pieces are measured according to job the description /
requirements.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 2 Carry out Mensuration and Calculation

Learning Activities Special Instructions

1. Read Information Sheet # 2.1


Unit Conversion

 Answer the Self- Check # 2.1

9
INFORMATION SHEET # 2.1

LINEAR MEASUREMENT (International System)

Metric System Basic Measurement

 LINEAR MEASURE

1 Centimeter = 10 Millimeters
1 Decimeter = 10 Centimeters
1 Meter = 10 Decimeters
1 Decameter = 10 Meters
1 Hectometer = 10 Decameter
1 Kilometer = 1000 Meters

 SQUARE MEASURE (AREA)

1 Sq. Centimeter = 100 Sq. Millimeters


1 Sq. Meter = 10,000 Sq. Centimeters
1 Acre = 100 Sq. Meters
1 Hectare = 100 Acres
= 10,000 Sq. Meter
1 Sq. Kilometer = 100 Hectares
= 1,000,000 Sq. Meters
 CUBIC MEASURE (VOLUME)

1 Cubic Centimeter = 1000 Cu. Millimeters


1 Cubic Decimeters = 1000 Cu. Centimeters
1 Cubic Meter = 1000 Cu. Decimeters

 CAPACITY MEASURE (LIQUID)

1 Centiliter = 10 Milliliters
1 Deciliter = 10 Centiliters
1 Liter = 10 Deciliters
1 Deciliter = 10 Liters
1 Hectoliter = 10 Decaliters
1 Kiloliter = 10 Hectoliters
= 100 Liters

 METRIC CONVERSION IN TERMS OF LINEAR

1 inch = 25.400 millimeters


1 mm = 0.03937 inch
1 inch = 2.54 cm
1 cm = 0.3937 inch
1 foot = 12 inches
1 inch = 0.08333 foot
1 foot = 0.333 yard
1 yard = 3 feet
1 foot = 0.30481 meter
1 meter = 3.2809 feet
1 yard = 36 inches
1 yard = 91.44 centimeters
1 centimeter = 0.9144 meter

10
1 meter = 1.0936 yards
1 statute = 5280 feet
1 kilometer = 3281 feet
1 foot = 12 inches
1 rod = 165 feet
1 mile = 5280 feet
1 meter = 39.37 inches
10 millimeters = 1 centimeter
10 centimeters = 1 decimeter
10 decimeters = 1 meter
1000 meters = 1 kilometer = 3,281 ft.
100 hectometer = 1 kilometer = 3,28.1 ft.

 LINEAR CONVERSION TABLE

Inches Centimeters
0.3937 1 2.5399
.7874 2 5.0799
1.1811 3 7.6199
1.5748 4 10.1599
1.9685 5 12.6999
2.3622 6 15.2399
2.7559 7 17.7799
3.1496 8 20.3199
3.5433 9 22.8599

Feet Centimeters
3.2808 1 0.3048
6.5617 2 .6069
9.8425 3 .9144
13.1234 4 1.2192
16.4042 5 1.5240
19.6850 6 1.8288
22.9658 7 2.1336
26.2467 8 2.4384
29.5275 9 2.7432

Feet Centimeters
1.0936 1 0.9144
2.1872 2 1.8288
3.2808 3 2.7432
4.3744 4 3.6576
5.4681 5 4.5720
6.5616 6 5.4864
7.6553 7 6.4008
8.7489 8 7.3152
9.8425 9 8.2296

11
 METRIC CONVERSION IN TERMS OF SQ. MEASURE

1 sq. in. = 6.4516 sq. cm.


1 sq. cm. = 0.15500 sq. ft.
1 sq. ft. = 144 sq. ft.
1 sq. in. = 0.0094 sq. ft.
1 sq. ft. = 929.03 sq. cm.
1 sq. cm. = 0.00180 sq. ft.
1 sq. ft. = 0.092903 sq. m.
1 sq. m. = 10.764 sq. ft.
1 sq. yd = 9 sq. ft.
1 sq. ft. = 0.1111 sq. yd.
1 sq. yd = 0.83612 sq. m.
1 sq. m. = 1.196 sq. yd.
640 acres = 1 sq. mile
30-1/4 sq. yd. = 1 sq. pole
40 sq. pole = 1 rod
1 rod = 1 acre

 AREA

Sq. Inches Sq. Centimeters


0.1550 1 6.4515
0.3100 2 12.9030
0.4650 3 19.3545
0.6200 4 25.8060
0.7750 5 32.2575
0.9300 6 38.7090
1.0850 7 45.1605
1.2400 8 51.6120
1.3950 9 58.0635

Sq. Feet Sq. Meters


10.7638 1 0.0930
21.5276 2 0.1860
32.2914 3 0.2790
43.0552 4 0.3720
53.8190 5 0.4650
64.5828 6 0.5580
75.3466 7 0.6510
86.1104 8 0.7440
96.8742 9 0.8370

Sq. Yards Sq. Meters


1.1960 1 0.8361
2.3920 2 1.6723
3.5880 3 2.5084
4.7840 4 3.3445
5.9800 5 4.1806
7.1760 6 5.0168
8.3720 7 5.8529
9.5680 8 6.6890
10.7640 9 7.5252

12
 METRIC CONVERSION IN TERMS OF VOLUME

1 cu. in = 0.00051787 cu. ft.


1 cu. ft. = 1728 cu. inches
1 cu. in. = 0.004329 gallons
1 gallon = 231 cu. inches
1 cu. in. = 16.93 cu. m.
1 cu. cm. = 0.06102 cu. in.
1 cu. in = 0.00001639 cu. m.
1 cu. in = 61023 cu. m.
1 cu. ft. = 1728 cu. inches
1 cu. in = 0.0005787 cu. ft.
1 cu. ft. = 7481 gallons
1 gallon = 0.1337 cu. ft.
1 cu. ft. = 0.0283 cu. m.
1 cu. m. = 35.31 cu. ft.
1 cu. ft. = 28.32 liters
1 liter = 0.03531 cu. ft.
1 cu. yd = 27 cu. ft.
1 cu. ft. = 0.300873 cu. yd
1 pint = 0.4732 liters
1 liter = 2.11327 pints
1 quart = 2 pints
1 pint = 0.50 quarts
1 quart = 0.25 gallons
1 gallon = 4 quarts
1 quart = 57.75 cu. inches
1 cu. in = 0.17316 quarts
1 quart = 0.03342 cu. ft.
1 cu. ft. = 29.9222 quarts
1 quart = 0.9464 liter
1 liter = 1.057 quarts
1 gallon = 231 cu. inches
1 cu. in. = 0.004329 gallons
1 gallon = 3.78 liters
1 liter = 0.2642 gallon
1 kiloliter = 1,000 liters
= 1.308 cu. yards or 264.18 gallons
1 hectoliter = 100 liters
= 2.838 bushels or 26.418 gallons
1 liter = 0.908 quart or 1.057 quarts
1 centiliter = 0.01 liter
= 0.0610 cu. inch or .338 ft. ounce
1 milliliter = 0.001 liter
= 0.061 cu. inch or .271 ft. dram
1000 cu. millimeters = 1 cu. centimeter
1000 cu. centimeters = 1 cu. decimeter
1000 cu. decimeters = 1 cu. meter
728 cu. inches = 1 cu. foot
27 cu. feet = 1 cu. yard
128 cu. ft. = 1 core of wd
24-1/4 cu. ft. = 1 ph of stone

13
Cubic Inches Cubic Centimeters
0.0610 1 16.3871
0.1220 2 32.7742
0.1830 3 49.1613
0.2440 4 65.5484
0.3050 5 81.9355
0.3660 6 98.3226
0.4270 7 114.7097
0.4880 8 131.0968
0.5490 9 147.4839

Cubic Feet Cubic Meters


35.3145 1 0.0283
70.6289 2 0.0566
105.9434 3 0.0850
141.2578 4 0.1133
176.5723 5 0.1416
211.8867 6 0.1699
247.2042 7 0.1982
282.5156 8 0.2266
317.8301 9 0.2550

 WEIGHT CONVERSION IN METRIC

1 Kilogram = 100 Grams


= 2.205 Pounds
1 Hectogram = 10 Grams
= 3.527 Ounces
1 Gram = 0.035 Ounce
1 Centigram = 0.01 Gram
= .154 Grain (Troy)
1 Milligram = 0.001 Gram (gr.)
= 0.015 Grain (Troy)
1 Ounce = 28.35 Grams
1 Gram = 0.03537 Ounce (oz.)
1 Ounce = 0.2835 Kilogram (kg.)
1 Kilogram = 35.274 Ounces.
1 Pound = 16 Ounces
1 Ounce = 0.0625 Pounds
1 Pound = 453.6 Grams
1 Gram = 0.002205 Pounds
1 Pound = .4536 Joules Gram

 OUNCES TO POUNDS
0.03573 1 28.3495
0.0705 2 56.6990
0.1058 3 85.0486
0.1429 4 113.3980
0.1787 5 141.7475
0.2144 6 170.0970
0.2501 7 198.4465
0.2858 8 226.7960
0.3216 9 255.1455

14
 OUNCES TO POUNDS
2.2046 1 0.4536
4.4092 2 0.9072
6.6139 3 1.3608
8.8185 4 1.8144
11.0231 5 2.2680
13.2277 6 2.7215
15.4323 7 3.1751
17.6370 8 3.6287
19.8416 9 4.0823

 TROY (WEIGHT)
24 Grains = 1 Penny-Weight
12 Ounces = 1 Ounce Weight
12 Ounces = 1 Pound

 AVOIRDUPOIS (WEIGHT)
16 Drams = 1 Ounce
16 Ounces = 1 Pound
100 Pounds = 1 Short Hundred Weight
112 Pounds = 1 Long Hundred Weight
20 Hundred = 1 Ton Weight

 APOTHECARIES (WEIGHT)
20 Grains = 1 Scruple
3 Scruples = 1 Dram
8 Drams = 1 Ounce
12 Ounces = 1 Ton Weight

 LIQUID MEASUREMENT

Pint to Liters
2.1134 1 0.4732
4.2268 2 0.9464
6.3402 3 1.4196
8.4536 4 1.8928
10.5670 5 2.3660
12.6804 6 2.8392
14.7938 7 3.3124
16.9072 8 3.7856
19.0206 9 4.2588

15
IDENTIFY MEASURING TOOL AND INSTRUMENT IN MEASURING OBJECTS

BASIC MEASURING TOOLS

Graduations on a Rule

Inches

1 2 3
Halves

1 2 3

Quarters

1 2 3

Eights

1 2 3

Sixteenths

1 2 3

16
Thirty-Seconds

Reading Fourths on a Rule


¼”
½”
¾”
1”

Reading Eights on a Rule


1/8”

¼”
3/8”

½”

5/8”

¾”
7/8”

1”
1 5/8”

17
BASIC TYPES OF OBJECTS ON ITS REGULAR GEOMETRIC SHAPE

Types of Geometric Figures

a. Square - Figure having four sides of equal length and four right
angles

Example:

b. Rectangle - Figure with two parallel ends of equal length, two parallel
sides of equal length, and four right angles.

Example:

c. Triangle - Figure having three sides and three angles

Example:

d. Circle - Flat, round figure formed by one curved line, all points
of which are equidistant from center point

Example:

e. Rhombus - Figure having no right angles and four sides of equal


length

Example:

f. Parallelogram - Figure such as a square, rectangle or rhombus with


two parallel ends of equal length and two parallel
sides of equal length.

Example:

18
g. Trapezoid - Figure with only one pair of parallel opposite sides.

Example:

Units of Measure and their Equivalents:

a. Inch (“) - Equal to one-twelfth of a foot (1/12) or one thirty-sixth


of a yard (1/36 yard)

b. Foot („) - Equal to twelve inches (12”) or one-third of a yard (1/3


yard)

c. Yard - Equal to three feet (3‟) or thirty-six inches (36”)

d. Rod - Equal to sixteen and one-half feet (161/2)

e. Mile - Equal to five thousand, two hundred and eighty feet


(5280‟)

Sample of Calculation on Conversion of unit

A. English to Metric System

1. 3 inches - cm

3 inches x 2.54 = 7. 62cm


1 inch

2. 10 cm – inch

10cm x 1 inch = 3.94inch


2.54

B. Unit in Metric System

1. 79.33 mm x 1 cm x 1 dm = 7.933 dm
Mm 10cm

C. Unit in English System

1. 13 inch – yard

13 inch x 1 ft x 1 yard = 0.393 yards

19
12 inch 3 ft

SELF – CHECK # 2.1

Metric System

10 millimeter – 1 centimeter
10 centimeter – 1 decimeter
10 decimeter – 1 meter

English System

12 inches – 1 foot
3 feet - 1 yard

Metric – English

1 millimeter – 0.03993 inches


1 inch – 2.54 centimeter
1 foot – 0.3048 millimeter
1 yard – 0.9144 millimeter

Using the given conversion table above solve for the desire units

1. 64 cm - ---------------------- inches
2. 59 yards - --------------------- feet
3. 95.5 dm - --------------------- meter
4. 19 inches - ------------------- centimeter
5. 47 feet - ----------------------- inches

20
Self-Check# 1.2

ANSWER KEY

I.
1. T
2. F
3. F
4. T
5. T

II.

Inside Caliper

Avoid using tip of the inside caliper to open the cover of any can. Avoid
dropping it to maintain its accuracy in taking measurements.

Outside Caliper

Don‟t hold the outside caliper tightly so that you can adjust it easily.
Don‟t take the diameter of a revolving type.

Steel Square

Hold the tool firmly and cautiously. See to it that it won‟t drop. It has a
very pointed end which is very harmful.

TRY SQUARE

Avoid mishandling the try square to maintain their straight edges which
are used to get the desired angle. Don‟t use it for other purposes. Put it in its
proper place.
PULL PUSH RULE (Tape Measure)

Hold the tip of the pull push rule when removing it from its housing. Put
it slowly to avoid cut from the steel tape.

21
Self Check #-2.1

ANSWER KEY

1. 64 cm x 1 inch = 25.20inch
2.54cm

2. 59 yards x 3 ft = 177ft
1 yard

3. 95.5 dm x 1m = 9.55m
10dm

4. 19 inches x 2.54 cm = 48.26cm


1 inch

5. 47 feet x 12 inches = 5.64 inches


1 ft

22
REFERENCES

Barba, Joshua A. , Plumbing, ConvergeLink Books Corp.,


Philippines, 2006.

Better Homes and Gardens Plumbing, Meredith Books


Desmoines , Iowa , 2003

Burghardt , Henry D. et al, Machine Tool Operation,


5th Edition, Mc Graw Hill Book Co.,
New York , 1963

Fajardo Jr. , Max B , Plumbing Design and Estimate,


5138 Trading Philippines , 1975

Matthias Jr. , AJ and Smith , Esles Sr., How to Design


and Install Plumbing , 4th Edition, Navotas Press,
Philippines

Morgan , Robert E , The Complete Handbook of Plumbing,


TAB Books Inc., Phils. , 1962

Oravetz , Jules Revised by Re Miller, Audel Questions and


Answers for Plumbers‟ Examination, 3rd Edition
Mac Millan Publishing Co., New York.

www.google.com

www.wikipedia.com

23
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS

Unit of Competency: MAINTAIN TOOLS AND EQUIPMENT

Module No.: 2 Module Title: MAINTAINING TOOLS AND EQUIPMENT


The Department of Education wishes to extend thanks and appreciation to the
representatives of the different Secondary Technical – Vocation Schools throughout the
country and all other government agencies who shared their time and expertise to the
Development Workshop conducted at the MARIKINA HOTEL, Marikina City on
February 18-22, 2008 at the DEVELOPMENT ACADEMY OF THE PHILIPPINES
on May 5-10, 2008 and Final Refinement of Competency Based Curriculum (CBC),
Competency Learning Matrix (CLM) and Competency Based Learning Materials (CBLM)
of the STRENGTHENED TECHNICAL-VOCATIONAL EDUCATION
CURRICULUM on April 20-25, 2009.

CURRICULUM WRITERS:

PRESCO B. MATINONG RIZAL EXPERIMENTAL STATION AND PILOT


SCHOOL OF COTTAGE INDUSTRIES Jenny’s
Avenue, Maybunga, Pasig City

CESAR B. DESCALZO SANCHEZ MIRA


SCHOOL OF ARTS AND TRADES
Sanchez Mira, Cagayan, Region II

JORDAN G. DOMINGO ASSEMBLY WOMAN FELICITA G.


BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

FELIPE D. EPE TAGUM NATIONAL TRADE SCHOOL


DIVISION OF TAGUM CITY
REGION XI

ATANACIO D. PAGKALIWANGAN GENERAL MARIANO ALVAREZ TECHNICAL


HIGH SCHOOL
General Mariano Alvarez, Cavite
REGION IV-A

VICENTE C. CLEMEN ZAMBOANGA DEL SUR .


SCHOOL OF ARTS & TRADES
Pagadian City, Region IX

LETICIA S. ANGELITO ZAMBOANGA DEL SUR


SCHOOL OF ARTS AND TRADES
Pagadian City, Region IX
ANTONINA D. SANTOS ASSEMBLYWOMAN FELICITA G.
BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

CRESENCIO S. RAMOS JACOBO Z. GONZALES MEMORIAL


NATIONAL HIGH SCHOOL
Binan, Laguna

MIRIAM ABAD CABRIDO COCOS STO. NINO NATIONAL SCHOOL OF


ARTS & TRADES
San Isidro, Sto. Nino, South Cotabato

AMBROSIA M. ACUBA GENERAL SANTOS CITY NATIONAL


SECONDARY SCHOOL OF ARTS & TRADES
Tiongson St., Lagao, General Santos City

JOSELITO M. BULANHAGUI BAUAN TECHNICAL HIGH SCHOOL


Bauan, Batangas, Region IV-A

ACADEMIC SUPPORTS:

LETECIA O. ZALDARRIAGA LEYTE AGRO-INDUSTRIAL SCHOOL


Division of Leyte
REGION VIII

CRIZAH FLOR M. ARMAMENTO MUNTINLUPA BUSINESS HIGH SCHOOL


CITY OF MUNTINLUPA, NCR

RICHARD B. PAULINO ILOCOS NORTE REGIONAL SCHOOL


OF FISHERIES
Laoag City, Ilocos Norte
REGION I

REMEDIOS M. CAPONPON BAUAN TECHNICAL HIGH SCHOOL


BAUAN, BATANGAS
REGION IV-A CALABARZON

RENE G. DELFINO MUNTINLUPA BUSINESS HIGH SCHOOL


Muntinlupa, NCR

ALEJANDRA C. REPOQUIT DON ALEJANDRO ROCES, SR.


SCIENCE TECHNOLOGY HIGH SCHOOL
Roces Avenue, Q.C.

NOLAN L. SANTOALLA MANUEL S. ENVERGA MEMORIAL


COLLEGE OF ARTS & TRADES
Region IV-A

ENCODER :

ESTER B. PABLO DepED – EDPITAF


Meralco Avenue, Pasig City

MARIA ELIZA R. RIVERA DEPARTMENT OF EDUCATION


MERALCO AVE., PASIG

FACILITATORS:

DR. ORLANDO E. MANUEL SECONDARY SCHOOL PRINCIPAL I


Cabarroguis National School of Arts & Trades
Region II

EXUPERIO G. JACINTO TESDA – SICAT


REGION II

ROSENDO R RAFAEL SENIOR TESDA SPECIALIST

VIRGILIO A. SANTOS EDUCATION PROGRAM SPECIALIST


CURRICULUM DEVELOPMENT DIVISION
BUREAU OF SECONDARY EDUCATION
NCR

EDITOR :

ANA LIZA C. CANILANG PEDRO DIAZ HIGH SCHOOL


Alabang, City of Muntinlupa
TABLE OF CONTENTS
Page

How to Use this Module ..................................................................... i


Introduction ...................................................................................... ii
Learning Outcome # Check the condition of Tools and Equipment …iii
 Learning Experiences/Activities ............................................ 1
 Information Sheet #1.1 .......................................................... 2
 Operation Sheet # 1.1.......................................................... 13
 Self- Check # 1.2…………………………………………………............18
Learning Outcome # 2 Perform Basic Preventive Maintenance……….19
 Learning Experiences/Activities .......................................... 19
 Information Sheet #2.1 .........................................................20
 Activity Sheet # 2.1........................................................... . .21
 Self- Check # 2.1 ..................................................................25
 Information Sheet #2.2 .........................................................26
 Self- Check # 2.2 ..................................................................28
 Activity Sheet # 2.2...............................................................29
Learning Outcome # 3 Store Tools and Equipment……………………..30
 Learning Experiences/Activities……….......................…..…...30
 Information Sheet #3.1 .........................................................31
 Operation Sheet # 3.1 ..........................................................32
 Information Sheet #3.2 .........................................................33
 Self-Check # 3.1 ...................................................................37
 Self-Check # 3.2 ...................................................................38
References ………………………………………………………………………..40
HOW TO USE THIS MODULE

Welcome to the Module “MAINTAINING TOOLS AND EQUIPMENT”. It


contains learning materials and activities for you to accomplish. It
contains the knowledge, skills and attitudes required for Plumbing course.
It is one of the specialized modules at the National Certificate Level (NC-I1).

You are required to go through a series of learning activities in order


to complete each of the learning outcomes (LO) of the module. In each
learning outcome there are Information Sheets, Operation Sheets and
Activity Sheets. Do these activities on your own and answer the question
in the Self-Check at the end of each learning activity. You may use or you
may get blank answer sheet your teacher to write your answer for each
self-check. If you have questions, don’t hesitate to ask your teacher for
assistance or or further explanation.

After completing this module ask your teacher to assess your


competency. The result of your assessment will be recorded in your
competency profile. All the leaning activities provided herein are designed
for you to complete at your own pace with minimum supervision or help
from your teacher.

i
Program/Course PLUMBING NC-II

Unit of Competency MAINTAIN TOOLS AND EQUIPMENT

Module Title MAINTAINING TOOLS AND EQUIPMENT

INTRODUCTION:

This module contains information and suggested learning


activities on Plumbing NC1 particularly on the competency “Maintain
Tools and Equipment”. It includes instructions and procedure on how
to maintain tools and equipment. It explains how to repair and replace
tools and equipments. It also explains the proper use of inventory
forms.

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, you must be able to:

LO1. check the condition of tools and equipment;


LO2. perform basic preventive maintenance; and
LO3. store Tools and Equipment.

ii
ASSESSMENT CRITERIA:

LO 1. Check the condition of tools and equipment


Identify the types and uses of tools and equipment.
Classify tools and equipment.
Check the conditions of tools and equipment.
LO 2. Perform Basic Preventive Maintenance
Identify the types and uses of lubricants.
Identify the types and uses of cleaning materials.
Follow basic preventive maintenance procedure.
LO 3. Store Tools and Equipment
Follow the procedure in storing tools and equipment.
Record and label the tools and equipment.
Follow safety work practices.
Fill out inventory sheets.

1
Program/Course PLUMBING NC-II
Unit of MAINTAIN TOOLS AND EQUIPMENT
Competency
Module Title MAINTAINING TOOLS AND EQUIPMENT

Learning Outcome # 1: Check the condition of tools and equipment

Assessment Criteria:

1. Identify the types and uses of tools and equipment.


2. Classify tools and equipment.
3. Check the conditions of tools and equipment.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 1 Condition of tools and equipment

Learning Activities Special Instructions

1. Read Information Sheet #1.1


Classification of tools and
equipment

 Answer the Self- Check Test #1.1

2. Perform operation # 1.1


Method of checking condition tools
and Equipments

1
INFORMATION SHEET # 1.1

CLASSIFICATION OF TOOLS AND EQUIPMENTS

BORING TOOLS

COLD CHISEL is a tool made from hexagon or octagon shaped tool


steel, commonly called cold chisel steel. Its convenient size is for
handling. One end is shaped for cutting operations.

ELECTRIC DRILL is a power tool that rotates a replaced drill bit to


make a hole in wood, plastic or metal. Alternately, a screw driver tip
can be installed to turn screw.

CHUCK

REVERSING SWITCH

TRIGGER SWITCH

SWITCH LOCK

CORD STRAIN RELIEVER

2
HAND DRILL is a tool used with drills or bits found around the tang.
The tang is the end of the bit of which is held in the brace.

Shank
HEAD

TWIST TANG

SPUR
BIT

QUILL
CUTTIG
EDGE RACHET
FEED
SCREW

HANDLE
SHELL
VAW
PARTS OF HANDRILL AND AUGER BITS

CUTTING TOOLS

CROSSCUT SAW is a type of cutting tool used to cut the grain of the
wood.

(Types of Saw)

3
HACKSAW is a tool used for cutting metal, plastic or pipe.

PIPE CUTTER is a tool used for cutting pipe and tube.

PIPE REAMER is a tool used for cleaning the inside portion of the
pipe and tube to remove the burst and chips.

500474

500475

500476

500477

4
PIPE THREAD is a tool used for threading the pipe.

DRIVING TOOLS

CLAW HAMMER is a tool used for pulling and driving the nails from
some other object. Generally, a hammer is associated with wood
working but is not limited to use for any purpose.

5
CROW BAR is a tool consisting of a metal bar with a single curved end
and flattened points, often with a small fissure on one or both ends for
removing nails.

SCREW DRIVER is a tool used to insert and tighten, or to loosen and


remove, screw. The screw driver comprises a head or tip which
engages with a screw, a mechanism to apply torque by rotating the
tip, and some way to position and support screw driver.

(Screw drives types from left to right; Triple Square, Spanner head,
Torque, Tri wing, Robertson, Hex Allen, Torx, Pozidive, Crosshead,
Flat)

6
HOLDING TOOLS
ADJUSTABLE SPANNER/WRENCH, ADJUSTABLE ANGLE HEAD
WRENCH is a tool which can be used to loosen and tighten a nut or
bolt. It has a “jaw” of adjustable-size, which allows different sizes of
nut and bolt.

BASIN WRENCH is a specialized tool which allows one to reach tight


spot under sink and basin. The jaw of the basin wrench can not only
be adjusted to accommodate nuts of different sizes but it can also be
flipped over the opposite side to keep it turning with out removing the
wrench.

7
BENCH VISE is a tool with a mechanical screw apparatus used for
holding or clamping a work piece to allow work to be performed on it
which uses anchor. Bench vise or vice has one fixed jaw and another,
parallel, jaw which is moved towards or away from the fixed jaw by the
screw.

CLAMP is a tool used to grip and hold an object firmly such as wood,
paper, plastic and some metals for a short period time.

8
PIPE WRENCH OR STILLSON WRENCH is an adjustable wrench
used for turning soft iron pipes fittings with a rounded surface. The
design of the adjustable jaw allows it to rock in the frame such that
any forward pressure on the handle tends to pull the jaw tighter
together.

Measuring Tools

Inside Caliper is a tool used to measure the internal size of an object.

9
Outside Caliper is a tool used to measure the external size of an
object.

Steel Square is a tool used by carpenters and other tradesman. It


consists a large arm and a smaller arm that meet at an angle of
90˚.Today the steel square is commonly referred to as the framing
square.

10
TRY SQUARE is a wood working or a metal working tool used for
marking/measuring a piece of wood. It is primarily used to measure
the accuracy of right angle (90˚ degrees) tried on any surface so as to
check its straightness or correspondence to an adjoining surface.

PULL PUSH RULE (Tape Measure) is a flexible tape measure which is


available in lengths up to 50 feet. Other tapes that are 12 to 25 feet
are usually considered adequate. Most tapes have an automatic power
return that is useful but not necessary.

11
TESTING TOOLS
PLUMB BOB OR PLUMMET is a tool used for testing, surveying to
position a point on the ground that is not readily visible. Plumb bob is
a weight with a pointed tip at the bottom that is suspended from a
string and used as a vertical reference line.

SPIRIT LEVEL refers to the tool that indicates (two and three bubble
levels) the standard for most leveling needs. The edge can be used as a
straight edge, laid flat against a vertical surface, a level which can
determine both horizontal and vertical levels.

12
OPERATION SHEET # 1.1

LO 1. : CHECK OF CONDITION OF TOOLS

TITLE: CHECKING CONDITION OF TOOLS

INTRODUCTON:

Non-functional tools and equipment must be reported and


filled up in the report card. The following tools and equipment are
used in checking the condition of tools.

CLASSIFICATION OF TOOLS AND EQUIPMENT:

 Boring tools
 Cutting Tools
 Holding tools
 Measuring tools
 Testing tools

Supporting materials:
 Inventory sheet
 Report Cards

BAR CODE LEGEND

P BOR.T – 0008 – AUGER BIT

P- Plumbing tools (shop name)


BOR.T- Classification of tools
0008- Code no. in the tool panel
AUGER BIT- Name of tools

13
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN

RECORD CARD

NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________

BORING TOOLS
Classification of tools

QUANTITY UNIT NAME OF CODE CONDITION REMARKS


TOOLS

QUANTITY UNIT NAME OF CODE CONDITION REMARKS


TOOLS

2 PCS AUGER PBOR.T Broken replaced


BIT #1 0001-A. thread
BIT
3 PCS Electrical PBOR.T Burn replaced
drill #8 0003- motor
Elect.Drl

14
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN

RECORD CARD

NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________

DRIVING TOOLS
Classification of tools
QUANTITY UNIT NAME OF CODE CONDITION REMARKS
TOOLS

QUANTIT UNIT NAME OF TOOLS CODE CONDITION REMARKS


Y

1 pc Claw Hammer # PDRI.T Loose Repair


2 0002 Handle
Claw
hammer
1 pc Screw Driver # 1 PDRI.T Damaged Repair
0001 S Tip
Driver

15
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN

RECORD CARD

NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________

HOLDING TOOLS
Classification of tools

QUANTITY UNIT NAME OF CODE CONDITION REMARKS


TOOLS

QUANTITY UNIT NAME OF CODE CONDITION REMARKS


TOOLS

1 pc C – Clamp # P Hold.T. Broken Repair


4 0004 Handle
CClmp
1 pc Pipe Wrench P Pipe.W Damaged Repair
#3 0002 Adjuster
P.Wrnch

16
ASSSEMBLY WOMEN FELICITA G. BERNARDINO
MEMORIAL TRADE SCHOOL
LIAS, MARILAO, BULACAN

RECORD CARD

NAME:________________________________________DATE:_______________
YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:_______________________SHOP NAME:______________

MEASURING TOOLS
Classification of tools

QUANTITY UNIT NAME OF TOOLS CODE CONDITION REMARKS

QUANTITY UNIT NAME OF TOOLS CODE CONDITION REMARKS

1 pc Inside Caliper P.Meas.T Loose Repair


#8 0008 In.Cal. Legs
1 pc Push Pull Rule P.Meas.T Loose Repair
#1 0001 T. Meas Spring

17
SELF-CHECK # 1.2

Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.
You have 40 minutes to complete this exercise.

Teacher’s Checklist Acceptability

YES NO

1. Tools were classified correctly.


2. Demonstrated correct use of tools.
3. Applied safety measures in holding tools.
4. Recorded the damage correctly.
5. Organized the tools properly.

After this activity, proceed to next page please.

Competent Not Competent

Students Name: ___________________________________Date: ___________

Teacher’s Name: ___________________________________Date: ___________

18
Program/Course PLUMBING N-II
Unit of MAINTAIN TOOLS AND EQUIPMENT
Competency
Module MAINTAINING TOOLS AND EQUIPMENT

Learning Outcome # 2: Perform Basic Preventive Maintenance

Assessment Criteria:

1. Identify the types and uses of lubricants.


2. Identify the types and uses of cleaning materials.
3. Follow basic preventive maintenance procedure.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 2 Perform Basic Preventive Maintenance

Learning Activities Special Instructions

1. Read Information Sheet 2.1


Classification of Lubricants

 Answer the Self- Check # 2.1

2. Perform Activity Sheet # 2.1


Classification of Lubricants

3. Perform Activity Sheet # 2.2

4. Read Information Sheet # 2.2


 Answer the Self-Check # 2.2

5. Perform Activity Sheet # 2.3

19
INFORMATION SHEET # 2.1

CLASSIFICATION OF LUBRICANTS

Before you use the tools and equipment in the installation of


pipes, you have to know first the types of lubricants to be used. In this
manner, you can prevent rusting and malfunctioning of the tools and
equipment.

There are four types of lubricants and these are:

1. liquid including emulsion and suspension;


2. solid;
3. grease; and
4. paste.

 Liquid lubricants – are known as lanolin natural water repellent


lanolin which is derived from wool grease and is a safe alternative
to the more common petrochemical based lubricants. These
lubricants are also preventive agents against inhibitors against
rust, salt and acids.

 Water can also be used on its own or as a major component with


one of the other base oils.

 Mineral oil is used to encompass lubricating base oil derived from


crude oil.

 Vegetable oil is primarily triglyceride esters derived from plants and


animals.

Purpose of Lubricating

Here are the advantages of lubricating the tools and equipment:

- Keeps moving parts apart.


- Reduces friction.
- Transfers heat.
- Carries away contaminant and debris.
- Transmits power.
- Protects against wear.
- Prevents corrosion.

20
ACTIVITY SHEET # 2.1

CLASSIFICATION OF LUBRICANTS

Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.

Industrial
Tools Grease WD-40
Oil

Boring Tools

 Auger bit and brace

 Electric drill

 Cold chisel

Cutting Tools

 Cross cut saw

 Hack saw

 Pipe cutter

 Pipe reamer

 Pipe thread

Driving Tools

 Claw hammer

21
 Crow bar

 Screw driver

Holding Tools

 Clamp

 Bench vise

 Adjustable wrench/spanner

 Pipe wrench

 Basin wrench

Measuring Tools

 Inside caliper

 Outside caliper

22
 Steel square

 Try square

 Tape measure ( Pull Push rule)

Testing Tools

 Plumb bob

 Spirit level

 Try square

23
Assemblywomen Felicita G. Bernardino
Memorial Trade School
Lias, Marilao, Bulacan

RECORD CARD

NAME: _______________________________________DATE: _______________


YR/SEC:______________________________STUDENT NO:_______________
SHOP TEACHER:____________________NAME OF SHOP:______________

Maintenance Schedule of Lubricants

Date MAY
Time Start
W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14
Work No.

Task
Lubricate & Clean
All Boring Tools
Lubricate & Clean
All Cutting Tools
Clean All Holding Tools

Clean All Driving Tools

Clean All Measuring Tools


Clean All Testing Tools

Student’s Signature: ____________________Date Finished: _____________

Teacher’s Signature: ____________________Date Checked: _____________

Competent Not Competent

24
SELF– CHECK # 2.1

Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.

Acceptability
Teacher’s Checklist

YES NO
1. The tools are identified correctly according to the

job requirement.

2. The work place is kept safe.

3. Tools are lubricated correctly.

4. Tools are used and handled properly.

5. The surrounding is kept clean after doing the

standard procedure in applying lubricant.

Proceed to the next page please …

Student’s Signature: ___________________________ Date: ______________

Teacher’s Signature: ___________________________ Date: ______________

Competent Not Competent

25
INFORMATION SHEET # 2.2

GENERAL SAFETY IN WORKING AREA

General Safety Practices

Safety practices important part in performing one’s job because


keeping in mind will prevent accidents. In relation to this, safe work
habits acquired now will be useful in years to come. The following are
reminders that will guide you in practicing safety measures in the
working area.

1. Always think “safety first” before performing an operation.


2. Wear safety goggles, or a face shield in the danger zones or
other designed area.
3. Report even the slightest injury; small cuts or other minor
injuries may become serious if left unattended. Inform your
teacher immediately.
4. Notify your teacher of any unsafe conditions observed. This may
include such things as dull tools and frayed electrical cords.
5. Keep the floor clear of scraps of materials.
6. Place clamped stock so it will not fall. Make sure the clamps do
not extend into pathways.
7. Place all used rags in a metal fireproof container.
8. Close vise handle so they do not protrude into the aisles.
However, do not tighten them.
9. Stay alert! Keep your mind on the operation of the machine all
the time. Do not talk to anyone while operating machine.
10. Ask for assistance prior to the cutting long or heavy piece.
11. Wear safe clothing. Make sure you button your shirt, and ware
your shoes or sneakers. Do not wear jewelry. If you have long
hair tie it back.
12. Respect the right of others and their property.
13. Wear ear protection when operating tools with high noise
levels.
14. Be sure everyone is out of danger zone around a machine
before beginning an operation.
15. Ask your teacher for permission before using machines.

26
PREVENTING SLIPS

Slips occur when there’s too little friction between your feet and
the ground. Common causes of slips are wet surfaces, weather
hazards and loose soil or ground. Slips often happen when you’re
distracted or in a hurry but they can be prevented. Here are the
following examples of accidents that normally occur if an individual is
careless:
On The Job

Constantly wet surfaces


Some jobs have work surfaces that
are always wet. You may slip on a
wet surface if you turn sharp
corners quickly or don’t pay
attention to where you’re going.
Walking too quickly or taking long
steps may cause you to slip. Another
common problem is wearing slippery
shoes that don’t give you much
friction.

Occasional spills
Even a minor coffee or water spill
can be dangerous. You could slip if
you walk with your hands in your
pocket instead of keeping them free
for balance. Moreover, slipping
often happens if you’re in a hurry.

Weather Hazards
Weather hazards are present in
cold countries. You slip if you
don’t take extra care when
walking outside or if you’re
wearing smooth soled or high-
heeled shoes with little friction.

27
SELF-CHECK # 2.2

GENERAL SAFETY IN WORKING AREA

I. True or False
Directions: Write T if the statement is true and F if it is false.

1. Safety goggles must be worn anytime the power tools are being
used in the work area.
2. Ear protection should be worn when operating tools with high
noise level.
3. Loose clothing should be worn around when operating power
tools.
4. Pant’s pockets are designed to carry sharp tools to prevent
damage to the cutting edge.
5. The dust collection system is a large vacuum that should only
be operated at clean-up time.
6. Certain glues and most finishes are toxic. Prolonged exposed to
their fumes should be avoided.
7. Used rags should be placed in the metal container except when
in use.
8. Tools should be returned to their storage location after use.
9. When debris accumulates on the floor it should be put into the
trash container.
10. Mirror cuts and splinters need not be reported to the teacher.

28
ACTIVITY SHEET # 2.2

GENERAL SAFETY IN WORKING AREA

Directions: Form groups of three and do the following task.

1. Make a safety poster showing a good workplace.

2. Tour in the shop room to determine any potential safety hazards. If


you find any hazards, analyze what should be done to correct the
situation.

3. Research various types of fire extinguisher A, B, C, and D. Create a


chart that lists the types and purpose of each type of extinguisher.

29
Program/Course PLUMBING NC-II
Unit of MAINTAIN TOOLS AND EQUIPMENT
Competency
Module Title MAINTAINING TOOLS AND EQUIPMENT

Learning Outcome # 3: Store Tools and Equipment

Assessment Criteria:

1. Follow the procedure in storing tools and equipment.


2. Store in appropriate locations according to the
manufacturer’s specification and procedure.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 3 Proper Recording, Labeling and Filling


Out of Inventory Sheets

Learning Activities Special Instructions

1. Read Information Sheet 3.1


Proper Recording, Labeling and
Filling Out of Inventory Sheets

 Answer the Self- Check # 3.1

2. Perform Operation Sheet # 3.1


Proper Recording, Labeling and
Filling Out of Inventory Sheets

3. Interpret Information Sheet # 3.2


Interpreting Some Safety Work
Practices
 Answer the Self-Check # 3.2

30
INFORMATION SHEET # 3.1

Here is example of an inventoring tool record to be used by the learner


in making inventory reports.

INVENTORY OF TOOLS RECORD

SHOP INVENTORY FORM


NO QUANTITY UNIT DESCRIPTION DATE
1 10 pcs Claw hammer
2 10 pcs Auger bit and brace
3 5 pcs Electrical drill
4 5 pcs Tape measure
5 3 pcs C-clamp
6 5 pcs Steel rule
7 10 pcs Screw driver
8 3 pcs Inside caliper
9 3 pcs Outside caliper
10 10 pcs Hack saw
11 10 pcs Pipe threader
12 3 pcs Pipe wrench
13 4 pcs Adjustable wrench
14 2 pcs Try square
15 2 pcs Bench vise

Tool Keeper’s Name: __________________


Date: _________________

Shop Teacher’s Name: _________________


Date: _________________

31
OPERATION SHEET # 3.1

INVENTORY OF TOOLS, INSTRUMENTS


AND EQUIPMENT RECORDS

Directions: Using the materials to be used in the inventory (record


books, inventory forms etc.), do the following task.

Procedure:

1. Secure inventory forms/ memorandum receipt of tools and


equipment.
2. Study the parts of the inventory form.
3. Check the list of tools and equipment in the memorandum
receipt if tallies with the existing tools and equipment found
in the workshop, including their specifications and
conditions.
4. List down any loss and damage found during inventory.
5. Fill out the remarks column of the inventory forms for any
loss and damage.
6. Recommend for replacement of loss tools and equipment and
repair of damaged tools and equipment if repairable.

Here is an example of a filled out inventory form.

SAMPLE INVENTORY FORM OF TOOLS AND EQUIPMENT

Item
Quantity Unit Description Condition Remarks
No.
Broken
1 1 pc Claw Hammer # 2 Repair
handle
Damaged
2 1 pc Screw Driver # 1 Repair
Tip
Broken
3 2 pcs Auger bit #1 Replaced
thread
Burn
4 3 pcs Electrical drill #8 Replaced
motor
Broken
5 1 pc C – Clamp # 4 Repair
Handle
Damaged
6 1 pc Pipe Wrench # 3 Repair
Adjuster

32
INFORMATION SHEET # 3.2

Safety should be the concern of everybody. In relation to this,


safe work habits must also be practiced in the Shop Room. The
illustrations will describe the cause and effects once you are careless
inside the working area.

33
34
35
36
SELF-CHECK # 3.1

Directions: Call your instructor and request him to check if you have
executed the task. You will be evaluated based upon his observation.

PRACTICE GOOD HOUSEKEEPING

Acceptability
Teacher’s Checklist
1. Materials and equipment were stacked YES NO
straight and neat.

2. Kept aisles and walkways clear and dry

3. Disposed of scraps and rubbish daily to


prevent fires and reduce hazards which
cause accidents.

4. Removed protruding nails or bend them


down immediately.

5. Place tools and materials where they do


not fall and caused injuries when
working above other people.

Tool Keeper’s Name: _______________________________ Date: ______________

Shop Teacher’s Name: _____________________________ Date: ______________

37
SELF-CHECK # 3.2

INVENTORY OF TOOLS, INSTRUMENTS


AND EQUIPMENT RECORDS

Directions: Call your instructor and request him to check if you have
executed the task based upon his observation. You will be evaluated
based upon his observation.

Acceptability
Teacher’s Checklist

YES NO
1. Inspected all the tools in the tool panel.
2. Repaired and replaced the parts being damaged.
3. Applied safety measures in doing this activity.
4. Cleaned thoroughly the tools being repaired and
replace.

5. Cleaned the surrounding after doing this activity.


6. Arranged the tools, instruments and
equipment in the tool panel correctly.

Tool Keeper’s Name: _______________________________ Date: ______________

Shop Teacher’s Name: _____________________________ Date: ______________

38
ANSWER KEY #2.2

1. True
2. True
3. False
4. False
5. False
6. True
7. True
8. True
9. True
10. False

39
REFERENCES

Barba, Joshua A. , Plumbing, ConvergeLink Books Corp.,


Philippines, 2006.

Better Homes and Gardens Plumbing, Meredith Books


Desmoines , Iowa , 2003

Burghardt , Henry D. et al, Machine Tool Operation,


5th Edition, Mc Graw Hill Book Co.,
New York , 1963

Fajardo Jr. , Max B , Plumbing Design and Estimate,


5138 Trading Philippines , 1975

Matthias Jr. , AJ and Smith , Esles Sr., How to Design


and Install Plumbing , 4th Edition, Navotas Press,
Philippines

Morgan , Robert E , The Complete Handbook of Plumbing,


TAB Books Inc., Phils. , 1962

Oravetz , Jules Revised by Re Miller, Audel Questions and


Answers for Plumbers’ Examination, 3rd Edition
Mac Millan Publishing Co., New York.

www.google.com

www.wikipedia.com

40
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS

Unit of Competency: PREPARE PIPES FOR INSTALLATION

Module No.: 3 Module Title: PREPARING PIPES FOR INSTALLATION


The Department of Education wishes to extend thanks and appreciation to the
representatives of the different Secondary Technical – Vocation Schools throughout the
country and all other government agencies who shared their time and expertise to the
Development Workshop conducted at the MARIKINA HOTEL, Marikina City on
February 18-22, 2008 at the DEVELOPMENT ACADEMY OF THE PHILIPPINES
on May 5-10, 2008 and Final Refinement of Competency Based Curriculum (CBC),
Competency Learning Matrix (CLM) and Competency Based Learning Materials (CBLM)
of the STRENGTHENED TECHNICAL-VOCATIONAL EDUCATION
CURRICULUM on April 20-25, 2009.

CURRICULUM WRITERS:

PRESCO B. MATINONG RIZAL EXPERIMENTAL STATION AND PILOT


SCHOOL OF COTTAGE INDUSTRIES Jenny’s
Avenue, Maybunga, Pasig City

CESAR B. DESCALZO SANCHEZ MIRA


SCHOOL OF ARTS AND TRADES
Sanchez Mira, Cagayan, Region II

JORDAN G. DOMINGO ASSEMBLY WOMAN FELICITA G.


BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

FELIPE D. EPE TAGUM NATIONAL TRADE SCHOOL


DIVISION OF TAGUM CITY
REGION XI

ATANACIO D. PAGKALIWANGAN GENERAL MARIANO ALVAREZ TECHNICAL


HIGH SCHOOL
General Mariano Alvarez, Cavite
REGION IV-A

VICENTE C. CLEMEN ZAMBOANGA DEL SUR .


SCHOOL OF ARTS & TRADES
Pagadian City, Region IX

LETICIA S. ANGELITO ZAMBOANGA DEL SUR


SCHOOL OF ARTS AND TRADES
Pagadian City, Region IX

ANTONINA D. SANTOS Assemblywoman FELICITA G. BERNARDINO


MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

CRESENCIO S. RAMOS JACOBO Z. GONZALES MEMORIAL


NATIONAL HIGH SCHOOL
Binan, Laguna

MIRIAM ABAD CABRIDO COCOS STO. NINO NATIONAL SCHOOL OF


ARTS & TRADES
San Isidro, Sto. Nino, South Cotabato

AMBROSIA M. ACUBA GENERAL SANTOS CITY NATIONAL


SECONDARY SCHOOL OF ARTS & TRADES
Tiongson St., Lagao, General Santos City

JOSELITO M. BULANHAGUI BAUAN TECHNICAL HIGH SCHOOL


Bauan, Batangas, Region IV-A

ACADEMIC SUPPORTS:

LETECIA O. ZALDARRIAGA LEYTE AGRO-INDUSTRIAL SCHOOL


Division of Leyte
REGION VIII

CRIZAH FLOR M. ARMAMENTO MUNTINLUPA BUSINESS HIGH SCHOOL


CITY OF MUNTINLUPA, NCR

RICHARD B. PAULINO ILOCOS NORTE REGIONAL SCHOOL


OF FISHERIES
Laoag City, Ilocos Norte
REGION I

REMEDIOS M. CAPONPON BAUAN TECHNICAL HIGH SCHOOL


BAUAN, BATANGAS
REGION IV-A CALABARZON

RENE G. DELFINO MUNTINLUPA BUSINESS HS


Muntinlupa, NCR

ALEJANDRA C. REPOQUIT DON ALEJANDRO ROCES, SR.


SCIENCE TECHNOLOGY HIGH SCHOOL
Roces Avenue, Q.C.

NOLAN L. SANTOALLA MANUEL S. ENVERGA MEMORIAL


COLLEGE OF ARTS & TRADES
Region IV-A
ENCODERS:

ESTER B. PABLO DedEd-EDPITAF


Meralco Avenue, Pasig City

MARIA ELIZA R. RIVERA DEPARTMENT OF EDUCATION


MERALCO AVENUE, PASIG

FACILITATORS:

DR. ORLANDO E. MANUEL SECONDARY SCHOOL PRINCIPAL I


Cabarroguis National School of Arts and Trades
REGION II

EXUPERIO G. JACINTO TESDA – SICAT REGION 02


ROSENDO R RAFAEL
Sr. TESD Specialist

ROSENDO R. RAFAEL SENIOR TESDA SPECIALIST

VIRGILIO A. SANTOS EDUCATION CURRICULUM SPECIALIST


Curriculum Development Division
Bureau of Secondary Schools

EDITOR:

ANA LIZA C. CANILANG PEDRO DIAZ HIGH SCHOOL


Alabang, City of Muntinlupa
TABLE OF CONTENTS
Page

How to Use this Module …………………………………………………………i


Introduction ………………………………………………………………..ii
Assessment Criteria ……………………………………………………… iii
Definition of Terms ……………………………………………………….iv
Learning Outcome #1 Layout Measurement ………………………...1
 Learning Experiences/Activities ………………………………...1
o Information Sheet #1.1 …………………………………………2
o Self-Check Test #1.1 …………………………………………4
o Information Sheet #1.2 …………………………………………5
o Self-Check Test #1.2 …………………………………………7
Learning Outcome #2 Cut Pipes According to the Required Length…8
 Learning Experiences/Activities ………………………………...8
o Information Sheet #2.1 …………………………………………9
o Self-Check Test #2.1 ……………………………………….10
o Information Sheet #2.2 ………………………………………..11
o Self-Check Test #2.2 ………………………………………..13
o Activity Sheet # 2.1 ……………………………………..…14
o Performance Check # 2.1 ………………………..………17
Learning Outcome #3 Thread Pipes in Accordance with the Standard
Thread Engagement……………………………….18
 Learning Experiences/Activities ………………………………..18
o Information Sheet #3.1 ………………………………………..19
o Self-Check Test #3.1 ………………………………………...21
o Activity Sheet # 3.1 ………………………………………...22
o Performance Check # 3.1 ……………………………..….25
Answer Keys ………………………………………………………………...26
Performance Remarks #2.1 …………………………………………………29
References ………………………………………………………………………….30
HOW TO USE THIS MODULE

Welcome to the Module “PREPARING PIPES FOR INSTALLATION”.


It contains learning materials and activities for you to accomplish. It
contains the knowledge, skills and attitudes required for Plumbing
course. It is one of the specialized modules at the National Certificate
Level (NC-II).

You are required to go through a series of learning activities in


order to complete each of the learning outcomes (LO) of the module. In
each learning outcome there are Information SheetS, and Activity
Sheets. Do these activities on your own and answer the Self-Check at the
end of each learning activity. You may use or you may get blank answer
sheet from your teacher to write your answer for each self-check. If you
have questions, don’t hesitate to ask your teacher for assistance for
further explanation.

After completing this module, ask your teacher to assess your


competency. The result of your assessment will be recorded in your
competency profile. All the learning activities provided herein are
designed for you to complete at your own pace with minimum
supervision or help from your teacher.
i
Program/Course PLUMBING NC-II

Unit of Competency PREPARE PIPES FOR INSTALLATION

Module Title PREPARING PIPES FOR INSTALLATION

INTRODUCTION:

This module contains information and learning activities on plumbing


particularly on the competency “Prepare Pipes for Installation”. It includes
instructions and procedure on how to lay measurements, cut pipe according
to the required length of job requirements, and thread pipes in accordance
with the standard thread engagement.

The learning activities will help you calculate dimensions correctly


through proper identification and use of appropriate tools and determine
dimension tolerance which is necessary in cutting pipes. Furthermore,
improper threading procedures will be checked. Finally you will achieve
satisfactory work in applying the 5S.

Upon completing this module, report to your facilitator for assessment


to check your achievement of knowledge and skill requirement of this
module. If you pass the assessment, you will be given a certificate of
completion. You can easily work and understand better the succeeding
module on “Making Piping Joints and Connections”.

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, you must be able to:

LO1. layout measurements;


LO2. cut pipes according to the required length of job requirements; a nd
LO3. hread pipes in accordance with the standard thread engagement

ii
ASSESSMENT CRITERIA:

LO1. Layout measurements


1. Plans and details are read, interpreted and followed according to the
job requirements.
2. Dimensions are laid out and properly marked.
3. Appropriate tools for measuring are used.
4. Determining face to face distance is done carefully according to
allowable engagement length.

LO2. Cut pipes according to the required length


1. Pipes are cut squarely within tolerance based on job requirements.
2. Cut pipes are reamed per standard procedure.
3. Correct use of cutting tools and equipment is observed.
4. PPE is used according to the job requirements.
5. 5s is properly implemented.

LO3. Thread pipes in accordance with the standard thread engagement


1. Correct use of threading tools and equipment is observed.
2. Pipe threading is done in accordance with the standard procedure.
3. 5S is properly implemented.

iii
DEFINITION OF TERMS

Pipe is a cylindrical metal or plastic conductor which allows


the flow of liquid or gas from the source to the
terminal.

Thread is a ridge of uniform section in the form of a helix on


the external or internal surface of a cylindrical.

Fitting is any connector (except a valve) that joint, pipes of


similar or dissimilar size or material run along straight
path or at an angle. Any pipe part used to join
together two sections of pipe, such as elbows,
couplings, bushings, bends, wyes, etc.

Threading is the process of cutting threads at the ends of a


galvanized iron pipe.

Layout is a printed plan of the plumbing system.

Thread Engagement is the accepted placement of threads on the external or


internal surface of a pipe which allows fitting or exact
connections.

Symbols are representation of any object through a picture,


sketch or letter.

Diameter is the nominal Internal Diameter (ID) of such pipe,


except brass and copper tube where the term refers to
the Outside Diameter (OD) of the pipe.

Schedule is the measurement across the end of a pipe: the wall


thickness of the pipe.

Partial Thread is a thread that is partially cut by the dies.

Full thread is a thread fully cut and engages to the fitting.

PPE stands for Personal Protective Equipment

iv
Program/Course PLUMBING NC-II
Unit of Competency PREPARE PIPES FOR INSTALLATION
Module Title PREPARING PIPES FOR INSTALLATION

Learning Outcome # 1. LAYOUT MEASUREMENT

Assessment Criteria:

1. Plans and details are read, interpreted, and followed according to the
job requirements.
2. Dimensions are laid out and properly marked.
3. Appropriate tools for measuring are used.
4. Determining face to face distance is done carefully according to
allowable engagement length.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 1: LAYOUT MEASUREMENTS

Learning Activities Special Instructions

1. Read Information Sheet # 1.1 Information Sheet # 1.1


“Plumbing Signs & Symbols”

2. Answer Self-Check Test # 1.1 For the correct answers see


Answer Key # 1.1

3. Read Information Sheet # 1.2 Information Sheet # 1.2


“Types of Measuring Tools in
Plumbing”

4. Answer Self-Check Test # 1.2 To check your answers see Answer


Key # 1.2

1
INFORMATION SHEET # 1.1

PLUMBING SIGNS AND SYSMBOLS

Plumbing signs and symbols are used in making a correct layout for
the installation of plumbing system.
The first set of drawings below shows the different plumbing signs and
symbols, their names, and how they appear when installed in a particular
manner.
The second set of drawings shows some plumbing graphical symbols
for piping:
A. Plumbing Signs and Symbols

2
B. Plumbing Signs and Symbols

1. ACID WASTE ACID

2. COLD WATER ____ _ ___ _ ___ _ ___

3. COMPRESSED AIR A

4. DRINKING-WATER FLOW _____ _ _____ _ _____

5. DRINGKING –WATER RETURN ____ _ _ ____ _ _ ____

6. FIRE LINE F F

7. GAS G G

8. HOT WATER ___ _ _ ___ _ _ ___ _ _

9. HOT-WATER RETURN ___ _ _ _ ___ _ _ _ ___

10. SOIL, WASTE OR LEADER (ABOVE GRADE) _____________________

11. SOIL, WASTE OR LEADER (BELOW GRADE)

12. VACUUM CLEANING V V

13. VENT

14. HIGH PRESSURE RETURN II II I

15. LOW PRESSURE RETURN

3
SELF-CHECK # 1.1

I. Illustration:
Directions: Draw the symbols of the following pipe fittings.
Use a separate sheet of paper for your answer.

1. Gate Valve
2. Elbow 90º
3. Joint (connecting pipe)
4. Reducer (concentric)
5. Union
6. Tee (straight size)
7. Elbow (45º)
8. Bushing
9. Cross Tee (straight size)
10. Elbow Reducer

II. Matching Type: Match the fixtures in column A with the plumbing
signs and symbols in column B. Write only the letter of the correct
answer on a separate sheet of paper.

A B
___ 1. Cold Water A._____ _ _ _____ _ _ _____

___ 2. Hot Water B. ______ _ ______ _ ______

___ 3. Hot – Water Return C. ____ _ ____ _ ____ _ ____

___ 4. Drinking – Water Flow D.____ _ _ _ ____ _ _ _ ____

___ 5. Drinking – Water Return E. ____ _ _ ____ _ _ ____ _ _

4
INFORMATION SHEET # 1.2

Types of Measuring Tools in Plumbing

When doing the plumbing work, one should be acquainted with the
types of measuring tools. Such knowledge yield to correct layout.
Some of these measuring tools commonly used in plumbing are listed
below. Each of these tools has its specific use. You can also study the
picture of the tool.

MEASURING TOOLS

1. TRIANGLES (30º x 60º , 45º x 45º)


are used for making drawing layout
of a plumbing system.

TRIANGLES
S

2. TRY SQUARE is used to measure


also the outside and inside diameter
of pipes in the absence of a Caliper.

TRY SQUARE

3. SPIRIT LEVEL is used in determining


the levelness and plumpness of the
plumbing system.
SPIRIT LEVEL

5
4. PULL PUSH RULE
is used for measuring the exact
distances of pipe fittings and fixtures
in the plumbing system in doing
the final lay out.

is used for measuring the length


of pipes before cutting.
PULL-PUSH RULE

5. INSIDE CALIPER

is used for measuring the inside


diameter of a pipe.

INSIDE CALIPER

6. OUTSIDE CALIPER

is used for measuring the outside


diameter of a pipe.

OUTSIDE CALIPER

6
SELF-CHECK # 1.2

MULTIPLE CHOICE:

Directions: Choose the letter of appropriate term that is described in item.


Write your answer on a separate sheet of paper.

1. It is a tool used for making layout of a plumbing system.


a.) hammer b.) vise c.) pliers d.) triangle

2. It is a tool used for measuring the exact distance of a pipe fitting


and fixture.
a.) pull push rule b.) coping saw c.) pliers d.) bench vise

3. It is a tool used for measuring the outside diameter of a pipe.


a.) pull push rule b.) inside caliper c.) outside caliper d.)
triangle

4. It is a tool used for measuring the inside diameter of a pipe.


a.) pull push rule b.) inside caliper c.) outside caliper d.)
triangle

5. It is a tool used for determining the levelness and plumbness of


the pipe.
a.) cold chisel b.) spirit level c.) triangle d.) pull push
rule

6. It is a tool used to measure the outside and inside diameter of


pipes in the absence of caliper.
a.) Spirit level b.) Triangles c.) Try square d.) Pull
push

7
Program/Course PLUMBING
Unit of Competency PREPARE PIPES FOR INSTALLATION
Module Title PREPARING PIPES FOR INSTALLATION

Learning Outcome # 2. CUT PIPES ACCORDING TO THE REQUIRED


LENGTH

Assessment Criteria:

1. Pipes are cut squarely within tolerance based on the job requirements.
2. Cut pipes are reamed as per standard procedure.
3. Correct use of cutting tools and equipment is observed
4. PPE is used according to job requirements.
5. 5S is properly implemented.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 2: CUT PIPES ACCORDING TO THE REQUIRED


LENGTH

Learning Activities Special Instructions

1. Read Information Sheet # 2.1 Information Sheet # 2.1


“Different Pipe Sizes and
Schedules”

2. Answer Self-Check # 2.1 To check your answer refer to Answer


Key # 2.1

3. Read Information Sheet # 2.2 Information Sheet # 2.2


“Different Cutting Tools and
Equipment”

4. Answer Self-Check # 2.2 For the correct answer see Answer Key
# 2.2

5. Read Activity Sheet # 2.1 Perform Activity


“Procedure for Cutting Pipes”

6. Answer Performance Check # 2.1 Refer remarks for Performance Check


# 2.1

8
INFORMATION SHEET # 2.1

Different Pipe Sizes and Schedules

Installing pipes is a delicate task. Any plumber should be aware of the


different pipe sizes and schedules. This will help one prepare himself for
correct pipe installation.
To have a thorough knowledge on different pipe sizes and
schedules the following terms must be clearly differentiated:

 DIAMETER refers to the nominal internal diameter (ID) of such pipe,


except brass and copper tube where the term refers to the outside
diameter (OD) of the pipe.
The diameter of PVC and GI pipes is determined by measuring
the inside diameter of the pipe.

 SCHEDULE refers to the wall thickness of the pipe.

Different pipe sizes of PVC and G.I. (inches)

1. 3/8”diameter
2. ½” diameter
3. ¾” inch diameter
4. 1” diameter
5. 1¼” diameter
6. 1 ½” diameter
7. 1 ¾” diameter
8. 2” diameter
9. 2 ¼” diameter
10. 2 ½” diameter
11. 2 ¾” diameter
12. 3” diameter
13. 4” diameter
14. 5” diameter
15. 6” diameter up to ………

DIFFERENT SCHEDULES OF G.I. PIPES


1. Schedule 30 4. Schedule 80
2. Schedule 40 5. Schedule 100
3. Schedule 60

9
SELF – CHECK # 2.1

I. DEFINITION:
Directions: Use another sheet of paper for you to write your answer.
Define the following terms.

1. DIAMETER - ___________________________________
___________________________________
___________________________________

2. SCHEDULE - ___________________________________
___________________________________
___________________________________

II. ENUMERATION:
A. Enumerate at least ten (10) sizes of PVC and GI.

1. ________ 6. ________
2. ________ 7. ________
3. ________ 8. ________
4. ________ 9. ________
5. ________ 10.________

B. Enumerate some schedules of GI pipes.

1. ________
2. ________
3. ________
4. ________
5. ________

III. ESSAY: How would you determine the diameter of PVC and GI pipes?

_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________

10
INFORMATION SHEET # 2.2

Different Cutting Tools and Equipment

To achieve the desired length of pipes some common cutting tools and
equipments are listed below.

COMMON DIFFERENT CUTTING TOOLS AND EQUIPMENT

1. PIPE CUTTER is used primarily for


cutting pipes of small diameter usually
plastic and thin iron pipes.

Pipe Cutter

2. SMALL TUBE CUTTER is primarily


used for cutting copper and plating tubing.

Small tube cutter

3. HACK SAW is used for cutting plastic


and iron pipes.

Hack Saw

11
4. POWER HACK SAW is used for accurate
cutting purposes on plastics and iron pipes.

Power Hack Saw

5. PIPE REAMER
is used for removing burr at the inside
end of a cut pipe.

is used to shave away rough edges and


burrs left inside ends of pipes or tubing
after cutting.

Pipe Reamer

12
SELF-CHECK # 2.2

I. MATCHING TYPE:

Directions: Use a separate sheet of paper for your answer. Match


column A with column B. Write only the letter of the
correct answer.

____ 1. Power Hack Saw a. for cutting small diameter


usually plastics and thin
iron pipes.

____ 2. Pipe Cutter b. primarily used for cutting


copper and plating tubing.

____ 3. Small Tube Cutter c. for cutting plastics and iron


pipes

____ 4. Hack Saw d. for accurate cutting purchases


on plastic and iron pipes

e. for measuring pipe.

III. ESSAY:
Directions: Explain the question briefly.

Why are there different cutting tools and equipment?

_____________________________________________________________________
_____________________________________________________________________
___________________________________________________________

13
ACTIVITY SHEET # 2.1

Procedure for Cutting Pipes

DIRECTIONS: Given the tools materials and equipment, perform pipe


cutting according to the required length.

TOOLS, EQUIPMENT AND MATERIALS:

 Hack Saw
 Pipe cutter
 pipe vise
 pencil
 round file
 pull push rule
 steel rule, pipe reamer
 G.I. or PVC pipes.

PROCEDURE:

1. Prepare the tools, materials and equipment.


2. Measure and mark the corresponding length
of the pipe to be cut with the use of a pull push rule.

Measuring and marking the


length of the pipe to be cut

14
3. Place the pipe on a work bench or in a pipe vise for easy cutting.

A vise is used to hold a pipe firmly while cutting.

4. Position the saw or pipe cutter on the pipe at the mark for cutting.

Cutting pipe using a power cutter

15
5. Cut the pipe using a hack saw or pipe cutter.

Cutting the pipe with the use of Hack Saw

6. Hold the other end of the pipe to avoid damage on the face of the pipe
when cutting is almost done.
7. Remove burrs on the face of the newly cut pipe by the use of a pipe
reamer.

SAFETY PRECAUTIONS:

1. Be sure to pour water on the pipes while on the process


of cutting.
2. Always have presence of mind in doing the job.
3. Never use dull hack saw in cutting pipes.
4. Always wear complete PPE.

Note: Procedure may vary depending a particular situation.

16
Performance Check 2.1

Directions: Request for an answer sheet from your teacher. Read each
statement carefully thru tick your answer on the corresponding box. Use the
rubric below.

Remarks
Yes No
1. Tools / materials and equipment used are fitted to job
requirements.
2. Correct use of cutting tools and equipment is observed.
3. Steps and procedure are strictly followed.
4. Pouring of water while on the process of cutting is
observed.
5. Pipes are cut squarely within tolerance.
6. Cut pipes are reamed.
7. PPE is used according to job requirements.
8. 5S is properly implemented.

7-8 Yes Remarks 4-6 Yes Remarks 1-3 Yes Remarks


Competent Partially Competent Incompetent

__________________________ __________________
Student’s Signature Date
over printed name

__________________________ __________________
Teacher’s Signature Date

17
Program/Course PLUMBING NC II
Unit of Competency PREPARE PIPES FOR INSTALLATION
Module Title PREPARING PIPES FOR INSTALLATION

Learning Outcome # 3. THREAD PIPES IN ACCORDANCE WITH THE


STANDARD THREAD ENGAGEMENT

Assessment Criteria:

1. Correct use of threading tools and equipment is observed.


2. Pipe threading is done in accordance with the standard procedure.
3. 5S is properly implemented.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 3: THREAD PIPES IN ACCORDANCE WITH THE


STANDARD THREAD ENGAGEMENT.

Learning Activities Special Instructions

1. Read Information Sheet # 3.1 Information Sheet # 3.1


“Different Threading Tools and
their Uses”.

2. Answer Self-Check test 3.1 Refer your answer to Answer Key 3.1

3. Read Activity Sheet # 3.1 Activity Sheet # 3.1


“Procedures For Pipe Threading”

4. Answer Performance Check # 3.1 Refer remarks for Performance Check


# 3.1

18
INFORMATION SHEET # 3.1

Different Threading Tools and Equipment

Pipes are to be threaded according to the standard thread


engagement. Listed below are the different threading tools and
equipment and their corresponding uses.

Threading Tools and Equipment and their Uses

1. WORKING TABLE 2. PIPE THREADER


is used for securing the pipe vise. is used for threading GI pipes

3. STEEL BRUSH 4. FLAT FILE


is used for cleaning the thread of pipes is used for filing pipe if it
doesn’t fit the opening of
pipe threader

19
5. BENCH GRINDER 6. DIES is used for cutting
is used for grinding GI pipes; external threads on
It can be operated manually screws, bolts, pipes
or with the use of electrical power and rods.

7. DIESTOCK is a special wrench for 8. BENCH YOKE VISE is used


turning dies as you for holding pipes while
thread metals threading; usually secured
on a table or a bench.

20
SELF-CHECK # 3.1

I. TRUE or FALSE:

Directions: On a blank sheet of paper, write T if the statement


is true and F if false.

____ 1. The yoke vise is used to set up the pipe.

____ 2. Use of lubricants prevents any form of damage.

____ 3. Removing the pipe threader follows a clockwise rotation.

____ 4. Steel brush is used for holding pipes while threading.

____ 5. Filing the pipe is done if the pipe doesn’t fit the pipe threader.

II. ENUMERATION:

Write the different threading tools and equipment.

1.
2.
3.
4.
5.

21
ACTIVITY SHEET # 3.1

PROCEDURE FOR PIPE THREADING

CONDITION:

Provided with materials, tools and equipment, perform pipe threading


in accordance with the job requirements, perform task. Observe the safety
precaution while threading the pipe.

TOOLS AND EQUIPMENT:

 Hack saw
 Pipe threader
 Pipe cutter
 Flat file
 Steel brush
 Pipe vise
 Pipe wrench
 Pipe reamer
 C-clamp.

MATERIALS:

 G.I. pipes
 lubricants.

PROCEDURE:

1. Prepare tools and materials.

2. Set the pipe on the pipe vise.

22
3. Get the appropriate size of pipe threader.

4. Set the pipe threader to the pipe.

5. Turn the pipe threader slowly in a clockwise rotation.

23
6. Apply oil or any lubricant on the pipe threader as the threading
progresses.

7. Continue the process until the desired number of full threads are
obtained.

8. Remove the pipe threader on a counter clockwise rotation.

SAFETY PRECAUTIONS:

1. Application of lubricant is a prerequisite in threading process to


lessen friction causing damage on the thread and the pipe threader.
2. Observe proper use of Personal Protective Equipment (PPE).

Note: Procedures may vary depending upon a particular situation.

24
PERFORMANCE CHECK 3.1

PROCEDURE FOR PIPE THREADING

Directions: After performing the activity request for a blank sheet from your
teacher. Tick your answer on the box provided after criterion. Base your
answer on your performance.

Remarks
Yes No
1. Tools, materials and equipment used are suited to the job
requirements.

2. Correct use of threading tools and equipment is observed.

3. Steps and procedures are strictly followed.

4. Oil application is observed while on the process of threading.

5. Desired number of full threads are obtained within tolerance

6. PPE is used according to job requirements.

7. 5S is properly implemented.

Note: The following benchmarks are used to gauge a student’s performance.

# of Yes Level
7 Excellent
5-6 Satisfactory
3-4 Fair
2-1 Poor

__________________________ __________________
Student’s Signature Date
over printed name

__________________________ __________________
Teacher’s Signature Date

25
ANSWER KEY 1.1:

I. DRAWING:

1. Gate valve

2. Elbow 90º

3. Joint (connecting Pipe)

4. Reducer (concentric)

5. Union

6. Tee (straight size)

7. Elbow 45º

8. Bushing

9. Cross Tee (straight size)

10. Elbow Reducer

II. MATCHING TYPE:

1. C
2. E
3. D
4. B
5. A

26
ANSWER KEY 1.2

MULTIPLE CHOICE:

1. D

2. A

3. C

4. B

5. B

6. C

ANSWER KEY 2.1:

I. DEFINITION OF TERMS:

1. DIAMETER – refers to the nominal internal diameter of pipe.

2. SCHEDULE – refers to the thickness of the pipe.

II. SIZES OF PVC AND G.I. PIPES


A.
1. ½” diameter 6. 1 ¼” diameter
2. ¾” diameter 7. 2” diameter
3. 1” diameter 8. 2 ¼” diameter
4. 1 ¼” diameter 9. 2 ½” diameter
5. 1 ½” diameter 10. 2 ¾” diameter

B. SCHEDULES OF G.I. PIPES

1. Schedule 30 4. Schedule 80
2. Schedule 40 5. Schedule 100
3. Schedule 60

III. HOW WOULD YOU DETERMINE THE DIAMETER OF PVC AND


G.I. PIPES?

 Diameter of PVC and G.I. pipes is determine by measuring the


inside diameter of the pipe.

27
ANSWER KEY 2.2:

I. MATCHING TYPE

1. D
2. A
3. B
4. C

II. EXPLAIN (5 pts.)

 Different cutting tools and equipment are designed so that so


that one can achieve the desired length of the different kinds of
pipes.

ANSWER KEY 3.1:

I. TRUE or FALSE:

1. T
2. T
3. F
4. F
5. T
II. ENUMERATION:

1. Working Table with Pipe Vise


2. Pipe Threader
3. Dies
4. Diestock
5. Bench Grinder

28
PERFORMANCE REMARKS #2.1

Competent - can move on to the next activity

Partially Competent - will go over the steps that need further


improvement

Incompetent - repeat the entire procedure

PERFORMANCE REMARKS 3.1

Excellent - can move on to the next activity

Satisfactory - can move on to the next activity

Fair - will go over the steps that need further improvement

Poor - needs repetition of task

29
REFERENCES

Barba, Joshua A. , Plumbing, Converge Link Books Corp.,


Philippines, 2006.

Better Homes and Gardens Plumbing, Meredith Books


Desmoines , Iowa , 2003

Burgharrdt , Henry D. et al, Machine Tool Operation,


5th Edition, Mc Graw Hill Book Co.,New York , 1963

Fajardo Jr. , Max B , Plumbing Design and Estimate,


5138 Trading Philippines , 1975

Matthias Jr. , AJ and Smith , Esles Sr., How to Design


and Install Plumbing , 4th Edition, Navotas Press, Philippines

Morgan , Robert E , The Complete Handbook of Plumbing,


TAB Books Inc., Phils. , 1962

Oravetz , Jules Revised by Re Miller, Audel Questions and


Answers for Plumbers’ Examination, 3rd Edition
Mac Millan Publishing Co., New York.

www.yahoo.com

www.google.com

30
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS

Unit of Competency: MAKE PIPING JOINTS AND CONNECTION

Module No.: 4 Module Title: MAKING PIPING JOINTS AND CONNECTION


The Department of Education wishes to extend thanks and appreciation to the
representatives of the different Secondary Technical – Vocation Schools throughout the
country and all other government agencies who shared their time and expertise to the
Development Workshop conducted at the MARIKINA HOTEL, Marikina City on
February 18-22, 2008 at the DEVELOPMENT ACADEMY OF THE PHILIPPINES
on May 5-10, 2008 and Final Refinement of Competency Based Curriculum (CBC),
Competency Learning Matrix (CLM) and Competency Based Learning Materials (CBLM)
of the STRENGTHENED TECHNICAL-VOCATIONAL EDUCATION
CURRICULUM on April 20-25, 2009.

CURRICULUM WRITERS:

PRESCO B. MATINONG RIZAL EXPERIMENTAL STATION AND PILOT


SCHOOL OF COTTAGE INDUSTRIES Jenny’s
Avenue, Maybunga, Pasig City

CESAR B. DESCALZO SANCHEZ MIRA


SCHOOL OF ARTS AND TRADES
Sanchez Mira, Cagayan, Region II

JORDAN G. DOMINGO ASSEMBLY WOMAN FELICITA G.


BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

FELIPE D. EPE TAGUM NATIONAL TRADE SCHOOL


DIVISION OF TAGUM CITY
REGION XI

ATANACIO D. PAGKALIWANGAN GENERAL MARIANO ALVAREZ TECHNICAL


HIGH SCHOOL
General Mariano Alvarez, Cavite
REGION IV-A

VICENTE C. CLEMEN ZAMBOANGA DEL SUR .


SCHOOL OF ARTS & TRADES
Pagadian City, Region IX

LETICIA S. ANGELITO ZAMBOANGA DEL SUR


SCHOOL OF ARTS AND TRADES
Pagadian City, Region IX
ANTONINA D. SANTOS ASSEMBLY WOMAN FELICITA G.
BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

CRESENCIO S. RAMOS JACOBO Z. GONZALES MEMORIAL


NATIONAL HIGH SCHOOL
Binan, Laguna

MIRIAM ABAD CABRIDO COCOS STO. NINO NATIONAL SCHOOL OF


ARTS & TRADES
San Isidro, Sto. Nino, South Cotabato

AMBROSIA M. ACUBA GENERAL SANTOS CITY NATIONAL


SECONDARY SCHOOL OF ARTS & TRADES
Tiongson St., Lagao, General Santos City

JOSELITO M. BULANHAGUI BAUAN TECHNICAL HIGH SCHOOL


Bauan, Batangas, Region IV-A

ACADEMIC SUPPORTS:

LETECIA O. ZALDARRIAGA LEYTE AGRO-INDUSTRIAL SCHOOL


Division of Leyte
REGION VIII

CRIZAH FLOR M. ARMAMENTO MUNTINLUPA BUSINESS HIGH SCHOOL


CITY OF MUNTINLUPA, NCR

RICHARD B. PAULINO ILOCOS NORTE REGIONAL SCHOOL


OF FISHERIES
Laoag City, Ilocos Norte
REGION I

REMEDIOS M. CAPONPON BAUAN TECHNICAL HIGH SCHOOL


BAUAN, BATANGAS
REGION IV-A CALABARZON

RENE G. DELFINO MUNTINLUPA BUSINESS HIGH SCHOOL


Muntinlupa, NCR

ALEJANDRA C. REPOQUIT DON ALEJANDRO ROCES, SR.


SCIENCE TECHNOLOGY HIGH SCHOOL
Roces Avenue, Q.C.

NOLAN L. SANTOALLA MANUEL S. ENVERGA MEMORIAL


COLLEGE OF ARTS & TRADES
Region IV-A
ENCODER :

ESTER B. PABLO DepED – EDPITAF


Meralco Avenue, Pasig City

MARIA ELIZA R. RIVERA DEPARTMENT OF EDUCATION MERALCO


AVE., PASIG

FACILITATORS:

DR. ORLANDO E. MANUEL SECONDARY SCHOOL PRINCIPAL I


Cabarroguis National School of Arts & Trades
Region II

EXUPERIO G. JACINTO TESDA – SICAT


REGION II

ROSENDO R RAFAEL SENIOR TESDA SPECIALIST

VIRGILIO A. SANTOS EDUCATION PROGRAM SPECIALIST


CURRICULUM DEVELOPMENT DIVISION
BUREAU OF SECONDARY EDUCATION
NCR

EDITOR :

ANA LIZA C. CANILANG PEDRO DIAZ HIGH SCHOOL


Alabang, City of Muntinlupa
TABLE OF CONTENTS
Pages

How to use this module ………………………………………………………i


Introduction ……………………………………………………………………..… ii
Assessment Criteria……………………………………………………………….. iii
Definition of Terms ……………………………………………………………… iv
Learning Outcome #1 Fit-up Joint and Fitting for PVC Pipe…………………….. 1
Learning Experiences/Activities ………………………………………………1
Information Sheet #1.1 ………………………………………………………2
Self-Check Test #1.1……………………………………………………………… 5
Information Sheet #1.2 ………………………………………………………6
Self-Check Test #1.2……………………………………………………………… 8
Information Sheet #1.3…………………………………………………………… 9
Self-Check Test #1.3 ………………………………………………………………11
Activity Sheet # 1.1 ………………………………………………………………. 12
Performance Check # 1.1 ………………………………………………………… 15
Learning Outcome #2 Perform Threaded Pipe Joints and Connections ………. 16
Learning Experiences/Activities …………………………………………… 16
Information Sheet #2.1 ……………………………………………………………..17
Self-Check Test #2.1 ………………………………………………………………18
Information Sheet #2.2 ……………………………………………………………. 19
Self-Check Test #2.2 ……………………………………………………………... .21
Information Sheet #2.3 …………………………………………………………… 22
Self-Check Test #2.3 ……………………………………………………………… 24
Information Sheet #2.4 ………………………………………………………….. 25
Self-Check Test #2.4 …………………………………………………………….. 28
Activity Sheet # 2.1 ………………………………………………………………. 29
Performance Check # 2.1 …………………………………………………………...30
Learning Outcome #3 Caulk Joints ………………………………………………...31
Learning Experiences/Activities …………………………………………………… 31
Information Sheet #3.1 ……………………………………………………………...32
Self-Check Test #3.1 ……………………………………………………………….34
Activity Sheet # 3.1 ……………………………………………………………….35
Performance Check # 3.1…………………………………………………………….37
Answer Keys ……………………………………………………………………….38
Performance Remarks ……………………………………………………………… 41
References …………………………………………………………………………. . 42
HOW TO USE THIS MODULE

Welcome to the Module “MAKING PIPING JOINTS AND


CONNECTION”. It contains learning materials and activities for you to
accomplish. It contains the knowledge, skills and attitudes required for
Plumbing course. It is one of the specialized modules at the National
Certificate Level (NC-II).

You are required to go through a series of learning activities in


order to complete each of the learning outcomes (LO) of the module. In
each learning outcome there are Information Sheets, and Activity
Sheets. Do these activities on your own and answer the Self-Check at the
end of each learning activity. You may write your answers in the answer
sheets provided by the teacher. If you have questions, don’t hesitate to
ask your teacher for assistance or further explanation.

After completing this module, ask your teacher to assess your


competency. The result of your assessment will be recorded in your
competency profile. All the learning activities provided herein are
designed for you to complete at your own pace with minimum
supervision or help from your teacher.

i
Program/Course PLUMBING NC I

Unit of Competency MAKE PIPING JOINTS AND CONNECTION

Module Title MAKING PIPING JOINTS AND CONNECTION

INTRODUCTION:

This module contains information and suggested learning activities on


plumbing particularly on the competency “Make Piping Joints and
Connection”. It includes instructions and procedure on how to Fit-up joint &
fitting for PVC pipe, Perform pipe threading joint & connection, Caulk joints.

The learning activities will help you calculate dimensions correctly


through proper identification and use of appropriate tools and determine
dimension tolerance which is necessary in cutting pipes. Furthermore,
improper threading procedures will be checked. Finally you will achieve
satisfactory work in applying the 5S.

Upon completing this module, report to your facilitator for assessment


to check your achievement of knowledge and skill requirement of this
module. If you pass the assessment, you will be given a certificate of
completion. You can easily work and understand better the succeeding
module on “Performing Minor Construction”.

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, you must be able to:

LO1. fit-up joint and fitting for PVC Pipe;


LO2. perform pipe threading joints and connection; and
LO3. Caulk joints.

ii
ASSESSMENT CRITERIA:

LO1. Fit-up joint and fitting for PVC Pipe


1. Measurements are checked in accordance with the plan.
2. Joints and fittings are selected based on the job requirements.
3. Pipe joints are fitted in accordance with the job specifications.

LO2. Perform pipe threading joints and connection


1. Piping layout/plans are prepared blue print.
2. Threaded connections are done in accordance with the piping table
specification and the approved standard procedure.
3. Teflon tape is used to all joints as per specification.

LO3. Caulk joints


1. Joints are firmly packed in accordance with the job requirements.
2. Lead or epoxy is thoroughly caulked at the inside and outside edges
of the joint.
3. Pipe joints are caulked in line with the specified procedure.
4. Hub pipes are joined according to the caulking procedure.

iii
DEFINITION OF TERMS

Fittings are any pipe part used to join together two sections
of pipe, such as elbows, couplings, bushings,
bends, wyes, etc.

PVC stands for Polyvinyl chloride. A rigid white or


cream-colored plastic pipe used in non-pressure
systems, such as drainage, waste, and vent
systems.

Joint is one length of pipe

Blueprint refers to thick paper having white line drawings


shown against a deep-blue background of the
paper.

Blueprint Reading is the process of interpreting blueprints, white


prints, or any other reproduction of working
drawing.

Teflon Tape is Fluorocarbon polymer with non-sticking


properties used to wrap pipe threads to seal a joint.

Solvent Cement is an adhesive material used for joining PVC pipes


and other plastic pipes. It is a quick setting volatile
contact cement to monolithically join plastic pipes.

Oakum is loosely woven hemp rope that has been treated


with oil or other water proofing agent; it is used to
caulk joints in a bell and spigot pipe fittings.

Bell is an expanded part at the end of the cast-iron pipe


wherein the spigot or plane cut is fitted.

iv
Spigot is the plain end of a cast-iron pipe. The spigot is
inserted into the bell end of the next pipe to make a
joint.

5S refers to a systematized approach to organize work


areas, keep rules and standards, and maintain
discipline needed to do a good job.

Caulking is plugging an opening with oakum, lead or other


materials, that are pounded into the place or
opening.

Specifications is an integral part of a Building Plan. It is a


requirement in securing building permit. It is also
precise, explicit statement or enumeration of
particulars as to size, etc. of making things right
and is presented in a short, simple, concise and
direct language easily understood

v
Program/Course PLUMBING NC-II
Unit of Competency MAKE PIPING JOINTS AND CONNECTION
Module Title MAKING OF PIPING JOINTS AND CONNECTION

Learning Outcome #1. FIT-UP JOINT AND FITTING FOR PVC PIPE

Assessment Criteria:

1. Measurements are checked in accordance with the plan.


2. Joints and fittings are selected based on the job requirements.
3. Pipe joints are fitted in accordance with the job specifications.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 1: FIT-UPJOINT AND FITTING FOR PVC PIPE

Learning Activities Special Instructions

1. Read Information Sheet # 1.1 Information Sheet # 1.1


“Blueprint”

2. Answer Self-Check Test # 1.1 For the correct answers see


Answer Key # 1.1

3. Read Information Sheet # 1.2 Information Sheet # 1.2


“Types and Uses of Pipe Joints
and Fittings”

4. Answer Self-Check Test # 1.2 To check your answers see


Answer Key # 1.2

5. Read Information Sheet # 1.3 Information Sheet # 1.3


“5’s Implementation”

6. Answer Self-Check Test # 1.3 Refer to Answer Key # 1.3

7. Read Activity Sheet 1.1 Perform Activity 1.1

8. Answer Performance Check 1.1 Refer to Performance Check


remarks 1.1

1
INFORMATION SHEET # 1.1

BLUEPRINTS

Blueprint is a thick paper having white line drawings shown against a


deep-blue background. Blueprints are the working drawings which the
architects prepare as a guide to the construction of houses and some other
related works in the construction such as electrical and plumbing. There are
seldom, if ever, any detail of the required plumbing system given other than
those which show the fixture symbols in their proper places and the location
of partitions through which pipes are to be run.

Designing the piping systems must be done by the plumbing


contractors before they can make estimates and own such jobs or install the
systems. The blueprints should be studied so that a perfect visualization of
the entire system and its complete details can be obtained. All of which
must be considered as the design of the plumbing system.

In case some of the items in the blueprint are not properly indicated,
written specifications are provided to help the one reading the blueprints
understand the given plan more clearly. Written specifications as well as the
blueprint should be studied carefully and every item indicated should be
given extreme attention.

Some specifications are also shown on the blueprint in the form of


notes. Those notes are as important as any of the symbols, plans or items in
the written specification.

2
See the sample of a blueprint of a typical plumbing layout for a small
residential building.

3
Simple layout of a plumbing system.

4
SELF-CHECK TEST # 1.1

I. Multiple Choice:
Directions: Choose the letter of the appropriate term described in
each sentence. Write your answer on a separate sheet of
paper.

1. It is a thick paper with white line drawings shown against a deep-


blue background.

a. tracing paper c. guide


b. blueprint d. all of these

2. It is the function of blueprints.

a. contract c. guide
b. device d. license

3. It is what the plumbing contractors do after designing the piping


systems.

a. Agreements c. plans
b. Estimates d. decisions

4. It is to be provided in the blueprints if in case some of the items in


the plan are not properly indicated.

a. remarks c. notes and specifications


b. reminders d. details

5. The purpose of the written specifications is to supplement the:

a. work c. blueprints
b. materials d. system

II. Why is a blueprint very essential in plumbing installation?


(Explain your answer)

5
INFORMATION SHEET # 1.2

TYPES AND USES OF PIPE JOINTS AND FITTINGS

Pipe joints and fittings for the water supply system are available in
different sizes and forms. These are used for joining, changing directions,
branding, reducing and for capping pipes.
These are the different types of PVC pipe joint and fittings for the
water supply system and their uses:

1.
2. CAP is used at the end of a line to close it off.

COUPLING is a permanent fitting that is used for joining two pipes


or two lengths of pipe of the same diameter.

CROSS TEE is a fitting with four openings at 90-degree angles to


each other and is used to connect four pipes at
right angles.

ELBOWS are fittings used in changing the direction of the pipe in


plumbing installation.
a. 90-degree elbow – change the direction at a 90-degree bend.
b. 45-degree elbow – change the direction at a 45-degree bend.
c. Straight elbow

6
NIPPLE is used when joining/connecting short sections of pipe line.

“ three kinds of nipple”

a. close nipple b. short nipple c. long nipple

PLUG – is used to close the female ends of the fittings.

TEE is used to connect/join one pipe to two others at a 90-


degree angle.

REDUCING TEE is used to join three pipes of different sizes


together.

UNION is used or installed where a section of the installation


needs to be disassembled oftentimes. This fitting is to
be disassembled first when there is repair and
expansion of plumbing installation.

REDUCING COUPLING/REDUCING SOCKET is used when


connecting two pipes of different sizes. It can be
compared to the adapter used in copper connections.

MALE ADAPTER is used when connecting or joining PVC


pipes to G.I. pipes.

7
SELF-CHECK # 1.2

I. MULTIPLE CHOICE:

Directions: Choose the letter of the appropriate term described each


sentence. Write your answer on a separate sheet of paper.

1. This fitting is used at the end of a line to close it off.

a. nipple c. stop cock


b. cap d. plug

2. Which fitting is used when you are going to connect PVC pipe to
G.I. pipe?

a. coupling c. cross
b. male adapter d. union

3. It is a kind of fitting usually disassembled when there is future


repair and expansions of the plumbing system.

a. tee c. elbows
b. union d. bushing

4. A kind of fitting provided with four openings.


a. union c. cross tee
b. wye d. tee

5. A plug is used to close the female end of _____.

a. connections c. lines
b. fittings d. pipes

II. IDENTIFICATION TYPE:

Directions: Identify the different fittings which are displayed to their


numbers. Write your answers on your answer sheet.

8
INFORMATION SHEET # 1.3
5S IMPLEMENTATION

5S is a systematized approach to organize work areas to keep rules


and standards, and to maintain the discipline needed to do a good job.
It utilizes workplace organization and work simplification techniques
to make work easier, faster, cheaper, safer and more effective.
The practice of 5S develops positive attitude among workers and
cultivates an environment of efficiency, effectiveness and economy. In short
5S is the practice of good housekeeping.
5S represents five Japanese words, which are translated below:

Japanese Literal English General Translation

 Seiri Sort Organization


 Seiton Systematize Orderliness
 Seiso Sanitize (Sweep) Cleanliness
 Seiketsu Standardize Standardized clean up
 Shitsuke Self-discipline Discipline

The five Japanese words are further defined below:

 SEIRI (SORT) - Sort out unnecessary items and dispose them


properly

 SEITON - Arrange necessary items in good order so that they


(SYSTEMATIZE) can be easily picked up for use

 SEISO (SWEEP) - Clean your workplace completely so that there is no


dust on floor, machinery and equipment

 SEIKETSU - Maintain high standards of workplace organization


(STANDARDIZE) and housekeeping at all times

 SHITSUKE (SELF- - Do things spontaneously without being told or


DISCIPLINE) ordered

9
The first 4S namely Seiri, Seiton, Seiso and Seiketsu are techniques
and actions to make a workplace organized. However, Shitsuke is a
condition in which all members practice the 4S continously, spontaneously
and wittingly.
With the implementation of 5S, a clean and well-organized workplace
is ensured. The following are the benefits of implementating 5S;

 Delivery is on time.
 Safety for people is assured.
 Morale of the workers is built.
 Results are visible to everyone.
 People are automatically disciplined.
 Resultant good image of the organization generate more business and
positive impression to the public.

As different persons are found in the workplace, 5S also aims to


provide benefits to them. These benefits can be remembered through the
following acronyms:
 C - improves Creativity of people
 C - improves Communication among people
 H -
improves Human Relations among people
 R -
 C - improves Comradeship among people
 V - gives Vitality to people

10
SELF-CHECK # 1.3

I. Multiple Choice:

Directions: Choose the letter of appropriate term described in


each sentence. Write your answer on a separate sheet
paper.

1. It is best description for 5S as an approach to any workplace.


a. simple b.systematized c.segregated d.sophisticated

2. This relates to 5S.

a. product b.atmosphere c. relation d. housekeeping

3. This Japanese term means doing without being told or ordered.


a. Shitsuke b.Seiso c. Seiketsu d. Seiri

4. These are things/objects being sorted out in 5S?


a. expensive b. new c . unnecessary d. repaired

5. This Japanese term refers to the arrangement of unnecessary


items in good order.
a. Seiso b. Seiton c. Seiri d. Shitsuke

6. This does not assure the implementation of 5S.


a. clean workplace c. orderly work
b. good working relationship d. untimeliness

7. This Japanese term means cleanliness.


a. Seiso b. Siere c. Seiton d. Shitsuke

8. The number of technigues considered to maintain a workplace.


a. 2 b. 1 c. 5 d. 4

9. The condition in which where members work cooperatively.


a. Seiketsu b. Seire c. Shitsuke d. Seiso

10. This benefit tells that the workers can openly discuss their
ideas?
a. communication c. vitality
b. creativity d. comradeship

11
ACTIVITY SHEET 1.1

PROCEDURE IN FITTING PVC PIPES

CONDITIONS/INSTRUCTIONS:

Given the necessary materials and tools, follow the procedure.

TOOLS AND MATERIALS:

Pull push rule, hack saw, pipe cutter, pencil, flat file, sandpaper, PVC
pipe fittings, PVC pipes, PVC solvent cement.

PROCEDURE:

1. Prepare the tools and materials needed.


2. Measure and cut the PVC pipe.

3. Remove burrs from the cut end.

4. Test the fitting. Push it at least one-third of the way.

12
5. Mark for alignment on both PVC pipe and fitting.

6. Clean and prime by using purple colored primer on both PVC pipe and
fitting.

7. Apply solvent cement on both PVC pipe and fittings.

8. Insert the PVC pipe to the fitting. Push the two pieces together,
ensuring the pipe seats fully into the socket or fitting. Twist a quarter-
turn as you push to help spread the solvent cement evenly.

9. Complete the twist until your alignment marks come together. Hold
the pipe and fitting together for about 20 seconds while they fuse a
single piece into.

13
SAFETY PRECAUTIONS:

1. Avoid applying too much pressure when tightening/connecting the


materials to avoid the breaking of the fittings. This refers to male and
female adapters.
2. Always remove any foreign/detrimental objects on the portion where
the joint is being done.
3. Avoid delay in connecting the PVC pipe and fitting after applying the
solvent cement.
4. Use the brush intended in applying the solvent cement.
5. Always wipe away excess solvent cement.

14
PERFORMANCE CHECK # 1.1

Directions: Request for an answer sheet from your teacher. Read each
statement carefully. Tick your answer on the corresponding box. Use the
rubric below to assess your performance.

Remarks
YES NO
1. Tools and materials used are fitted to the job
requirements.
2. Correct use of tools is properly observed.
3. Steps and procedure are strictly followed.
4. Alignment of PVC pipe and fitting is properly
undertaken.
5. Measurement is obtained within tolerance.
6. PPE is used according to job requirements.
7. 5S is properly implemented.

7 Yes Remarks 5-6 Yes Remarks 3-4 Yes Remarks 2-1 Yes Remarks
Excellent Satisfactory Fair Poor

__________________________ __________________
Student’s Signature Date
Over printed name

__________________________ __________________
Teacher’s Signature Date

15
Program/Course PLUMBING NC-II
Unit of Competency MAKE PIPING JOINTS AND CONNECTION
Module Title MAKING OF PIPING JOINTS AND CONNECTION

Learning Outcome # 2. PERFORM THREADED PIPE JOINTS AND


CONNECTIONS

Assessment Criteria:

1. Piping layout/plans are prepared in accordance with the print.


2. Threaded connections are done in accordance with the piping table
specification and the approved standard procedure.
3. Teflon tape is used to all joints as per specification.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 2. PERFORM THREADED PIPE JOINTS AND


CONNECTIONS
Learning Activities Special Instructions

1. Read Information Sheet # 2.1 Information Sheet # 2.1


“Blueprint Reading”

2. Answer Self-Check Test # 2.1 For the correct answers see


Answer Key # 2.1

3. Read Information Sheet # 2.2 Information Sheet # 2.2


“Materials Used and
Specifications”

4. Answer Self-Check Test # 2.2 To check your answers see Answer


Key # 2.2

5. Read Information Sheet # 2.3 Information Sheet # 2.3


“Types of Piping Connections”

6. Answer Self-Check Test # 2.3 Refer to Answer Key # 2.3

7. Read Information Sheet # 2.4 Perform Activity #2.1


“Proper Use of Hand tools”
Refer to Performance Check
8. Answer self-check # 2.4 remarks #2.1

9. Read Activity Sheet #2.1

16
INFORMATION SHEET # 2.1

BLUEPRINT READING

Blueprint reading is the process of interpreting blueprints,


whiteprints, or any other reproduction of working drawing. It provides the
students with flexible courseware and instruction that enables them to
understand the various types of blueprints, shop prints and schematic used
in an industrial environment. Learning to read blueprints, trainees discover
how to comprehend, and interpret the different types of standard symbols
and abbreviations found in plumbing layout and piping line diagram.

COMPONENTS OF A BLUEPRINT READING

1. Define different types of scales used on drawings.

2. Identify the height, width, and length dimensions of a drawing.

3. Interpret the various symbols and notations used on drawings.

4. Draw multi view sketches of simple objects that accurately show all

the details of the objects.

5. Supply the missing lines and dimensions of an orthographic view.

6. Supply the missing lines in an isometric view.

7. Supply the missing dimensions on a drawing.

8. Sketch the isometric view based from the given orthographic views.

9. Sketch the orthographic views from the given isometric view.

17
SELF-CHECK # 2.1

I. DEFINITIONS:

Directions: On another sheet of paper, define the


Blueprint Reading.

II. ENUMERATION:

Directions: Enumerate at lest five (5) components of a


Blueprint Reading.

1.
2.
3.
4.
5.

18
INFORMATION SHEET # 2.2

SPECIFICATIONS AND MATERIALS USE

There are numerous kinds of materials available for plumbing


installation but not all of these materials will be used in one plumbing
system installation. The choice on the kind of the pipe to be installed
depends upon the following considerations:

1. Quality and durability


2. Resistance to external and internal contact with foreign matters
3. Resistance to acid waste and other chemical elements that will pass
into it
4. Cost of materials and labor

Sometimes a combination of two or more types of plumbing


materials are used to suit the purpose intended for the installation, while
availing of the advantages it offers to plumbing.

GALVANIZED STEEL PIPE

Galvanized steel pipe is made out from mild steel, drawn through a
die and welded, cast into 6.00 meters long. This type of pipe is easily
corroded by alkaline and acid water, attack the zinc coating and ultimately
the steel itself. It is subjected to deposits of salt and lime that gradually
accumulate and finally choke the flow of water. Galvanized steel pipe
deteriorates faster when used as hot water supply line.

GALVANIZED WROUGHT IRON PIPE

Galvanized wrought iron pipe is better in quality than the steel pipe
for plumbing installation. Tests showed that wrought iron pipe is more
resistant to acid waste than the steel pipe.

Fittings are parts used to join together two sections of pipe, such as
elbows, couplings, bushings, bends wyes, etc. Fittings for steel pipes are
made form malleable iron which can be bent and/or shaped to a certain
extent without causing any damage.

These are the different types of pipe fittings used for threaded pipe
joints and connection and their uses.

19
1. Bushing is used to reduce the size of a coupling or fitting which is
inserted to eliminate the need for replacement of a complete joint.

2. Cap is used at the end of a pipe line to close it off.

3. Coupling is more or less a permanent fitting that is used for joining


two pipes of the same diameter.

4. Cross is a fitting with four openings at 90-degree angles to each other.

5. Elbows are fittings used in changing the direction of the pipe in


plumbing installation.

3 KINDS OF ELBOWS FOR THREADED PIPE JOINTS AND


CONNECTIONS

a. 90-degree elbow – change the direction at a 90-degree bend.


b. 45-degree elbow – change the direction at a 45-degree bend.
c. Straight elbow

6. NIPPLE is used when joining/connecting short sections of pipe line.


There are three kinds of nipple:
a. long nipple
b. short nipple
c. close nipple

7. PLUG is used to close the female ends of the fittings.

8. TEE it is used to connect/join one pipe to two others at a 90-degree


angle.

9. REDUCING TEE is used to join three pipes of different sizes together.

10. REDUCING COUPLING is used when connecting two pipes of


different sizes. It can be compared to the adapter used in copper
connections.

11. UNION is used or installed where a section of the installation need to


be disassembled oftentimes. This fitting is to be disassembled first
when there is repair and expansion of plumbing installation.

20
SELF-CHECK # 2.2

I. TRUE or FALSE:
Directions: On a blank sheet of paper, write T if the statement
is true and F if it is false.

There are several considerations to be made on the choice of pipes


1.
to be installed.
2. Pipes which are resistant to acids and other chemicals are durable.
3. Galvanized steel pipes are preferred for hot water flow.
4. Malleable iron makes good fittings for steel pipes.
5. A cap is used at the end of a pipe to open it.
6. Use the elbows as fittings to pipes which will change direction.
7. To join two pipes of the same diameter use a bushing.

A union is good to install in a section that needs to be disassembled


8.
from time to time.

9. Short sections of pipes are connected by a nipple.


The cross is used as a fitting to four openings at 45 degree angles to
10.
each other.

II. IDENTIFICATION:

Choose the correct answer from the options inside the box for each item.
Write it on your answer sheet.

Plug Coupling
Tee Reducing coupling
Bushing

1. A permanent fitting used to join two pipes of the same diameter.


2. This is used to close the female end of a fitting.
3. This is used to reduce the size of a coupling or fitting.
4. Connecting two pipes of different sizes can be done by installing this
pipe fitting.
5. This is used to join one pipe to the other two pipes at a 90o angle.

21
INFORMATION SHEET # 2.3

TYPES OF PIPING CONNECTIONS

There are various types of piping connections used in the


installation of a plumbing system to suit the needs of a particular plumbing
installation. Each of the piping connection has its own fittings and materials
to make the installation as easy as possible and quality of work be achieved.

These are the types of piping connections commonly used in the


installation of a plumbing system.

1. Cast iron piping connection is the most popular piping connection for
drainage system for buildings less than 25 storey high for the
past several decades.

2. Asbestos piping connection is used for soil, waste, ventilation and


downspout. This kind of pipe is remarkably superior for
embedment in concrete structure for having the same material
properties.

3. Bituminous Fiber Sewer Piping Connection is recommended for house


sewer and for septic tank installation.

4. Vitrified Clay Piping connection is used for underground installations


like public sewer, house sewer or storm drain.

5. Lead piping connection is suitable for underground


connection/installation but never used to convey water for
human consumption.

6. Galvanized steel piping connection is used for water supply pipe


connection both open and underground piping installation.

7. Galvanized Wrought Iron piping connection is the same in use as


Galvanized Steel pipe but better in quality than the steel pipe
for plumbing installation. It is the most commonly used piping
connection for water supply in most houses.

22
8. Copper piping connection is a threaded connection which is highly
recommended for quality performance over other types of fittings
using adhesive materials.

3 Types of Copper Piping Connection

a. K type is the heaviest and it is suitable for underground installation.


b. L type is lighter than K type and it is commonly used in residential
water supply line and for radiant heating installations.
c. M is the thinnest and available only in a rigid form. It is specially
designed for small water supply lines and for radiant heating
installations.

9. Plastic or Synthetic piping connection is proven superior as sewer and


cold water pipeline. It is now used almost exclusively for drains
and cold water piping connection for it is easier to install and
less expensive compare to other types of piping connection.

10. Black Steel piping connection is a piping connection for gas lines
installation.

11. Brass piping connection is the most expensive type of piping


connection for waste and water supply installation.

23
SELF-CHECK # 2.3

MULTIPLE CHOICE:
Directions: Choose the letter of appropriate term that describes each
sentence. Write your answer on a separate sheet paper.

1. The most popular piping connection for drainage system for the past
several decades is:
a. asbestos piping connection
b. cast iron piping connection
c. brass piping connection
d. bituminous piping connection

2. The oldest piping connection for underground installation like public


sewer, house sewer or storm drain is
a. bituminous fiber sewer piping connection
b. vitrified clay piping connection
c. lead piping connection
d. copper piping connection

3. The most expensive piping connection for waste and water supply
installation.
a. brass piping connection
b. galvanized iron piping connection
c. plastic piping connection
d. galvanized steel piping connection

4. A kind of piping connection intended for gas pipeline.


a. galvanized piping connection
b. copper piping connection
c. black steel piping connection
d. asbestos piping connection

5. The type of copper connection commonly used in residential water


supply line and for radiant heating installation.
a. K type copper piping installation
b. M type copper piping installation
c. L type copper piping installation
d. all of the above

24
INFORMATION SHEET # 2.4

PROPER USE AND CARE OF PLUMBING HANDTOOLS

Proper use of hand tools is very important because it will help an


individual perform a better job. It is necessary for us to use them properly to
keep them in good working condition. In the field of construction we
consider tools as man’s partner for progress and survival. Therefore, proper
use and handling of tools should be given attention to make them last
longer.

Below are some of the tips to be familiarized with the proper use
and care of plumbing hand tools.

1. PULL-PUSH RULE
a. In measuring pipes using a pull push rule, push or open the
lock and pull slowly the blade then measure and mark the
required length of the pipe to be cut.
b. After marking, return by pushing the blade slowly back to its
casing.
c. Avoid pulling the blade beyond its required length; the spring
might give up and damage the tool.
d. Avoid dropping the pull push rule on the hard surface or in the
water.

2. PIPE CUTTER
a. In cutting pipe using a pipe cutter, see to it that pipe cutter to
be used is intended for a particular pipe to be cut. Observing
the proper way of handling the pipe cutter.
b. Don’t forget to put lubricant on the tool after using.

3. HACK SAW
a. In cutting pipes with a hacksaw see to it that the blade is
properly secured/ attached to the frame.
b. While cutting position your body and feet, hold the handle of the
hack saw firmly and start cutting.
c. Avoid two much speed in cutting for the blade might break and
cause damage.
d. When not in use always apply oil on the hack saw.
e. Always follow/ observe the proper way of cutting pipe using a
hacksaw.

25
4. PIPE WRENCH
a. Jaws of the pipe wrench should be properly adjusted and be fit
to the pipe and fitting to tightened.
b. Observe the correct position of the pipe wrench when tightening
pipe and fitting without the use of the pipe vises or yoke vise.
c. Correct/proper handling of the pipe wrench should be observed
as to the correct positions of the hands, body, and feet.
d. Protect the teeth or jaw from chipping off to maintain a firm
grip into the pipe.
e. Be sure not to use the pipe wrench as a hammer or for driving
objects.
f. Always apply lubricant to the tool when not in use.

5. SPIRIT LEVEL
a. In using the spirit level in checking the levelness and alignment
of the pipe lines, hold the tool at both ends to have accuracy in
leveling. Be sure that the air bubble should be at the center of
the transparent tube.
b. Observe the correct positioning of the tool wherein the bent part
of the transparent tube should be upward.
c. When not in use, clean the tool and hang it properly in a safe
place/tool room.
d. Do not drop the tool especially on hand surfaces to avoid
breaking the bubble tube.

6. YARNING IRON
b. In packing or driving the oakum, hold the yarning iron firmly;
observe the proper position of the tool.
c. Never drive the yarning iron with a hammer when packing the
oakum.
d. Never use the yarning as a cold chisel.

7. CAULKING IRON
a. In driving the lead with the caulking iron, hold the tool firmly;
observe the correct position of the tool. In this situation a
hammer is now used in driving the caulking iron.
b. Always keep the tip of the tool in proper shape. Do not use it as
cold chisel.
c. Apply oil on the tool after every use to avoid rusting.

8. LADLE
a. Hold the ladle properly while scooping the molten lead to avoid
wastage of materials.
b. Always keep the scooping part of the ladle in good shape.
c. Do not strike it on hard object.

26
9. MELTING POT
a. Use only the melting pot for melting lead not for cooking food.
Lead is highly toxic, lead particles might be present in the pot.
b. When melting the lead, place the pot properly on top of the stove.
Melting pot might tip off and cause injury or damaged.

Note: ALWAYS USE THE RIGHT TOOL FOR A SPECIFIC JOB.

27
SELF-CHECK # 2.4

TRUE OR FALSE:
Directions: On a blank sheet of paper, write T if the statement
is true and F if it is false.

____1. Proper use of hand tools is very important because it help an


individual perform a better job.

____2. Tools will last longer when they are in good working condition.

____3. Dropping the pull push rule on hard surfaces will make it last longer.

____4. After measuring with a pull push rule, push rapidly the blade back to
its casing.

____5. Avoid pulling the blade of the pull push rule beyond is required
length.

____6. Putting lubricant on the pipe is done only when it is used.

____7. In cutting pipe using a hack saw, be sure that the blade is properly
secured at the handle.

____8. Avoid too much speed in using a hacksaw for cutting.

____9. After using a tool, just keep it right away in a tool room.

____10. Use the pipe wrench as a hammer.

____11. Correct position of the pipe wrench is very important in tightening


pipes and fittings.

____12. Bent part of the transparent tube of the spirit level should be in
upward position while leveling.

____13. Never drive the yarning iron with a hammer while packing the
oakum.

____14. When scooping the molten lead, hold the scooping part of the ladle.

____15. Use only the melting pot for melting lead not for cooking food.

28
ACTIVITY #2.1

CONDITIONS/INSTRUCTIONS:

Given the necessary materials, tools and equipment, perform the


task.

TOOLS AND EQUIPMENT:


Working table with pipe/yoke vise, hack saw, pipe wrench, flat file,
pull push rule

SUPPLIES AND MATERIALS:


Teflon tape, threaded G.I. pipes and fittings

PROCEDURE:
1. Prepare tools, materials and equipment needed.
2. Test the fitting if it fits to one another.
3. Apply Teflon tape at the required portion at least 5 rounds counter to
the tightening direction.
4. Fit up the joint by hand pressure and tighten it by using pipe wrench.
5. Check the alignment.

SAFETY MEASURES:
1. Avoid misuse of materials.
2. Avoid applying too much pressure when fitting/connecting the
materials to avoid breaking of the fittings.
3. Remove any foreign objects on the portion where the joint is being
done.
4. Always bear in mind the correct direction in applying the Teflon tape.

29
PERFORMANCE CHECK #2.1

Directions: Request for an answer sheet from your teacher. Read each
statement carefully. Tick your answer on the corresponding box. Use the
rubric below to assess your performance.

Remarks
TEACHER’S CHECKLIST
YES NO
1. Tools, materials and equipment used are fitted to
job requirements.
2. Correct use of tools, materials and equipment is
observed.
3. Steps and procedure are strictly followed.
4. Pipe joints are fitted according to job requirements.
5. Teflon tape is used to all joints as per specification.
6. Proper alignment is obtained.
7. PPE is used according to job requirements.
8. 5S is properly implemented.

7-8 Yes Remarks 5-6 Yes Remarks 3-4 Yes Remarks 1-2 Yes Remarks
Excellent Satisfactory Fair Poor

__________________________ __________________
Student’s Signature Date
over printed name

__________________________ __________________
Teacher’s Signature Date

30
Program/Course PLUMBING NC-II

Unit of Competency MAKE PIPING JOINTS AND CONNECTION

Module Title MAKING OF PIPING JOINTS AND CONNECTION


Learning Outcome # 3. CAULK JOINTS

Assessment Criteria:

1. Joints are firmly packed in accordance with the job requirements.


2. Lead or epoxy is caulked thoroughly at the inside and outside edges of
the joint.
3. Pipe joints are caulked in line with the specified procedure.
4. Hub pipes are joined according to the caulking procedure.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 3: CAULK JOINTS

Learning Activities Special Instructions

1. Read Information Sheet # 3.1 Information Sheet # 3.1


“Types of Caulking Tools and
materials”
Refers to Answer key # 3.1
2. Answer Self-Check Test # 3.1
Perform Activity # 3.1
3. Read activity sheet # 3.1
“Caulking Procedures” Refers to Performance Remarks 3.1

4. Answer Performance Check # 3.1

31
INFORMATION SHEET # 3.1

TYPES OF CAULKING TOOLS AND MATERIALS

Caulking is plugging on opening with oakum, lead or other materials


that are pounded into the place or opening. Caulking needs few types of
tools and materials.
The calking tools are the yarning iron, calking iron, pouring ladle,
melting pot and stove while the materials for calking cast-iron pipe are the
oakum and lead.

USES OF THE CAULKING TOOLS

YARNING IRON is used for packing/ driving the oakum into the bottom
of the hub of the east-iron pipe.

CAULKING IRON is used for packing the lead into the hub of the cast- iron
pipe.

STOVE provides the heat for melting the lead.

POURING LADLE is used for scooping the molten lead.


MELTING POT is a container used in melting the lead.

32
USES OF THE CAULKING MATERIALS

1. OAKUM is used to caulk joints in a bell and spigot pipe and fittings.

2. LEAD is used to seal the joint of the cast-iron pipe during caulking to
make it watertight.

33
SELF–CHECK # 3.1

MULTIPLE CHOICE:

Directions: Choose the best answer from the choices listed below each number.
Write your answer in a separate sheet of paper.

1. It is the process of plugging an opening with oakum, lead or other materials


that are pounded into the place or opening of the hub in joining cast-iron
pipe.

a. pouring c. packing
b. caulking d. tamping

2. It is the use of the yarning iron when the oakum is placed into the bottom of
the hub of the cast iron pipe.

a. packing c. tying
b. cutting d. leveling

3. The tool that provides heat for melting the lead in caulking cast-iron pipe.
a. electric iron c. stove
b. cutting d. oil lamp

4. It is used to caulk joints in a bell and spigot pipe and fittings.

a. rug c. lead
b. melting pot d. epoxy

5. This is not a caulking tool.

a. yarning iron c. soldering iron


b. caulking iron d. pouring ladle

Test II

Give the difference between oakum and lead as caulking materials.


( 5 pts. each)

34
ACTIVITY SHEET # 3.1

PROCEDURE IN CAULKING

CONDITIONS/INSTRUCTIONS:

Given the necessary materials, tools and equipment, perform the task.

TOOLS AND MATERIALS:

Propane torch, blow torch, melting pot, caulking iron hack saw, cold
chisel, hammer, and pouring ladle.

SUPPLIES AND MATERIALS:

Cast-iron pipe, packing oakum, lead, oakum, epoxy

PROCEDURE:
1. Prepare the tools, materials and equipment needed.
2. Clean the bell and spigot ends of the pipe thoroughly, making sure no
moisture and foreign matter remain.
3. Slide the spigot of the upper pipe into the bell or socket of the lower pipe.
4. Make sure that the pipes to be joined are perfectly aligned with the spigot
centered inside the bell. If the upper pipe has an out end, there will be no
spigot.
5. Wrap the oakum around the spigot neck filling the space around the
inner hub.
6. With the use of a yarning iron, drive the oakum into the bottom of the
hub, and then compress firmly to make a solid bed providing 20 to 25
mm clearance from the top of the bell.

35
7. After packing, the joint is sealed with lead monolithically poured around
the inner hub at about 3 mm above the bell.

8. Packed against the hub by the caulking iron tamping it firmly to make a
watertight seal.

NOTE: In the absence of a molten lead epoxy is used.

SAFETY MEASURES:
1. Always wear complete Personal Prtotective Equipment
(PPE) while doing the job.

2. Avoid direct contact to the newly heated molten lead.

3. Be careful in pouring the newly heated molten lead into the


bell or socket of the pipe to avoid during or scalding any
part of your body.

4. Secure the pipes properly from outside forces to avoid


misalignment.

5. Allow a few minutes to harden the molten lead before using


the caulked cast iron pipe.

36
PERFORMANCE CHECK # 3.1

Directions: Request for an answer sheet from your teacher. Read each
statement carefully. Tick your answer on the corresponding box. Use the
rubric below to assess your performance.

Remarks
TEACHER’S CHECKLIST
YES NO
1. Tools and materials used are fitted to the job
requirements.
2. Correct use of tools, materials and equipment is
observed.
3. Steps and procedure are strictly followed.
4. Oakum is properly in trapped around the spigot neck.
5. Pipes to be joined are strictly followed.

6. Pouring of molten lead is properly done.

7. Finished joint is water tight.


8. PPE is used according to job requirements.

9. 5S is properly implemented.

7 Yes Remarks 5-6 Yes Remarks 3-4 Yes Remarks 2-1 Yes Remarks
Excellent Satisfactory Fair Poor

__________________________ __________________
Student’s Signature Date
over printed name

__________________________ __________________
Teacher’s Signature Date

37
ANSWER KEYS

ANSWER KEY 1.1

Test I. MULTIPLE CHOICE

1. B
2. C
3. B
4. C
5. C

Test II.
Blueprint is very important in the work of plumbing installation because
it will serve as guide to the plumber in the installation of the plumbing
system. This will help wastage of time, effort and materials in doing the job.

ANSWER KEY 1.2

Test I. MULTIPLE CHOICE

1. B
2. B
3. B
4. C
5. B

Test II. Identification type


Answer will depend on the arrangement of the displayed fittings.

ANSWER KEY 1.3

MULTIPLE CHOICE:
1. B
2. D
3. A
4. C
5. B
6. D
7. A
8. D
9. C
10. A

38
ANSWER KEY # 2.1

I. DEFINITION OF TERM:

Blueprint Reading is the process of interpreting blueprints,


whiteprints, or any other reproduction of working drawing.

II. ENUMERATION:

Components of a Blueprint Reading

1. Defining different types of scales used on drawing


2. Identifying the height, width, and length dimensions of a drawing
3. Interpreting the various symbols and notations used on drawings
4. Drawing multi view sketches of simple objects that accurately show
all the details of the objects
5. Supplying the missing lines and dimensions of orthographic views

ANSWER KEY # 2.2


I. True/False
1. True
2. True
3. False
4. True
5. False
6. True
7. False
8. True
9. True
10. False

II. Identification:
1. Coupling
2. Plug
3. Bushing
4. Reducing Coupling
5. Tee

39
ANSWER KEY # 2.3
1. b
2. b
3. a
4. c
5. c

ANSWER KEY # 2.4

1. T
2. T
3. F
4. F
5. T
6. F
7. F
8. T
9. F
10. F
11. T
12. T
13. T
14. F
15. T

ANSWER KEY # 3.1

TEST I - MULTIPLE CHOICE


1. b
2. a
3. c
4. b
5. d

TEST II
Oakum is used to caulk joints in a bell and spigot pipe and fittings.

Lead is used to seal the joints of the cast-iron pipe during caulking
to make it watertight.

40
PERFORMANCE REMARKS # 1.1

Excellent - Can move on to the next activity


Satisfactory - Can move on to the next activity
Fair - Will go over the step that needs further improvement.
Poor - Needs repetition of task.

PERFORMANCE REMARKS 2.1

Excellent - Can move on to the next activity


Satisfactory - Can move on to the next activity
Fair - Will go over the step that needs further improvement.
Poor - Needs repetition of task.

PERFORMANCE REMARKS 3.1

Excellent - Can move on to the next activity


Satisfactory - Can move on to the next activity
Fair - Will go over the step that needs further improvement.
Poor - Needs repetition of task.

41
REFERENCES:

Barba, Joshua A. , Plumbing, Converge Link Books Corp.,


Philippines, 2006.

Better Homes and Gardens Plumbing, Meredith Books


Desmoines , Iowa , 2003

Burgharrdt , Henry D. et al, Machine Tool Operation,


5th Edition, Mc Graw Hill Book Co.,
New York , 1963

Fajardo Jr. , Max B , Plumbing Design and Estimate,


5138 Trading Philippines , 1975

Matthias Jr. , AJ and Smith , Esles Sr., How to Design


and Install Plumbing , 4th Edition, Navotas Press, Philippines

Morgan , Robert E , The Complete Handbook of Plumbing,


TAB Books Inc., Phils. , 1962

Oravetz , Jules Revised by Re Miller, Audel Questions and


Answers for Plumbers’ Examination, 3rd Edition
Mac Millan Publishing Co., New York.

www.yahoo.com

www.google.com

42
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCATIONAL
HIGH SCHOOLS

Unit of Competency: PERFORM MINOR CONSTRUCTION WORK

Module No.: 5 Module Title: PERFORMING MINOR CONSTRUCTION WORK


The Department of Education wishes to extend thanks and appreciation to the
representatives of the different Secondary Technical – Vocation Schools throughout the
country and all other government agencies who shared their time and expertise to the
Development Workshop conducted at the MARIKINA HOTEL, Marikina City on
February 18-22, 2008 at the DEVELOPMENT ACADEMY OF THE PHILIPPINES
on May 5-10, 2008 and Final Refinement of Competency Based Curriculum (CBC),
Competency Learning Matrix (CLM) and Competency Based Learning Materials
(CBLM) of the STRENGTHENED TECHNICAL-VOCATIONAL EDUCATION
CURRICULUM on April 20-25, 2009.

CURRICULUM WRITERS:

PRESCO B. MATINONG RIZAL EXPERIMENTAL STATION AND PILOT


SCHOOL OF COTTAGE INDUSTRIES Jenny’s
Avenue, Maybunga, Pasig City

CESAR B. DESCALZO SANCHEZ MIRA


SCHOOL OF ARTS AND TRADES
Sanchez Mira, Cagayan, Region II

JORDAN G. DOMINGO ASSEMBLY WOMAN FELICITA G.


BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

FELIPE D. EPE TAGUM NATIONAL TRADE SCHOOL


DIVISION OF TAGUM CITY
REGION XI

ATANACIO D. PAGKALIWANGAN GENERAL MARIANO ALVAREZ TECHNICAL


HIGH SCHOOL
General Mariano Alvarez, Cavite
REGION IV-A

VICENTE C. CLEMEN ZAMBOANGA DEL SUR .


SCHOOL OF ARTS & TRADES
Pagadian City, Region IX

i
LETICIA S. ANGELITO ZAMBOANGA DEL SUR
SCHOOL OF ARTS AND TRADES
Pagadian City, Region IX

ANTONINA D. SANTOS ASSEMBLY WOMAN FELICITA G.


BERNARDINO
MEMORIAL TRADE SCHOOL
Lias Marilao, Bulacan, Region III

CRESENCIO S. RAMOS JACOBO Z. GONZALES MEMORIAL


NATIONAL HIGH SCHOOL
Binan, Laguna

MIRIAM ABAD CABRIDO COCOS STO. NINO NATIONAL SCHOOL OF


ARTS & TRADES
San Isidro, Sto. Nino, South Cotabato

AMBROSIA M. ACUBA GENERAL SANTOS CITY NATIONAL


SECONDARY SCHOOL OF ARTS & TRADES
Tiongson St., Lagao, General Santos City

JOSELITO M. BULANHAGUI BAUAN TECHNICAL HIGH SCHOOL


Bauan, Batangas, Region IV-A

ACADEMIC SUPPORTS:

LETICIA O. ZALDARRIAGA LEYTE AGRO-INDUSTRIAL SCHOOL


Division of Leyte
REGION VIII

CRIZAH FLOR M. ARMAMENTO TEACHER III


MUNTINLUPA BUSINESS HIGH SCHOOL
Espeleta Street, Buli
City of Muntinlupa, NCR

RICHARD B. PAULINO ILOCOS NORTE REGIONAL SCHOOL


OF FISHERIES
Laoag City, Ilocos Norte
REGION I

REMEDIOS M. CAPONPON BAUAN TECHNICAL HIGH SCHOOL


Bauan, Batangas, Region IV-A

ii
RENE G. DELFINO MUNTINLUPA BUSINESS HIGH SCHOOL
Muntinlupa, NC
ALEJANDRA C. REPOQUIT DON ALEJANDRO ROCES, SR.
SCIENCE TECHNOLOGY HIGH SCHOOL
Roces Avenue, Q.C.

NOLAN L. SANTOALLA MANUEL S. ENVERGA MEMORIAL


COLLEGE OF ARTS & TRADES
Region IV-A

ENCODERS:

ESTER B. PABLO DedEd-EDPITAF


Meralco Avenue, Pasig City

MARIA ELIZA R. RIVERA DEPARTMENT OF EDUCATION


MERALCO AVENUE, PASIG

FACILITATORS:

DR. ORLANDO E. MANUEL SECONDARY SCHOOL PRINCIPAL I


Cabarroguis National School of Arts and
Trades
REGION II

EXUPERIO G. JACINTO TESDA – SICAT REGION 02


ROSENDO R RAFAEL
Sr. TESD Specialist

ROSENDO R. RAFAEL SENIOR TESDA SPECIALIST

VIRGILIO A. SANTOS EDUCATION CURRICULUM SPECIALIST


Curriculum Development Division
Bureau of Secondary Schools

EDITOR:

ANA LIZA C. CANILANG PEDRO DIAZ HIGH SCHOOL

iii
Alabang, City of Muntinlupa

TABLE OF CONTENTS

How to Use this Module .....................................................................i


Technical Terms ............................................................................... ii
Introduction .................................................................................... iii
Learning Outcome #1 Perform Piping Layout………………………………1
 Learning Experiences/Activities …………………………………….1
 Information Sheet #1.1………………………………………………..3
 Self-Check #1.1………………………………………………………….5
 Self-Check #1.1.1 . ……………………………………………………..6
 Information Sheet #1.2 . ………………………………………………7
 Self-Check #1.2.………………………………………………….……..8
 Activity #1.1.………………………………………………………….....9
 Self-Check #1.1……………….………………………………………..11
 Information Sheet #1.3……………………………………………….12
 Self-Check #1.3…………………………………………………….…..15
 Information Sheet #1.4.………………………………………………16
 Self-Check #1.4.………………………………………………………..23
 Information Sheet #1.5…………………………………………….…25
 Self-Check #1.5.………………………………………………………..26
 Activity #1.2………..………………………………………….………..27
 Self-Check #1.2………...………………………………………………28
Learning Outcome #2 Cut pipes through walls and floors……………..29
 Learning Experiences/Activities……………………………….......29
 Operation Sheet #2.1…………………………………………..……..30
 Self-Check #2.1 …………………………………………………..……31
 Information Sheet # 2.1 ……………………………………………..32
 Self- Check # 2.2 ……………………………………………………..33
Key to Correction…………………………………… ………………………….34

iv
References…………………………………….…………………………………..35

v
HOW TO USE THIS MODULE

Welcome to the Module “PERFORMING MINOR


CONSTRUCTION WORK”. It contains learning materials and activities
for you to accomplish. It contains the knowledge, skills and attitudes
required for Plumbing course. It is one of the specialized modules at the
National Certificate Level (NC-II).

You are required to go through a series of learning activities in


order to complete each of the learning outcomes (LOs) of the module. In
each learning outcome there are Information Sheets, Operation
Sheets and Activity Sheets. Do these activities on your own and
answer the Self-Check at the end of each learning activity. You may use
or you may get blank answer sheet from your teacher to write your
answer for each self-check. If you have questions, don’t hesitate to ask
your teacher for assistance or for further explanation.

After completing this module ask your teacher to assess your


competency. The result of your assessment will be recorded in your
competency profile. All the learning activities provided herein are
designed for you to complete at your own pace with minimum
supervision or help from your teacher.

i
TECHNICAL TERMS

Architect is one who designs and overseas the construction of the


building.

Bid is an offer to furnish at a specified price, supplies or


equipment for performing a designated piece of work.

Blueprint is a working plan used in a construction job by tradesmen.

Contractor is one who agrees to supply materials needed in exchange for


specified amount of money.

Estimation is a process of judging on calculating the amount of material;


required for a given piece of work.

Roughing-in is the installation of all parts of a plumbing system on a


particular unit that can be completed before the
installation of fixtures. It includes soil, vent, waste and
water supply piping and supports.

ii
Program/Course PLUMBING NC-II

Unit of Competency PERFORM MINOR CONSTRUCTION WORKS

Module Title PERFORMING MINOR CONSTRUCTION WORKS

Module Descriptor This module covers the knowledge, skills and


desirable attitudes in performing minor
construction work before and after the
installation of pipe and fittings.

Nominal Duration 66 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, you must be able to:

LO1. perform piping layout; and


LO2. cut pipes through walls and floors.

ASSESSMENT CRITERIA:

LO 1. Perform piping lay out

 Work instruction is interpreted according to the job requirements.


 Materials, tools, and equipment are selected according to the job
requirements.
 Layouts are made according to the roughing-in procedure.
 Dimensions and alignment of pipes are checked in accordance with
the job specification.

LO 2. Cut pipes through walls and floors

 Cutting through walls is made in accordance with the specified


procedure.
 Correct usage of tools is observed according to the job requirements.
 Cut walls and floors surface are restored in accordance with their
original conditions.

iii
Program/Course PLUMBING NC-II
Unit of PERFORM MINOR CONSTRUCTION WORKS
Competency
Module Title PERFORMING MINOR CONSTRUCTION WORKS

Learning Outcome # 1: Perform Piping Layout

Assessment Criteria:

1. Work instruction is interpreted according to the job


requirements.
2. Materials, tools and equipment are selected according to the
job requirements.
3. Layouts are made according to the roughing-in procedure.
4. Dimensions and alignment of pipes are checked in accordance
with the job specification.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 1 Perform Piping Layout

Learning Activities Special Instructions

 Read Information Sheet # 1.1  Information Sheet #1.1


“Blueprint”

 Answer Self-Check Test #1.1  Refer to Answer Key #1.1

 Read Information Sheet # 1.2  Information Sheet #1.2


“Mensuration Pipes and
Fittings”

 Answer Self-Check #1.2  Refer to Answer Key #1.2

 Read Information Sheet # 1.3 “


Roughing-in Procedure”

 Answer Self-Check Test #1.3  Refer to Answer Key #1.3

 Read Activity #1.1

1
 Read Information Sheet #1.4  Information Sheet #1.4
“ Materials used Specifications”

 Answer Self-Check Test # 1.4  Refer to Answer Key #1.4

 Read Information Sheet #1.5  Perform Activity #1.1


“ Materials used Specification” Refer Answer Key

 Answer Self-Check #1.5  Perform Information Sheet


#1.5

 Refer Answer Key #1.5

2
INFORMATION SHEET # 1.1

Perform Piping Layout


A. Mensuration

Measuring Pipes and Fittings

Introduction:

It takes practice and experience to be able to determine all the


pipes and fittings you will need before starting a job. In buying your
supplies; therefore, be knowledgeable of the kinds of pipes and fittings
you will use for a job.

Plumbing dimensions aren’t necessarily what they appear to be.


A plastic pipe with a 7/8- inch outside diameter, for instance, is
actually called a ½- inch inside pipe because it has a ½ - inch inside
diameter (I.D.). Pipes usually are sized according to their inside
diameter (I.D.). This dimension is also called the nominal size.

If you are unsure about getting the right material, specify the
measurement of the inside diameter (I.D.) for most pipes.

If you can measure the inside dimension, your job becomes


easier.

Holding a ruler against a pipe will give you only a rough idea of
the outside diameter. Instead, use a string or a set of calipers for a
more exact measurement. Once you find the outside dimension, use
the chart “Measurement: Pipe Dimensions” to find the nominal size.

Fitting can be just as confusing. Their inside diameters must


be large enough to fit over the pipes outside diameter. A ½ - inch
plastic elbow for example, has an outside diameter of about 1 ¼
inches.

As a rule of thumb, for plastic pipe, measure the outside


diameter (0D) and subtract 3/8 inch for threaded and cots iron pipe,
subtract ¼ inch.

Another mathematical pitfall for a novice plumber is measuring


the length of a pipe that runs from one fitting to the next fitting. Pipes
must be fully extended into fixture and fitting sockets; otherwise the
joint may leak. Socket depths vary from one pipe size and material to

3
another, so you must account for the depth of each fittings socket in
the total length of pipe needed between fittings.

B. Blueprint Reading

Blueprints are the working drawings that serve as the worker’s


guide in a particular project. The blueprint shows the various floor
plans the locations of all fixtures and the partitions where pipes are to
be run. The plans indicated should be followed exactly unless
obstacles arise. In this case, the architect or the skilled plumber
should be consulted before any changes are made.

The blueprints should be studied so that a perfect visualization


of the entire system and its structural details can be obtained. All of
these must be considered the plumbing system to be carried on.

Part of the blueprint is the written specification to supplement


design/details as well as to give instruction and explanation. These
written specifications should be studied as carefully as the blueprints
and every noted with extreme care.

Some of the plumbing specifications

Execution of Contract is the complete carrying out of the task as per


job requirements.

Extra Labor is the service rendered beyond the contract.

Bids are the owner reserves the right to reject any or all proposals
based on the specifications or drawings. He may accept any proposals
in part or whole.

Scope of the work refers to the range of the work when the contractor
shall complete a plumbing system as shown on the drawing and
specified in the specification according to the building and plumbing
codes:
1. Isometric drawing showing layout of storm drain
2. Isometric drawing showing layout of soil stack wastes and vents
3. Isometric drawing of sink and laundry tray waste and vent pipes
and risers for kitchen sink
4. Isometric drawing of water supply system for bathrooms

4
SELF-CHECK # 1.1

Perform Piping Layout

Test I. True / False

Directions: Write T if the statement is true and F if it is false. Use


another sheet of paper to write your paper.

______ 1. The first concern of an efficient plumber is to correctly


identify the pipes and fittings for a job.
______ 2. Actual dimensions of a pipe are based on the inside
diameter.
______ 3. The nominal size of a pipe refers to the outside diameter.
______ 4. To avoid mistakes in choosing pipes, refer to their inside
diameter.
______ 5. Always consider the depth of each fittings socket when you
get the length of pipes needed between fittings.

Test II.

Problem Solving

A. Find the difference in Outside Diameter (O.D.) and Inside Diameter


(I.D.) readings of the following pipe dimensions. Write the answers on
the blanks provided.
Kind of Pipe I.D O.D Answer
1. Copper ¼” 3/8” _________
2. Threaded Steel 3/8” 5/8” _________
3. Plastic ½” 7/8” _________
4. Cast iron 3” 3 ¼” _________
5. Copper 1 ¼” 1 3/8” _________

5
SELF-CHECK # 1.1.1

Blueprints
Multiple Choice:

Directions: Choose the appropriate word to complete the statement.


Use another sheet of paper to write your answer.

Questions:
1. Blueprints are the working drawings which architects prepare
as ______________ in the construction of houses.
a. contract
b. license
c. guide
d. device

2. Designing of the piping systems must be done by the plumbing


expert before they can make ________________ or install the
plumbing systems.
a. agreements
b. estimates
c. plans
d. decisions

3. The plans indicated should be followed exactly unless


___________ arise.
a. obstacles
b. temperatures
c. arguments
d. decisions

4. The function of the written specifications is to supplement the


__________________.
a. work
b. materials
c. devices
d. blueprints

5. In the execution of contract, the plumber shall execute his work


completely even though some requirements are not
_____________ in the plan.
a. located
b. indicated
c. situated
d. labeled

6
INFORMATION SHEET # 1.2

ROUGH-IN PROCEDURE

Rough-in is the installation of all parts of the plumbing system


which can be completed prior to the installation of fixtures. This
includes drainage, water supply, vent piping, and the necessary
fixture supports. The procedure for roughing-in are as follows:

1. Plan the location of the fixtures carefully on your floor plan.


2. Mark your floors and walls for the rough-in dimensions.
3. Use masking tape or a carpenter’s pencil for masking. Rough-in
dimension of fixtures vary depending upon the shape, type,
style and design. These illustrations give you the idea on the
manner of marking the rough-in dimensions.
4. Install the fixtures such as toilet, shower and bath tub using
the necessary tools.
5. See to it that drain-waste-vent lines are running their
destinations.

Note:
For more rough-in dimensions for fixtures refer to plumbing
Design and Estimate by Max B. Fajardo Jr., 2nd Edition Chapter 15 –
Plumbing Fixtures.

If you are remodeling a room that you don’t want to mark, use
sticky-back notes to mark the walls. This won’t fall off the wall over
time and won’t damage wall paper or paint. It also helps to place the
fixtures on the floor and outline them. Take care to consider the
placement of cabinets when laying out the water supply and drain
cleanouts. Position the cabinets to where they will be installed before
completing the supply and drain pipe layouts. When the layout is
completed, measure and adjust the arrangement until all fixtures
meet the minimum clearance specifications of the manufacturer.

7
SELF-CHECK # 1.2

Test I. True / False

Directions: Write T if the statement is true and F if it is false. Use


another sheet of paper to write your answer.

________ 1. Roughing-in is a procedure in plumbing done prior to


the installation of fixtures.
________ 2. Roughing is designed for the proper flow of drain-waste-
vent lines.
________ 3. Necessary markings on the floor and walls are
undertaken by roughing-in.
________ 4. Carpenters pencil may be substituted by a marking pen.
________ 5. Cabinets can be temporarily positioned before
completing the drain pipe layouts.

Test II. Essay

Directions: In one paragraph, answer the question below.

What is roughing-in procedure?

8
ACTIVITY SHEET # 1.1

LO 1. Perform Piping Lay out Rough-in Procedure

Introduction:

The rough-in dimension of water closets is based from the


center line of the outlet to the finish wall line. Different types of water
closets come in different measurements of center lines of outlets.

Nowadays, comfort rooms are generally made of concrete floors


and walls. Therefore, the rough in of the water closet should be done
prior to the pouring of the concrete flooring. The following are tools
and materials needed to perform roughing-in:

Tools and materials


 Tape measure
 Pencil
 Auger bit and brace
 Spirit level
 Claw hammer
 Drainage pipe
 Water closet
 Plywood concrete form
 Common wire nails

Procedure:
 Determine the rough-in measurement of the water closet to be
installed based on the manufacturer’s manual specification.

 From the proposed finish wall line behind the water closet to be
installed, mark the center of the outlet on the plywood concrete
floor form for the proposed concrete floor.

 From the mark on the plywood form, make a circular hole in the
outside installation diameter of the pipe, to be used in the
installation.

 Cut pipe with a diameter equal to the hole made in the flooring
form around 30 centimeters or 12 inches.

 Fit the cut pipe into the hole on the concrete form extending at
least 4 inches below the floor line.

9
 Check the plumpness of the pipe using a spirit level.

 Secure the pipe properly by nailing short pieces of lumber


around it underneath.

 Cover the top of the pipe to avoid the entrance of foreign objects.

 While doing the concreting process, be careful not to damage or


misalign the pipes.

10
SELF-CHECK # 1.1

Directions: Call your instructor and ask him to check if you have
executed the task. You will be evaluated based upon his
observation. Tick the box that corresponds to the criteria
obtained.

Teacher’s Assessment Criteria

YES NO
1. The center line measurement of the
water closet to be installed was taken.
2. The center of the outlet on the plywood
concrete floor from behind the water
closet to be installed was mark.
3. A circle equal to the outside diameter of
the pipe was marked.
4. Pipe around 30cm or 12 inches long was
cut.
5. The cut pipe into the hole on the
concrete form was fitted.
6. The plumpness of the pipe was checked
using a spirit level.
7. The pipe was properly secured by nailing
short process of lumber around and
underneath.

11
INFORMATION SHEET # 1.3

Not all the specified materials will be used in one plumbing


system installation. The kind of pipe to be installed depends upon the
following considerations:

1. Quality and durability


2. Resistance to external and internal contact with foreign matters
3. Resistance to acid waste and other chemical elements that will
pass into it
4. Cost of materials and labor

Sometimes a combination of two or more types of plumbing


materials are used to suit the purpose intended for the installation,
while availing of the advantages it offers to plumbing. Listed below
are some common materials used in plumbing with specification.

Common materials with their specifications

Cast Iron Pipe is durable, easy to install ad answer to the most


plumbing needs of all types of buildings less than 25 storey high.
Buildings taller than 25-storey do not specify the use of cast iron pipe
because of constant vibrations which cause water leak of the pipe
joints.

Acid Resistant Cast Iron Pipe is kind of pipe is made from alloy of cast
iron and silicon. It is widely used in chemical laboratories, industries
and other installations where acid water is being discharged.

Asbestos pipe is made of asbestos, fibers and Portland cement. The


thickness of the pipe is twice as that of the standard cast iron pipe.
This kind of pipe is remarkably superior for embedding in concrete
structure.

Bituminous Fiber Sewer Pipe is the cheapest among the sewer pipe and
sometimes recommended for house sewer and for septic tank
installation. It is slightly flexible. It can take slight soil movement
without cracking or breaking off from its joint. However, excessive hot
water or chemical flow may soften or damage the pipe.

Vitrified Clay Pipe is one of the oldest materials used for sewer lines. It
is made out from clay, cast into length of 75 centimeters treated with
glazing compound. The pipe is heated in a large kiln under a
temperature of 1370°C, making it imperious to moisture.

12
Clay Pipe is highly resistant to most acid wastes. It is a durable
material for underground installations like public sewer, house sewer
or storm drain. It should not be laid on unstable ground base.

Lead pipe is also one of the oldest plumbing materials used by the
Egyptian, the Greek and the Roman builders as soil and waste pipe.
Lead is highly resistant to acid and is suitable for underground
installation. It is never used to transmit water for human
consumption.

Galvanized Steel Pipe is made out from mild steel, drawn through a
die and welded cast into 6.00 meters long. This type of pipe is easily
corroded by alkaline and acid water. The carbonic acid in water,
attack the zinc coating and ultimately the steel itself. It is subject to
deposits of salt and lime that gradually accumulate and finally choke.
Galvanized steel pipe deteriorates faster when used hot water supply
line.

Galvanized Wrought Iron Pipe is better in quality than the steel pipe for
plumbing installation. Tests showed that wrought iron pipe is more
resistant to acid waste than the steel pipe.
Brass pipe- is one of the most expensive types of pipe which is made
of an alloy of zinc and copper mixed at 15% and 85% proportion
respectively. Because of its smooth interior surface and high
resistance to acid, brass pipe became superior material for waste and
water supply installations.

Copper Pipe is durable and extremely corrosive resistant material. It


is easy to install compared with the other types of pipe.
Comparatively, copper pipe cost less than the steel pipe, but its
fittings cost less than the steel pipe because of its very smooth interior
surfaces. One size smaller pipe could be used without substantial
reduction of liquid flow.
When used in installing hot water line, the use of bigger pipe should
be avoided because heat loss on larger pipe is higher than on a
smaller one.

Plastic or synthetic pipes has gained widespread acceptance after it


has been proven itself to be superior sewer and cold water pipe line.

The Polyethylene (PE) and Polybutylene (P.B.) are flexible types of


plastic pipes. The P.E. and P.B. tubes are in coil form available at 30
meters long. The P.B. tube is manufactured with special length up to
150 meters long in coil form.

13
Advantages of Plastic Pipe

1. Plastic pipe is more resistant to rust and corrosion.

2. Water conveyed by plastic pipe has no pipe tastes.

3. The extreme smooth interior surface prevents the build up of


scale, rust and foreign material that often impedes flow through
metallic pipes.

4. There is no turbulence of water; therefore it has a minimum


resistance to flow.

5. PVC pipes and fittings weigh about 1/5 of the metal pipe are
easily installed through solvent cementing.

6. Plastic pipes are cost in longer length; they are easy to cut as
well as to install.

7. PVC pipe can be connected to existing metal pipe using a


threaded adapter.

8. PVC pipe is virtually acid proof to any chemical used in


recommended strengths around the home.

9. No special tools are needed for installing PVC except a rule to


measure and a saw to cut.

10. You can do it yourself!

14
SELF-CHECK TEST # 1.3

Test I True or False

Directions: Write T if the statement is true and F if it is false. Use


another sheet of paper to write your answer.

_____ 1. Certain considerations are made before choosing the correct


material.
_____ 2. The use of cast iron pipe is applicable to more than 25
storey-buildings.
_____ 3. Asbestos pipe is safe to be embedded in concrete structure
_____ 4. Portland cement is a constituent of asbestos pipe.
_____ 5. The flexibility of a pipe is dangerous to slight soil movement.
_____ 6. If a pipe is flexible it is safe from danger of cracking.
_____ 7. Vitrified clay pipe is heated up to 1370°C.
_____ 8. Lead pipe is favorably to conduct water for human
consumption by alkaline.
_____ 9. The zinc coating in the galvanized steel pipe can be easily
corroded by alkaline.
_____ 10. Brass pipe is an alloy of zinc and copper.

Test II. Enumeration

Directions: Enumerate only three (3) advantages of plastic pipe.

15
INFORMATION SHEET # 1.4

Tools and Equipment Used for Roughing-in

Appropriate tools and equipment is always observed to maintain


quality performance

CUTTING TOOLS
CROSSCUT SAW is a type of cutting tool used to cut the grain of the
wood.

(Types of Saw)

HACKSAW is a tool used for cutting metal, plastic, or pipe.

16
PIPE CUTTER is a tool used for cutting pipe and tube.

PIPE REAMER is a tool used for cleaning the inside of the pipe and
tube to remove the burst and chips.

500474

500475

500476

500477

17
PIPE THREAD is a tool used for threading the pipe.

DRIVING TOOLS

CLAW HAMMER is a tool used for pulling and driving the nails from
some other object. Generally, a hammer is associated with wood
working but is not limited to use for any purpose.

18
CROW BAR is a tool consisting of a metal bar with a single curved end
and flattened points, often with a small fissure on one or both ends for
removing nails.

SCREW DRIVER is a tool used to insert and tighten or to loosen and


remove screw. The screw driver comprises a head or tip which engages
with a screw, a mechanism to apply torque by rotating the tip, and
some way to position and support screw driver.

19
Screw drive types from right to left; Triple square, Spanner head,
Torque, Tri wings, Robertson, Hex Allen, Torx, Pozidive, Crosshead,
Flat

HOLDING TOOLS
ADJUSTABLE SPANNER or ADJUSTABLE ANGLE HEAD WRENCH
is a tool which can be used to loosen and tighten a nut or bolt. It has
a “jaw” of adjustable-size suitable for different size of nut and bolt.

20
BASIN WRENCH is a specialized tool which allows one to reach tight
spot under sink and basin. The jaw of the basin wrench can not only
be adjusted to accommodate nuts of different sizes but it can also be
flipped over the opposite side to keep it turning without removing the
wrench.

BENCH VISE is a tool with a mechanical screw apparatus used for


holding or clamping a work piece. Bench vise or vice has one fixed jaw
and another, parallel, jaw which is moved forward and backward by
the screw.

21
CLAMP is a used to grip and hold an object firmly such as wood,
paper, plastic and some metals for a short period time.

PIPE WRENCH OR STILLSON WRENCH is an adjustable wrench


used for turning soft iron pipes fittings with a rounded surface. The
design of the adjustable jaw allows it to rock in the frame such that
any forward pressure on the handle tends to pull the jaw tighter
together.

22
SELF-CHECK # 1.4

Directions: Complete each of the following sentences. Write the letter


of your answer on a separate sheet of paper.

1. _____ is a type of cutting tool used to cut the grain of wood.


a. Hacksaw
b. Cross cut saw
c. Band saw

2. ______ is a tool used for cutting metal, plastic or pipe.


a. Hacksaw
b. Cross cut saw
c. Band saw

3. ______ is used for cleaning the inside of the pipe and tube to
remove the burst and chips.
a. Pipe cutter
b. Pipe thread
c. Pipe reamer

4. ______ is used for cutting pipe and tube


a. Pipe cutter
b. Pipe thread
c. Pipe reamer

5. ______ is used for threading the pipe


a. Ballpeen hammer
b. Hacket
c. Claw hammer

6. ______ is used for pulling and driving the nails from other object
a. Ballpeen hammer
b. Hacket
c. Claw hammer

7. ______ is a tool consisting of a metal bar with a single curved


end and flattened points, used for removing nails
d. Crow bar
e. Claw hammer
f. Ballpeen hammer

23
8. ______ is a tool used to insert and tighten or to loosen and
remove screw.
g. Pry bar
h. Chisel
i. Screw driver

9. ______ is a tool used to loosen and tighten a nut or bolt.


j. Adjustable wrench
k. Pliers
l. Bench vise

10.______ is classification of tools used for cutting wood, plastic


and metals
m. Edge cutting tools
n. Tooth cutting tools
o. Driving tools

24
INFORMATION SHEET #1.5

Masonry Works and Procedures

Masonry is the art of constructing buildings and other


structures with stones, gravel, bricks, concrete, blocks and other
materials. When doing repair on damaged pipes embedded in
concrete floors and walls. The plumber should also have knowledge in
masonry work so that the portion of the floor or wall will be restored
to its final condition for sanitation and aesthetic properties.
Therefore, the plumber should be skillful enough to perform masonry
works.

A plumber should be knowledgeable of the following terms of


masonry work according to the job specifications.

Concrete is the proportioned mixture of Portland cement, sand,


gravel and water. In its plastic state (newly mixed), the mixture can
be molded to any desired shape. Through chemical changes that took
place, the mixture becomes as hard as stone when it dries up.

Cement is the material used for concreting. It is called Portland


cement. Cement when mixed with water, acts as the bonding material
for the aggregates. Cement should not store in damp places r exposed
to moisture because it hardens and then is not available to be used.

Aggregates are the general term given for materials in concrete.


Sources of good aggregates are from riverbanks and crushed
specifically sand and gravel.

Fine Aggregates refer to seashore sand is not suited for


concreting because of its even fineness and salt content that prevent
good bonding of the cement.

Sand be clean and should face from vegetable matter, clay and
dust because they prevent the good bonding that results to weak
structure.

Coarse Aggregates are gravel to be used in concrete work should


be sizes above ¼ inch. The size of gravel depends upon the size of the
concrete work. The gravel to be used is ¼ to 1/3 the thickness of the
concrete and could be able to pass readily between the reinforcements
and the concrete forms.

Water is liquid to be used in mixing concrete. It should be clean


and fit for drinking. Dirty water prevents good bonding.

25
SELF-CHECK #1.5

Test I True or False

Directions: Write T if the statement is true and F if it is false. Use


another sheet of paper as your answer sheet.

_______ 1. Masonry is an art of constructing buildings and


structures using cement.

_______ 2. A plumber’s knowledge on masonry is useful in restoring


damages on concrete buildings.

_______ 3. Concrete is made up of only one component.

_______ 4. The new concrete mixture is known to be in its plastic


state.

_______ 5. It is still possible to re-shape a hardened concrete.

_______ 6. A dried concrete is as hard as a stone.

_______ 7. Cement mixed with water acts as the bonding material.

_______ 8. Any form of water is acceptable to be mixed with cement.

_______ 9. The salt content of seashore sand prevents gravel


bonding of the cement.

_______ 10. Exposure to moisture causes the cement to harden.

26
ACTIVITY SHEET #1.2

MASONRY WORK AND PROCEDURES


POURING CONCRETE

Pouring concrete on a flat surface is a very easy task to tackle


especially when the area is small. The edges of the four corners of the
opening served as the form for the fresh concrete to be poured.

Directions: Using the materials and tools pouring concrete (materials:


cement, sand, gravel, water; tools: shovel/shade, pail, wooden float,
steel float and pointed trowel), do the following procedure:

Procedure:

 Replace the soil that was taken out from the hole.
 Fill the hole with gravel and compress it done leaving around 4
inches below the floor line.
 Pour water on top of the gravel and level the surface with a
wooden float.
 Prepare the concrete materials using a proportion of 1:2:4.
 Determine the volume of the hole which is equal to the volume
of the gravel and sand mixed together.
 Compute the total volume of concrete materials in relation to
hole area excavated.
 Make a hole at the middle of the mound of the materials.
 Calculate the amount of water just enough to wet the aggregates
and meet the cement.
 Mix the materials thoroughly.
 Pour the mixture on top of the hole.
 Spread the concrete over the hole leaving around one (1) inch
from the floor line.
 Level the top of the concrete.
 Pour little water on top of the hardened concrete.

27
SELF-CHECK #1.2

Directions: Call your instructor and ask him to check if you have
executed the task. You will be evaluated based upon his
observation. Tick the box that corresponds to the criteria
obtained.

ASSESSMENT CRITERIA
YES NO
1. The soil was removed from the hole before
repairing the damage pipe was replaced.

2. The hole was filled with gravel 4 inches


lower than the floor line.

3. Water was poured on the top of the gravel


that was leveled.

4. Concrete proportion of 1:2:4 was used.

5. The volume of the hole was determined.

6. The volume of the materials was


determined.

7. The cement and aggregates with the use of


a shovel were mixed.

8. A hole at the middle of the mound was


made.

9. The amount of water used to wet the


cement and aggregates was measured.

10. The materials were thoroughly mixed.

11. The mixture was poured into the hole.

12. The concrete in the hole was distributed.

13. The top of the concrete was leveled

14. The concrete was cured.

28
Program/Course PLUMBING NC-II
Unit of CUT PIPES THROUGH WALLS AND FLOORS
Competency
Module Title CUTTING PIPES THROUGH WALLS AND FLOORS

Learning Outcome # 2: Cut pipes through walls and floors

Assessment Criteria:

1. Cutting through walls is made in accordance with the specified


procedure.
2. Correct usage of tools is observed according to the job
requirements.
3. Cut walls and floor surface are restored in their original
condition.

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome # 2 Cut pipes through walls and floors

Learning Activities Special Instructions

 Read Information Sheet # 2.1  Information Sheet # 2.1

 Answer Self-Check #2.1  To check your answers


refer to Answer Key #2.1
 Read Information Sheet # 2.1  Information Sheet #2.1
“ Masonry Works and Procedures”

 Answer Self-Check Test #2.1


 Refer answers to Answer
Key

29
OPERATION SHEET #2.1

In cutting a damaged portion of the water supply system of


galvanized iron pipe embedded in a concrete wall or floor, the
operation is more difficult and different compared to the cutting of G.I.
pipes.

Directions: Using the tools for cutting galvanized iron pipe (Rotary
Pipe Cutter, Tape measure, Pipe measure and Hack saw), do the
procedure:

Procedure for cutting damage portion of pipes:

 Upon identifying the damaged portion of the pipe to be cut,


measure at least 6 inches centered on the damage. This length
is good enough for the stock and dies to be inserted into the
pipe ends on the process of threading them after cutting.
 Using the rotary pipe cutter, position it on the mark where the
cut is to be done.
 Follow the procedure in cutting G.I pipe, the only difference is
that the cutter could only swing in a limited angle making it
harden to cut.
 Ream the ends of the cut pipe to clean it.

Tools used for cutting damaged portion of pipes:

1. Pipe reamer is a spiral-shaped file which has turning handle


or may also be fitted in a brace.

2. Ratcheting bitstock can be lacked and turned in full


resolutions and is quite useful in hard-to-reach areas. It has
a ratchet locked in one direction or the other and it doesn’t
go to the opposite side unless it is moved.

3. Auger bits come in varying sizes is used for cutting through


small holes the sizes vary from ¼ inch to 1 inch in diameter
in increments of 1/16 inch. If larger holes are desired an
adjustable expansive bit can be fitted to a bitstock.

4. Hack saw is commonly used for cutting metal.

5. Chisels can be used to notch away a portion of a stud or


rafter to allow the passage of pipeline.

30
SELF-CHECK # 2.1

Test I. Identification

Directions: On the blank before each number, write the name of the
cutting tool being described. Write the answer on another
sheet of paper.

_____________ 1. This tool is consists of hard thin blade which is


respectively used to cut metals and big holes.

_____________ 2. This is a spiral-shaped file which has a turning


handle that maybe fitted in a brace.

_____________ 3. This can be locked and turned in full revolution and


is quite useful in hard-to-reach areas.

_____________ 4. This is used to notch away a portion of a stud or


rafter to allow the passage of rafter.

_____________ 5. This is used to bore hole through certain materials.

31
INFORMATION SHEET # 2.1

Procedure in Cutting Pipes through Walls ad Floors

Cutting pipes through walls and floor require much care


from a plumber. The condition of the wall or the floor is to be
considered. Another thing are the provable damages which the
process may bring along whatever the cost may be. This work will
improve not only the function of the plumbing system but also the
building.

The following procedure may be very useful in cutting pipes


through walls and floor.

1. Know the purpose of the job. One should understand why


the work is to be undertaken.

2. Sit down and sketch out the purposed cutting. This


sketch should show the proposed locations of the fixtures
such as the routes along which the pipelines will be and
to connect to these fixtures. The lengths and sizes of the
pipes to be used and must be considered. This will result
to a minimum amount of breaking through the walls.

3. Use a metal detector to know the kind of pipe that has to


be cut, added and remodeled.

4. Shut and open the flow of water in the line and listen to
the noise if a metal detector is not available.

5. Before proceeding to the actual job, be sure to seek the


necessary permits from the local authorities. In the same
manner, find out the kinds of pipe and joints allow for
various purposes, the types of support required.

6. Take hold of the blueprint of the house/building where


the work is to be conducted.

7. Equip yourself with all the tools and materials for the
task.

32
SELF-CHECK # 2.2

IDENTIFICATION:

Directions: Arrange the following procedure logically. Write the letters


of the correct sequence on a separate sheet of paper.

Procedure:

a. Use a metal detector.

b. Know the purpose of the job.

c. Sheet-off and open the flow of water.

d. Equip yourself with the materials, tools, and equipment.

e. Take hold of the blueprint.

f. Sit down and sketch out the purposed cutting.

g. Proceed to the actual job.

33
KEY TO CORRECTION

Information #1.1
A. True /False
1. True
2. True
3. False
4. True
5. True

B. Problem Solving Information #1.3


1. 1/8” 1. True
2. 2/8” 2. False
3. 3/8” 3. True
4. ¼” 4. True
5. 1/8” 5. True
6. False
C. Blueprint Information #1.4
1. A 1. B
2. B 2. A
3. A 3. C
4. D 4. A
5. B 5. B
6. C
7. A
8. C
9. A
10.B
Information #1.2 Information Sheet #1.5
1. True 1. True
2. True 2. True
3. True 3. False
4. False 4. True
5. True 5. False
6. True
7. True
8. False
9. True
10. True
Operation Sheet #2.1 Information Sheet #2.2
1. Hack saw 1. B 5. G
2. Pipe ream 2. F 6. E
3. Retching bitstock 3. A 7. D
4. Chisel 4. C
5. Drill

34
REFERENCES:

Jose B. Lubrica, Building Construction


Philippines 1966

Robert E. Morgan, The Complete Handbook of Plumbing


1st Edition 1982

A.J, Matias, Jr., Esles Smith, Sr., How to Design and Install
Plumbing 4th Edition

Max B. Fajardo, Jr., Plumbing Design and Estimate


1st Edition 1984

Max B. Fajardo, Jr., Plumbing Design and Estimate


2nd Edition 2001

Better Homes and Gardens, Plumbing

35

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