Professional Documents
Culture Documents
1. Version history
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Israel Railways Ltd רכבת ישראל בע"מ
Rolling Stock Division חטיבת נייד
2. Introduction
This document is intended to outline the concept to integrate various measurement systems
into a unique and cohesive monitoring environment while allowing incorporating an open and
modular architecture to allow for the future scalability, development and implementation of
future measurement systems.
The purpose of the integration is to deliver all data to a central point for storage and analysis.
This facilitates access to the measurement and monitoring systems, the measured values
and the technical status of all installations. It is thus easier for the user to handle the different
systems by having an interface that represents the systems in a unified, standardized
manner. Thus allowing an identical way of information presentation at all workplaces; data
exchange is made easier.
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3. Table of contents
1 Version history......................................................................................................... 1
2 Introduction.............................................................................................................. 2
3 Table of contents ..................................................................................................... 3
4 List of abbreviations ................................................................................................ 4
5 Overview ................................................................................................................. 4
6 General requirements (as further detailed below): ................................................... 6
7 RAMS ....................................................................................................................... 9
8 Monitoring Stations (Main lines) ............................................................................ 12
9 Assembly & Installation – General Guides ............................................................ 16
10 Monitoring Systems ............................................................................................. 16
11 Indoor Equipment ................................................................................................ 20
12 Network Structure ................................................................................................ 22
13 Connection to MMS server .................................................................................. 25
14 Electrical requirements ........................................................................................ 26
15 Standard & Regulation ......................................................................................... 27
16 Principles of Quality Assurance Plan .................................................................... 30
A Infrastructure Details .............................................................................................. 38
B Climate and Environment ....................................................................................... 40
C Summary of Technical Specifications Number 2501 - security door ...................... 41
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4. List of abbreviations
5. Overview
The wheels of the trains represent a risk factor for the security of the railway operations.
Therefore, it is very important to monitor the wheel status in terms of temperature and
defects. It is also important to detect if there are dragging elements beneath the train.
For that we can use several side-track detectors which measure
The table below presents the different types of Vehicles, which are used by ISR. All the fleet
should be monitored.
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EN-13715
KIROF 730 ER7 S1002/H32/e32/
6.7%
EN-13715
GEISMAR 760 ER7 S1002/H30/e31.
5/15%
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6. General requirements:
6.1 High Reliability above 99%
6.2 High availability above 99%
6.3 MTBF above 15,000 hours
6.4 Very precise measurements on trains' speed range of:
6.4.1 Monitoring Stations (Main Lines): 40 – 160 km/h
6.4.2 Monitoring Stations (Maintenance): 5 – 30 km/h
6.5 Suitable for different type of wheel sets and brake systems (disk & shoe brakes)
6.6 Option for self-test and calibration
6.7 Automatic restart in case of computer's failure
6.8 Low maintenance
6.9 Friendly for use and easy for maintenance
6.10 The equipment should not cause any disturbing for the passing trains.
6.11 The equipment should operate under different climate conditions at outdoor
temperatures between -10°C to 70°C and a relative humidity up to 100%
6.12 The insulation degree for the rail contacts is IP 68 and for the whole scanner is IP
55.
6.13 The equipment should be self-monitoring. Messages should be sent to the CCR in
case of malfunction
6.14 The system should include a real time clock (for date and time stamping) which is
automatically synchronized with GPS or other radio clocks or via network (time
server)
6.15 The system should present the measurement data in a graphical display (thermal
image in 3D graph and 2D line charts)
6.16 internal operating test
6.17 Malfunction alarm (error message) in case of: power failure, interruption of
communication etc.
6.18 It should be possible to install the detector equipment in traffic intensive situations,
so that train services are not impeded
6.19 There should be only low voltage equipment in the track area (< 50V)
6.20 The system should report mains failure and battery low status to the CCR
6.21 After power supply is restored the system should start automatically
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6.22 In case of a power failure the last valid settings should apply automatically after
recovering of power supply
6.23 The detector equipment placed in the detector cabin should have a well-defined
earth for connection to the cabin’s common earth bus bar. All exposed parts or
components of the detector's equipment, which require protection against the
effects of lightning, should be protected.
6.24 Modular architecture to enable of connecting additional sensors.
6.25 Local database for saving all the records events from all sensors.
6.26 Central database, which collect the data from all local stations via ISR Ethernet.
6.27 All components and systems must work in safety manner to protect the workers &
facility according to OHSAS 18001:2007, Safety Management Standard as detailed
in this document and/or as required by applicable law and/or ISR written
requirements as shall be from time to time.
6.28 The system should be protected from lightning strike, voltage fluctuations and
power outages. The system must return to function correctly after completion of the
event.
6.29 All equipment and cables needs to be protected from pests or other hazards. All
cables wrap protective sleeve without visible parts.
6.30 All cables & harness connections will be secured by connectors adapted to
environmental conditions.
6.31 It should be possible to replace Faulty Components without the need to remove the
rest of the assemblies.
6.32 Flexibility to upgrade hardware and software by the customer without the need for
vendor support
Date and time when the train's first axle passes the detector
Direction of travel
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Sent alarms. type of alarm; Red for critical failure, Yellow for warning
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7. RAMS
RAMS (Reliability, Availability, Maintainability, Safety)
7.1 General
The RAMS process includes either the definition of the requirements and the
demonstration of compliance
System redundancy requirements shall be defined by the supplier in appropriate fashion
to meet the RAMS targets defined according to EN 50126, EN 50128 and EN 50129. The
list of applicable should be supplemented by the Standards EN 50126, EN 50128, EN
50129 and EN 61508-1.
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7.2 Reliability
The reliability of the system shall be under the condition that the maintenance is performed
in accordance with the maintenance manual.
Failure Rate (λ): It is the probability of occurrence of a failure at a specific component age,
define in terms of failures per time.
Reliability (R): is the probability of the system to fail over a time
MTBF: Mean Time between Failures
Relationship between reliability R(T) and failure rate λ(t):
R(t) = exp[ - ʃ λ(t)dt ] ≈ e-λt
Relationship between MTBF and failure rate λ(t):
MTBF ≈ 1/λ
The Reliability should be above 99%. MTBF
should be above 15,000 hours.
The system should have:
7.3 Availability
The daily availability of the system shall be above 99%. The availability is defined as,
number of system in operation divided by total number of system. The result multiply by
100. Availability performance assumes Maintenance Service of the system is provided by
the Contractor or by ISR following strictly the maintenance instructions given by the
Contractor.
Automatic restart in case of computer's failure
The system should be protected from lightning strike, voltage fluctuations and
power outages. The system must return to function correctly after completion of
the event.
In case of a power failure the last valid settings should apply automatically after
recovering of power supply
All equipment and cables needs to be protected from pests or other hazards.
Backup protection of min. 10 hours should be provided, which should operate
automatically upon the failure of the normal supply
The supplier should save the results per test and system general status locally
using commercial database, for a period of minimum two years
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7.4 Maintainability
The following general rules are to be followed:
System SIL
Hot Box/Hot Wheel Detection 2
Flat Wheel Detection 2
Dragging Equipment Detection 2
Wheel Profile Measurement 0
Brake Pad Measurement 0
RFID Reader 0
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M.
North Carmiel Afula Jerusalem South
Station/Target
Naaman √ √ √
Hotrim √ √ √ √
Shfaim √ √
Ganot √ √ √
Nevatim √
Nitzanim √ √
M.
HABD HWD FWD DED RFID
Station/Target
Naaman √ (x2) √ (x2) √ (x2) √
Hotrim √ (x2) √ (x2) √
Shfaim √ (x2) √ (x2) √ (x2) √
Ganot √ (x2) √ (x2) √ (x2) √ (x2) √
Nevatim √ (x1) √ (x1) √ (x1) √
Nitzanim √ (x2) √ (x2) √ (x2) √
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Naaman
Hotrim
Shfaim
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Ganot
Nevatim
Nitzanim
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Beer-Sheva North
Haifa East
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Zvulun
Measuring of the Wheels & Axels bearing temperature while moving in high speed.
The equipment should be installed beside the track to enable of measuring the
temperatures of the axles bearings, the wheel's rim and the brakes disks
The detector equipment placed in the track should fulfil protection class IP55.
Measurement range HBD: 0°C – 150°C; HWD: 0°C – 650°C; resolution 1 °C
The measuring temperature should be with an accuracy of ±5°C or higher
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Absolute temperature value on the train’s right- and left-hand side wheel (°C)
(HWD)
Temperature values (over temperature) that has caused the alarms (°C)
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The detector equipment placed in the track should fulfil protection class IP65, following
the GS1 Standards (European Guideline for the Identification of Railway Assets) and
the TSI CR WAG: 2006.
The trackside electronics cabinets of the monitoring station should be housed in a 19” rack,
placed in a temporary structure made of concrete 20 centimeters thick, with no windows and
one door type safe according Israel Railways specification M-2501. The floor should be coated
with epoxy. The structure will be placed at ISR Command & Control area. It should be logged
to the hacking system which already installed in the area and will include two volume detectors,
magnetic detector, keyboard and horn. Fire Extinguishing System on the basis of FM200 gas
with two detectors should be installed. A fire alarm should be connected directly to CCR's
displays & Security department. The structure should have heat isolation and equipped with
air conditioner suitable for communication rooms, to obtain indoor temperature of 23 C°. The
structure should be equipped with two webcams cameras & DVR with a recording capacity of
a minimum one week. One outdoor camera that takes the measurement sensors and one indoor
camera that takes the electronics cabinets. The cameras' output should be presented for each
monitoring station, on CCR's displays. It should be includes outdoor lighting to illuminate the
entire structure and additional lighting to illuminate the sensors in the track. In case of Power
outage, an alarm should be sent to CCR.
Supplier responsibility: The Electrical cabinets & Backup protection should be accessible and
convenient for operation and maintenance. It should include wheels. Small cabinets should be
hung on the wall. Backup protection of min. 10 hours should be provided, which should operate
automatically upon the failure of the normal supply. Before the batteries of Backup Protection,
are empty a graceful shutdown should be performed. In case of low batteries, an alarm should
be operated and sent to CCR. In case of having a temperature above 30 C°, an alarm should
be operated and sent to the Central Control Room (CCR).
2. Heat Isolation
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11. Lights
Israel Railways will provide the electrical connections at the monitoring stations as
defined by Supplier subject to the approval of ISR in writing and in advance. Israel
Railways will connect the Temporary Structure to the electrical net. All electrical
connections (Electrical Sockets) in the structure are the responsibility of the Supplier.
Israel Railways will provide all the necessary connections Ethernet train. The network
connection will be the responsibility of the system provider and will be done by Israel
Railways. Israel Railways is responsible for preparing the area for the Temporary Structure as
defined by Supplier subject to the approval of ISR.
Temporary structure
SDH
Israel Railways will provide the media from the module SDH. The Supplier Responsibility is to
place rack includes two routers (Cisco 892) at Command & control room and supply the
components include cables to connect it to the local server which be housed in the temporary
building.
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The Central Monitoring Solution comprises of central server/s. All data is received
and stored in a data base. The operators have access to this data and receive
unsolicited information at their stations (e.g. failure information of technical equipment
and alarm messages concerning the rolling stock).
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If for some reason the transition of data is disrupted, a controller should supervise the
process and complete the missing data.
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The integration should include but not limited to the following interfaces:
1) Send - System status including:
a. Keep-alive of each component (server side)
b. General statuses, alerts, failures of each component in the system
c. Sensors statuses, alerts and failures
2) Send – Tests results including:
a. Original row data values from each sensor, in real time
d. General information (e.g. weight, length, speed, number of axles etc.)
e. Alerts, failures and status per examined component (messages) in real
time
f. Analyzed condition per examined component (messages) in real time
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The supplier should save the results per test and system general status locally using
commercial database, for a period of two years. In case of failure to send the
information to the MMS, it's the supplier responsibility to retry until success.
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EN 60068-2-2: 2007 Environmental testing - Part 2-2: Tests - Test B: Dry heat
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EU Directive Description
Specification Description
TSI CCS CR: 2006/679/EC Technical specification for interoperability relating to the control
command and signaling subsystem
of the trans-European conventional rail system
TSI ZZS HG: 2006/860/EC Technical specification for interoperability relating to the control
command and signaling subsystem
of the trans-European high speed rail system
and modifying Annex A to Decision
2006/679/EC
Related modification specification:
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15.6 Applied Norms for strain gauge solution for Flat Wheel
Standard Title
[Nrm.5] prEN 15654-1 Railway applications – Measurement of wheel and axle loads – Part 1:
Interoperable ‘in-service’ vehicles
In any case of contradiction, use the more-strict data. It should have CE marking.
Supplier shall submit to ISR an ITP as detailed in the Agreement and in accordance, inter alia,
with the following principles:
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16.2.1 General
(i) All equipment, including all materials, components, apparatus, etc while in
the process of manufacture and during installation and commissioning will
be subject to such tests and inspections as required by pertinent standards,
as may be the standard practice of the manufacturer and as deemed
necessary by ISR to prove compliance with the requirements of the Spect.
(ii) Approval of assemblies, tests, inspections, related procedures, etc shall in
no way relieve the Supplier of his contractual obligations.
(iii) The Supplier shall be responsible for the execution of all inspections and
tests required to demonstrate during manufacture and on completion that
the equipment complies with the requirements of the Spec.
(iv) The Supplier shall prepare an inspection and test program including all tests
during and after manufacture which shall form part of the Contract and which
shall describe the inspections and tests for each major component and item.
The program shall include a sufficiently detailed manufacturing schedule
with all expected dates of inspections and tests, a description of each
inspection or test (including the test method) to be performed and the
applicable standards. Where Supplier's acceptance standards are proposed,
copies shall be provided for ISR's approval.
(v) The test program shall include the proposal of the Supplier in regards to
participation of ISR or ISR's representative
Class of test Representation
I ISR must be present
II ISR will be invited; the Contractor however is
entitled to perform the test as scheduled when
ISR or his representative is not present
III Routine test according test program; no
invitation to ISR is necessary; Test Certificates
shall be ready for inspection after test if
required by ISR
(i) The inspection and test program and the related schedule shall be up-dated by
the Contractor at two-month intervals with clear indication of revised inspection
and test dates.
(ii) Written notice of the exact date, time and place of inspections and tests as well
as all other necessary information shall be given to ISR in writing not later than
twenty days prior to the date of any such inspections and tests.
(iii) Should an agreed inspection not be feasible as proposed due to lack of
preparation, negligence or material and/or equipment being presented in a state
which is clearly not acceptable, all costs incurred by ISR for repeated inspections
shall be borne by the Contractor.
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equipment, parts etc. shall be presented for this purpose. The number of
samples taken will be either at the discretion of ISR, particularly for smaller
lots, or shall conform to the generally accepted rules and standards of
statistical testing.
(ii) Should a single sample fail during random sample testing then the following
shall apply:
(a) small lots: all pieces shall be fully tested;
(b) Large lots: a second set of samples, identical in number with the first
one, shall be chosen and tested. If this set passes all tests
satisfactorily, the lot shall be considered to be acceptable. If again one
or more samples fail in one or more tests either the whole lot shall be
rejected or all pieces of the lot be fully tested individually, as
determined by ISR.
Pieces of lots which have been declared unacceptable and samples which
have failed in test shall be marked immediately and shall not be presented
for test again.
Supplier shall submit to ISR Test Reports as detailed in the Agreement and in accordance,
inter alia, with the following principles:
16.3.1 General
This section defines the requirements regarding the submittal of test reports and
certificates of the routine test.
after delivery of the system during its entire service life. The MRB shall be structured
as follows:
• Table of contents
• Summary sheet
• Manufacturing checks
• Routine test reports
• Configuration Control
• Serial lists
• Preliminary acceptance certificate
• Commissioning test report
• Taking-over certificate
16.4 Documentation
Without derogating from Supplier's undertakings under Agreement, before issue of the
taking-over certificate for the monitoring systems, the Supplier shall submit an
electronic documentation (IETM). A complete set of all drawings - at least in electronic
form - should be provided in an appropriate quality for the design appraisal. The final
version of the IETM shall be delivered after acceptance of the first Monitoring Station;
an update shall be submitted after remedy of the open items no later than one year
after acceptance of the first Monitoring Station. The supplier shall be responsible for
the periodic update of the IETM until the end of the warranty period of the last
Monitoring Station.
ISR shall get a free license for the use and the maintenance (updating) after warranty
of the IETM.
16.5.2 Records
The Contractor's documentation shall be capable of identifying changes and of
retaining the record of superseded configuration requirements affecting items which
have been formally accepted.
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The configuration control system shall allow the clear identification of the "as-built"
condition of every individual System, even when design changes have been introduced
during series production on part of the System. This information shall be included in
the system log-book. The Contractor shall employ a system of identifying numbers for
specifications, drawings and associated documents which will ensure that parts,
assemblies and installations are uniquely identifiable with regard to form, fit and
function.
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Attachments
A Infrastructure Details
A.1 Track Geometrical Parameters
Track Gauge
Cant (superelevation)
Maximum cant
The maximum cant is 150 mm.
Maximum cant deficiency
Maximum cant deficiency for conventional trains is 130 mm.
Transition curves
Transition curves are always cubic parabolas.
Minimum transition curve length:
L= 0.006hV
L – Length in [m],
h – Cant in [mm],
V – Speed in [km/h].
Cant is introduced at a regular rate along such transitions curves.
A.2.2 Rails
Types of rails
The following rail types are being used on the ISR network:
UIC – 60, UIC – 60 320 Cr, UIC – 54, U – 50, S – 49, U – 33.
Rail inclination
The rails are installed with an inclination of 1 in 30 and 1 in 20.
A.2.3 Sleepers
Types of the sleepers
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• Concrete monoblock
• Franko-bagon
• Wooden.
Sleeper spacing
Minimum number of sleepers for one km of track is 1667.
A.2.4 Track
Most of the lines are with CWR. Some sections in main lines are with rails in length of
36 m or 18 m fishplated.
Some sections on secondary line are with rails in length of 9 m or 18 m.
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General:
Door Frame:
1. The door frame should be equipped with rubber to prevent entry of dust, water
and pests into the building.
2. Door Frame's thickness shall not be less than 3 mm.
3. Hinges' installation & thickness of the door frame, will be in accordance with
the manufacturer's design.
4. The door frame should be assembled through "UPAT" or "Gambo" bolts, at
least half inch in diameter.
5. The door frame structure will ensure the stability of the door at fully open &
closed position. In case of removing the hinges, the wings should be
supported by the latches that constitute part of a door lock.
6. All the spaces should be filled with concrete.
Wing:
Complex structure, 68 mm thick, consisting of several layers. The outer layer should
be of steel, 10 mm thick. The second layer should be of electrolytic copper, 5 mm thick.
The third layer should be spring against drilling, 10mm thick. The fourth layer should
be of alloy reinforced concrete B – 40, 40 mm thick. The last outer layer (rear and
sides) should be of hot galvanized steel, 3 mm thick. The color should be according
ISR demand.
Stopper should install to prevent injury while opening the door.
Latches:
1. Two directions: In the small wing there will be latches at the top and at the
bottom. At the rear, there will be latches or throughout stopper not less than
20 x 20.
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2. Three directions: In the large wing, two directions as described above and the
third direction of the small wing, fixed with latch diameter at least 40 mm. At
the rear there will be throughout stopper not less than 20 x 20.
3. The large wing lock the small wing which has lock mechanism. On the inside
will be operating handle which control the mechanism latches.
4. Handle mechanism latches of the small wing will be located on the inside of
the door.
The handle's lead of the lever mechanism of the large wing letches, will be
welded on the inside to allow pulling the handle without damaging the
mechanism.
In addition to the handle mechanism letches, will be installed an external
open/pull handle.
Lock:
Safe model of type "Cromer" or else should be install according ISR approval.
The lock should be protected against inserting objects to prevent potential
damage. The solution must be approved by ISR.
The locks should allow the movement of the letches. The supplier should provide
five keys per each door.
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