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Procedia CIRP
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a r t i c l e i n f o a b s t r a c t
Keywords: The continuous increase of the population and its need of housing and infrastructure lead the necessity
Dwelling to build more. With this increase comes also a high use of concrete and concrete based materials. Thus,
Concrete
the construction sector is becoming one of the most resource-devouring one. Not only this sector is con-
Construction & demolition wastes (C&DW)
suming in France 435 million tons of natural aggregates annually, but also generating 260 million tons
Material flow analysis (MFA)
recycling of construction & demolition wastes (C&DW). The European Union’s framework directive 2008/98/CE is
sustainability aiming to valorize and recycle 70% of C&DW by 2020. Based on material flow analysis (MFA), the actual
status and potential improvement of handling dwelling wastes in a closed loop as a sustainable prac-
tice were assessed. To do so, an MFA based methodology is provided in this paper to assess the regional
ability of a country to develop closed loop reverse logistic practices in the dwelling sector. Then, chal-
lenges and opportunities towards a sustainable and resilient reverse logistic of dwelling wastes as a part
of C&DW are provided.
© 2020 The Author(s). Published by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license.
(http://creativecommons.org/licenses/by-nc-nd/4.0/)
1. Introduction search studies were conducted to quantify energy, stocks and ma-
terials flows of the dwelling sector. For instance, Muller analyzed
Cities and dwelling stocks are complex and open ecosystems concrete used in the Dutch dwelling stock for the period of 1900–
(Hu et al., 2010), which operate in dynamic way and involve a con- 210 0 (Müller, 20 06). In his work, Muller used four techniques to
tinuous exchange of energy, emissions and materials with the en- forecast materials stocks and flows including material flow analy-
vironment. Dwelling and household stocks account for 36% of CO2 sis (MFA). Hu et al. (2010) quantified input, stocks and output flows
emissions and 40% of HVAC use in the EU (Sartori et al., 2016; of Beijing urban residential buildings for the period of 1949–2008.
epbd2, 2018; epbd1, 2010). This sector also draws an important Sartori et al. (2016) also assessed the Norwegian dwelling stock.
quantity of material flows. It is thus necessary to understand the Most of these studies used MFA model to quantify stocks and flow
dynamic of the building sector. Another challenge is to improve of the dwelling sector. Other studies used the same framework
the management of construction and demolition wastes (C&DW) and modeled more specifically concrete or concrete-based mate-
where the dwelling sector injects important waste flows. Indeed, rials from the construction sector. Among these studies, we cite
the European waste framework directive (2008/98/CE) targets a Woodward and Duffy (Woodward and Duy, 2011) who assessed
70% of recycling rate from the C&DW by 2020 (wrcd, 2008). It is the Irish concrete and cement flows. Wang et al. (2016) quantified
also a major target from the French act of energy transition and cement in the Chinese cement-based materials industry. In their
green growth (LTECV) and the sustainable development goals for study, Wang et al. showed how MFA gives a comprehensive and
resource efficient growth (United-Nations, 2018; Wang and Kara, systemic understanding of the industry flows over their life cycle,
2019). The dwelling sector is then important for resource-efficient which was also confirmed by Hashimoto et al. (2007) and Cao et
use and climate change mitigation. Therefore, one should quantify al. (2019).
total flows embodied in this sector and assess its ability to manage In a French context (where dwelling wastes represent 15% of to-
wastes exported to the technosphere. With this in mind, several re- tal annual C&DW) Augiseau (2017) developed a framework to un-
derstand the French construction metabolism. His study was ap-
plied to the French IDF (Ile-De-France) region. One of the major
∗
Corresponding author. results of this study was the fact that the use of recycled aggre-
E-mail addresses: nacef.tazi@cerema.fr (N. Tazi), rachida.idir@cerema.fr (R. Idir), gates and wood construction would not be enough to replace nat-
amor.ben-fraj@cerema.fr (A.B. Fraj).
https://doi.org/10.1016/j.procir.2020.01.126
2212-8271/© 2020 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license.
(http://creativecommons.org/licenses/by-nc-nd/4.0/)
N. Tazi, R. Idir and A.B. Fraj / Procedia CIRP 90 (2020) 712–717 713
Table 1
Characterization of the collective primary dwelling sector in France, case of the
Grand-Est region (Augiseau, 2017; CGET 2017; INSEE 2017; Ribas Portella, 2012;
TABULA/EPISCOPE, 2012).
Construction period & Type Total Average surface (m²) Rate (%)
loop when using recyclable materials generated annually from this 2.4. Sustainable reverse logistic criterion
2% flow.
The criterion used in the model framework presented in Fig.
2.2. Material flow analysis - MFA 1 consists of quantifying the recycling inert waste flow from EoL
dwelling materials that can replace natural aggregates. Inert mate-
Material flow analysis (MFA) is used in this study to quantify rials from the dwelling sector are {stone, concrete, block concrete,
materials movement and stock dynamics of regional dwelling sec- solid brick, hollow brick, tiles, mortar and mineral plaster, glass,
tors. MFA is used in different studies to quantify flow and stocks asphalt, sand}. Previous studies showed that wastes from these in-
(Brunner and Rechberger, 2016; Cencic and Rechberger, 2008). Ma- ert materials can be recycled as aggregates to be used in the con-
terial flow analysis also provides a decision making support for struction sector in a closed loop. These recycled aggregates can
environmental and economic policies at the strategic and oper- thus partially replace natural ones in the construction sector. Nat-
ational levels (Sevigné-Itoiz et al., 2015; Hendriks et al., 20 0 0; ural aggregate’s flows extracted annually from French regions are
Wernick and Irwin). Furthermore, it respects the principle of phys- available in (UNPG, 2019).
ical balance between inputs and outputs. Afterwards, a freeware
tool “STAN V2.6.801 (inka software, 2012) is used to map flows 2.5. On the ability to fit the proposed model to other systems
and stocks of the dwelling sector. In this study, MFA is used to as-
sess the general deposit of materials available for recycling. As a The modular nature of the model presented in Fig. 1 allows for
perspective, a focus will be made on this recycling flow and how its application to the dwelling sector of other cities and countries
it can supply the concrete sector as recyclable aggregates. if the required data are available. Then, it can also be applied to
assess the sustainability of reverse logistic of other materials’ sys-
tems such as manufacturing systems as long as the sustainability
2.3. Dwelling materials EOL management
criterion of the system’s reverse logistic is modeled.
Construction and demolition wastes are generally sent to: sort-
ing centers, recycling facilities, dumps, careers, landfill. In 2014, 3. Results and discussions
53% of C&DW were sent to these facilities, 23% were used on-
site or as backfilling materials. The last part was distributed over For the sake of simplicity, we present in this section only the
different unknown collectors as mentioned in (CGDD, 2014). Dan- Grand-Est French region results. Flows are accounted in a regional
gerous wastes such as asbestos waste, lacquers and bulbs are not context for the period of 1919 to 2013.
considered in this study. The main objective is to focus on inert
wastes and how they can be valorized into recycled materials to 3.1. MFA results
achieve circular economy objectives. Besides, last French statistics
accounted 2.8 million tons of dangerous wastes from 227.5 million When mapping the Grand-Est dwelling sector, a potential de-
tons of waste generated from the global construction and demoli- posit of more than 350 million tons of materials are available. Af-
tion wastes (SOES, 2014). terwards, the total stock of inert materials for the collective sec-
When considering the material breakdown presented in the tor is more than 122 million tons, which represents around 96% of
previous section and the EoL scenarios from literature and used total embodied materials. The total stock of inert materials from
for C&DW, three scenarios are selected for all materials; recycling, individual dwellings are more than 227 million tons, which rep-
incineration and landfill. Table (Appendix A) resumes EoL material resents 92% of total embodied materials in individual dwellings.
management considered in this paper. As shown in this table, the The total inert waste deposit is presented in Table 2. Then, using
recycling rates of inert materials are considered as high as possi- the STAN software, one could generate available stocks according
ble. Indeed, according to our experts’ feedback, most of inert mate- to their EoL scenarios. Thus, one could generate the following ta-
rials can be used as potential recycled aggregates for the construc- ble (Table 3) resuming the total stock embodied and segregated
tion sector. Recent studies pointed out the use of these recycled according to recycling, incineration and landfills (non-dangerous,
aggregates in concrete, bricks, pipe-bedding and paving (Ben Fraj inert and non-inert materials). Having these in mind, the total re-
and Idir, 2017; Silva et al., 2019; Contreras et al., 2016). However, cycling rates from collective and individual dwellings C&DW are
one should point out that the main hypothesis used in this pa- 88% and 87%, respectively. Table 4 represents the annual EoL stocks
per is that no losses are considered in the logistic and sorting pro- from the Grand-Est dwelling sector.
cesses of the construction and demolition wastes collected from Taking into account the results found in Table 4 and the EoL
the dwelling sector. Besides, recent French projects showed that scenarios from the Appendix Table A, one could get an average of
few losses were noticed in this sector (BRGM, 2012; ADEME, 2016). 6 192 885 tons of annual materials available as potential recycled
N. Tazi, R. Idir and A.B. Fraj / Procedia CIRP 90 (2020) 712–717 715
Table 2 tion are unique to each case study. This economic analysis should
Total inert stock embodied from the Grand-Est primary dwelling sector (in
also assess the recycling cost versus raw material prices. To the
tons), from 1919 to 2013.
best of our knowledge, no case study of the economic viability of
Inert materials deposit Collective dwellings Individual dwellings C&DW from the French dwelling sector was found. This was also
Stone 17 770 728 103 261 450 outlined by the regional waste prevention and management plan
Concrete 95 282 457 80 381 300 (PRPGD), since they requested in their last report (2016) to per-
Block concrete 3 377 271 17 282 351 form a regional material flow analysis to quantify stocks and flows
Solid brick 4 652 012 7 001 835
of C&DW and then perform an economic analysis of this stock and
Hollow brick – 8 064 199
Tiles – 7 645 003 assess how far it can replace virgin materials. A part of this request
Mortar & mineral plaster 605 896 3 755 786 is accomplished in this paper. Afterwards, the economic viability
Glass 161 778 275 881 of recycling C&DW from the French dwelling sector will be per-
Asphalt & sand 640 783 –
formed as a future step. Another issue outlined during this study
is the weak link between population growth and the new con-
Table 3 struction rate. Indeed, the commission for French territory equity
EoL total stocks from the Grand-Est primary dwelling sector (in tons), from 1919 to pointed out that despite the French population growth, only 6 new
2013.
dwellings for 10 0 0 inhabitants are constructed every year. Thus, to
Recycling stock Incineration stock Landfilling stock deal with the uncertainty of this last factor, a sensitivity analysis is
Collective dwellings 112 621 857 412 417 14 726 375
suggested. This perspective will be included in future works.
Individual dwellings 215 894 778 3 503 872 27 324 660 Afterwards, it is suggested to improve both on-site and off-
site sorting. Despite the fact that both methods have been exten-
sively studied to outline their strengths and weaknesses, few stud-
Table 4
Annual EoL stocks from the dwelling sector (in tons).
ies showed the impact of economic incentives on sorting processes.
Acknowledgements (ERC MCD)”, within which these research works were carried
out.
This work is supported by the SeRaMCo-Interreg Research Fund.
Data for material breakdown are available under request. The au- Appendix A. EoL scenarios for construction and demolition
thors thank Cerema and Université Gustave Eiffel for allowing the wastes from the French dwelling sector
creation of the joint research team entitled “Équipe de Recherche
Commune sur les Matériaux pour une Construction Durable Table A.
Table A
EoL scenarios for construction and demolition wastes from the French dwelling sector.
Stone (ADEME, 2016) 88% recycled + 12% landfilled Concrete and block concrete 88% recycled + 12% landfilled
(ADEME, 2016)
Solid and hollow bricks (ADEME, 2016) 88% recycled + 12% landfilled Tiles 100 % recycled
Gypsum (Asakura, 2013) 100% recycled Mortar and mineral plaster 100% recycled
Glass (Augiseau, 2017) 85% recycled + 15% landfilled Mineral wool (Ben Fraj and Idir, 100% recycled
2017)
Wood and conglomerated wood 61% recycled + 28% Ferrous and non-ferrous materials 98% recycled + 2% landfilled
incinerated + 11% landfilled (steel, aluminum and zinc)
Plastic materials (PVC+PS+PU) (Augiseau, 2017) 70% recycled + 30% incinerated Asphalt + Sand (Augiseau, 2017) 100% recycled
N. Tazi, R. Idir and A.B. Fraj / Procedia CIRP 90 (2020) 712–717 717
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