Technical Data Sheet of Jyoti H171 A

 Description

Jyoti H 171A is an electric insulating heat curing impregnating varnish based on polyesterimide. The
material does not contain by recipe substances listed in Restriction of Hazardous Substances (RoHS)
Directive (2002/95/EC)

 Areas of Application

In electrical machines, Jyoti H 171A is used both for manufacturing and for repairing the following:

Traction motors
Centrifugal motors
Generators
Transformers
Cooling machines
Drives for ships
Drives for mines

 Properties of cured material

The cured material displays very good resistance to chemicals and high thermal stress. Owing to its
temperature index of 180 - 200, JYOTI H 171 A can be used for machines in thermal class H. A reduction
in the degree of hardness of enamelled wires generally used does not occur if the components are
properly impregnated. Its suitability for the “increased safety” level of protection (Ex)e is attested by PTB
certificate PTB III B/C-2041 U

 Application Methods

JYOTI H 171 A is processed by all conventional impregnating methods, such as dipping, rolling, or
flooding. It can also be processed under vacuum. In this case, the vacuum should not drop below 20
mbar to avoid the removal of too much solvent. The most advantageous impregnating method in each
case depends on the given technical possibilities of the plant, the structure of the components, and the
demands placed on the object to be impregnated under operating conditions

JYOTI H 171 A impregnating varnish displays low susceptibility to the influence of foreign substances,
such as punching grease, oils or primers, however, pollution of the varnish should be avoided as much as
possible. After a drainage time of 15 to 45 minutes at room temperature, the product is cured in the
circulating-air oven at the temperatures and for the periods of time given. A two-stage curing process is
recommended for large objects or those with a complicated winding structure to ensure removal of the
solvents To better anticipate the time and energy consumption necessary for the objects to be
impregnated their heating curves and curing temperatures should be studied.
  Properties of JYOTI H 171 A as supplied

Colour and appearance [*] DBI 1001 [**]

DBI 1022 [**] %
Solids content [*] 1.5 g/130 C/2 h 45-47
DIN 53211 S
Viscosity at 23° C [*] Cup 4(s) 65 -75
Density at 23° C ISO 1675 g/ml 1.07 (typical)
Flash point by closed cup DBI 1001 [**] °C 38 (typical)
Recommended Thinner Thinner 218
Compatibility with Thinner -
218 [*] DBI 1006 [**] 1 : min 1
When stored in original months 12
Storage life [*] Sealed container at RT
[*] These properties form our sales specification

[**] DBI are internal test methods and are available on request.

 Recommended Curing Cycle:

0 0
For general machine winding & transformer: 4 hours at 120 C + 8 hours at 150 C
According to PTB Test Certificate for Ex(e) category machines
0 0
4 Hours at 120 C+ 8 hours at 150 C (After every impregnation)
The suggested curing time is after the unit attains the specified temperature.

 Cured Film Properties:

Tack free film with

Drying in thin film DBI 3031 [**] 4 h at 120° C uniform flow
TOP S1 (smooth)
DBI 3007 [**] BOTTOM UI (Tack Free)
20g/120°C/4 h + INSIDE I 2-3.1 (leather like
Curing in thick layer [*] 150°C/8 h Rigid, no bubbles)
Resoftenting IS 10026 at 165° C -
at RT 300 N
o
Bond Strength IEC 61033 At 180 C 40 N
  Temperature Index :

Proof voltage, Twisted pair, 1000 V, 1000 V °C 197

Bond strength, Helical Coil 22 N °C 203
 Dielectric Properties Specimen Curing - 4 h at 120 C + 8h at 150°C

Dielectric strength as per at R.T. 100

IEC 60455-2 after 24 h water immersion at RT kV/mm 90
Volume resistivity at 500 V at R.T. ohm.cm 10 15 15
DC as per IEC 60455-2 after 168 h water immersion at RT 10
Dielectric constant at 30 V/1 at R.T. 3.0
kHz as per IEC 60455-2 at 155° C 4.8
Dielectric loss factor 30 V/1 at R.T. 0.006
kHz as per IEC 60455-2 at 155° C 0.18
 Resistance against solvents & chemicals

-
Solvent resistance as per 10% H2SO4 No Change in colour
-
IEC 60455-2 2% NaOH No Change in colour
 Packaging

JYOTI H 171 A: 21 & 185 kg in M.S. containers

Thinner 218 : 0.80 & 4 in tin container

20 & 160 kg in m.s. containers

 Safe Handling

JYOTI H 171 A is a flammable liquid. Use foam, CO2 or dry chemical powder for fire fighting. Inhalation
and direct contact with the skin should be avoided. In case of contact, the affected area should be
washed with soap and plenty of water. For

Further details ask for our material safety data sheet.

 Desclaimer

This information is intended only for general guidance in the application of our product. It has
been obtained by careful investigation and represents the present state of our knowledge and
experience. Because of the large number of possible methods of application and processing we
are not able to assume responsibility in any one particular case for either the technical results or
the patent rights situation applicable to the country under consideration