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Energy Conversion and Management 177 (2018) 519–534

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Energy Conversion and Management


journal homepage: www.elsevier.com/locate/enconman

Numerical study of anode side CO contamination effects on PEM fuel cell T


performance; and mitigation methods
A. Moradi Bilondia, M. Abdollahzadeha,b,c, M.J. Kermania, , H. Heidarya, P. Havaeja

a
Mechanical Engineering Dept., Amirkabir University of Technology, Tehran, Iran
b
Departamento de Engenharia Electromecanica, C-MAST – Center for Mechanical and Aerospace Sciences and Technologies, Universidade da Beira Interior, Covilha,
Portugal
c
Department of Mechanical Engineering, University of Guilan, Rasht, Iran

ARTICLE INFO ABSTRACT

Keywords: In the present work, a two-dimensional, transient, isothermal, two-phase, multicomponent transport model was
Anode side of polymer electrolyte membrane considered for the anode-side electrode of a PEMFC. The governing equations of two-phase flow in the PEM fuel
fuel cell cell were discretized by finite volume method, and the SIMPLE algorithm was used to handle the pressure-
Two-phase flow velocity coupling. The discretized governing equations of the model were numerically solved on a non-uniform
Numerical simulation
grid with an in-house developed code. The simulation was performed for velocity, pressure, concentration of
CO poisoning
Air bleeding
species, and liquid water saturation in the anode side of the PEMFC. At first, the steady-state and transient effects
Platinum–ruthenium of introducing the CO-contaminated hydrogen on the cell performance were investigated. Then, a comprehen-
sive investigation of the commonly used mitigation techniques including the effect of air or oxygen bleeding,
elevation of temperature and the effect of using CO-tolerant catalysts (PtRu/C), was conducted. The numerical
results of the model were compared and validated with the experimental data. The results indicated that even
using a low CO concentration, leads to significant degradation of the fuel cell output current density (about 30%
of the output current was lost within 30 min when the hydrogen is pre-mixed with 15 ppm of CO as the fuel).
Injecting a small amount of air into the anode stream, resulted in fast recovery of the lost current density (by
injecting about 5% air into the fuel, 80% of the output current was recovered within 2 min at 53 ppm CO).
Higher air bleeding ratio only resulted in minor improvement of the cell performance. Increasing the cell
temperature; also using PtRu/C instead of Pt/C (at low temperatures) led to improving the cell performance. The
use of PtRu/C at a high operating temperatures only resulted in minor improvement of the cell performance.

1. Introduction practical limitations for using pure hydrogen as anode fuel (related to
production and storage of pure hydrogen), reformate of hydrocarbon
In recent years, the excessive consumption of fossil fuels, followed fuels is usually used, which have many impurities (such as carbon
by air pollution, global warming and depleting petroleum resources, monoxide). Carbon monoxide is one of these impurities that has a
has increased the demand for new technologies to produce clean and significant effect on cell performance. The presence of CO-impurities
alternative energy [1,2]. One of these technologies is polymer electro- even at very low concentrations can still hinder the cell performance
lyte membrane (PEM) fuel cells. These fuel cells have been considered [6]. Actually, when CO is introduced into the anode gas channel, it is
as the main candidate of future clean power generation devices for absorbed on the catalyst surfaces. The bond between CO and the pla-
stationary and transport applications due to their high power density tinum sites on the surface of the catalyst is very strong and prevents the
and low operating temperature [3,4]. Thus, it is very important to en- hydrogen from reaching the catalyst sites and therefore, the efficiency
hance their performance, durability, and reduce their cost for their of hydrogen oxidation reaction is reduced.
commercial applications; however, there are some barriers to the The CO poisoning and its effects on fuel cell performance have been
commercialization of PEMFCs. One of these barriers is contamination of the focus of several previous researches in the literature [7–9]. Oetjen
the anode fuel stream by impurities, which leads to significant de- et al. [10] carried out an experimental measurement to compare the
gradation in cell performance [5]. Actually, due to the technical and effects of CO poisoning on three different anode catalysts. They showed


Corresponding author at: Mechanical Engineering Dept., Amirkabir University of Technology (Tehran Polytechnic), 424 Hafez Avenue, P.O. Box: 15875-4413,
Tehran, Iran.
E-mail address: mkermani@aut.ac.ir (M.J. Kermani).

https://doi.org/10.1016/j.enconman.2018.09.076
Received 22 June 2018; Received in revised form 21 September 2018; Accepted 25 September 2018
0196-8904/ © 2018 Elsevier Ltd. All rights reserved.
A. Moradi Bilondi et al. Energy Conversion and Management 177 (2018) 519–534

Nomenclature θ contact surface angle (°), coverage fraction of species


μ dynamic viscosity (kg m−1 s−1)
C molar concentration (mol m−3) ρ density (kg m−3)
D diffusivity coefficient (m2 s−1) σ surface tension (N m−1)
i current density (A m−2)
K permeability of electrodes (m2) Subscripts
n order of reaction
P pressure (Pa) a anode
S source term of equations act activation
s saturation of liquid water cond condensation
T cell temperature (K) lq liquid
V voltage (V) mem membrane
X mass fraction (kg kg−1) oc open circuit
Y mole fraction (mol mol−1) ss steady state

Greek letters Superscripts

α transfer coefficient ads adsorption


β net water transport coefficient per proton eff effective

that the cell performance depends strongly on the CO concentration and reactant-pair and Tafel-Volmer mechanisms, respectively. Also, oxygen
the anode catalyst used. Springer et al. [11,12] developed a pseudo- bleeding was modeled by the heterogeneous oxidation of carbon
two-dimensional steady-state kinetic model for CO poisoning (which is monoxide and hydrogen through a Langmuir-Hinshelwood mechanism.
one of the first models to account for the negative effect of CO on the Murthy et al. [20,21] carried out the steady-state and transient ex-
fuel cell performance). It was reported that the presence of a trace perimental investigations to understand the effect of CO poisoning (at
amount of CO in the anode fuel stream causes a significant drop in cell relatively high CO level) as well as CO mitigation methods such as O2/
performance. Zhang et al. [13] experimentally and numerically studied air bleeding and elevation of operating temperature and pressure, on
the effect of anode flow rate and cathode oxygen partial pressure on the the cell performance. They showed the strong effect of air bleeding in
cell performance of a fuel cell operated under fuel containing hydrogen the recovery of lost cell performance. Also, their measurements sug-
and CO. They found that the anode flow rate strongly influences the gested that increasing the pressure and temperature significantly re-
fuel cell performance. It was reported that the cell voltage decreases duces the CO poisoning rate. Zamel and Li [5] presented a transient
dramatically with increasing the anode flow rate at a constant current model to investigate the CO poisoning and oxygen bleeding effects on
density. Zhou and Liu [14] presented a steady state 3-D mathematical the cell performance. They used a model similar to the model proposed
model to study the CO poisoning effect as well as the effect of hydrogen by Baschuk and Li [19]. They investigated the effects of oxygen
dilution due to the inert gases. They investigated the cell performance bleeding and operating temperature and pressure on the recovery of the
under various operating and design conditions. Most of the previous lost fuel cell performance.
works had focused on the steady-state CO poisoning process while, CO Another way to mitigate the destructive effects of CO poisoning on
poisoning phenomenon occurs slowly over time; through a dynamic the cell performance is using CO-tolerant catalysts. One of the most
process [5]. Bhatia and Wang [15] studied the transient CO poisoning widely researched CO-tolerant catalysts is the platinum/ruthenium
by simplifying the kinetics proposed by Springer et al. [11] neglecting catalysts. Investigation on PtRu electrodes has been extensively carried
the transport phenomena and restricting their attention to the anode out from as early as the 1960s [6]. Lee et al. [22] investigated the
catalyst layer (ACL). Chu et al. [16] presented a one-dimensional electrocatalysis of CO tolerance in the hydrogen oxidation reaction for
transient model based on the CO kinetic model developed by Springer Pt/C, PtSn/C and PtRu/C electrocatalysts in the PEMFC. Both half and
et al. [11] to analyze how CO poisoning affects the performance of a single cell polarization characteristics were studied at several tem-
PEMFC. It was reported that as time elapses, due to the adsorption of peratures and CO concentrations. It was proposed that the CO adsorp-
CO on the catalyst surfaces, the hydrogen coverage decreases. Also, tion step occurs predominantly through a displacement path for PtSn/C
they indicated that a higher CO concentration results in fewer available and through a free site attack path for CO on both Pt/C and PtRu/C. The
catalyst sites for hydrogen electro-oxidation and a significant decrease data were more consistent with the participation of linear and bridged
in the response time to reach steady state. Wang and Chu [17] devel- bonded adsorbed CO on Pt/C and PtRu/C. They showed that oxidation
oped a one-dimensional, two-phase, transient mathematical model to of CO by the alloy catalysts is not the only contributor to CO tolerance.
simulate the carbon monoxide poisoning effect on the performance of a Changes in the thermodynamics and the kinetics of the CO adsorption
PEM fuel cell. They investigated both vapor and liquid water transport process, induced by the alloy catalysts, also contribute to CO tolerance.
inside the cell. Their theoretical results revealed that a higher CO Shah et al. [23] presented a transient, fully two-phase, non-isothermal
concentration results in less hydrogen coverage and a large drop in the model of CO poisoning and oxygen bleeding in MEA of a PEMFC. Also,
time to reach the steady state. they investigated the effects of operating temperature as well as using
There are several methods to reduce the destructive CO poisoning PtRu catalyst as a CO-tolerant catalyst on cell performance. They in-
effects. Some of the most commonly used mitigation techniques are corporated a bi-functional mechanism for carbon monoxide oxidation
including oxygen bleeding, increasing the cell operating temperature on PtRu catalysts. Sung et al. [24] experimentally and numerically in-
and the use of alternative catalysts or CO-tolerant catalysts. The oxygen vestigated the dynamic behavior of a PEMFC under CO poisoning and
bleeding method was first introduced for PEMFC application by the effect of air bleeding on the recovery ratio on PtRu catalyst sites.
Gottesfeld and Pafford [18]. Baschuk and Li [19] presented a one-di- Their experimental results suggested that even using a CO-tolerant
mensional steady-state kinetic model to simulate the CO poisoning and catalyst, CO-poisoning cannot be avoided with the operating conditions
oxygen bleeding. In their study, the adsorption, desorption and electro- in their study (about 80% of the output current was lost within 20 min).
oxidation of carbon monoxide and hydrogen were modeled by the Also, it was reported that injecting less than 5% air into the

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A. Moradi Bilondi et al. Energy Conversion and Management 177 (2018) 519–534

contaminated fuel have a significant improvement in recovery of lost adsorption/desorption reaction (Tafel mechanism) and electro-oxida-
current density. tion reaction (Volmer mechanism), respectively [28].
Although there is some research on CO poisoning effect on fuel cell kfh
performance and the mitigation methods, there is a lack for a com- H2 + 2Pt 2(Pt H)
prehensive validated dynamic model to simulate the CO poisoning
bfh kfh (1)
process and the main mitigation techniques. Therefore, in the present k eh
work, a comprehensive study has been conducted to investigate the (Pt H) H+ + e +Pt (2)
effect of CO poisoning phenomenon and the most influential mitigation
techniques on reducing the destructive effects of CO poisoning. Both 2.1.2. Kinetic of CO poisoning
steady state and transient behavior of the cell under CO poisoning effect The carbon monoxide that may exist in the anode fuel stream is
as well as validation of these results against the published experimental quickly absorbed on the platinum covered surface of the catalyst layer
data, is reported for the first time. In addition, the effect of most in- (reactions (3)) and create an obstacle for the hydrogen molecules to
fluential mitigation techniques including O2 or air bleeding, elevation reach the reaction sites [6]. The adsorption reaction of CO on the pla-
of operating temperature, and alternative catalyst or CO-tolerant cata- tinum sites decreases the available surface area for the hydrogen oxi-
lyst, were simulated and all the results of these mitigation methods dation reaction, and thus, the output current density of the fuel cell is
were validated against the experimental data. Further, the comparison reduced. At higher overpotentials (0.6–0.9 V) the electrochemical oxi-
these mitigation techniques as well as combination of them (such as dation of CO to CO2 (shown in Eq. (4)) begins to provide more hy-
elevation of temperature while using CO-tolerant catalyst) are reported drogen sites to increase the current density [12]. However, most of the
for the first time. electrical current density is produced by the electrochemical oxidation
of the adsorbed hydrogen (reactions (2)). The adsorption/desorption
2. Description of the mathematical model and electro-oxidation of CO are expressed by the following reaction pair
mechanisms [11,19].
In this section, the computational domain and the governing
kfc
equations for the two-phase flow and mass transport along with the CO + Pt (Pt CO)
kinetic reactions in the anode side of the PEMFC are presented. Then, bfc kfc (3)
the model assumptions and the auxiliary equations used in modeling, as k ec
well as the boundary conditions are described. H2 O+ (Pt CO) Pt + CO2 + H+ + e (4)
A schematic view of the anode-side of a PEMFC with a straight
channel is shown in Fig. 1 that includes gas channel, gas diffusion layer
2.1.3. Kinetic of oxygen or air bleeding
(GDL), and catalyst layer (CL). Reactants are transported by diffusion
Introducing a few percents of oxygen into the anode fuel stream,
and advection from the gas channel into the GDL and then to the CL
known as oxygen bleeding, will significantly reduce the poisoning effect
where the reactants participate in the electrochemical reaction.
of CO on the anode catalyst layer. The O2 may react with the adsorbed
The main assumptions of the mathematical model are as follows:
CO to form CO2 or with the adsorbed H atoms to form H2O. These
reactions are expressed as follows [19].
(1) The reactants and products are assumed to be ideal gas mixtures.
(2) Due to the low velocity of the fluid in the fuel cell, the gas flow in bfc kfc
O2 + 2Pt 2(Pt O)
the channels is considered laminar (Re < 40). bfo kfo (5)
(3) The electrode is treated as isotropic and homogeneous porous
zones, and the properties, such as porosity and permeability are (Pt O) + (Pt CO)
k oc
2Pt + CO2 (6)
constants [25,26].
(4) The membrane is impermeable to the gas phase. (Pt O) + 2(Pt H)
k oh
3Pt + H2 O (7)
(5) Ohmic losses in the current collector (or bipolar plate) are ne-
glected. Eq. (6) illustrates that oxygen mitigates poisoning by removing the
(6) The modeling domain is assumed isothermal [27]. absorbed CO through heterogeneous oxidation. However, oxygen can
(7) The gas and liquid phases in the fuel cell exist as continuous phases. also react with the adsorbed hydrogen, which results in the reduction of
the overall hydrogen available for reaction. Note that reactions (6) and
2.1. Kinetic reactions in the anode catalyst layer of PEMFC (7) are assumed to proceed in one direction only.

2.1.1. Kinetics of the hydrogen (electro-) oxidation reaction (HOR) 2.1.4. CO-tolerant catalysts
When pure hydrogen is introduced to the gas channel of the anode, As it's known, even trace amounts of CO (ppm level) in the anode
without the presence of impurities, the reactions shown in Eqs. (1) and feeds can severely decrease the performance of PEMFC which uses a Pt
(2) occur in the anode catalyst layer that is referred to as the hydrogen catalyst at the anode side [29]. Platinum is the most widely used cat-
alyst in PEMFCs. At low temperatures, the adsorption probability of CO
onto platinum is very high. Thus, in order to alleviate the destructive
effects of CO poisoning, alternative catalysts (CO tolerant electro-cat-
alysts) were investigated in the literature. CO tolerant catalysts are
usually a combination of platinum with noble metals, such as Ru, Sn,
Co, Cr, Fe, Ni, Pd, Os, Au, W, Mo, and Mn or a combination of these
elements. Among these bimetallic catalysts, the PtRu/C exhibits the
highest CO tolerance. It is believed that combining platinum with these
noble metals encourages the bi-functional mechanism [6]. A bi-func-
tional mechanism and ligand effects are usually proposed as the origin
Fig.1. Geometry and schematic view of 2-D half-cell model. of improved CO tolerance on PtRu catalysts. The bi-functional me-
chanism is attributed to the facilitation of adsorbed CO oxidation on Pt

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A. Moradi Bilondi et al. Energy Conversion and Management 177 (2018) 519–534

in the presence of Ru by producing oxygen-containing species at low negligible. Adsorption of carbon monoxide on Ru surfaces is also con-
potentials. The ligand effect suggests that the electronic structure of Pt sidered small in this approximation [30].
is modified by forming an alloy with Ru, which weakens CO adsorption
on Pt [29].
2.2. Modeling of CO poisoning and O2 bleeding in a CO-tolerant catalyst
Several studies have been performed to understand the mechanism
(PtRu alloy)
of the electrooxidation of CO and hydrogen on the surface of CO-tol-
erant PtRu/C catalyst [6]. In the present work, the effect of using PtRu/
According to the dualistic approach [30], the surface coverage of H,
C as a CO tolerant catalyst is studied using a dualistic approach that is
CO, and O are assumed to be valid on the Pt sites only (Eq. (10)). The
presented in [30]. In this approach, it is assumed that the CO molecules
Ru sites are assumed to be occupied by OH, which has surface coverage
adsorb mainly onto the Pt surfaces and the water molecules adsorb
OH , or else free, with surface coverage M (Eqs. (11)). Assuming the
Ru Ru
mainly onto the Ru sites of the anode catalyst surface, allowing for the oxygen molecules do not react with ruthenium molecules on the cata-
formation of carbon dioxide as shown by the following set of reactions lyst surface [33], the kinetic equations in the anode of PEMFC are ex-
[23]: pressed with Eqs. (12)–(15). Also, the Eqs. (16)–(24) represent the
k1 adsorption, desorption and electro-oxidation rate of species on the
H2 O+ M (M OH) + H+ + e catalyst surface. In Eqs. (16) and (17), the parameters kfc , bfc and kfh are
k 1 (8)
expressed in the form of functions of the CO site coverage as Eqs.
k2 (25)–(27) in which, kfc0 , bfc0 and kfh0 denote the values of kfc , bfc and kfh
(M OH) + (Pt CO) Pt + M+ CO2 + H+ + e when CO is equal to zero and they can be calculated from Eqs. (29) and
k 2 (9)
(30). Also, ( EH ) represents the change in the activation energy for
where M is representing the Ru noble metal. Adsorption of water onto hydrogen dissociative adsorption near CO occupied site. In Eq. (25), is
the Pt sites is considered negligible because adsorption of water takes a symmetry factor and has a value between 0 and 1 and r is an inter-
place at a significantly lower potential on pure Ru sites than on Pt [31]. action parameter that represents the effect of lateral-interaction [34]. In
Also, since the electro-oxidation of hydrogen onto the Ru sites is two this study, a value of 0.1 has been chosen for and r is obtained as a
orders of magnitude smaller than onto the Pt sites [32], it is considered function of temperature from Eq. (28).

Table 1
Species coverage equations for the anode side of CO-poisoned PEMFC.
Description No. Equation Ref.

Free surface coverage on Pt site (10) M = 1 H CO O [23]


Free surface coverage on Ru site (11) Ru
M =1
Ru
OH
[23]
H coverage (12) H
= 2qH , ads qH , ox 2qH [5,19]
pt t O, ox
CO coverage (13) CO
= qCO, ads qCO, ox qCO qCO [23]
pt t O, ox OH , ox
O coverage (14) O
= 2qO, ads qH O, ox qCO O,ox [5,19]
pt t
OH coverage (15) Ru
OH
[23]
Ru = qH2 O,ads qCO OH , ox
t
H2 adsorption on Pt (16) qH , ads = kfh P H2 (1 CO O H ) n bfh kfh ( H ) n [19]
CO adsorption on Pt (17) qCO, ads = kfc PCO (1 CO O H) bfc kfc CO [19]
O2 adsorption on Pt (18) qO, ads = kfo PO2 (1 CO O H)
n bfo kfo ( O)
n [19]
H2O adsorption on Ru (19) m RT Ru
F a
Ru
F a [23]
qH2 O, ads = k2 (1 OH ) e 2RT k 2 OH e 2RT
EW
H2 oxidation (20) a [19]
qH , ox = 2 H k eh sinh
bh
CO oxidation (21) [19]
qCO, ox = k ec CO exp b ( )
a
co
H2 oxidation by O2 (22) qH O, ox = koh H n O [19]
CO oxidation by O2 (23) qCO O, ox = koc O CO [19]
CO oxidation by OH (24) Ru
F a
Ru
F a [23]
qCO OH , ox = k1 OH CO e 2RT k 1 (1 OH )(1 H CO O ) PCO2 e 2RT

Rate constant for CO adsorption (25) [19]


kfc = kfc 0exp ( ) r CO
RT
with = 0.1
Rate constant for CO desorption (26) [19]
exp ( ) r CO
bfc = bfc 0
RT
Rate constant for Hydrogen adsorption (27) [11]
kfh = kfh0exp
( EH )
RT
1 exp ( p CO
CO 1 )
with ( EH ) = 13212.4 J mol 1, p = 5.0
Interaction parameter (28) 39.7 kJ mol 1 T < 373.15 (K) [19]
r = 41.4 kJ mol 1 373.15 T 388.15 (K)
56.5 kJ mol 1 T > 388.15 (K)
Arrhenius law for temperature dependency of the rate constants (29) Eik [5,19]
ki = kiref exp
RT

(30) Eib [11,35]


bi = biref exp
RT

(31) Fitted
k1 = k1ref exp ( ) E k1
RT
(32) bh =
RT
, bco =
RT [11]
hF co F

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A. Moradi Bilondi et al. Energy Conversion and Management 177 (2018) 519–534

To properly model the effect of temperature, the temperature de- water in the porous electrode. Also, the effective diffusion coefficient of
pendency of the reaction rate constants in Eqs. (16)–(18) and Eqs. the species for flow in the porous electrodes is determined by Brugge-
(20)–(23) are determined using the Arrhenius law as Eqs. (29) and (30). man's model as Eq. (41).
Further, the temperature dependency of the kinetic parameters related The last terms on the right side of Eqs. (33) and (35) denote the
to the PtRu catalyst, i.e. k1, k−1, k2, and k−2 must be specified. Among volumetric source terms due to the phase change, water transport from
these kinetic parameters (k1, k−1, k2, and k−2), k1 is dominant, and any the anode to cathode and electrochemical reactions in the CL, and they
change of that will have a more significant effect on numerical results. are zero in other parts of the computational domain including GDL and
Therefore, only this parameter is considered as a function of tempera- gas channel. These terms are given as Eqs. (42)–(44), in which, the
ture (Eq. (31)), and it is assumed that the three other parameters are active area of Pt and Ru sites are derived from Eqs. (45)–(47). In the
constant. The temperature dependency of k1 is obtained from fitting the Eqs. (45)–(47), rPt Ru is the Pt-Ru ratio and aeff
tot
is the combined active
model predictions to the experimental measurement [22]. Table 1 lists area of Pt and Ru. The relative permeability for the gas and liquid
the species coverage equations for the anode side of CO-poisoned phases (in Eqs. (34) and (37)) are also defined as Eq. (45). Table 2 lists
PEMFC. all the governing equations of two-phase flow used in the simulation.

2.3. Governing equations of two-phase flow and mass in the anode of 2.4. Polarization characteristics
PEMFC
When the electrical energy is drawn from the cell, the cell potential
The equations governing the transport of liquid water and gaseous is dropped due to irreversible losses. Table 3 presents the equations of
species are generally expressed by the principles of conservation of these irreversible losses as well as the output current densities equa-
mass, momentum, and chemical species written for each phase (see Eqs. tions. Eqs. (49)–(51) illustrate voltage and overpotentials of the cell.
(33)–(37)) [36]. The last term on the right side of Eq. (34) represents Here, only the anode side of PEMFC is simulated, and the cathode
Darcy’s drag force applied by the pore walls on the fluid within the overpotential is calculated via Eq. (50). The total current density in the
pores, which usually results in a significant pressure drop across the anode catalyst layer, ia , is a sum of the current generated during the
porous medium. The two-phase model presented in this paper is one of electro-oxidation reaction of hydrogen, carbon monoxide and water
the two-fluid flow models [37]. In this model, each phase is introduced and is expressed by Eq. (56).
by a set of conservative equations, and these two phases (gas and li-
quid) are coupled in the saturation level. The basic assumption in the 2.5. Boundary conditions
two-fluid model is that the liquid water in the porous regions is driven
by the capillary pressure [38], which is defined as the difference be- At the gas channel inlet, uniform velocity and mass fraction of the
tween the pressure of the liquid phase and the gas phase (Eq. (39)). The species are defined (Dirichlet B.C.). These boundary conditions take the
interaction between gas and liquid phase is accounted through the following form [53]:
volumetric mass transport rate of water due to the evaporation and
u = ua . in, v=0, T = Tcell, s=0
condensation processes (Eq. (40)). When water vapor pressure exceeds
the saturation level, condensation begins, and so there will be liquid Xi = Xiin , i = H2 , H2 O , O2, CO (57)

Table 2
Governing equations of two-phase flow in the anode side.
Description No. Equation Ref.

Mass conservation equation of gas mixture (33) ( g (1 s )) [39,40]


+ ·( g ug ) = Sm
t
Momentum conservation equation of gas mixture (34) 1 ( g ug ) 1 1 µg [38,41,42]
+ 2 (1 ·( g ug ug ) = Pg + ·(µg ug ) ug
(1 s) t s )2 (1 s) KKrg
Species conservation equation of gas mixture (35) ( g (1 s ) Xi ) [38,39]
+ ·( g ug Xi ) = ·( g Dieff Xi ) + Si
t
i = H2, H2 O, CO, O2
Mass conservation equation of liquid water (36) ( l s) [43]
+ ·( l ul) = (Sg l) M H2 O
t
Momentum conservation equation of liquid water (37) ul =
KKrl
Pl [38]
µl
Liquid pressure (38) Pl = Pg Pc [44,45]
Capillary pressure (39) Pc = cos [46,47]
c J (s )
K
Phase change term (40) k c (1 s )(Pv Psat ) Y H2 O |Pv Psat | ke s l |Pv Psat | [41,43]
Sg l = 1+ + 1
2RT Pv Psat 2MH2 O Pv Psat
Bruggeman's model (41) Dieff = Di [ (1 s)]1.5 [48]
Source terms in the species equation of gas mixture (42) [38]
( ) M (a
qi, ads
Si = Pt
F i eff )
i = H2, CO, O2
Water source term in the species equation of gas mixture (43) [38]
( )M
q H2 O, ads
S H2 O = Ru
F H2 O (aeff )

( ia
H2 O F )M Pt
H2 O (aeff ) (Sg l ) MH2 O
Source term in mass equation (44) Sm = Si, i = H2, H2 O, CO, O2 [38]
i
Active area of Pt sites (45) Pt =
aeff
mPt As [23,49]
lcl
Active area of Ru sites (46) Ru
aeff = tot
aeff Pt
aeff [5,25]
Combined active area of Pt and Ru (47) a Pt
eff
[5,25]
tot =
aeff
rPt Ru
Relative permeability (48) Krg = (1 s )3, Krl = s 3 [44,50]

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A. Moradi Bilondi et al. Energy Conversion and Management 177 (2018) 519–534

Table 3
Voltage losses and output current densities equations.
Description No. Equation Ref.

Cell voltage (49) Vcell = Voc a c ohmic [50]


Cathode overpotential (50) [15,51]
c =
RT
cF
ln ( )( )
1
1
s
ia
ioc
Ohmic loss (51) ohmic = ia R ohmic [52]
Cathode exchange current density (52) ref
ioc = ioc exp 7900 ( 1
T
1
353.15 )
H2 Current density (53) a [6]
iH = 2 H k eh sinh
bh
CO current density (54) a [6]
iCO = k ec CO e bco
OH current density (55) Ru
F a
Ru
F a
iOH = k1 OH CO e 2RT k 1 (1 OH )(1 H CO O ) PCO2 e 2RT
Total current density (56) ia = iH + iCO + iOH

The temperature at the inlet to the channel is set equal to the op- system of algebraic equations arising from the discretization of the
erating temperature of the cell (Tcell ). Also, the inlet velocity of the gas transport equations and pressure correction equation. In order to check
mixture to the channel (ua . in ) is obtained as a function of the reactant the convergence of the numerical solution at each time step, the relative
stoichiometric flow ratio [54]: error for each dependent variable between two consecutive iterations
has been monitored to become less than 10−6.
Iref AMEA Mh2 Iref AMEA 1
ua . in = or ua . in = Also, a grid independence test was carried out for different grid
2F Ach hin2 2F Ach Chin2 (58) systems, and it was found that the grid system of 63 (length) × 30
(height) is appropriate for the present study. The gas channel is divided
Pa Mh2 in
in
= Y h2 into 12 control volumes in the y-direction, the GDL 12, and catalyst
h2
RT (59)
layer 6. Hence, all the subsequent calculations in the present study are
where Iref is the reference current density, AMEA the geometrical area of performed using this grid system.
the MEA, Ach the cross-section area of the gas channel, and Pa is the
operating pressure of the anode side. At the exit plane, fully developed 4. Results and discussion
conditions were enforced as below [41].
In this section, in order to validate the numerical results, a com-
V Xi parison between the polarization curve of a PEMFC obtained from the
=0, = 0, p = pout
x x (60) presented two-phase model with experimental data are first performed
At the wall boundaries, the no-slip and impermeability conditions (in the simulation of this section, pure hydrogen has been used as fuel
are implemented in the normal direction to the wall (n) [53,55,56]. feed to the anode). Then the steady-state and transient response of the
cell under the CO poisoning is investigated. Finally, the effects of mi-
Xi S tigation methods on the recovery of cell performance loss are presented,
V = 0, = 0, =0
n n (61) and their results are discussed.
Also, the pressure values at the gas channel inlet and wall bound-
aries are determined by extrapolation from the interior field. 4.1. Model validation

3. Numerical procedure The fuel cell polarization curve obtained from the simulation as well
as the experimental results of Ticianelli et al. [58] are compared in
The governing equations on the fluid flow and mass transport of
PEMFC were discretized using the finite volume approach, and the
SIMPLE algorithm was used to handle the pressure-velocity coupling.
The discretized governing equations of the model were numerically
solved on a non-uniform grid with an In-House developed code based
on FORTRAN programming language. The numerical method employed
a fully collocated grid (viz., all flow variables are stored at the same
location). This grid is known to provoke chequerboard oscillations in
the pressure field, reflecting a state of pressure–velocity decoupling. To
avoid this, the widely used method of Rhie and Chow [57] was adopted
to non-linearly interpolate the cell face velocities from the nodal values
(at the center of the cells). The interpolation scheme essentially in-
troduces a fourth-order pressure diffusion correction that smooths out
the pressure if it oscillates rapidly. In addition, the nonlinear ODEs
equations of the species coverage fraction equations were solved im-
plicitly at each time step.
The simulation is performed for velocity, pressure, and concentra-
tion of species and also liquid water saturation distribution on the
anode side of the PEM fuel cell. Since all governing equations are
coupled, they should be solved simultaneously using an iterative
method. A Tri-Diagonal Matrix Algorithm (TDMA) was applied itera- Fig. 2. The predicted polarization curve of the cell and the experimental data
tively, in a line-by-line fashion. This algorithm was utilized to solve the from Ref. [58].

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Table 4
Cell geometric parameters as well as the physicochemical parameters used in the model [58].
Parameter Description Quantity Dimension

L Gas channel length 0.07112 (m)


HCH Gas channel height 7.62 × 10−4 (m)
HGDL GDL thickness 2.54 × 10−4 (m)
HCL CL thickness 2.87 × 10−5 (m)
K gdl GDL permeability 1.76 × 10−11 (m2)
K cl CL permeability 1 × 10−14 (m2)
GDL GDL porosity 0.4
CL CL porosity 0.28
Tcell Cell temperature 323.15 (K)
Pa Anode operating pressure 3 (atm)
DHref2 H2 diffusion coefficient 0.915 × 10−4 (m2 s 1), (1 atm, 307 K)
−4
DHref2o H2O diffusion coefficient 0.256 × 10 (m2 s 1), (1 atm, 307 K)
a, c Anode and cathode transfer coefficient 0.5
R ohmic Ohmic resistance 0.5 × 10−4 ( m2)
ref
ioc Cathode exchange current density 63.8 (A m 2)
Voc Open circuit voltage 1.04 (V)
Fuel stoichiometric flow ratio 3
µH2 H2 dynamic viscosity 0.993 × 10−5 (Pa s)
µH 2o H2O dynamic viscosity 3.5 × 10−5 (Pa s)
c, GDL GDL contact angle 110 (°)
c, CL CL contact angle 95 (°)
ke Evaporation rate constant 1 × 10−4 (Pa 1 s 1)

kc Condensation rate constant 5000 (s 1)


Surface tension 0.0625 (Nm 1)

Fig. 2. Their experiments were carried out in single cells made with the PEMFC and the cathode side is not considered. At high current
carbon end plates. The cells were equipped with a reversible hydrogen densities, a significant amount of water is produced at the cathode
reference electrode. The graphite endplates contain gas feed inlets and which leads to cell voltage drop (concentration losses). Furthermore, a
outlets, ribbed channels for gas flow behind the porous gas diffusion significant reduction in oxygen concentration leads to an increase in the
electrodes, and holes for cartridge heaters and a thermocouple. The cathode activation overpotential and thus, the cell voltage is reduced.
active electrode area (geometric) in this cell was 5 cm2. The polariza- Not considering these two changes led to the deviation of the numerical
tion curve in Fig. 2 is the result of experimental conditions such as 4% results from the experimental results.
Nation-impregnated Prototech electrodes (0.35 mg Pt/cm2) and H2/air
fuel at 3/5 atm at a temperature of 50 °C [58]. The geometric para- 4.2. Effects of CO poisoning on the cell performance
meters as well as the physical and chemical parameters used in mod-
eling are listed in Table 4. According to the results, a good agreement With the presence of CO in the anode fuel (even at very low con-
with experimental results was observed at lower current densities; centrations), the fuel cell performance is strongly affected. In this sec-
while at the high current densities (> 0.4 A cm−2), deviation from tion, the steady-state and dynamic responses of PEMFC under CO poi-
experimental results was observed for the predicted results (numerical soning are investigated.
results predicted a higher current density than experimental measure- Fig. 3 presents the semi-log plots of the hydrogen electrode polar-
ments). The main reason for this deviation is related to this fact that in ization as a function of the current density with various concentration
the present work, the simulation is performed only for the anode side of of CO in the anode gas stream, as well as the experimental results of Lee

Table 5
The geometric and physicochemical parameters used in the modeling of CO poisoning and air (or O2) bleeding in the anode side of PEMFC.
Parameter Description Case 1 Case 2
[24] [15]

R ohmic ( m2) Ohmic resistance 0.1 × 10−4 0.3 × 10−4


ref
ioc (A m 2) Reference exchange current density for cathode 0.32 9
Voc (V) Open circuit voltage 1.24 1.2
Pa (atm) Anode operating pressure 1 3
Tcell (°C) Cell temperature 65 80
Fuel stoichiometric flow ratio 1.5 1.5
c Cathode transfer coefficient 1 0.5
a Anode transfer coefficient 0.36 0.5
RHa (% ) Relative humidity of inlet fuel 100 100
pt (C m
2) Molar area density of catalyst sites times Faraday constant 2.5 × 102 0.6 × 102
L (m) Gas channel length 0.07 0.07112 (Assumed)
HCH (m) Gas channel height 1 × 10−4 7.62 × 10−4 (Assumed)
HGDL (m) GDL thickness 4 × 10−4 2.54 × 10−4 (Assumed)
HCL (m) CL thickness 2.87 × 10−5 (Assumed) 2.87 × 10−5 (Assumed)

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Fig. 4. Effect of CO concentration on cell performance.


Fig. 3. Anode overpotential as a function of the current density with various
concentration of CO in the anode gas stream for Pt/C catalyst and the operating
were containing 0.4 mg cm−2 platinum (20 wt% Pt on Vulcan XC-72).
temperature of 85 °C [22].
All the electrodes were impregnated with 1.9 mg cm−2 (dry amount
basis) of Nafion (Aldrich Chemical Co.) [22]. It can be noticed from the
Table 6 Fig. 3 that the anode overpotential increases with an increment of CO
Kinetic parameters used in the present model [19,23,30]. concentration in the anode gas streams. As shown in Fig. 3, a good
Reaction rate constants Activation energy agreement is observed between numerical and experimental results.
Tables 6 and 7 list a complete set of the model parameters used in this
steady-state simulation.
k = 10.4(kJ mol 1)
k ref
fh = 238.53 (A m
2 Pa 1) E fh
ref
keh = 2.96 × 106 (A m 2 ) k = 16.7(kJ mol 1)
Eeh An analysis of the results shown in Fig. 3, reveals that there is a
ref
k fc = 47214.59(A m 2 Pa 1) k = 47.3(kJ mol 1)
E fc critical current density regime (the current density which indicates the
ref k
location of the steep inflections in Fig. 3) at high concentrations of CO
kec = 243.6 × 1014 (A m 2 ) Eec = 127(kJ mol 1)
(higher than 20 ppm) so that, beyond this critical current density, the
k ref
fo = 0.876 ( ) (A m
F
RT
2 Pa 1) k = 14.2(kJ mol 1)
E fo
anode catalyst layer is strongly affected by CO poisoning [59]. At the
ref
koh = 9.41 × 1011 (F )(A m 2 ) k = 65.9(kJ mol 1)
Eoh current density lower than the critical regime (from 0 to 0.4 A cm−2 for
ref
koc = 8.3 × 1014 (F ) (A m 2 ) k
Eoc = 90(kJ mol 1) 20 ppm and from 0 to 0.3 A cm−2 for 50 ppm and from 0 to 0.2 A cm−2
ref
bfh = 5.08 × 1017 (Pa) E bfh = 87.9(kJ mol 1) for 100 ppm), a relatively small increase in the anode overpotential is
observed. When the output current density becomes greater than
bref = 1.9 × 1012 (Pa) E bfc = 100(kJ mol 1)
fc
0.4 A cm−2 for 20 ppm and greater than 0.3 A cm−2 for 50 ppm and
bref E bfo = 250(kJ mol 1)
greater than 0.2 A cm−2 for 100 ppm the increase in anode over-
36
fo = 1.36 × 10 (RT ) (Pa)

k1ref = 79.124 × 106 (A m 2) Ek1 = 78.1(kJ mol 1) (fitted) potential is significant which results in a sharp drop in the fuel cell
k2 = 0.1353 × 10 7 (A m 2Pa 1) k 2 = 86.8383 × 10 4 (A m 2 ) voltage. This significant raise in the anode overpotential leads to a great
k 1 = 0.03383 × 10 9 (A m 2Pa 1) acceleration in the CO electro-oxidation rate, which rapidly removes
the CO from the catalyst surface [59]. When the current density further
increases (more than critical current density), the slope of the change is
et al. [22]. In their experiments, anode electrodes were prepared using reduced, and the anode overpotential increases with a slight gradient.
catalyst powders (20 wt% Pt and PtRu (a/o 1:1) supported on Vulcan The effect of CO concentration on the dynamic response of the cell
XC-72 carbon). A brushing/rolling technique made the electrodes with current density is shown in Fig. 4. The parameters used in the modeling
a total catalyst loading of approximately 0.4 mg cm−2. The cathodes are listed in Tables 6 and 7.

Table 7
Electrochemical parameters used in the simulation [22].
Parameter Definition Value Dimension

Pt Molar area density of catalyst sites (for Pt/C) 9.65 C m−2


Pt Molar area density of catalyst sites (for PtRu/C) 8.68 C m−2
Ru Molar area density of catalyst sites (for PtRu/C) Pt /2 C m−2
co Transfer coefficient of CO 0.15 –
a, c, h Anode, cathode and H2 transfer coefficient 0.5 –
mem Membrane dry density 1980 kg m−3
EW Membrane dry equivalent weight 1100 kg mol−1
Interaction parameter 0.1 –
Voc Open circuit voltage 1.2 V
R ohmic Ohmic resistance 0.3 × 104 Ω m−2
ref
ioc Reference exchange current density for cathode 7 A m−2
n Order of reaction 2 –

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Fig. 5. Variation of output current density vs. time at a voltage of 0.6 V by removing CO from the CO-poisoned half-cell and compared with the experimental data
[24].

When CO is introduced into the H2 fuel stream, the current density After about 13 min from the start of contamination (t = 28 min), the
decreases sharply (a drop in the current density from 1026 to current density reached to a steady state condition, which is equal to
702 mA cm−2 at 15 ppm), this dramatic drop shows that the presence of 243 mA cm−2 for O2 and 135 mA cm−2 for air. This steady-state current
very low levels of CO has a significant detrimental effect on the cell density represents the balance between CO absorption and desorption.
performance. After a long time, the current density eventually reached When the fuel changes from H2/CO back to pure H2 (t = 52 min), the
to a steady state. By increasing the CO concentration, the time required output current density is increased gradually. The recovery rate is slow,
to reach a steady state current density is decreased. For example, at so that after a long time (about 60 min) the current density is reached
15 ppm, the steady state time is about 33 min, while at 135 ppm, this 90% of the initial value, indicating that the effect of CO poisoning has
steady state time is reduced to 7 min. CO concentration also affects the not completely disappeared. When the anode feed stream is changed
steady-state current density. As the CO concentration is increased, the from H2/CO back to pure H2, due to the absorption of CO molecules on
steady-state current density decreases. For example, the steady-state the surface of the anode catalyst, these CO absorbed molecules remain
current density decreases from 702 to 299 mA cm−2 when the CO level on the catalyst surface.
is increased from 15 to 135 ppm. Although increasing in CO con-
centration decreases the steady-state current density, the amount of
these changes decreases with increasing CO level, so that the change in 4.3. Effect of Pt-Ru alloys
the steady state current density at 120–135 ppm is very small.
Therefore, the steady-state current density is more sensitive to changes Using an alternative catalyst (or CO-tolerant catalyst) is one of the
in CO concentration at low levels of CO. mitigation methods to lessen the CO poisoning effects. Here, platinum/
Fig. 5 plots the variation of output current density over time at ruthenium (PtRu/C) electrodes are considered, and the performance of
53 ppm CO. The simulation was performed for two different cathode a fuel cell under CO poisoning using this type of electrodes is modeled
fuel supplying (air and O2). The modeling results are seen to be in numerically. The kinetic reaction parameters used in the simulations
reasonable agreement with the experimental data of Sung et al. [24]. In are listed in Table 6, which were obtained from fitting the model pre-
the experiments of Lee et al. [24] a single cell was used for all of the dictions to the experimental measurements reported in [22]. Fig. 6
experiments. The membrane electrode assembly (MEA) used Gore shows the comparisons between model predictions and experimental
PRIMEA® 5621 with an electrode active area of 25 × 10−4 m2 data [22] of the anode polarization for PtRu/C electrode at the oper-
(5 cm × 5 cm). The electrodes catalyst loading for the anode and ating temperature of 58 °C and different CO concentration level in the
cathode sides were 0.45 mg cm−2 Pt-Ru and 0.6 mg cm−2 Pt, respec- supplied hydrogen. This figure illustrates a good agreement between
tively. Pure hydrogen and hydrogen pre-mixed with 53 ppm CO were the simulated results and the experimental data. The results indicate
used as fuels for the anode in their experiments. Air and oxygen were that an increase in the CO levels results in increasing the anode over-
used as cathode feeds. Nitrogen was used for purging the system [24]. potential and degradation of the anode performance.
The parameters used in the modeling are listed in Table 5 (case 1). The In Fig. 7, the anode polarization as a function of current density has
amount of bfcref is considered equal to 58.4 × 1012 Pa as a fitting para- been plotted for Pt/C and PtRu/C. As the figure clearly illustrates, the
meter to the experimental data. In Fig. 5, the anode fuel stream is trend of the results for Pt/C and PtRu/C are the same, but the anode
changed from pure H2 to H2/CO and then from H2/CO back to pure H2. overpotential obtained from the simulation of PtRu/C is less than Pt/C
At t = 15 min, 53 ppm CO is introduced into the pure H2 feed stream, results, which suggests a better cell performance. Also, at low current
resulting in a dramatic drop in output current density over 10 min densities, there is no difference between the results of Pt/C and PtRu/C,
(t = 25 min). When the oxygen is supplied at the cathode, the current but as the current density increases, the anode overpotential for Pt/C
density is decreased about 87% (a drop in current from 1925 to takes larger values than PtRu/C. Furthermore, when the CO con-
250 mA cm−2) with a degradation rate equal to 168 mA cm−2 min−1. centration decreases, the difference between the results becomes in-
When the air is supplied at the cathode, the current density decreased significant, so that at 5 ppm CO the difference between the results is
by about 85% (a drop in the current density from 1050 to negligible.
150 mA cm−2), with a degradation rate equal to 90 mA cm−2 min−1.

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4.4. Effects of air/O2 bleeding on the cell performance

A known method for preventing the degradation of the fuel cell


performance in the presence of CO is to inject air or pure O2 into the
anode fuel stream, the so-called O2 bleeding method. By adding a small
amount of oxygen to the fuel, it is provided an additional pathway for
CO oxidation on the Pt surfaces, and the output current density is re-
covered and increased immediately. Fig. 8 shows the variation of the
current density at a voltage of 0.6 V over time. In this figure, a com-
parison between the experimental results [24] and the results of nu-
merical modeling has been made. Although the simulation does not
match the experimental data exactly for all cases, it does predicts the
general trend of transient CO poisoning and air bleeding, and demon-
strates the combined effects that air and CO can have on the cell per-
formance. The cathode is fed with pure O2 during the entire simulation.
At t = 1.5 min, 53 ppm CO is introduced into the fuel, which leads to
reduction of the output current density (from 1790 to 240 mA cm−2)
over 10 min. At t = 27.5 min, different levels of air (2%, 3%, 5%, 20%
air) are introduced into the CO-poisoned cell, and as the results in-
Fig. 6. Semi-log plot of polarization of the hydrogen electrode for PtRu/C at dicate, the output current density is increased quickly. The reason for
several CO concentrations and comparison between modeling results and ex- this fast recovery is that oxygen molecules react and oxidize the ad-
perimental data [22]. sorbed CO molecules, which results in the mitigation of CO and pro-
duction of CO2. Removing CO from the surface catalyst leads to an
increase in the available surfaces for HOR reaction and then, more H2 is
oxidized, and eventually, the output current density is increased.
When 2% air is injected into hydrogen fuel, the output current
density rises rapidly from 240 to 910 mA cm−2 (about 50% of the initial
current density is recovered). When 3% air is injected, the current
density is increased to 1275 mA cm−2 (about 71% of the initial current
density is recovered), when 5% air is injected, the current density is
increased to 1442 mA cm−2 (about 81% of the initial current density is
recovered), and when 20% air is injected, the current density reached
1646 mA cm−2 (about 92% of the initial current density is recovered).
In the low air bleeding region (0–3%), the current density is sig-
nificantly increased and recovered as the air bleeding concentration is
increased. In the high air bleeding region (> 5%), only a minor im-
provement of the output current density is seen as the air bleeding
concentration is increased. This suggests that air bleeding at a low air
concentration is more effective than that at a high air concentration. At
a high air concentration level, nitrogen may dilute the concentration of
hydrogen and part of the hydrogen may also be oxidized by the oxygen
in the air.
Fig. 7. Comparison between the polarization of the hydrogen electrode for Pt/C By injecting air into a poisoned fuel (in order to mitigate the CO
and PtRu/C at different CO concentrations.

Fig. 8. Effect of anode air bleeding on the output current density and compared with the experimental data [24].
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Fig. 9. Effect of hydrogen dilution on CO poisoning [15]. Fig. 10. Comparison between the effect of oxygen bleeding and air bleeding on
the cell performance at the operating temperature of 65 °C.

poisoning effects), the nitrogen molecules are also injected into the fuel,
which results in dilution the hydrogen fuel. It is assumed, the nitrogen recovery of the lost current density, so that injection of 20% air is
molecules do not participate in the surface reactions and only dilute the equivalent to the injection of 5% oxygen and both has the same effect
hydrogen fuel. According to this, the effect of hydrogen dilution on the on the cell performance. The reason is that when the air is injected into
performance of the cell is studied, and the numerical results are com- the anode, nitrogen in the air is also injected into the fuel and dilutes
pared with the experimental results of Bhaita et al. [15]. The experi- the concentration of the hydrogen fuel and reduces the cell perfor-
mental tests were performed in a 50 × 10−4 m2 titanium fuel cell. Both mance.
anode and cathode flow fields consisted of 6 parallel channels following Fig. 11a and b plot the current density ratio, iss/iinitial, as a function
a serpentine path. The membrane electrode assemblies (MEAs) were of CO concentration for different air and oxygen bleeding concentra-
composed of 40% platinum on carbon, Nafion® 112, with a platinum tions (2% to 40%) and at the operating temperature of 65 °C. Fig. 11
catalyst loading of 0.5 mg cm−2 on each side. Although a platinum- shows that an increase in the concentration of CO decreases the current
ruthenium combination is known to be more CO-tolerant, pure pla- density ratio. In other words, increasing the CO concentration reduces
tinum was chosen as the anode catalyst in order to undertake a basic the air or oxygen bleeding effects. Although an increase in the CO
study of the CO poisoning mechanism. Fig. 9 plots the variations of concentration reduces the current density ratio, the amount of these
current density over time at a voltage of 0.6 V for different anode feed changes decreases with increasing air or oxygen bleeding concentra-
gas compositions. In this figure, a comparison between the experi- tion. In fact, increasing the air or oxygen bleeding concentration, re-
mental results [15] and the results of numerical modeling has been sulted in a nonlinear decrease in the slope of the change in such way
made. Although the simulation does not match the experimental data that this slope reaches nearly to zero when the air bleeding con-
exactly for all cases, it does predict the general trend of transient poi- centration is greater than 40% or oxygen bleeding concentration is
soning and demonstrates the combined effects that CO and hydrogen greater than 20%. In this condition, an increase in the CO levels has a
dilution on the performance of fuel cell. The parameters used in the negligible effect on the current density ratio, and the current density
modeling are listed in Table 5 (case 2). In the simulation of this section, ratio is not affected by CO concentration. The reason is that in this
the amount of k fhref
is considered equal to 97.5 A m 2 Pa 1 as a fitting condition, the concentration of oxygen in the fuel is high and an in-
parameter to the experimental data. According to the obtained results, crease in CO level results in a minor reduction of O2 molecules in the
when the CO level is increased from 10 ppm to 100 ppm, the drop in the fuel stream (through the oxidation reaction of CO by oxygen).
current density is also increased from 160 mA cm−2 to 412 mA cm−2. With further scrutiny in the results of Fig. 11, it is observed that by
Therefore, increasing the concentration of CO leads to an increase in the increasing the air or oxygen bleeding concentration, the current density
loss of current density. Also, hydrogen dilution increases the drop in the ratio is increased, but the amount of these changes decreases with in-
current density. For example, at 100 ppm CO in a 100% hydrogen feed creasing the air or oxygen bleeding concentration, so that injection of
stream, the drop in the current density is equal to 412 mA cm−2 (about more than 30% air or injection of more than 20% oxygen not only does
69% of the initial current density has been dropped) and with 40% not increase the current density ratio, but also leads to a loss of current
hydrogen, the drop in the current density is equal to 519 mA cm−2 density and reduction of the current density ratio. This is associated
(about 87% of the initial current density has been dropped). Hydrogen with the oxidation of CO and hydrogen by oxygen reactions (Eqs. (6)
dilution causes less hydrogen to reach the catalyst level, and the HOR and (7)). When a high oxygen concentration is injected into the fuel
reaction will be reduced, and thus less current will be generated. stream, the excessive air or oxygen bleeding results in a reduction of the
Fig. 10, shows the comparisons between the effect of air bleeding overall hydrogen available for reaction from the catalyst surface which
and oxygen bleeding on the recovery of the cell performance at an reduces the cell performance. Also, electro oxidation of hydrogen
operating temperature of 65 °C. The vertical axis of this graph, re- generates heat on the surface of the anode catalyst, which it can result
presents the ratio of the steady-state current density after air or oxygen in destruction of the anode catalyst layer.
bleeding to the initial current density before contamination of the hy- The effect of oxygen bleeding on the reduction of the destructive
drogen fuel stream by CO (iss/iinitial). An increase in this ratio indicates effects of CO poisoning for Pt/C and PtRu/C catalysts are compared in
the increase in the recovery current density and, consequently, an im- Fig. 12. When 2% oxygen is introduced into the fuel, in both Pt and
provement in the cell performance. Fig. 10 clearly illustrates that the PtRu catalysts, the corresponding anode polarizations are dropped to
oxygen bleeding has a much greater effect than air bleeding on the the same level. This can be explained by the kinetic reactions occur on

529
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(a) (b)
Fig. 11. Plots of iss/iinitial versus CO concentration under various anode air (and O2) bleeding conditions.

Fig. 12. Effect of O2 bleeding for PtRu/C and compare the results with O2 Fig. 13. Semi-log plot of the simulated polarization curves for the hydrogen Pt/
bleeding for Pt/C. C electrode with 20 ppm CO at several operating temperatures compared with
the experimental data [22].
the catalyst surface. Actually, in this study, it is assumed that the re-
action between oxygen molecules and ruthenium surfaces is insignif-
icant compared to O2 adsorption on Pt [33].

4.5. Effect of operating temperature on the performance of CO-poisoned


PEMFC

As explained earlier, alleviation of temperature is one of the miti-


gation techniques which is investigated in this section. It is worth
mentioning that increasing the operating pressure is also another way
that leads to enhancing the cell performance through increasing the
hydrogen concentration on the catalyst surfaces. Since the effect of
pressure has been presented briefly in some previous works in the lit-
erature [5,19], it is wrapped up with just presenting in the Appendix A
and in following, just the effect of temperature is presented. At first, the
effect of operating temperature on the steady-state response of fuel cell
is investigated. Fig. 13 shows a semi-log plot of polarization obtained
for the hydrogen Pt/C electrode with 20 ppm CO at several operating
temperatures. In addition, a comparison between the modeling results
and the experimental data of Lee et al. [22] is presented in this figure
which shows a reasonable agreement between the experimental data Fig. 14. Effect of the cell temperature on oxygen bleeding.

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A. Moradi Bilondi et al. Energy Conversion and Management 177 (2018) 519–534

Fig. 15. Comparison of the simulated semi-log plot of the polarization of the Fig. 17. Effect of temperature on dynamic behavior of the current density at the
hydrogen PtRu/C electrode with 20 ppm CO at several temperatures and ex- voltage of 0.5 V for Pt/C and PtRu/C and CO concentration of 50 ppm.
perimental data [22].

and the modeling results. Tables 6 and 7 list a complete set of the model However, the increase in the initial current density is higher than the
parameters used in this steady-state simulation. The results indicate steady-state current density, and thus the current density ratio is de-
that an increase in the operating temperature of the fuel cell leads to creased. Also, an increase in the temperature reduces the critical
reduction of the anode overpotential and enhancement of the fuel cell oxygen bleeding concentration (the critical oxygen bleeding con-
performance. Therefore, increasing the operating temperature can be centrations at the operating temperatures of 65 °C and 80 °C are about
assumed as a mitigation technique in order to reduce the CO poisoning 20% and 13%, respectively). This creates a further limitation to in-
effects. Although increasing in temperature decreases the anode over- crease the current density ratio and recovery of the lost cell perfor-
potential, the amount of these changes decreases with increasing tem- mance.
perature, so that the change in the anode overpotential at 100–115 °C is The effect of operating temperature on steady-state response of fuel
not significant. cell with the use of PtRu alloy catalysts is shown in Fig. 15. This figure
Fig. 14, illustrates the effect of different oxygen bleeding con- shows the semi-log plot of polarization of the hydrogen PtRu/C elec-
centration (2–40%) on the recovery of the lost current density at the trode with 20 ppm CO at several temperatures and also shows the
operating temperatures of 65 °C and 80 °C. With scrutiny in the results comparison between the modeling results and the experimental data of
of Fig. 14, it is observed a limiting oxygen bleeding concentration in Lee et al. [22]. The simulation results present a good agreement with
which, injection of oxygen more than this critical value, reduces the the experimental data for the studied operating conditions. Similar to
current density ratio and the cell performance. When the operating the results obtained for Pt/C, these results indicate that an increase in
temperature is increased from 65 °C to 80 °C, the current density ratio is the operating temperature of the fuel cell will lead to a reduction of the
decreased for the oxygen bleeding concentration less than the critical anode overpotential and improvement of the fuel cell performance.
oxygen bleeding concentration. As the temperature is increased, both The effect of temperature on dynamic behavior of cell performance
the initial and steady-state current densities (iinitial and iss) increase. at the voltage of 0.5 V for Pt/C and PtRu/C and CO concentration of
50 ppm has been investigated. Tables 6 and 7 list the complete set of the
model parameters used in the simulations. Figs. 16 and 17 show the
variation of the CO coverage and current density over time for different
operating temperatures (50 °C, 60 °C, 70 °C, 80 °C and 90 °C). It is ob-
served that by increasing the cell operating temperature, the time re-
quired to reach a steady state is shorter. This can be explained through
Eqs. (29) and (30), where an increase in the temperature leads to an
increase in the reaction rates. Therefore, by increasing the adsorption
and desorption rate of species (H2 and CO), the steady-state time be-
comes shorter. Also, an increase in the adsorption and desorption rate
of CO results in reduction of the overall bond of CO on the Pt and PtRu
catalyst sites. Fig. 16 shows that by increasing the temperature from
50 °C to 90 °C, the steady state CO coverage is decreased from 0.66 to
0.43 for Pt/C and is decreased from 0.55 to 0.42 for PtRu/C.
For both Pt and PtRu catalysts, by increasing the operating tem-
perature, the initial current density is increased (at the cell tempera-
tures of 50 °C, 60 °C, 70 °C, 80 °C and 90 °C the initial current density is
about 0.59, 0.65, 0.72, 0.78 and 0.84 A cm2, respectively). Also, an
increase in the temperature leads to a higher steady state current
density. At the cell temperatures of 50 °C, 60 °C, 70 °C, 80 °C and 90 °C
the steady state current density is about 0.08, 0.138, 0.232, 0.378 and
Fig. 16. Effect of temperature on dynamic behavior of CO coverage at the 0.566 A cm2 for Pt/C and 0.128, 0.19, 0.28, 0.407 and 0.578 A cm2 for
voltage of 0.5 V for Pt/C and PtRu/C and CO concentration of 50 ppm. PtRu/C, respectively. So, it can be concluded that the fuel cell with the

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A. Moradi Bilondi et al. Energy Conversion and Management 177 (2018) 519–534

PtRu catalysts has a higher steady state current density than Pt/C. • The steady-state current density is more sensitive to change in CO
Furthermore, by increasing the temperature, the difference between the concentration at low levels of CO.
steady state current density for Pt and PtRu catalysts becomes smaller. • Injection a small amount of air (or oxygen) into the contaminated
At the operating temperature of 50 °C the difference is about anode feed stream leads to a fast and significant performance re-
0.05 A cm−2 but at the temperature of 90 °C the difference is decreased covery (by injecting about 5% air into the fuel, 80% of the output
to 0.015 A cm−2. This suggests that using PtRu/C instead of Pt/C at current was recovered within 3 min at 53 ppm CO). Higher air
high cell temperature is not reasonable, i.e., at high temperature, using bleeding ratio only resulted in minor improvement of the cell per-
these two mitigation techniques simultaneously is not economically formance (injection between 5% and 30% air). Injection a sig-
reasonable (due to the higher cost of PtRu/C than Pt/C). nificant amount of air, does not increase the current density, but
leads to reduction of the output current density (injection more than
5. Conclusion 30% air).
• Hydrogen dilution in the presence of CO worsens the loss of the
In this study, the transient and steady-state effects of hydrogen fuel output current density (an increase in the loss of the current density
contamination on the cell performance and the mitigation techniques from 69% to 87% due to the dilution of the fuel at a concentration of
for reducing the effect of CO poisoning were investigated. The results of 100 ppm CO).
this research are as follows: • An increase in the operating temperature of the fuel cell leads to
increase in the reaction rates and reduction in the anode over-
• The CO poisoning process and its detrimental effects occur over a potential and subsequently, enhancement of the dynamic and
significant period of time (in the range of hours for cases presented steady-state cell performance for both Pt/C and PtRu/C.
in this paper), and the case with higher CO level has a faster drop in • Using PtRu/C instead of Pt/C as a CO-tolerant catalyst (at low op-
the current density, and it takes less time to reach to the steady state erating temperature) results in improving the fuel cell performance.
condition. Using PtRu/C at a high operating temperature only resulted in
• The presence of very low levels of carbon monoxide has a significant minor improvement of the cell performance.
detrimental effect on the cell performance (about 30% of the output
current was lost within 30 min when the hydrogen was pre-mixed Acknowledgment
with 15 ppm of CO as the fuel).
• When the CO concentration in the anode inlet feed is increased, the Financial supports from Alexander von Humboldt Foundation
sharp voltage drop (critical current density) begins at lower current (Germany) and Iran’s National Elites Foundation (Iran) are acknowl-
densities. edged.

Appendix A

The effect of operating pressure on the cell performance has been investigated and the numerical results has been presented in this section. Figs.
A.1 and A.2 illustrate the steady state and transient effect of pressure on the output current density.
According to the results, when the operating pressure is increased, the effect of CO poisoning is mitigated and the output current density is
increased and thus the cell performance is improved. Because increasing the pressure results in an increase in hydrogen concentration (see Eq. (16)),
so the performance is increased. Increasing pressure improves the cell performance; however, the benefits from increased pressure diminish as
pressure increases. Actually, an increase in pressure will increase the H2 concentration more than the CO concentration (see Eqs. (16) and (17)).
However, the sticking probability of CO on platinum is much more that of H2. CO coverage of the catalyst benefits much more than hydrogen
coverage if the concentration is increased. Therefore, the benefits of an increased H2 concentration is balanced by the increase in CO concentration
and the decrease in anode overpotential due to increased pressure diminishes at high pressures.
Also, Fig. A.2 shows that the effect of using PtRu/C as a CO-tolerant catalyst is diminished by increasing the pressure, so that at pressure higher
than 3 atm it is resulted in minor improvement of the cell performance

Fig. A.1. The effect of operating pressure on the anode overpotential in the anode gas stream for Pt/C catalyst with 100 ppm CO and the operating temperature of
80 °C.

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Fig. A.2. The effect of operating pressure on dynamic behavior of the current density at the voltage of 0.5 V for Pt/C and PtRu/C with 10 ppm CO and the operating
temperature of 80 °C.

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