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IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 42, NO.

10, OCTOBER 2014 3373

Electromagnetic and Particle-in-Cell Simulation


Studies of a High Power Strap and
Vane CW Magnetron
Sandeep Kumar Vyas, Shivendra Maurya, and Vindhyavasini Prasad Singh

Abstract— This paper presents electromagnetic and particle-


in-cell (PIC) simulation studies of ring strapped vane resonator
of a 2.45 GHz 1-kW magnetron using Computer Simulation tech-
nology microwave studio and MAGIC-3-D. The aim was to gain
design understanding through the analysis of constituent parts of
the resonant system and to deduce results having significant engi-
neering value. The electromagnetic analysis includes modeling the
effect of the end-gap length, the straps, the coupling antenna,
and the surface roughness of cavity wall on resonant frequency.
It was found that a clearance of 4 mm and beyond between
cavity resonator and end plate have negligible effect on resonance
frequency. Straps influence the resonant frequency of the π mode
maximum, and can be used to control and fine tune the resonant
frequency of the desired π mode. A surface roughness of 1 μm Fig. 1. Schematic of the magnetron.
or more affects the unloaded Q of the resonator cavity adversely.
Coupling antenna height is found to play an important role software [5], [6] and hardware are available, which are very
to achieve desired Q l and Q ext for the segment loaded axial
extraction of power. The PIC simulation study predicted that useful for electromagnetic and charge simulation leading
the hot resonant frequency differ from cold resonant frequency to fast design and understanding of beam–wave interaction
by ∼9 MHz. The computed frequency, power, and efficiency were physics. Many publications on PIC simulation for oven
found to be 2.462 GHz, 1.3 kW, and 70%, respectively. magnetrons are available [7]–[10]. This paper is mainly
Index Terms— Cold resonant frequency, electromagnetic and oriented toward design studies of resonant system, known
particle-in-cell (PIC) simulation, hot resonant frequency, indus- as anode block, of high power CW class of reentrant
trial magnetron, virtual prototyping. multicavity magnetrons through computer simulations and
analysis. The analysis include mode spectrum analysis, mode
I. I NTRODUCTION
control analysis (dispersion), and beam–wave interaction to

H IGH power continuous wave (CW) magnetrons power


different types of domestic, commercial, and industrial
microwave ovens used for food and mineral processing. Their
monitor and control the cold resonant frequency (without
the presence of space charge) and hot resonant frequency (in
the presence of space charge). We have taken strap and vane
power ranges from 1 to 100 kW at 915 MHz and 1–30 kW resonant structure having 10 number of resonators of a 1-kW
at 2.45 GHz. Advanced high power magnetrons with effi- magnetron from a reference to start the analysis [7]. Fig. 1
ciency >80% and phase stability within 2° are required for shows the geometry of the magnetron to be analyzed. Table I
future microwave systems in industrial [1], scientific [2], and lists the dimensional and other electrical parameters.
energy sectors [3]. Efforts are being directed to develop such The rest of this paper is organized as follows. Section II
magnetrons at 2.45 GHz for industrial applications [2] and at briefly describes the use of admittance matching tech-
5.8 GHz for space solar power systems [3]. nique (AMT) to find the resonant frequency of the resonator
Design and development of the magnetron has never been system and its limitations. Section III presents eigenmode
easy because of complex interrelation of its component and frequency domain simulations and analysis of vane
parts and highly nonlinear beam–wave interaction [4]. type resonators using Computer Simulation technology (CST)
But, now in the recent years some powerful commercial MWS/MAGIC-3-D. The influence of end gap length, straps,
and surface finish of cavity wall on resonant frequency and Q
Manuscript received May 6, 2014; revised July 17, 2014; accepted
August 15, 2014. Date of publication September 9, 2014; date of current
has been studied and discussed. The influence of presence of
version October 21, 2014. space charge in the interaction region on resonant frequency
The authors are with the Council of Scientific and Industrial Research, has been studied through PIC simulation and discussed in
Central Electronics Engineering Research Institute, Pilani 333 031,
India, and also with the Academy of Scientific and Innovative
Section IV. Finally, the conclusion is drawn in Section V.
Research, New Delhi 110025, India (e-mail: sandeepvyas19@gmail.com;
shivendra_maurya@rediffmail.com; vvpsingh@ceeri.ernet.in). II. A DMITTANCE M ATCHING T HEORY
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. The interior of the magnetron (anode block, interaction
Digital Object Identifier 10.1109/TPS.2014.2352653 space, and end spaces) can be thought of constituting a
0093-3813 © 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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3374 IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 42, NO. 10, OCTOBER 2014

TABLE I
D IMENSIONAL PARAMETERS OF S IMULATION M ODEL [7]

Fig. 3. Admittance curve plots for π -mode for the magnetron under
discussion.

Fig. 4. Simulation models. (a) CST-MWS. (b) MAGIC-3-D.

of resonator. If we plot the admittance curve for side resonator


and interaction space with respect to frequency we get a
graphical representation of admittance curves. The intersection
point of these two curves gives the resonant frequencies of all
the modes supported by the resonant system. The admittance
Fig. 2. (a) Schematic diagram of interaction space. (b) Schematic dia- curves for π-mode for the magnetron under discussion are
gram of annular-sector resonator. (c) Equivalent circuit of interaction space. shown in Fig. 3. The resonant frequency from the admittance
(d) Equivalent circuit of annular-sector resonator.
curve is found to be 4.6 GHz. Equations (1) and (2) do not
account end gap and the straps. This limitation of the AMT
cavity resonator of complicated geometry. The space between to calculate the resonant frequency of the magnetron resonant
cathode and anode where the beam–wave interaction takes system is overcome by the use of fast advanced 3-D computer
place is known as interaction space and the cavities around codes MAGIC/CST. Analysis shown in Section III quantifies
the co-axial cathode constitutes the side resonators, as shown the error of AMT in predicting the resonant frequency.
in Fig. 2(a) and (b), respectively. The interaction space and
side resonator can be represented by their equivalent circuit, III. S IMULATION AND A NALYSIS
as shown in Fig. 2(c) and (d), respectively [4]. A. End-Gap Length Analysis
One of the most common side resonators used in a CW
magnetron is the annular-sector resonator that is often referred The 3-D PIC codes, MAGIC-3-D, and CST microwave
to as the vane-type resonator, as shown in Fig. 2(b). The studio (CST-MWS), have been used to simulate the resonant
admittance equations for the annular sector resonator and structure of the magnetron described in Fig. 1. We use
interaction space are given by [4] polar coordinate system for the better modeling of the res-
 onant structure and localized meshing technique to save
ε0 h [ J0 (kra )][N1 (krv )]−[ J1(krv )][N0 (krv )] the simulation time and better accuracy in MAGIC-3-D.
Yr = j (1)
μ0 ϕra [ J1 (kra )][N1 (krv )]−[ J1(krv )][N1 (krv )] Cartesian coordinate system has been used for modeling
 m=+∞  
ε0 Nh  sin γ θ 2 Z γ (kra ) of the resonant structure in the CST-MWS. The simulation
Yn = j (2) model of unstrapped anode block, modeled in MAGIC-3-D,
μ0 2πra m=−∞ γθ Z γ (kra )
and CST-MWS for this analysis, has been shown in
where h is anode height, J and N are Bessel and Neumann Fig. 4(a) and (b), respectively.
functions, ra , rv , ε0 , μ0 , and k are anode radius, vane Eigenmode solver of CST and MAGIC-3-D has been used
radius, free space permittivity, permeability, wave number for electromagnetic simulations. In eigenmode solution, an
(2π/λ), respectively, and λ is the free space wavelength. The operator with predefined field configuration is applied to the
Yr and Yn are admittance of side resonator and interaction resonant structure that gives the eigenmode frequencies and
space, respectively. The γ = n + mN; m is any integer, and field configurations in a defined frequency range. To study
n is also an integer known as mode number. The N is number the effect of end-gap length on π-mode resonant frequency

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VYAS et al.: ELECTROMAGNETIC AND PIC SIMULATION STUDIES 3375

Fig. 5. Variation of π -mode frequency with end-gap length.

the model has been simulated with different end-gap lengths.


Fig. 5 shows the variation of π-mode frequency ( f π ) with
end-gap length. The value 0 of end-gap length simulates
Fig. 6. Electric field plot on circle for three different modes, for n equal to
the condition of no end-gap of the magnetron resonator. 3, 4, and 5.
The π mode ( f π ) resonance frequency obtained is 4.7 GHz
that is close to the value predicted by AMT. It is further seen
that with the increase in the end-gap length f π reduces fast,
but quickly settles to a constant value at the gap length of
4 mm and beyond.
This type of CW-magnetron cannot be fabricated without
the end space. It needs some space for accommodating the
output coupling antenna and cathode support. End-gap length
has been taken from the constant region of Fig. 5. In this paper,
it is 10.36 mm. Now, analysis is carried further by including
the straps for understanding its role in mode control. Fig. 7. Vector plot of electric field of π mode generated by CST MWS.

B. Mode Control Analysis


The magnetron employs reentrant coupled resonant cavities
arranged in circular format as its RF circuit usually called
slow-wave structure. The RF oscillations are possible only if
the total phase shift around the structure is an integral multiple
of 2π radians. The phase between two cavities of the N cavity
resonator magnetron are written
2πn
φn = (3) Fig. 8. Dispersion curve of unstrapped anode block.
N
n is an integer indicating number of full wave variation around
the RF circuit and usually referred as mode number. Its value and their spatial harmonics. The magnetron under discussion
ranges from 1 to N−1. The mode that has 180° phase angle consist of 10 vanes, thus there exist nine fundamental modes.
between the adjacent cavities is known as π mode. From the Now, we set the number of mode for the calculation in
above equation, we find that phase angle 180° comes when CST/MAGIC. For example, if we set 10 numbers of modes
the value of n = N/2. The π mode is the operating mode of with predefined frequency range then it will start calculating
choice in magnetrons. first 10 lowest frequency modes for that structure. We have to
The magnetron is able to oscillate when the phase velocity find out the nine fundamental modes from modes calculated by
of the RF wave taking round on the reentrant slow wave the software. A simple method has been used to identify modes
structure is nearly equal to the drift velocity of electrons. by their mode number. Select a particular modal solution given
Thus, it is of importance to calculate the resonant frequencies by the code. Plot a circle taking its center in the center of the
of the magnetron’s slow wave structure at each resonant anode and its radius slightly less than or equal to the anode
mode (usually called dispersion diagram or ω–β diagram). radius. Electric field plot of all fundamental modes computed
The dispersion diagram of a slow wave structure reveals the by the code can be generated by moving along the circle.
resonant frequency of different oscillation modes, frequency Fig. 6 shows variation of electric field along the circle for
separation between modes, phase velocities of modes, and three different modes.
so on, and is an important design calculation that helps in The field plot shown at the top of Fig. 6 shows five full
filtering the desired π-mode from other unwanted modes of wave variation along the circle and is identified as π mode,
the reentrant slow wave structure of the magnetron. that is n = 5. Its frequency is noted from the modal output data
Dispersion curve is not directly generated by the two of the software or from vector plots, as shown in Fig. 7. Simi-
software used in this paper. They do not tell which mode is larly frequency and phase values of rest eight modes are found
π-mode. Magnetron can operate in N − 1 fundamental modes and plotted to create dispersion curves, as shown in Fig. 8.

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3376 IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 42, NO. 10, OCTOBER 2014

Fig. 9. (a) Single strap model. (b) Double strap model. (c) Electric field
vector plot. (d) Electric field contour plot.

Fig. 11. Simulation model generated by (a) MAGIC and (b) CST-MWS,
computed E-field plots, (c) MAGIC, and (d) CST-MWS.

ring strap cases are shown in Fig. 10. Results of the analysis
have been compared in Table II. It is seen that using a
single ring strap f π is brought down to 2.933 GHz, while
separation increases to ∼900 MHz. The addition of second
ring strap reduces it further to 2.478 GHz and adjacent modes
Fig. 10. Dispersion curve of strapped magnetron. are further pushed to ∼1.9 GHz away. It is also found from
the dispersion curve that π mode is only nondegenerate mode
TABLE II
in the magnetron. The dimensions of the ring straps are given
R ESULTS C OMPARING THE E FFECT OF S TRAPPING
in Table I.
It will be an interesting question to ask, why cannot we
design the unstrapped anode for f π equal to desired 2.45 GHz
using AMT or simulation method? Why increase the circuit
complexity by adding ring straps? The answer probably is
given in Fig. 8. Unstrapped magnetron resonators suffer from
severe mode competition. Frequency stability will be hard to
achieve during operation. Therefore, an unstrapped resonator
is designed to resonate at about a gigahertz higher than the
actual operating frequency and then is made to resonate at
the actual one by adding straps that decongest the mode
spectrum.
At this stage, it will be pertinent to study the effect of
Fig. 8 shows the dispersion curve plots for unstrapped
inclusion of the coupling antenna in the anode block on f π
resonant structure of Fig. 4. The computed π mode frequency
before adding third ring strap. We notice that addition of each
from CST and MAGIC are 3.5 and 3.45 GHz, respectively.
strap reduces the f π by ∼500 MHz. Therefore, further addition
It is clear not the desired operating frequency of the π mode,
is not at all advisable.
which should be within 2.4–2.5 GHz. In addition, it is also
seen that the separation between frequencies of π mode and
neighboring (N/2 − 1) and (N/2 + 1) is very small. C. Effect of Adding Output Coupler
For proper mode separation and desired π-mode frequency, Now, we add one more component of the resonator system,
strapping of the resonant structure has been found effec- that is coupling antenna in the anode block and get the
tive. The effect of single ring and double ring strapping eigenmode solutions. Fig. 11 shows the simulation model and
has been simulated. The simulated geometries are shown in results obtained from MAGIC-3-D and CST-MWS.
Fig. 9(a) and (b), respectively. Dispersion curves for strapped Fig. 11(c) and (d) shows the π mode frequency calculated
anode block have been plotted by the same method as followed from MAGIC-3-D and CST-MWS as 2.469 and 2.471 GHz,
for unstrapped case. Dispersion plots for single and double respectively. We find that the effect of the coupling wire is to

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VYAS et al.: ELECTROMAGNETIC AND PIC SIMULATION STUDIES 3377

Fig. 13. Variation of S 11 (dB) with antenna height as parameter.

TABLE IV
C OMPUTED C OLD T EST R ESULTS OF A NTENNA H EIGHT A NALYSIS

Fig. 12. (a) Simulation model. (b) Mode spectrum showing resonances of
N/2, N/2 − 1, and N/2 + 1 modes. (c) Zoomed-in-view of π (N/2) mode
resonance.

TABLE III
C OLD T EST R ESULTS

where Q l , Q 0 , Q ext , f , and β are loaded, unloaded, external


quality factors, bandwidth, and coupling factor, respectively.
Coupling factor (β) is equal to Voltage Standing Wave Ratio
at resonance.
From Table III, it is clear that π-mode frequency ( f π )
and frequency separation computed are almost same as
obtained using eigenmode solver, but the frequency domain
analysis provides all the other characterizing parameters
of the resonator block and helps to complete the design
quickly. For example, the coupling antenna height (h a ) was
reduce f π by few megahertz. Simulation of the effect of the changed from 12 to 15 mm in 1-mm increments to find out the
coupler and space charge, is presented in the next sections. effect of antenna height on the Q values. Fig. 13 and Table IV
show that frequency is not changing with the antenna height,
but Q l and Q ext values and circuit efficiency are affected. Q 0
IV. V IRTUAL P ROTOTYPING
changes only slightly. Therefore, h a can be used to fine tune
A. Simulation of Cold Test Model the desired combination of Qs and hence η.
These computer codes facilitate the simulation of cold and
hot testing of magnetrons on PC allowing virtual experimental
analysis, that is, virtual prototyping. Cold test simulation B. Modeling of Surface Roughness of Cavity Wall
model shown in Fig. 11 has been used with the addition of
ports, as shown in Fig. 12(a). We have used frequency domain The conductivity of different surface roughness of the res-
solver in the CST-MWS for finding its resonance spectrum onator cavity wall can be included using macros in CST-MWS.
shown in Fig. 12(b). Tetrahedral mesh has been used in this This calculated conductivity was used as input material prop-
simulation for more accuracy in the results. erty for successive runs to find the effect of surface roughness
From Fig. 12(c) and (4)–(6), all the characterizing parame- on different cold parameter of the magnetron, as shown
ters of the resonator system can be found out. The cold test in Fig. 14.
simulation results on are summarized in Table III From Fig. 14 and Table V, it is seen that Q 0 is quite
sensitive to surface roughness of the cavity walls. For high
Q l = f 0 / f (4) power magnetrons mirror finish is required to avoid power
Q 0 = Q l (1 + β) (5) loss and excessive heating of cavity walls. The Q 0 in the
range of 1500–2000 are reported generally for high power CW
Q ext = Q 0 /β (6) magnetrons [4]. This applies that a surface roughness <1 μm
η = Q l /Q ext (7) be achieved for practical magnetron tubes.

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3378 IEEE TRANSACTIONS ON PLASMA SCIENCE, VOL. 42, NO. 10, OCTOBER 2014

Fig. 16. (a) Magnetron operation domain. (b) Voltage measurement probe.
Fig. 14. Variation of S11 (dB) with frequency and with surface roughness
as parameter.

TABLE V
C OMPUTED C OLD T EST R ESULTS W ITH D IFFERENT
S URFACE ROUGHNESS

Fig. 17. (a) RF output signals at the power absorption port. (b) Fourier
transforms. (c) Electro bunch formation at discrete times. (d) Anode current.

in Fig. 16(a). The coaxial port behind the voltage port has been
defined as matched port. An output port has been defined for
Fig. 15. Magnetron operation domain. RF power observation.
The electrons emitted from the cathode surface are
governed by a space-charge-limited emission process and then
C. PIC Simulation of Hot Test Model
accelerated by the applied electric field. The rise time and
The PIC simulation helps to simulate the output perfor- kinetic value of energy are taken as 1 ns and 3 eV, respectively.
mance of the magnetron by simulating the interaction behavior One probe to monitor the growth of electric field signal (V/m)
of the RF circuit with the electron beam. Therefore, cathode has been included at the slot gap, as shown in Fig. 16(b). It
is included in the analysis. The CST particle studio (PS) has can be used to diagnose any problem of intermediate stages of
been used. The operating point of the π-mode oscillation the program execution. An external magnetic field of 0.19 T
in the magnetron was obtained from the Hull cutoff and is uniformly applied axially (z-coordinates). The PIC position
the Buneman–Hartree voltages as a function of the external monitor has been used to see particle trajectory at different
magnetic field. The calculated operating point is marked at time [10]. The simulation run time is 150 ns.
the anode voltage of 4.3 kV and the external axial magnetic There was no leakage current to the axial direction because
field of 0.19 T, as shown in Fig. 15. the electrons are confined by the end cap on each edge of the
Anode voltage is applied in the CST-particle studio using cathode. After the simulation time of 40 ns, the oscillation
discrete voltage port between the cathode and anode, as shown starts and the electrons flow toward the anode. Fig. 17(a)

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VYAS et al.: ELECTROMAGNETIC AND PIC SIMULATION STUDIES 3379

shows the growth of output RF signal at power absorption port. ACKNOWLEDGMENT


Fourier transformation of output signal gives the frequency The authors would like to thank the Director of Coun-
spectrum, as shown in Fig. 17(b). From frequency spectrum, it cil of Scientific and Industrial Research, Central Electronics
can be noticed that the hot frequency of π mode is 2.462 GHz. Engineering Research Institute, Pilani, India, for granting
The other noticeable peak is at 4.925 GHz, which is the permission to publish this paper. They would also like to
second harmonic. The amplitude of the second harmonic is thank Dr. M. C. Balk at CST for valuable discussions on
45 dB down from that of the π mode indicating that most CST-particle studio simulation techniques and their colleagues
of the power is coupled in the π mode. Fig. 17(c) shows of Project team.
the bunch formation at different time period. It is seen that
the bunch formation is synchronous with the generation of RF R EFERENCES
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The PIC simulation revealed that the presence of space
charge in the interaction region reduces the cold f π by 9 MHz.
Therefore, the resonator system should be designed for cold
f π ∼ 10 MHz higher than the hot f π , i.e., operating frequency. Authors’ photographs and biographies not available at the time of publication.

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