Sl.

no Hardware
1 Catcher rope / Mat
2 Air blow gun according to no of operators working
3 Hose pipe
4 Wiremesh fitment magnate according to no of operator working
5 Oxide cleaning tool
6 Oxide keeping box on machine
7 Casting lifting tongue
8 Heating box
9 Model wise heating burnor
10 Machine limit switch cover
11 Air pressure gauge
12 Water pressure gauge
13 Hydraulic pressure gauge
14 Hooter for Temp. variation
15 Die temp. thermocouple
16 Metal temp.Thermocuple
17 Metal temp.Thermocuple protection tube
18 Safety sensor Working
19 Coating mixture
20 Coating pot near machine
21 Req. Lp-17 trolley lifter in working condition
22 Hydraulic cylinder mounting proper tight
23 Main pannel Emergency buttom
24 Coating gun availability
25 Ice blasing machine
26 HMI pannel cover
27 WI / Control plan display
28 Machine check sheet display
 Basic foundry
Lp-1 Lp-2 Lp-3 Lp-4 Lp-5 Lp-6 Lp-7 Lp-8 Lp-9 Lp-10
Basic foundry requirement
Lp-11 Lp-12 Lp-13 Lp-14 Lp-15 Lp-16 Lp-17 Lp-18 Lp-19 Lp-20
Lp-21 Lp-22 Lp-23 Lp-24 Lp-25 Lp-26 Lp-27 Lp-28 Lp-29 Lp-30
Lp-31
Basic foundry Check Sheet LPDC
Process Owner - Line Manager
Sr.no Control Parameters Check Points
1 LPDC Auto Catcher on machine
2 LPDC Catcher edge rope / Mat
3 LPDC Catcher Size
4 LPDC Air blow gun
5 LPDC LPG Hose pipe (Separate)
6 LPDC Wiremesh templete with considering no of operat
7 LPDC Oxide cleaning tool (To remove casting gate area)
8 LPDC Oxide keeping trey on machine
9 LPDC Casting lifting tongue
10 LPDC Heating Cover
11 LPDC Model wise heating burner
12 LPDC Coating mixture
13 LPDC Coating pot near machine
14 LPDC Coating gun availability
15 LPDC facility for Ice blasting
16 LPDC WI / Control plan display
17 LPDC Operator machine check sheet
18 LPDC Ejection pipe leveling standardization
19 LPDC Die mounting clamp
20 LPDC Die mounting bolt
21 LPDC Die centralisation
22 LPDC Catcher height from casting gate (During ejection)
23 LPDC Trecebility
24 Hardware Dip type thermocouple for metal temperature
25 Hardware Machine limit switch cover
26 Hardware Air pressure gauge incluiding milibar visualization
27 Hardware Water pressure gauge (flow control)
28 Hardware Hydraulic pressure gauge
29 Hardware Hooter for Temp. variation
30 Hardware Safety sensor Working
31 Hardware Hydraulic cylinder mounting proper tight
32 Hardware Main pannel Emergency buttom
33 Hardware HMI pannel cover
34 Hardware MPG availibility
35 Software Metal temperature
36 Software Die temperature
37 Software Pouring time inter lock
38 Software Solidification time
39 Software Jambo Display matched with actual temperature
 Specification Resp Lp 1 Lp 2 Lp 3 Lp 4
Auto movement Line leader
Should be covered Line leader
As per parts size Line leader
Air gun should be available Line leader
Availibility on machine Line leader
As per gate plug magnate Line leader
Availibility on machine Line leader
Availibility on machine Line leader
Availibility on machine Line leader
Availibility on machine Line leader
Availibility on machine Line leader
Availibility on production line Line leader
Availibility on machine Line leader
Availibility on machine Line leader
Availibility on production line Line Manager
Availibility on machine Quality
Availibility on machine Line leader
Availibility on machine Line leader
Should be available Line leader
Should be available Line leader
Should be available Line leader
Height should be 30mm. Line leader
Should be available Line leader
Availibility on machine Machine maintenance
Availibility on machine Machine maintenance
Interlocked with upper & lower limiMachine maintenance
Interlocked with upper & lower limiMachine maintenance
Interlocked with upper & lower limiMachine maintenance
Interlock Machine maintenance
Working condition Machine maintenance
Availibility on machine Machine maintenance
Availibility on machine Machine maintenance
Availibility on machine Machine maintenance
Availibility on machine Machine maintenance
Interlocked with upper & lower limiMachine maintenance
Interlocked with upper & lower limiMachine maintenance
Interlocked with upper & lower limiMachine maintenance
Interlocked with upper & lower limiMachine maintenance
Interlocked with upper & lower limiMachine maintenance
Lp 5 Lp 6 Lp 7 Lp 8 Lp 9 Lp 10 Lp 11 Lp 12 Lp 13 Lp 14
Lp 15 Lp 16 Lp 17 Lp 18 Lp 19 Lp 20 Lp 21 Lp 22 Lp 23 Lp 24
Lp 25 Lp 26 Lp 27 Lp 28 Lp 29