24472102

Revision B
March 2013

Contact-Cooled Rotary Screw Air Compressor

SMART UP 60Hz - 10 HP, 15 HP

Parts Information

Save These Instructions

Page 1 of 42
24472102 Rev. B
Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact
Ingersoll Rand factory or nearest Distributor.

The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and
increased maintenance and may invalidate warranties.

Refer all communications to the nearest Ingersoll Rand Office or Distributor.

TABLE OF CONTENTS
TABLE OF CONTENTS………………………………………….2

PARTS ORDERING INFORMATION……....................3

COOLING SYSTEM….……………………………………………4

FRAME………………………………………………………………14

RECEIVER TANK…………………………………………………19

AIR END………………………………………………………..…..22

INLET VALVE …………………………………………………….26

SEPARATOR……………………………………………………….27

FILTER……………………………………………………………….28

MOTOR………………………………………………………….…29

BELTS AND PULLEYS………………………………………...30

CONTROLS AND REGULATIONS…………………………31

DECALS……………………………………………………………..38

ELECTRICAL PANEL…………………………………………….40

RECOMMENDED PARTS LIST……………………………..41

Page 2 of 42
24472102 Rev. B
 PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free • Return Goods Policy
service. In time it may be necessary to order and install new parts to
replace those that have been subjected to wear. Ingersoll Rand will not accept any returned goods for warranty or service
work unless prior arrangements have been made and written authorization
For your convenience and future reference it is recommended that the has been provided from the location where the goods were purchased.
following information be recorded.
Products which have been modified without Ingersoll Rand approval,
Model Number
mishandled or misused will not be repaired or replaced under warranty. A
printed copy of the warranty which applies to this product is provided inside
Serial Number
the back cover of this manual.
Date Purchased
When ordering replacement parts, please specify the following:
• Disposal
1. Complete model number and serial number as it appears on the
data (name) plate.

2. Part number(s) and part description as shown in this manual.

3. Quantity required.

When the life of the product has expired, it is recommended that it be

disassembled, degreased and parts separated as to materials so that
NOTICE they may be recycled.

• Continuing improvement and advancement of design may Refer all communications to the nearest Ingersoll Rand Office or Distributor.
cause changes to this equipment which are not included in
this manual. Manuals are periodically revised to incorporate
changes. Always check the manual edition number on the
front cover for the latest issue.
• Sections of this manual may not apply to your product.
• Using other than genuine Ingersoll Rand replacement parts
may invalidate the warranty.

Page 3 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-2

Item Part No Description Qty

1 22357941 ASSY, COOLER (AIR/OIL) 15HP 1
2 24135725 BOX, SMALL UP COOLER 1
3 96742689 BOLT, HEX FLANGE M6-1.00 X 16.0 LONG 3

Page 4 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-3

Item Part No Description Qty

1 22186688 PLUG, THERMAL VALVE (1.3125 INCH SAE) 1
2 22186696 SPRING, THERMAL VALVE 1
3 22305965 UNION, .875-14 SAE STR. THD. (W/VITON O-RINGS) 1
4 22456214 MANIFOLD, THERMAL VALVE (MACHINED) 1
5 22463368 ACTUATOR, THERMAL 181°F 1
6 22856991 CAGE, THERMAL VALVE 1
7 95052379 ELBOW, .50 TUBE X .88 SAE 1
8 95647889 TEE, BRANCH .50 TUBE X .88 SAE 1

Page 5 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-4

Item Part No Description Qty

1 95938122 CONNECTOR, .50 TUBE X .75 SAE 1
2 95984563 ELBOW, .75 TUBE X .88 SAE 1
3 95988358 ELBOW, .50 TUBE X .56 SAE 1
4 95992822 ELBOW, .50 TUBE X .75 SAE 1

Page 6 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-5

Item Part No Description Qty

1 22380216 VALVE, CHECK (.039 IN. ORIF) .25 IN. BSPT X 6mm TUBE 1
2 22770069 INSERT, 6MM PLASTIC TUBE 1
3 92067933 ELBOW, MALE 1
4 92490358 TUBE, NYLON 6MM OD BLUE 1 ft

Page 7 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-6

Item Part No Description Qty

1 48662290 HOSE, HYD. STR X 90° -8 X 15 IN. LONG 1

Page 8 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-7

Item Part No Description Qty

1 23410806 VALVE, CHECK MINIMUM PRESSURE 1

Page 9 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-8

Item Part No Description Qty

1 85559326 HOSE, HYD. STR X 90 -8 X 20 IN. LONG 1

Page 10 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-9

Item Part No Description Qty

1 85558948 HOSE, HYD. STR X STR -8 X 30 IN. LONG 1

Page 11 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-10

Item Part No Description Qty

1 85560720 HOSE, HYD. STR X STR -12 X 36 IN. LONG 1

Page 12 of 42
24472102 Rev. B
 COOLING SYSTEM

24265787-11

Item Part No Description Qty

1 85560332 HOSE, HYD. STR X STR -12 X 30" LONG 1
2 92176692 ELBOW, MALE 3/4 IN. BSPT X 3/4 IN. TUBE 1
3 95937512 CONNECTOR, .75 TUBE X .75 NPT 1

Page 13 of 42
24472102 Rev. B
 FRAME

24265795-2

Item Part No Description Qty

1 22419923 MOUNT, VIBRATION 4
2 24128001 ASSY, BASE PLATE MOTOR/AIREND 1
3 96702402 SCREW, HEX HEAD M8-1.25 X 50.0 LONG 4
4 96704416 NUT, HEX FLANGE LOCK SERRATED M8-1.25 4
5 96726971 WASHER, M20 PLAIN GRADE C 8
6 96740188 WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M8 4

Page 14 of 42
24472102 Rev. B
 FRAME

24265795-3

Item Part No Description Qty

1 24207904 BOX, BLOWER & SUPPORT 1
2 24207938 COVER, BLOWER BOX ACCESS 1
3 92368687 TAPTITE SCREW M6 x 1 x 12 LG 4
4 96737564 NUT, HEX FLANGE LOCK SERRATED M6-1.00 4
5 96742689 BOLT, HEX FLANGE M6-1.00 X 16.0 LONG 10

Page 15 of 42
24472102 Rev. B
 FRAME

24265795-4

Item Part No Description Qty

1 22348239 CONE, INLET ED2/225-S 1
2 22948541 GUARD, MOTOR FAN SHROUD 30-45HP / 22-33.5KW 1
3 24217119 COVER, BLOWER BOX 10/15HP 1
4 92368687 TAPTITE SCREW M6 x 1 x 12 LG 10

Page 16 of 42
24472102 Rev. B
 FRAME

24265795-5

Item Part No Description Qty

1 24207912 SUPPORT, INSIDE COOLER SUPPORT 1
2 24207920 SUPPORT, END COOLER 1
3 24467946 GUARD, COOLER 1
4 92368687 TAPTITE SCREW M6 x 1 x 12 LG 5
5 96737564 NUT, HEX FLANGE LOCK SERRATED M6-1.00 5
6 96742689 BOLT, HEX FLANGE M6-1.00 X 16.0 LONG 9

Page 17 of 42
24472102 Rev. B
 FRAME

24265795-6

Item Part No Description Qty

1 24132102 BELTGUARD 1
2 46406765 BELTGUARD COVER 1
3 92368687 TAPTITE SCREW M6 x 1 x 12 LG 15
4 96742689 BOLT, HEX FLANGE M6-1.00 X 16.0 LONG 3

Page 18 of 42
24472102 Rev. B
 RECEIVER TANK

SEE LIST

24265803-2

Item Part No Description Qty

1 32027120 VALVE, .25 INCH MANUAL DRAIN 1
2 46405833 RECEIVER, 200 LITER HORIZONTAL (174 PSI) 1
2 46406872 RECEIVER, 200 LITER HORIZONTAL (203 PSI) 1

Page 19 of 42
24472102 Rev. B
 RECEIVER TANK

24265803-3

Item Part No Description Qty

1 15950785 VALVE, BALL 3/4 IN. NPT 1
2 95458808 NIPPLE, EXTRA STRONG .75 NPT X 1.38 LONG 1
3 95947487 BUSHING, REDUCER 2.00 NPT X .75 FNPT 1

Page 20 of 42
24472102 Rev. B
 RECEIVER TANK

SEE LIST
24265803-4

Item Part No Description Qty

1 31385693 VALVE, PRESSURE SAFETY SET PRESSURE 200 PSIG 1
1 37106176 VALVE, PRESSURE SAFETY SET PRESSURE 165 PSIG 1
2 54772058 GAUGE, PRESSURE 0 - 300 PSI 1
3 95951836 TEE, MALE RUN .25 FNPT X .25 FNPT X .25 NPT 1

Page 21 of 42
24472102 Rev. B
 AIR END

24265803-5

Item Part No Description Qty

1 22288633 SUPPORT, AIREND (BACK) UNIGY 10/15HP 1
2 22465926 ASSY, SUB, CE55, 15hp BELT DRIVE 1
3 96702261 SCREW, HEX HEAD M8-1.25 X 35.0 LONG 4
4 96702824 SCREW, HEX HEAD M8-1.25 X 20.0 LONG 2
5 96728316 LOCKWASHER, SPRING - M8 6

Page 22 of 42
24472102 Rev. B
 AIR END

24265803-6

Item Part No Description Qty

1 22357388 PLATE, BELT TIGHTENER 1
2 96704960 SCREW, HEX HEAD M10-1.50 X 60.0 LONG 2

Page 23 of 42
24472102 Rev. B
 AIR END

24265803-9

Item Part No Description Qty

1 24255838 SENSOR, TEMPERATURE (232 PSI) 1

Page 24 of 42
24472102 Rev. B
 AIR END

24265803-10

Item Part No Description Qty

1 22378665 VALVE, PRESSURE SAFETY SET PRESSURE 232 PSIG 1

Page 25 of 42
24472102 Rev. B
 INLET VALVE

24265803-7

Item Part No Description Qty

1 22471817 BAFFLE, INLET VALVE 1
2 23982028 VALVE, INLET, N.C. 1
3 54636501 GASKET, INTAKE TUBE CE55 2
4 89243778 AIR FILTER MANN PICOLINO 1
5 89246078 SEAL, SPACER 1
6 95235156 CLAMP, HOSE WORM DRIVE STAINLESS STEEL 1
7 96704671 WASHER, PRODUCT GRADE A M8 4
8 96708060 SCREW, SOCKET HEAD M8 X 25.0 LONG 4

Page 26 of 42
24472102 Rev. B
 SEPARATOR

24265803-8

Item Part No Description Qty

1 22232813 ASSY, OIL SEPARATOR STEM CE55 15HP 1
2 95022133 ORING, STANDARD -210 .750 ID X .125 WIDTH 1
3 95025466 ORING, STANDARD -021 .938 ID X .062 WIDTH 1

Page 27 of 42
24472102 Rev. B
 FILTER

24121212

24265803-11

Item Part No Description Qty

1 24121212 ELEMENT, SEPARATOR (70 CFM) 1
2 39329602 ELEMENT, OIL FILTER 4 IN. DIA 1

Page 28 of 42
24472102 Rev. B
 MOTOR

SEE LIST

SEE LIST

24265803-12

Item Part No Description Qty

1 46400651 MOTOR, 10HP 380V 60HZ TEFC 1
1 46400644 MOTOR, 10HP 220/440V 60HZ TEFC 1
1 46400636 MOTOR, 15HP 380V 60HZ TEFC 1
1 46400594 MOTOR, 15HP 220/440V 60HZ TEFC 1
2 23454382 BLOWER, R44 A2 225 X 90 10HP 1
2 23454374 BLOWER, R44 A2 225 X 90 15HP 1
4 96705983 SCREW, HEX HEAD M10-1.50 X 35.0 LONG 4

Page 29 of 42
24472102 Rev. B
 BELTS AND PULLEYS

SEE LIST

SEE LIST

24265803-13
Item Part No Description Qty
1 22375125 BUSHING, TAPERLOCK BUSHING TYPE 2012 (1.375 INCH BORE) 1
2 22375299 SHEAVE, AIREND (POLY-V) 7 GROOVE, 101.8 MM OD 10 HP 125 PSIG 1
2 22375307 SHEAVE, AIREND (POLY-V) 7 GROOVE, 111.1 MM OD 10 HP 150 PSIG 1
2 22375315 SHEAVE, AIREND (POLY-V) 7 GROOVE, 137.0 MM OD 10 HP 210 PSIG 1
2 22375265 SHEAVE, AIREND (POLY-V) 7 GROOVE, 83.7 MM OD 15 HP 125 PSIG 1
2 22375273 SHEAVE, AIREND (POLY-V) 7 GROOVE, 90.9 MM 15 HP 150 PSIG 1
2 22375281 SHEAVE, AIREND (POLY-V) 7 GROOVE, 93.3 MM OD 15 HP 210 PSIG 1
3 22386742 SHEAVE, MOTOR (POLY-V) 7 GROOVE, 125 MM O.D. 10 HP 125/150/210 PSIG 1
3 22386734 SHEAVE, MOTOR (POLY-V) 7 GROOVE, 150 MM O.D. 15 HP 125/150 PSIG 1
* 54420708 BELT, PK7 1067 10 HP 125 PSIG 1
* 89306302 BELT, PK7 1080 10 HP 150 PSIG 1
* 89296586 BELT, PK7 1130 10 HP 210 PSIG 1
* 89306302 BELT, PK7 1080 15 HP 125 PSIG 1
* 54400726 BELT, PK7 1100 15 HP 150 PSIG 1
* 22499552 BELT, PK7 1050 15 HP 210 PSIG 1
*Not illustrated (Sem ilustração)

Page 30 of 42
24472102 Rev. B
 CONTROLS AND REGULATIONS

24265829-2

Item Part No Description Qty

1 22107833 BRACKET, SOLENOID VALVE (INTELLISYS) 1
2 46406047 VALVE, SOLENOID .125 INCH NPT, 24V 50/60Hz 1
3 92368687 TAPTITE SCREW M6 x 1 x 12 LG 2
4 96743182 SCREW, HEX SOCKET BUTTON HEAD M4 X 10.00 LONG 4

Page 31 of 42
24472102 Rev. B
 CONTROLS AND REGULATIONS

24265829-3

Item Part No Description Qty

1 92029628 ELBOW, MALE 6mm TUBE X 1/8 IN. NPT 1
2 92490358 TUBE, NYLON 6MM OD BLUE 1 ft
3 95951836 ELBOW, DOUBLE .25 BSPT X 6MM TUBE 1

Page 32 of 42
24472102 Rev. B
 CONTROLS AND REGULATIONS

24265829-4

Item Part No Description Qty

1 24260903 VALVE, BLOW DOWN 1/4" BSPT N.O. 1
2 92354539 1/4 BSPT CLOSE NIPPLE 1
3 92931518 TEE, MALE RUN 1/4 IN. BSPT 1

Page 33 of 42
24472102 Rev. B
 CONTROLS AND REGULATIONS

24265829-5

Item Part No Description Qty

1 92490358 TUBE, NYLON 6MM OD BLUE 3 ft

Page 34 of 42
24472102 Rev. B
 CONTROLS AND REGULATIONS

24265829-6

Item Part No Description Qty

1 54403266 ELBOW, .25 IN. BSPT X 6MM TUBE 1
2 92029628 ELBOW, MALE 6MM TUBE X 1/8 IN. NPT 1
3 92490358 TUBE, NYLON 6MM OD BLUE 1 ft

Page 35 of 42
24472102 Rev. B
 CONTROLS AND REGULATIONS

24265829-7

Item Part No Description Qty

1 22163869 ADAPTOR, CONVERSION (.125 INCH BSPP X .125 INCH NPT) 1
2 54403266 ELBOW, .25 IN. BSPT X 6MM TUBE 1
3 92490358 TUBE, NYLON 6MM OD BLUE 1 ft
4 92715051 ADAPTOR STRAIGHT 1

Page 36 of 42
24472102 Rev. B
 CONTROLS AND REGULATIONS

24265829-8

Item Part No Description Qty

1 22359871 MUFFLER, BLOWDOWN VALVE 1
2 22476667 PLUG, .25 IN. BSPT (COUNTERSUNK HEX) 1
3 22601926 CONNECTOR, ORIFICE (W/DIVERTER) 1
4 54403266 ELBOW, .25 IN. BSPT X 6MM TUBE 1
5 92490358 TUBE, NYLON 6MM OD BLUE 1 ft

Page 37 of 42
24472102 Rev. B
 DECALS

24467714-2

Item Part No Description Qty

1 15950009 DECAL, IR SERV 1
2 23175243 DECAL, OIL FILL SSR ULTRA COOLANT 1
3 24472078 DECAL, SMART UP WHITE 1
4 24472086 DECAL, SMART UP RED 1
5 32343493 DECAL, OVERLOAD SETTING IEC STARTER 1
6 32343527 DECAL, WARNING HIGH PRESSURE 1
7 32343568 DECAL, WARNING HAZARDOUS VOLTAGE 1
8 32343584 DECAL, WARNING HOT SURFACE 2
9 32343907 DECAL, LOCK AND TAG OUT 1
10 39557095 PLATE, COMPRESSOR DATA 1

Page 38 of 42
24472102 Rev. B
 DECALS

24467714-3

Item Part No Description Qty

1 23353196 DECAL, MAINTENANCE SCHEDULE, 60 Hz, ULTRA 1
2 24253460 DECAL, PRODUCT OF BRAZIL 1
3 24472086 DECAL, SMART UP RED 1
4 30286686 DECAL, ROTATION ARROW NOTICE ROTATION 1
5 32343535 DECAL, WARNING MOVING BELTS 1
6 32343550 DECAL, WARNING EXPOSED FAN 1
7 32343584 DECAL, WARNING HOT SURFACE 1
8 92867530 DECAL, HOT SURFACE ISO 1

Page 39 of 42
24472102 Rev. B
 ELECTRICAL PANEL

Item Part No Description Qty

1 24479305 TRANSFORMADOR PRIM. 220/380/440V – SEC. 24V 1
2 24479289 MINIDISJUNTOR 2A - Q2 1
3 24479289 MINIDISJUNTOR 6A - Q3 1
4 46406187 RELE DE SOBREGARGA DE 15 A 23A - 220V - 10HP 1
4 46406146 RELE DE SOBREGARGA DE 8 A 12,5A - 380V/440V - 10HP 1
4 46406195 RELE DE SOBREGARGA DE 22 A 32A - 220V - 15HP 1
4 46406161 RELE DE SOBREGARGA DE 10 A 15A - 380V/440V - 15 HP 1
5 24479263 MINICONTATOR 25A - KM1 10HP / 15HP / 220V 1
5 24479222 MINICONTATOR 12A - KM1 10HP 380V/440V 1
5 24479248 MINICONTATOR 16A - KM1 15HP 380V/440V 1
6 24479263 MINICONTATOR 25A - KM2 10HP / 15HP 220V 1
6 24479222 MINICONTATOR 12A - KM2 10HP 380V/440V 1
6 24479248 MINICONTATOR 16A - KM2 15HP 380V/440V 1
7 24479271 MINICONTATOR 18A - KM3 10HP / 15HP 220V 1
7 24479230 MINICONTATOR 7A - KM3 10HP 380V/440V 1
7 24479255 MINICONTATOR 9A - KM3 15HP 380V/440V 1

Page 40 of 42
24472102 Rev. B
 RECOMMENDED PARTS LIST
FILTERS & BELTS
39329602 OIL FILTER 4POL DIA
24121212 OIL SEPARADOR ELEMENT (70CFM)
89243778 AIR FILTER
38329603 ULTRA COOLANT BULK INGSOL 5 GALLONS
22359871 SINTERIZED FILTER
54420708 BELT, POLY-V PK7 1067
89306302 BELT, POLY-V PK7 1080
89296586 BELT, POLY-V PK7 1130
22499552 BELT, POLY-V PK7 1050
54400726 BELT, POLY-V PK7 1100

HOSES & VALVES

15950785 VALVE, BALL ¾ IN.NPT
23410806 VALVE, CHECK MINIMUM PRESSURE
48662290 HOSE, HYD.STR X 90-8 X 15 IN.LONG RUBBER
85558948 HOSE, HYD.STR - 8 X 30 IN.LONG
85560332 HOSE, HYD.STR - 12 X 30 IN.LONG
85559326 HOSE, HYD.STR X 90-8 X 20 IN.LONG
85560720 HOSE, HYD.STR X STR - 12 X 36 IN.LONG
22463368 ACTUATOR, THERMAL 181F
54636501 GASKET, INTAKE TUBE CE55
23982028 VALVE, INLET, N.C.
24255838 SENSOR, TEMPERATURE (232 PSI)
95022133 ORING, STANDARD – 210.750 ID X .125 WIDTH
95025466 ORING, STANDARD – 021.938 ID X .062 WIDTH
22359632 TRANSDUCER, PRESSURE 16 BAR, 4-20Ma
46406047 VALVE, SOLENOID .125 IN.NPT. 24V 50/60Hz
24260903 VALVE, BLOW DOWN ¼” BSPT N.O.

MOTORS & COMPRESSOR

46400651 MOTOR, 10HP 380V 60Hz TEFC
46400644 MOTOR, 10HP 220/440V 60Hz TEFC
46400636 MOTOR, 15HP 380V 60Hz TEFC
46400594 MOTOR, 15HP 220/440V 60Hz TEFC
22465926 COMPRESSOR UNIT EX 007 - CE55
37106176 SAFETY VALVE 165 PSIG
31385693 SAFETY VALVE 200 PSIG

Page 41 of 42
24472102 Rev. B
 SERVICE KITS
48431068 KIT COMPRESSOR SMART UP 10 / 15 HP 2K/4K/6K HOURS
88171913 AIR FILTER, ELEMENT
39329602 OIL FILTER, ELEMENT
22388045 SEPARATOR, ELEMENT

48431076 KIT COMPRESSOR SMART UP 10HP 8K HOURS 125PSI

88171913 AIR FILTER, ELEMENT
39329602 OIL FILTER, ELEMENT
22388045 SEPARATOR, ELEMENT
19280171 OIL FLUID 3,78 L
54420708 BELT POLY-V PK7 1067

48431084 KIT COMPRESSOR SMART UP 10HP 8K HOURS 150 PSI

88171913 AIR FILTER, ELEMENT
39329602 OIL FILTER, ELEMENT
22388045 SEPARATOR, ELEMENT
19280171 OIL FLUID 3,78 L
89306302 BELT POLY-V PK7 1080

48431092 KIT COMPRESSOR SMART UP 10HP 8K HOURS 210 PSI

88171913 AIR FILTER, ELEMENT
39329602 OIL FILTER, ELEMENT
22388045 SEPARATOR, ELEMENT
19280171 OIL FLUID 3,78 L
89296586 BELT POLY-V PK7 1130

48431118 KIT COMPRESSOR SMART UP 15HP 8K HOURS 125PSI

88171913 AIR FILTER, ELEMENT
39329602 OIL FILTER, ELEMENT
22388045 SEPARATOR, ELEMENT
19280171 OIL FLUID 3,78 L
89306302 BELT POLY-V PK7 1080

48431126 KIT COMPRESSOR SMART UP 15HP 8K HOURS 150PSI

88171913 AIR FILTER, ELEMENT
39329602 OIL FILTER, ELEMENT
22388045 SEPARATOR, ELEMENT
19280171 OIL FLUID 3,78 L
54400726 BELT POLY-V PK7 1100

48431134 KIT COMPRESSOR SMART UP 15HP 8K HOURS 210PSI

88171913 AIR FILTER, ELEMENT
39329602 OIL FILTER, ELEMENT
22388045 SEPARATOR, ELEMENT
19280171 OIL FLUID 3,78 L
22499552 BELT POLY-V PK7 1050

Page 42 of 42
24472102 Rev. B