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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

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Service
Manual
Models 34700/34701
Recovery/Recycling/Recharging Unit
For R-134a Only

Theory of Operation and Safety Precautions ........................ 2


Depressurizing the Unit ......................................................... 2
Component Descriptions ........................................................ 3
Flow Diagram ....................................................................... 10
Pictorial Views ...................................................................... 12
Wiring Diagrams .................................................................. 14
Component Specifications .................................................... 16
Tubing Schematic ................................................................. 25
Compressor Specifications and Service ............................... 26
Troubleshooting .................................................................... 27
RA19064 Replacement Main Board ..................................... 36
RA19008 Replacement Scale ................................................ 38
Checking the Scale Accuracy ............................................... 38
Calibrating an Old-Style Scale ............................................ 38
Calibrating a New-Style Scale ............................................. 39
Setting the P-1 Pot ............................................................... 39
Scale Specifications ............................................................... 39
Diagnostic Procedures .......................................................... 40
Function Check ..................................................................... 41
Recovery Check ..................................................................... 41
Evacuation and Recycling Check ......................................... 41
Charging and Scale Check ................................................... 42
Labor Rates ........................................................................... 42

Page 1
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Theory of Operation and Safety Precautions

The Series 34700 recovery, recycling, evacuation and 7. Plug in your 34650 recovery unit and press the
recharging units are designed for R-134A refriger- Recovery Start button.
ant only. These units are UL approved and meet
8. When the recovery light on your 34650 turns off,
SAE J2210 and J2099 standards.
wait 10 minutes and watch your hand-held
These units began production in August of 1992. manifold gauges for a pressure rise above zero.
The model, serial number and manufacturing date Repeat Steps 7 and 8 until positive pressure
code can be found on a white tag located on the back does not develop on the hand-held gauge set.
of the unit above the tank.
9. Disconnect the blue (36”) liquid and red (36”)
DEPRESSURIZING THE UNIT vapor hoses from the hand-held manifold
gauge set.
1. Close both the blue liquid and red vapor valves
on the 50-pound recovery tank. 10. Connect the yellow (36”) air purge hose and the
red (96”) high side hose to the hand-held mani-
2. Disconnect all hoses from the 50-pound recovery fold gauge set. NOTE: The high side manifold
tank. gauge valve on the unit’s control panel must be
3. Disconnect the red high side and blue low side closed and the high side hose must be replaced
hoses from a hand-held manifold gauge set. with a specially-purchased 35396 test hose).

4. Connect the blue (36”) liquid hose to the low side 11. Open both the high and low side gauge valves
(blue handle) of the hand-held manifold gauge on the control panel of the 34700.
set. Connect the red (36”) vapor hose to the high 12. Press the Recovery Start button on the 34650.
side (red handle) of the manifold gauge set.
13. When the recovery light on your 34650 turns off,
5. Connect the yellow hose (usually attached to the wait 10 minutes and watch your hand-held
center port) of the hand-held manifold gauge set manifold gauges for a pressure rise above zero.
to the intake of your 34650 recovery unit. Repeat Steps 12 and 13 until positive pressure
6. Open both manifold valves on the hand-held does not develop on the hand held gauge set.
manifold gauge set.

▲ WARNING!
Always wear safety goggles when working with refrigerants. Contact
with refrigerant can cause eye injury. Disconnect lines and hoses with
extreme caution! Pressurized refrigerant may be present in lines and
hoses. Always point lines and hoses away from you and anyone nearby.
▲ WARNING!
Always unplug the station from the power source before removing any of
the shrouding or beginning any service work.
To order parts please call Robinair Customer Service at 1-419-485-5561.
Or FAX your order to 1-419-485-4330.
All service related questions should be directed to the Robinair
Technical Assistance Line at 1-800-822-5561.

Page 2
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Description

FLOW (RECOVERY SIDE) 7. RA19081 (RA19128 Metric) 2¾” High


Side Gauge — Reads pressure entering the
(Italics print denotes 220-volt applications.)
high side hose. NOTE: The gauge will read
1. 18190A Low Side Coupler (blue handle, smaller pressure in the high side hose with the high
i.d. actuator) — Allows access to the low side of side valve closed.
an R-134a automotive system. RA19257 2¾” Replacement Gauge Lens
NOTE: The 18190 is the old-style coupler
8. RA19044 High Side Manifold Valve — Allows
with a blue plastic handle.
flow from the high side hose into the center
18246 Replacement Blue Plastic Handle
manifold tube (suction line strainer).
RA19115 Replacement Front O-Ring Only
RA19199 Manifold Stem Repair Kit
RA19152 Rebuild Kit For 18190/18191
(Old-Style Coupler Only) 9. 115157 Suction Line Strainer — Filters the
refrigerant coming from the high and low side
2. 62096 Low Side Hose — Provides flow from the
manifold valves before entering into the inlet
low side coupler to the low side port of the unit.
check valve. NOTE: Units produced after
40083 Hose Gasket
October 1993 came equipped from the factory
17772 O-Ring
with the strainer already installed.
3. RA19082 (RA19129 Metric) 2¾” Low Side
10. RA17112 Inlet Check Valve — Allows flow in one
Gauge — Reads pressure and/or vacuum enter-
direction only, towards the recovery solenoid,
ing the low side hose. NOTE: The gauge will
and prevents refrigerant from escaping out of
read pressure and/or vacuum in the low side
inlet during shutdown, evacuation or recycling.
hose with the low side valve closed.
RA19257 2¾” Replacement Gauge Lens 11. RA19006 Recovery Solenoid — A normally
closed solenoid that prevents the flow of refrig-
4. RA19044 Low Side Manifold Valve — Allows
erant into the system oil separator while the
flow from the low side hose into the center
unit is off or in any mode other than recovery.
manifold tube (suction line strainer).
NOTE: The control voltage is 120 volts.
RA19199 Manifold Stem Repair Kit
RA19258 Solenoid Rebuild Kit
5. 18191A High Side Coupler (red handle, larger
12. RA17328 Vacuum Sensor — A normally closed
i.d. actuator) — Allows access to the high side of
sensor that opens when a 17” vacuum rating
an R-134a automotive system. NOTE: The 18191
(±2”) is reached in the inlet manifold. NOTE:
is the old-style coupler with a red plastic handle.
This switch has orange wires attached to it.
18247 Replacement Red Plastic Handle
RA19115 Replacement Front O-Ring Only 13. RA18760 System Oil Separator — Performs
RA19152 Rebuild Kit For 18190/18191 (Old- three functions. Internal heat causes incoming
Style Coupler Only) saturated vapor to evaporate. This is important
to be sure no liquid enters the compressor and
6. 63096 High Side Hose — Provides flow from
that oil droplets contained in the incoming
the high side coupler to the high side port of
refrigerant will drop out in the separator. The
the unit.
third function will be discussed later.
40083 Hose Gasket
17772 O-Ring

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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Description

14. 40460 Oil Drain Valve — Allows the oil that has 20. RA17529 High Pressure Cut Out — A normally
been removed from the system to be drained closed sensor that shuts off the unit when the
when the recovery process is complete. The oil discharge pressure reaches 405 psi. NOTE: This
removed from the system should be replaced switch has three contacts; the outer two contacts
with new oil during recharging. NOTE: It is (numbered 1 and 3) are normally closed and
important that the oil drain procedure be done have two solid red wires attached to them.
after each recovery.
21. RA17112 Recovery Check Valve — Allows flow
18429 Replacement Valve Stem
in one direction only and prevents refrigerant in
15. RA17419 Oil Drain Bottle — Measures the the tank from coming back into the unit during
amount of used oil recovered from the vehicle shutdown.
being serviced.
13. RA18760 System Oil Separator — At this point
16. 34430 Filter Drier — Removes moisture, acid and high pressure, high temperature vapor enters
oil from refrigerant being circulated through it the separator and passes through a condensing
during recovery and recycling. coil. The vapor gives up heat to the incoming
40084 Replacement Hose Gasket refrigerant surrounding the coil which causes
the refrigerant in the coils to cool and condense.
17. RA19083/RA19127 Compressor — Converts a
low pressure, low temperature entering gas into 22. RA19143 (Old-Style)/RA19242 (New-Style)
a high pressure, high temperature discharge Automatic Air Purge Device — Circulates liquid
gas. NOTE: See “Compressor Specifications and refrigerant through the upper section during
Troubleshooting” on page 26. recycling to establish a reference pressure.
(See page 22 for diagram.)
18. RA19067 Compressor Oil Separator —
Traps compressor oil that has migrated out with 23. RA19077 Red (36”) Vapor Tank Hose — Delivers
refrigerant while passing through the compres- refrigerant that is being recovered or recycled to
sor. Heat is added to the incoming refrigerant to the vapor side of the 50-pound recovery tank.
promote vaporization through a series of coils 40083 Hose Gasket
that are wrapped around the outside of the 17773 Replacement Quick Seal O-Ring
separator. The hot refrigerant contained in the
24. 34750 Recovery Tank — Stores refrigerant so
coils is then allowed to cool, promoting the
that it may be recycled at a later time. The tank
condensing of the refrigerant. The oil is stored
has two valves: the vapor is an open fitting to
in the separator until the equalization solenoid
the tank; the liquid valve has a draw tube
loses power and allows the oil to be returned.
extending to within two inches of the bottom of
NOTE: Some units have an automatic oil return
the tank.
controlled through the main board. When the
compressor runs continuessly for 10 minutes,
the main board drops power to the equalization
solenoid for 3 seconds and then repowers it.
19. RA17522 Equalization Solenoid — A normally
open solenoid that allows oil trapped in the
compressor oil separator to be forced back into
the suction side of the compressor, equalizes the
pressure on the high and low side of the com-
pressor, and pressurizes the system oil separator
when power is dropped to the solenoid.

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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Description

FLOW (RECYCLE SIDE) 13. RA18760 System Oil Separator — Performs


three functions. Internal heat causes incoming
(Italics print denotes 220-volt applications.)
saturated vapor to evaporate. This is important
24. 34750 Recovery Tank — Stores refrigerant so to be sure no liquid enters the compressor and
that it may be recycled at a later time. The tank that the oil droplets contained in the incoming
has two valves: the vapor valve is an open fitting refrigerant will drop out in the separator. The
to the tank; the liquid valve has a draw tube third function will be discussed later.
extending to within two inches of the bottom of
14. 40460 Oil Drain Valve — Allows the oil that has
the tank.
been removed from the system to be drained
25. RA19079 Blue (36”) Liquid Tank Hose — Allows when the recovery process is complete. The oil
flow from the liquid side of the tank to the removed from the system should be replaced
charging solenoid and expansion valve. with new oil during recharging. NOTE: It is
40083 Hose Gasket important that the oil drain procedure be done
17773 Replacement Quick Seal O-Ring after each recovery.
26. 113809 Liquid Line Strainer — Filters liquid 18429 Replacement Valve Stem
coming in from the blue liquid hose before going 15. RA17419 Oil Drain Bottle — Measures the
to the charging solenoid or expansion valve. amount of used oil recovered from the vehicle
27. RA17577 Moisture Indicator — References the being serviced.
moisture content of the refrigerant being re- 16. 34430 Filter Drier — Removes moisture, acid and
cycled. Pale yellow indicates wet and light mint oil from refrigerant being circulated through it
green indicates dry. During recycling the mois- during recovery and recycling.
ture indicator is normally filled with liquid 40084 Replacement Hose Gasket
refrigerant and warm to the touch.
17. RA19083/RA19127 Compressor — Converts a
28. RA17424 Automatic Expansion Valve — Con- low pressure, low temperature entering gas into
verts incoming liquid refrigerant into a low a high pressure, high temperature discharge
pressure saturated vapor. The calibration of the gas. NOTE: See “Compressor Specifications and
expansion valve can be checked at the service Troubleshooting” on page 26.
port with a pressure gauge. The allowable
18. RA19067 Compressor Oil Separator — Traps
tolerance of the valve is 30 to 40 psi while
compressor oil that has migrated out with
recycling. NOTE: Allow the unit to recycle 10
refrigerant while passing through the compres-
minutes with a minimum of 10 pounds of refrig-
sor. Heat is added to the incoming refrigerant to
erant in the tank before checking or adjusting
promote vaporization through a series of coils
the pressure.
that are wrapped around the outside of the
29. RA19006 Recycling Solenoid — A normally separator. The hot refrigerant contained in the
closed solenoid that prevents the flow of refrig- coils is then allowed to cool, promoting the
erant into the system oil separator when the condensing of the refrigerant. The oil is stored
unit is not running in the recycling mode. in the separator until the equalization solenoid
NOTE: The control voltage is 120 volts. loses power and allows the oil to be returned.
RA19258 Solenoid Rebuild Kit NOTE: Some units have an automatic oil return
controlled through the main board. When the
12. RA17328 Vacuum Sensor — A normally closed
compressor runs continuously for 10 minutes,
sensor that opens when a 17" vacuum rating
(±2”) is reached in the inlet manifold. NOTE: the main board drops power to the equalization
solenoid for 3 seconds and then repowers it.
This switch has orange wires attached to it.

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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Description

19. RA17522 Equalization Solenoid — A normally 23. RA19077 Red (36”) Vapor Tank Hose — Delivers
open solenoid that allows oil trapped in the refrigerant that is being recovered or recycled to
compressor oil separator to be forced back into the vapor side of the 50-pound recovery tank.
the suction side of the compressor, equalizes the 40083 Hose Gasket
pressure on the high and low side of the com- 17773 Replacement Quick Seal O-Ring
pressor, and pressurizes the system oil separator
30. RA19006 Air Purge Solenoid — Prevents the
when power is dropped to the solenoid.
flow of refrigerant into the lower cavity of the
20. RA17529 High Pressure Cut Out — A normally air purge device until energized by the main
closed sensor that shuts off the unit when the board 30 seconds after the recycling process
discharge pressure reaches 405 psi. NOTE: This has been engaged. Note: Power is dropped from
switch has three contacts: the outer two contacts the solenoid after 10 minutes of purging.
(numbered 1 and 3) are normally closed and RA19258 Solenoid Rebuild Kit
have two solid red wires attached to them.
22. RA19143 (Old-Style)/RA19242 (New-Style)
21. RA17112 Recovery Check Valve — Allows flow Automatic Air Purge Device — After the recy-
in one direction only and prevents refrigerant in cling sequence has been running for 30 seconds,
the tank from coming back into the unit during a timer (programmed into the main board) opens
shutdown. a normally closed solenoid (#30) allowing pres-
sure to enter the lower cavity of the air purge
13. RA18760 System Oil Separator — At this point
device. When the pressure on the lower cavity
high pressure, high temperature vapor enters
exceeds the pressure of the upper cavity by 7 psi
the separator and passes through a condensing
or more, a valve inside opens to release the air
coil. The vapor gives up heat to the incoming
pressure out of the lower cavity. When the
refrigerant surrounding the coil which causes
pressures come within 3 psi of each other, the
the refrigerant in the coils to cool and condense.
device stops purging.
22. RA19143 (Old-Style)/RA19242 (New-Style)
Automatic Air Purge Device — Circulates liquid
refrigerant through the upper section during
recycling to establish a reference pressure.
(See page 22 for diagram.)

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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Description

FLOW (EVACUATION) 8. RA19044 High Side Manifold Valve — Allows


flow from the high side hose into the center
(Italics print denotes 220-volt applications.)
manifold tube (suction line strainer).
1. 18190A Low Side Coupler (blue handle, smaller RA19199 Manifold Stem Repair Kit
i.d. actuator) — Allows access to the low side of
9. 115157 Suction Line Strainer — Filters the
an R-134a automotive system. NOTE: The 18190
refrigerant coming from the high and low side
is the old-style coupler with a blue plastic
manifold valves before entering into the inlet
handle.
check valve. NOTE: Units produced after
18246 Replacement Blue Plastic Handle
October 1993 came equipped from the factory
RA19115 Replacement Front O-Ring Only
with the strainer already installed.
RA19152 Rebuild Kit For 18190/18191
(Old-Style Coupler Only) 31. RA17329 (Old-Style)/RA19266 (New-Style)
Vacuum Pump Protection Switch — A normally
2. 62096 Low Side Hose — Provides flow from the
open sensor that closes if pressure greater than
low side coupler to the low side port of the unit.
25 psi is present at the vacuum solenoids. If
40083 Hose Gasket
pressure is greater than 25 psi, it prevents the
17772 O-Ring
vacuum pump from starting and the vacuum
3. RA19082 (RA19129 2¾” Metric) 2¾” Low Side solenoids from opening, which prevents damage
Gauge — Reads pressure and/or vacuum enter- to the vacuum pump. The switch has two light
ing the low side hose. NOTE: The gauge will blue wires attached to it.
read pressure and/or vacuum in the low side
32. RA19006 (x2) Vacuum Solenoids — Normally
hose with the low side valve closed.
closed solenoids that prevent flow to the
RA19257 2¾” Replacement Gauge Lens
vacuum pump while recovering or charging
4. RA19044 Low Side Manifold Valve — Allows (upper solenoid) and that hold the vacuum on a
flow from the low side hose into the center system when the evacuation is complete (lower
manifold tube (suction line strainer). solenoid).
RA19199 Manifold Stem Repair Kit RA19258 Solenoid Rebuild Kit
5. 18191A High Side Coupler (red handle, larger 33. 111877 Vacuum Hose — Provides flow from the
i.d. actuator) — Allows access to the high side of lower vacuum solenoid to the intake of the
an R-134a automotive system. NOTE: The 18191 vacuum pump.
is the old-style coupler with a red plastic handle. 40084 Replacement Hose Gasket
18247 Replacement Red Plastic Handle
34. RA15425/RA15428 Vacuum Pump — A 6 cfm,
RA19115 Replacement Front O-Ring Only
two-stage rotary vane pump that pulls moisture
RA19152 Rebuild Kit For 18190/18191
and air from the system to which the unit is
(Old-Style Coupler Only)
attached.
6. 63096 High Side Hose — Provides flow from 13203 Vacuum Pump Oil
the high side coupler to the high side port of 15369 Base and Foot Assembly
the unit.
35. RA19026 Oil Injector — Controls and regulates
40083 Hose Gasket
the flow of oil from the injector bottle to the inlet
17772 O-Ring
manifold.
7. RA19081 (RA19128 Metric) 2¾” High Side RA19141 Oil Injector Bottle
Gauge — Reads pressure entering the RA19199 Valve Stem Repair Kit
high side hose. NOTE: The gauge will read
36. RA17112 Oil Injector Check Valve — Prevents
pressure in the high side hose with the high
positive pressure from flowing into the oil
side valve closed.
injector whenever the inlet of the unit has
RA19257 2¾” Replacement Gauge Lens
positive pressure in it.

Page 7
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Description

FLOW (CHARGING) 2. 62096 Low Side Hose — Provides flow


from the low side coupler to the low side
(Italics print denotes 220-volt applications.)
port of the unit.
24. 34750 Recovery Tank — Stores refrigerant so 40083 Hose Gasket
that it may be recycled at a later time. The tank 17772 O-Ring
has two valves: the vapor valve is an open fitting
1. 18190A Low Side Coupler (blue handle, smaller
to the tank; the liquid valve has a draw tube
i.d. actuator) — Allows access to the low side of
extending to within two inches of the bottom of
an R-134a automotive system.
the tank.
NOTE: The 18190 is the old-style coupler
25. RA19079 Blue (36”) Liquid Tank Hose — with a blue plastic handle.
Allows flow from the liquid side of the tank to 18246 Replacement Blue Plastic Handle
the charging solenoid and expansion valve. RA19115 Replacement Front O-Ring Only
40083 Hose Gasket RA19152 Rebuild Kit For 18190/18191
17773 Replacement Quick Seal O-Ring (Old-Style Coupler Only)
26. 113809 Liquid Line Strainer — Filters liquid 8. RA19044 High Side Manifold Valve — Allows
coming in from the blue liquid hose before going flow from the charging solenoid into the high
to the charging solenoid or expansion valve. side hose.
27. RA17577 Moisture Indicator — References the RA19199 Manifold Stem Repair Kit
moisture content of the refrigerant being re- 7. RA19081 (RA19128 Metric) 2¾” High Side
cycled. Pale yellow indicates wet and light mint Gauge — Reads pressure entering the
green indicates dry. During recycling the mois- high side hose.
ture indicator is normally filled with liquid RA19257 2¾” Replacement Gauge Lens
refrigerant and warm to the touch.
6. 63096 High Side Hose — Provides flow from
37. RA19006 Charging Solenoid — A normally the high side coupler to the high side port of
closed solenoid that prevents the flow of refrig- the unit.
erant into the inlet when the unit is not charg- 40083 Hose Gasket
ing. NOTE: The control voltage is 120 volts. 17772 O-Ring
RA19258 Solenoid Rebuild Kit
5. 18191A High Side Coupler (red handle, larger
4. RA19044 Low Side Manifold Valve — Allows i.d. actuator) — Allows access to the high side of
flow from the charging solenoid into the low an R-134a automotive system. NOTE: The 18191
side hose. is the old-style coupler with a red plastic handle.
RA19199 Manifold Stem Repair Kit 18247 Replacement Red Plastic Handle
3. RA19082 (RA19129 Metric) 2¾” Low Side RA19115 Replacement Front O-Ring Only
RA19152 Rebuild Kit For 18190/18191
Gauge — Reads pressure and/or vacuum enter-
(Old-Style Coupler Only)
ing the low side hose. NOTE: The gauge will
read pressure and/or vacuum in the low side
hose with the low side valve closed.
RA19257 2¾” Replacement Gauge Lens

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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Description

ELECTRICAL COMPONENTS 20. RA17529 High Pressure Cut Out — A normally


closed sensor that shuts off the unit when the
(Italics print denotes 220v applications.)
discharge pressure reaches 405 psi. NOTE: This
38. RA40994/RA17135 Main Power Switch — switch has three contacts: the outer two contacts
Controls the power between the power cord and (numbered 1 and 3) are normally closed and
the main board. have two solid red wires attached to them.
39. RA17416/RA17516 Fan — Runs as soon as the 42. RA19008 Scale — Sends a signal to the main
Main Power switch is turned on and cools board for accurate weight readings during
cabinet temperature. charging and recovery (strain gauge style).
40. RA19064 Main Board — Controls unit functions, 43. RA17459 System Relay — Energizes the com-
either automatic or programmed. pressor and/or vacuum pump. This relay has
41. RA19065/(RA19253 New Style Keypad/Decal) two sets of contacts which close when the coil
is energized.
Keypad — Sends controlling signals to program
the main board. NOTE: One set of contacts are only used in this
31. RA17329 (Old-Style)/RA19266 (New-Style) application; if one set gets burned the other set
could be used. See page 23 for troubleshooting and
Vacuum Pump Protection Switch — A normally
wiring details.
open sensor that closes and sends a signal to the
main board if pressure greater than 25 psi is 44. RA19066 Sonalert — Sounds an audible tone
present at the vacuum solenoids. The display when commands are programmed through the
will read “U-HI.” This switch has two light blue keypad.
wires attached to it.
45. RA19025 LBS/KG Switch — Selects pounds or
12. RA17328 Vacuum Sensor — A normally closed kilograms for scale function. NOTE: This selec-
sensor that opens when a 17” vacuum rating tor switch can only be changed when the unit is
(±2”) is reached in the inlet manifold. NOTE: turned off.
This switch has orange wires attached to it.

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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Flow Diagram

1 5
3 7

36
4 8

2 6
35
37
9

31
12
10

11 29 28
32 30

33

27

26
34 22 23

13

25

14

16
20
15 21
LIQUID
GAS (VAPOR)

24
50 LB.(23 Kg)
39 REFILLABLE
REFRIGERANT
17 18 TANK

42
19

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Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Flow Diagram

(Italics print denotes 220-volt applications) 17. RA19083/RA19127 Compressor


1. 18190A Low Side Coupler 18. RA19067 Compressor Oil Separator
18246 Replacement Blue Plastic Handle
19. RA17522 Equalization Solenoid
RA19115 Replacement Front O-Ring Only
RA19152 Rebuild Kit For 18190/18191 20. RA17529 High Pressure Cut Out
(Old-Style Coupler Only) 21. RA17112 Recovery Check Valve
2. 62096 Low Side Hose
22. RA19143 (Old-Style)/RA19242 (New-Style)
40083 Hose Gasket
Automatic Air Purge Device
17772 O-Ring
23. RA19077 Red (36”) Vapor Tank Hose
3. RA19082 2¾” (RA19129 2¾” Metric)
17773 Replacement O-Rings
Low Side Gauge
40083 Standard Hose Gasket
RA19257 2¾” Replacement Gauge Lens
24. 34750 Recovery Tank
4. RA19044 Low Side Manifold Valve
RA19199 Manifold Stem Repair Kit 25. RA19079 Blue (36”) Liquid Tank Hose
17773 Replacement O-Rings
5. 18191A High Side Coupler 40083 Standard Hose Gasket
18247 Replacement Red Plastic Handle
RA19115 Replacement Front O-Ring Only 26. 113809 Liquid Line Strainer
RA19152 Rebuild Kit For 18190/18191 27. RA17577 Moisture Indicator
(Old-Style Coupler Only)
28. RA17424 Automatic Expansion Valve
6. 63096 High Side Hose
40083 Hose Gasket 29. RA19006 Recycling Solenoid
17772 O-Ring RA19258 Solenoid Rebuild Kit

7. RA19081 2¾” (RA19128 2¾” Metric) 30. RA19006 Air Purge Solenoid
High Side Gauge RA19258 Solenoid Rebuild Kit
RA19257 2¾” Replacement Gauge Lens 31. RA17329 (Old-Style)/RA19266 (New-Style)
8. RA19044 High Side Manifold Valve Vacuum Pump Protection Switch
RA19199 Manifold Stem Repair Kit 32. RA19006 (x2) Vacuum Solenoids
9. 115157 Suction Line Strainer RA19258 Solenoid Rebuild Kit

10. RA17112 Inlet Check Valve 33. 111877 Vacuum Hose

11. RA19006 Recovery Solenoid 34. RA15425/RA15428 Vacuum Pump


RA19258 Solenoid Rebuild Kit 35. RA19026 Oil Injector
12. RA17328 Vacuum Sensor RA19141 Oil Injector Bottle
RA19199 Valve Stem Repair Kit
13. RA18760 System Oil Separator
36. RA17112 Oil Injector Check Valve
14. 40460 Oil Drain Valve
18429 Replacement Valve Stem 37. RA19006 Charging Solenoid
RA19258 Solenoid Rebuild Kit
15. RA17419 Oil Drain Bottle
39. RA17416/RA17516 Fan
16. 34430 Filter
40084 Replacement Hose Gasket 42. RA19008 Scale

Page 11
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Pictorial Views

(Italics print denotes 220-volt applications.)


10. RA17112 Inlet Check Valve

37
11. RA19006 Recovery Solenoid
12
RA19258 Solenoid Rebuild Kit
11
12. RA17328 Vacuum Sensor
29
10 13. RA18760 System Oil Separator
28
43 16. 34430 Filter
22 40084 Replacement Hose Gasket
39 19
17. RA19083/RA19127 Compressor
17
30 18. RA19067 Compressor Oil Separator
32

18 19. RA17522 Equalization Solenoid


22. RA19143 (Old-Style)/RA19242 (New-Style)
16 Automatic Air Purge Device
28. RA17424 Automatic Expansion Valve
13
29. RA19006 Recycling Solenoid
RA19258 Solenoid Rebuild Kit
34

30. RA19006 Air Purge Solenoid


RA19258 Solenoid Rebuild Kit
32. RA19006 (x2) Vacuum Solenoids
RA19258 Solenoid Rebuild Kit
34. RA15425/RA15428 Vacuum Pump
37. RA19006 Charging Solenoid
RA19258 Solenoid Rebuild Kit
39. RA17416/RA17516 Fan
43. RA17459 System Relay

Page 12
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Pictorial Views

14. 40460 Oil Drain Valve


18429 Replacement Valve Stem
15. RA17419 Oil Drain Bottle
35. RA19026 Oil Injector
RA19141 Oil Injector Bottle
35 RA19199 Valve Stem Repair Kit
HIGH

OFF

ON
42. RA19008 Scale
LOW

RA14979 Scale Platform


14

45 BLUE
45. RA19025 LBS/KG Switch
RED

YELLOW

42
15

13. RA18760 System Oil Separator


16. 34430 Filter
40084 Replacement Hose Gasket 28

17. RA19083/RA19127 Compressor 29

37
18. RA19067 Compressor Oil Separator
19
19. RA17522 Equalization Solenoid 22

17
22. RA19143 (Old-Style)/RA19242 (New-Style) 30
18
Automatic Air Purge Device
28. RA17424 Automatic Expansion Valve
29. RA19006 Recycling Solenoid 16

RA19258 Solenoid Rebuild Kit


13
30. RA19006 Air Purge Solenoid
RA19258 Solenoid Rebuild Kit
34. RA15425/RA15428 Vacuum Pump 34

37. RA19006 Charging Solenoid


RA19258 Solenoid Rebuild Kit

Page 13
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Wiring Diagram — 34700

J4
BLUE W\TRACER 34700 WIRE DIAGRAM
1
BLUE W\TRACER
2

4
YELLOW
5
YELLOW
6

RETURN OIL AIR PURGE


SOLENOID SOLENOID
FAN
J3
YELLOW
1
YELLOW
2
PURPLE
3
PURPLE
4

BLK
WHT
BLUE
5
BLUE
6
GREY
7
GREY
8
BROWN
9
BROWN
10
RED
11
RED
12
RED
13 RED

VACUUM VACUUM CHARGE RECYCLE RECOVERY MAIN

J5 SOLENOID #2 SOLENOID #1 SOLENOID SOLENOID SOLENOID POWER

BLACK BLACK
1
WHITE WHITE
2
RED GREEN
3
RED
4 W P P
W
ORANGE Y Y
5 B
H H U U
ORANGE L E E
6 T
K L L T R R
BROWN
7 B
1 3 1 3 4 B W 1 3
BROWN 2 3 5 G
L
8 COMPRESSOR THERMO-
VACUUM LOW HIGH COMPRESSOR VACUUM VACUUM
RELAY PROTECTOR K
9 PROTECTION PRESSURE PRESSURE 1 PUMP PUMP *
2 2
CUT-OUT CUT-OUT CUT-OUT * 4 OUTLET 2
RELAY
4
10
WHITE
11 YEL
BLACK
12
YEL
CAPACITOR
+ - RETURN OIL
* NO CONNECTION TERMINALS
SONALERT SOLENOID
6 & 8 ON TWO RELAYS

Page 14
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Wiring Diagram — 34701

J3 34701 WIRE DIAGRAM


YELLOW
1

YELLOW
2

PURPLE FAN
3

PURPLE
4

BLUE
5

BLUE
6

GREY
7

GREY BRN/T
8

BROWN
9

BROWN
10

RED
11

RED
12

BLU/T
RED F1 1 AMP
13 RED
SLO-BLOW

10

5
BLUE/T

VACUUM VACUUM CHARGE RECYCLE RECOVERY

SOLENOID #2 SOLENOID #1 SOLENOID SOLENOID SOLENOID


MAIN

4
J5
BLACK POWER

2
1

WHITE BROWN/T
2

1
6
RED GREEN/YELLOW
3

RED
4

ORANGE P P
5
U U
ORANGE R R
6

BROWN
* TO VACUUM PUMP
7
1 3
*

8
1
BROWN 2
8
VACUUM LOW HIGH
9 PROTECTION PRESSURE PRESSURE BRN/T

6
VAC. PUMP
RELAY
CUT-OUT CUT-OUT CUT-OUT
10

WHITE
*

4
11

BLACK BLU/T

2
12

0
+ -

SONALERT

YELLOW
BRN/T 4
J4

8
1
3 5
THERMO-
COMPRESSOR
RED/WHITE PROTECTOR
1 BRN/T

6
COMPRESSOR
AIR PURGE 2 1

RELAY
RED/WHITE SOLENOID
2
BLU/T

4
3

YELLOW BLU/T
4

2
0
YELLOW
5
RETURN OIL
YELLOW
6 SOLENOID

Page 15
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

LBS WHITE

RED

Kg
6 1 1 + 4 1
C23
BLACK

MOV10
R4
C11

R10
C12

R11

RN2
RL 9
C10 U8

R13
R3
U3 J1 R9
J2
J8

C17

C18
R2 R5
R8
C20

MOV9

J3
C25
SWITCH LOCATED ON C9

13
C22
+ RL 8
BACK PANEL RA19025 C19

C7

C8

R12
C6

X1
U10

MOV8
C21
45 U2 J7 RL 7
R7

U5

MOV7
C28
R1

U7
RL 6

C27
U9 J6

MOV6
RL 5

RN1
U6
ROBINAIR

1
C16
RL4

MOV5
U4

1
DIS1

U1
R6

C14
RL1 RL2 RL3
L2
F1 F2
NOT
STUFFED
C1 T1 C15
C4
MOV1

C2 C3

MOV2 MOV3 MOV4

VR1 VR2
C13

L1

D1
1 12 1 6
C5 J5 J4

1 AMP. FUSE
40 RA19064 MAIN BOARD

.5 AMP. FUSE

42

RA19008 SCALE ASSEMBLY

Page 16
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

44

MAIN
POWER
60 250
70
50 30
0 0
20
8
0

0
4
60 70 15
0

35
0
50

15

0
90
30

0
80

10
ROBINAIR ROBINAIR

25

400
100
100
20

180
90
0

85
11
10

1
RECYCLE FILTER 0
10 0
12
░F

0
F░

50

45
10 0
134A 12

1 2 3 CHG. 20
30 350
N
U
S
A
0
134A

500
N
U
S
A

I N P S I
H G I I
D E DE
MA MA

4 5 6
HOLD

LOW HIGH
CONT.

7 8 9 VACUUM

CLOSED CLOSED
SHIFT
RECOVER
0 ENTER
RESET

OPEN OPEN

38 41 3 4 27 8 7

34700 CONTROL PANEL

3. RA19082 2¾” (RA19129 2¾” Metric) 8. RA19044 High Side Manifold Valve
Low Side Gauge RA19199 Manifold Stem Repair Kit
RA19257 2¾” Replacement Gauge Lens
27. RA17577 Moisture Indicator
4. RA19044 Low Side Manifold Valve
38. RA40994/RA17135 Main Power Switch
RA19199 Manifold Stem Repair Kit
41. RA19065/(RA19253 New Style Keypad/Decal)
7. RA19081 2¾” (RA19128 2¾” Metric)
Keypad
High Side Gauge
RA19257 2¾” Replacement Gauge Lens 44. RA19066 Sonalert

Page 17
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

ADD Add refrigerant; the recovery tank has less


RECYCLE FILTER
than 8 pounds of refrigerant remaining or is
beginning the add process.
1 2 3 CHG.
CAL Calibrate the scale.
CH-F Change the filter-drier.
HOLD
CH-P Check the pressure; there is less than 25 psi
4 5 6 at inlet of the unit.
CONT.

CL-L Clearing; the low side clearing routine is in


progress.
7 8 9 VACUUM CON Continous; the vacuum pump will run
continously.
CPL Complete; the cycle process is finished.
SHIFT
FIL The filter-drier changeout is in process.
RECOVER
0 ENTER
RESET
FULL The refrigerant tank is full.
HI-P High pressure; the internal unit pressure is
above 405 psi.
41 KEYPAD OIL Change the vacuum pump oil; to reset press
Shift/Reset and Enter at the same time
while “OIL” is being displayed.
U-HI High pressure to vacuum pump.
SCAL Scale problem; scale may be broken or
disconnected, or tank weight has exceeded
80 pounds (36 kilograms).
99LB The maximum amount displayed during
recovery is 99 pounds (or 99 kilograms);
reset the unit.

Page 18
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

10 11 12 29 28

IN IN

22
IN

31 IN

19
37

11 37 12 29

28

31

19
IN

30 22

10. RA17112 Inlet Check Valve 29. RA19006 Recycling Solenoid


RA19258 Solenoid Rebuild Kit
11. RA19006 Recovery Solenoid
RA19258 Solenoid Rebuild Kit 30. RA19006 Air Purge Solenoid
RA19258 Solenoid Rebuild Kit
12. RA17328 Vacuum Sensor
31. RA17329 (Old-Style)/RA19266 (New-
19. RA17522 Equalization Solenoid
Style)Vacuum Pump Protection Switch
22. RA19143 (Old-Style)/RA19242 (New-Style)
37. RA19006 Charging Solenoid
Automatic Air Purge Device
RA19258 Solenoid Rebuild Kit
28. RA17424 Automatic Expansion Valve

Page 19
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

19
RA17522
31
N/O VACUUM
PROTECTION
SOLENOID
SWITCH

RA17329

RED
WIRES
BLUE
20

HIGH PRESSURE
CUT OUT

21

INLET FROM
COMPRESSOR

OUTLET TO
SYSTEM OIL
SEPARATOR

OUTLET TO
EQUALIZATION
SOLENOID
18 COMPRESSOR
OIL SEPARATOR RA19067

Page 20
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

INLET FROM RETURN


OIL SEPARATOR

OUTLET TO AIR
PURGE DEVICE

INLET FROM
INTAKE MANIFOLD

28

AUTOMATIC OUTLET TO
EXPANSION FILTER
VALVE

RA17424

13

RA18760
SYSTEM OIL
SEPARATOR

OUTLET TO OIL
DRAIN VALVE
MER
RA19091 TRANSFORMER

BLACK (JUMPER FROM FUSE)


NC

WHITE

10 8 6

5 4 2 1

BLUE/T BRN/T

109496 .85 INCHES LONG

Page 21
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

RA19143

22

AUTOMATIC AIR PURGE


ASSEMBLY
(OLD STYLE)

OUTLET
RA19242
TO TANK

INLET
FROM SYSTEM
OIL SEPARATOR

INLET
FROM AIR PURGE
22
ON TANK

AUTOMATIC
AIR PURGE

(NEW STYLE) EXHAUST OUTLET


AIR AND NON-CONDENSIBLES

Page 22
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

RA17459 RELAY
The system relay energizes the compressor and

"COMPRESSOR RELAY"
allows the sensors to shut off the unit. The relay has
2

0
BLACK

4 two sets of contacts which close when the coil is


LONG BLACK
YELLOW energized.
6

JUMPER W/
FLAG
*

Coil contacts 0 and 1, when energized, should have


8

110 volts across the terminals. While voltage is


*

applied, the coil forms a magnetic field pulling the


43 2 and 4 and the 6 and 8 contacts together.
SYSTEM RELAYS
* NO CONNECTION TERMINALS The 2 and 4 and the 6 and 8 contacts have power
6 & 8 EACH RELAY
supplied to one terminal of the pair. When the coil is
energized, it closes the contacts and supplies power
to the mating contact.
"VACUUM PUMP RELAY"
2

BLACK

TROUBLESHOOTING
4

SHORT BLACK
JUMPER PURPLE Manual Override Ear Not Pulled In
6

1. Check for proper voltage to the 0 and 1 contacts.


*
8

If there is voltage, replace the relay. If there is


*

no voltage, replace the main board.


Manual Override Ear Pulled In
1. Check for proper voltage from the power supply
contact to ground. If there is no voltage, check
the voltage supply source.
2. Check for proper voltage from the mating supply
contact to ground. If there is no voltage, replace
the relay. NOTE: Use of improper extension
cord size can damage contact points.

RA17328 VACUUM SENSOR


The vacuum sensor is a normally closed sensor. If a
17” (±2”) rating is reached at the intake, the switch
opens and breaks the coil contacts, shutting off the
unit. The contacts are closed when anything above a
ORANGE 17” vacuum is present in the lower cavity. When a
WIRES
17” vacuum is achieved in the lower cavity, the
spring contact has room to force away from the
mating contact.
TROUBLESHOOTING
With pressure in the accumulator (open oil drain
12 valve to be sure pressure is present), the switch
VACUUM SENSOR should have continuity. If it does not, replace the
switch. If the unit is shutting off before reaching a
17” vacuum, check the inlet for obstructions before
replacing the switch.

Page 23
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Component Specifications

RA17529 HIGH PRESSURE CUT OUT


The high pressure cut out is a normally closed
sensor designed to shut off the unit if the discharge
pressure reaches 405 psi.
RED
The pressure is detected through an orifice in the
WIRES base of the sensor. In the normal setting (less than
405 psi on the orifice) the 1 and 3 contacts are
closed. When 405 psi is introduced to the orifice, the
pressure forces up on the drive pin. The drive pin
forces the center contacter to disengage the 1 and 3
contacts and engage the 1 and 2 contacts. When this
happens, the unit shuts off and turns on the high
pressure light.
20 TROUBLESHOOTING

HIGH PRESSURE Cut out shuts unit off too soon.


CUT OUT 1. Verify that there are no discharge obstructions.
2. Replace the cut out.
Cut out doesn’t shut off unit at or below
designed pressure.
1. Check the wiring.
2. Replace the switch.

Page 24
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Tubing Schematic

E
LV
VA
N
AI
LE DR
G L
EN OI
D

TE
E

UN
IO
N

CH
EC
KV RT
TU
AL PO
VE
BE OR DE
P/ ECT SI
J
N IN IG
H
L H
OI
DE
SI
W
LO
10
93
77 11
71
32

11
38 LO
09 W
SI
DE

0
7
7
2
1
1

HI
GH
SI
DE

11
27
60

11
27
57
112767

11
11 51
42 57 11
60 29
20

77 CO
18
112761

MP
11 RE
115499

SS 11
OR 27
112763

6 6
112764

112768

N
AI
DR
L
OI

11
29
0 2

11 L
03 OI
19 RN
TU R
RE ATO
R
PA
SE
IN

FI
LT
ER

L
OI

HE
AT
VA EX
CU CH
UM AN
PU GE
MP R

37
22
11

SE
RV
IC
E
PO
RT

Page 25
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Compressor Specifications and Service

17 COMPRESSOR

109738

COMP.
GRN ELECT.
BLACK BOX
INTAKE

111042 TOP

3 3 5 5

2 2 1 1
SUCTION WHITE
.
4'' 30
111041 MOUNT IN
DISCHARGE UPRIGHT POSITION

COMPRESSOR SPECIFICATIONS 2. Jumper thermal overload. If the compressor


1
Type: /3 hp hermetic (piston type) com- runs, take amp draw of compressor. If it is okay,
pressor replace the thermal overload. If the compressor
Oil Capacity: 11 ounces of 150 viscosity (PAG) still doesn’t run, take another amp draw. If it is
refrigeration oil drawing locked rotor amperage, replace the
Amperage: 4-6 running amperage/3-4.5 compressor. If there is no amp draw, inspect the
start components and replace as necessary.
20-25 locked rotor amperage/16-19
Compressor Runs, No Suction
Voltage: 110V/220V
1. Cap the intake fitting.
PROCEDURE FOR CHECKING OIL
2. Install a low side gauge on the suction fitting
1. Depressurize the unit.
3. Be sure the discharge has nothing connected
2. Remove the compressor from the unit.
to it.
3. Place the compressor on a flat surface.
4. Start the compressor and monitor the suction
4. Tilt the compressor 30 degrees (see figure readings (it should pull a 25” vacuum).
above). At this angle, there should be oil in the
5. If the compressor has weak suction, check the
suction fitting.
oil level and add if necessary.
PROCEDURE FOR ADDING OIL 6. If the oil level is okay or oil was added with no
1. Install a hose on the suction fitting and place improvement, replace the compressor.
the loose end of the hose into a bottle containing Compressor Runs, No Discharge
2 ounces of oil. 1. Check the oil level and add if necessary.
2. Start the compressor. Plug the intake fitting
2. Install a high pressure gauge on the discharge
with a cap, but leave the discharge open. The
port.
compressor will pull the oil from the bottle.
3. Check the intake and suction fittings for ob-
3. Recheck the oil level. If it is still low, add 2
structions.
ounces until a proper level is achieved.
4. Start the compressor.
TROUBLESHOOTING 5. Pressure should build to 350 psi in about 4
Compressor Won’t Run minutes. If pressure doesn’t rise or reach at
1. Check for voltage to the compressor (110/220V). least 350 psi, replace the compressor.
If there is no voltage, check the power supply for
defects.

Page 26
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT COME OUT OF CL-L, 1. If the unit is being run through an extension
COMPRESSOR RUNS (WILL NOT RECOVER) cord, eliminate its use.
2. Disconnect the high and low side couplers from
the vehicle with the gauge valves open. If the
pressure on the gauges drops while the display
shows CL-L, the recovery solenoid may need to
be replaced or rebuilt.
3. Check the oil drain valve. Verify that it is closed
(and not bleeding through).
4. Install the low side hose (coupler) on the service
port with the low side valve closed. Check the
gauge. If it has positive pressure, go to Step 5.
If psi is below 20” of vacuum, test the vacuum
sensor for continuity. If there is continuity,
replace the sensor. If there is no continuity,
check the vacuum sensor wires for continuity.
If the wires have continuity, replace the main
board.
5. Close the tank’s liquid valve. If pressure starts
dropping on the gauge and the unit starts a
recovery sequence, clean and rebuild the
recycling solenoid.
6. Inspect the filter for flow obstructions and check
for leaks around the gasket area. NOTE: Fit-
tings on quick disconnects should only be hand
tightened. Replace gaskets if needed. When
installing gaskets, be sure to lubricate them
with vacuum grease or refrigerant oil.
7. Verify that the equalization solenoid is receiving
110 volts from the main board. If it is not
receiving the voltage, check the solenoid’s
power supply wires for continuity. If they have
continuity, replace the main board.
8. If the equalization solenoid is receiving power,
check the equalization solenoid for bleed
through to the suction side of the compressor.
Replace the solenoid if it is bleeding through
while receiving power. Go to Step 9 if the sole-
noid is functioning properly.
9. Check the compressor discharge and suction
pressure (see page 26 for detailed instructions).
Replace the compressor as necessary.

Page 27
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT COME OUT OF CL-L, 1. If the unit is being run through an extension
COMPRESSOR IS OFF (WILL NOT RECOVER) cord, eliminate its use.
2. Remove the shroud and look for loose wires.
3. Check for voltage to the coil of the compressor
relay (energized). If there is no voltage, check
the wires from the main board to the compressor
relay for continuity. If they have continuity,
replace the main board.
4. If the compressor relay is energized (receiving
110 volts to the coil), check for voltage from the
#4 contact to ground with a volt meter (it should
be 110/220 volts). If there is no voltage, replace
the compressor relay.
5. Check for voltage to the compressor. If there is
no voltage, check the wires between the com-
pressor and the compressor relay for continuity.
Repair or replace as necessary.
6. If voltage is present at the compressor, jumper
the thermal overload. If the compressor runs,
check the compressor amp draw. If it is drawing
higher than 6 amps or not running, replace the
compressor. If the compressor is cool and draw-
ing low amperage, replace the thermal overload.

UNIT WILL NOT START OR Display Reads HI-P


COMPLETE RECOVERY 1. Check to be sure both tank valves are open.
2. Check the tank pressure (it should not exceed
300 psi). If the pressure is high, bleed the
pressure down to 200 psi by recycling and
allowing the automatic air purge to operate.
3. Check the red vapor tank hose for proper
installation (be sure there is no obstruction at
the tank fitting).
4. Check the one-amp fuse on the back of the main
board for continuity and replace if necessary.
If the replacement fuse also blows, check the
compressor relay for shorted contacts. Replace
as necessary.
5. Check the wires between the high pressure cut
out and the main board for continuity. Repair or
replace as necessary.

Page 28
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT START OR 6. Inspect the recovery check valve for obstruc-
COMPLETE RECOVERY (CONTINUED) tions. Repair or replace as necessary.
7. Replace the high pressure cut out and retest
the unit.
Display Reads FULL
1. Check the tank weight and replace the tank
if it is full.
2. Recalibrate the scale if necessary.
3. Adjustment of the P-1 pot (located on the main
board, see page 16 for location) may be neces-
sary. See “Calibrating the Scale” on pages 37 and
38. NOTE: Not all main boards have a P-1 pot,
depending on the production date of the main
board. If the main board does not have a P-1 pot,
the main board will need to be replaced.
Display Reads SCALE
1. Check the scale calibration and recalibrate if
necessary (see pages 37 and 38).
2. Check the scale cable to be sure it is connected
to the main board.
NOTE: If the main board has more than one
scale connection, verify that the internal/
external jumper is in the proper location.
3. Replace the scale if previous attempts failed.
4. Replace the main board if replacing the scale
does not correct the problem.
Display Reads CPL
1. Check for positive pressure on the unit’s
manifold gauges. If there is no positive pressure,
connect to a vapor supply source and attempt
recovery again.
2. Look for loose wires at the vacuum sensor.
3. Connect a pressure gauge to the service port
and check for positive pressure. If pressure is
present, go to Step 4. If there is no positive
pressure, verify that the inlet check valve is
operating properly. Also verify that the recovery
solenoid is opening and allowing flow. Repair or
replace as necessary.
4. Check the vacuum sensor for continuity and
replace if necessary.

Page 29
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT START OR Display Reads CH-P


COMPLETE RECOVERY (CONTINUED) 1. If there is less than 5 psi at the inlet, attempt
recovering from a positive pressure source.
2. Verify that the wires controlling the vacuum
pump protection switch have continuity.
3. If there is more than 5 psi at the inlet, replace
the vacuum pump protection switch.
4. If the sensor is operating properly, press
Hold/Cont to override.
5. If the main board will not allow an override,
verify that the keypad is sending the signal.
If it is, replace the main board.
Display Reads CH-F
1. The “CH-F” message means the filter change
time has elapsed. To reset the timer, press Shift/
Reset while the “CH-F” message is displayed.
NOTE: On the newer-style main boards the
filter changeout routine must be performed to
reset the timer.
2. If, after attempting to reset the timer, the
“CH-F” message doesn’t disappear, replace the
main board.
Display Reads 0.00 Vacuum Program Minutes
1. If the display does not respond to keypad com-
mands, verify that the keypad is plugged in.
2. If there is still no response, replace the keypad
(if the keypad is functioning properly, you will
hear a tone when you press a key).
3. If the keypad is functioning properly, replace the
main board.

Page 30
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT EVACUATE, 1. Verify that the manifold gauge valves are open.
PUMP IS RUNNING 2. Verify that the high and low side hoses
(couplers) are tight at all fittings.
3. Be sure the vacuum hose is snug at both
ends and not obstructed. Check the hose
gaskets for leaks.
4. Verify that the Iso-valve is in the open position
(if so equipped).
5. Check for suction at the intake of the pump.
If there is none, replace the pump.
6. Remove the shroud and look for loose wires to
the vacuum solenoids.
7. Check for voltage to the vacuum solenoids.
If voltage is present, rebuild the solenoids or
inspect for debris.
8. Check the low side gauge for proper operation
and calibration.

UNIT WILL NOT EVACUATE, “U HI” on Display


PUMP IS OFF 1. Be sure pressure is present at the vacuum
protection switch (recover before evacuating).
Unplug the switch.
2. If “U HI” goes out, check for pressure at the
sensor. If there is none, replace the sensor.
3. If “U HI” remains on, replace the main board.
Timer Counting Down
1. Verify that the pump is plugged in. If the
vacuum pump is equipped with an ON/OFF
switch, verify that it is turned on.
2. Check the voltage at the pump receptacle.
3. If proper voltage is present, be sure that the
pump is not overfilled with oil (if it is, drain the
pump). Start and properly refill the pump. If
proper voltage is present, replace the pump.
4. If proper voltage is not present, remove the
cover and look for loose wires.

Page 31
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT EVACUATE, 5. Check the voltage to the vacuum pump relay
PUMP IS OFF (CONTINUED) coil. If there is no voltage, check the wires
between the vacuum pump relay and the main
board for continuity. If the wires are okay,
replace the main board. If there is voltage at the
vacuum pump relay coil, replace the relay.
6. Check for voltage from the #4 contact to ground.
If there is no voltage, replace the relay.

UNIT WILL NOT RECYCLE, 1. Check that all recovery tank hoses are properly
RECYCLE PROMPT IS OFF (NO FLOW) installed.
2. Verify that the recovery tank valves are com-
pletely open.
3. Be sure there is a minimum of 10 pounds of
refrigerant in the tank.
4. Install the low side of a manifold gauge set to
the service port.
5. If positive pressure is present at the service
port, remove the cover and look for loose wires
to the vacuum sensor. If there are no loose
wires, check for continuity on the vacuum
sensor. If there is none, replace the vacuum
sensor.
6. Inspect the orange wires between the main
board and the vacuum sensor for continuity.
If the wires and the vacuum sensor have conti-
nuity, jumper the orange wires together.
7. Start recycling if the service port is being pulled
into a vacuum. Look for loose wires to the
recycling solenoid and verify that 110 volts is
being sent to the recycling solenoid. If there is
no voltage, inspect the controlling wires for
continuity. Replace the main board if the wires
have continuity.
8. If the recycling solenoid is receiving 110 volts,
inspect the liquid line strainer bulb for obstruc-
tions (some units have the strainer installed
behind the hose gasket in the liquid hose).
Replace or clean as necessary.

Page 32
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT RECYCLE, 9. If the strainer is not plugged, attempt to


RECYCLE PROMPT IS OFF (NO FLOW) recalibrate the expansion valve. If you are
(CONTINUED) unable to recalibrate the expansion valve,
rebuild the recycling solenoid and replace the
expansion valve.
10. If all previous attempts have failed, replace the
main board.

UNIT WILL NOT RECYCLE, 1. Check that all recovery tank hoses are properly
RECYCLE PROMPT IS ON (NO FLOW) installed.
2. Verify that the recovery tank valves are com-
pletely open.
3. Be sure there is a minimum of 10 pounds of
refrigerant in the tank.
4. Check the oil drain valve for leaks
(it should be closed).
5. Inspect the liquid line strainer for debris.
Clean or replace as necessary.
6. Install the low side of a manifold gauge set to
the service port.
7. Verify that the expansion valve calibration is at
35 psi. Always check the expansion valve pres-
sure while recycling for 10 minutes with at least
10 pounds of refrigerant in the tank.
8. Check the filter for flow obstructions. Be sure
gaskets are not crushed, but are sealing
(replacement gasket 40084).
9. Check the equalization solenoid for internal
bleed through. Replace if necessary.
10. If the compressor is not running, verify that 110
volts is being supplied to the compressor. If it is
not receiving 110 volts, check the wiring for conti-
nuity and the system relay for proper operation.
11. If the compressor is receiving 110 volts but is not
running, inspect the compressor start compo-
nents and check the amp draw (see page 26).
Replace the compressor as necessary.
12. If the compressor is running, check the compres-
sor suction and discharge pressures as well as
the oil level. Add oil if needed. If the oil is fine
but there is no suction or discharge pressure,
replace the compressor.

Page 33
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT RECYCLE, 1. Verify that the recovery tank valves are
RECYCLE PROMPT IS ON (WITH FLOW) completely open.
2. Be sure there is a minimum of 10 pounds of
refrigerant in the tank.
3. Replace the filter and recycle for 1½ hours
minimum.
4. Replace the moisture indicator if it will not turn
green.

UNIT WILL NOT PERFORM AN AIR PURGE Note: The air purge only operates the first 10 minutes
of recycling and then drops power to the air purge
solenoid. A minimum of 10 pounds of refrigerant must
be in the tank for the air purge to function properly.
1 Verify that the recovery tank has excess air
pressure in it. The only accurate way to do this
is to connect a hand-held manifold gauge set to
the recovery tank’s air purge fitting and check
the pressure in the tank in relationship to a
temperature/pressure chart.
2. If excess air pressure is confirmed, verify that
all recovery tank hoses are properly connected
to the tank.
3. Slowly open the yellow hose where it attaches to
the back of the unit. If the tank is allowing access
and the yellow hose is unobstructed, pressure will
be released. Repair or replace as necessary.
4. If the yellow hose has flow, remove the front
cover and verify that the exhaust port of the air
purge device is not obstructed.
5. While recycling for at least three minutes, verify
that 110 volts is being sent to the air purge
solenoid. If it is not getting 110 volts, inspect
the control wires for continuity. Repair or
replace as necessary. If the air purge solenoid is
getting 110 volts, go to Step 7.
6. If the wires have continuity, replace the main
board.
7. If the solenoid is receiving 110 volts, remove the
air purge solenoid and verify that pressure
passes through it when receiving power. Rebuild
or replace as necessary.
8. If the air purge solenoid is operating properly,
replace the air purge device and retry recycling.

Page 34
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Troubleshooting

UNIT WILL NOT CHARGE, 1. Verify that the tank’s liquid valve is open.
NO PRESSURE ON GAUGES 2. Verify that the manifold valves are completely
open and unobstructed.
3. Inspect the liquid hose for proper installation on
the tank, and check for crushed hose gaskets.
4. Verify that the liquid line strainer is unob-
structed. Replace or clean as necessary.
5. Verify that the main board has accepted
program.
6. Remove the shroud and look for loose wires.
7. If the main board does not accept a program,
replace it. Be sure the keypad is sending a
program signal before replacing. If the keypad
is sending a signal, an audible tone will sound
when keys are pressed.
8. Check the voltage at the charging solenoid.
If there is no voltage, check the wires for conti-
nuity. If the wires are okay, replace the main
board. If there is proper voltage to the solenoid,
rebuild or replace the solenoid.

UNIT WILL NOT CHARGE, 1. Verify that the access couplers and ports are
PRESSURE ON GAUGES engaged on the system.
2. Be sure there is a minimum of 10 pounds of
refrigerant in the tank.
3. Be sure the scale moves freely and is unob-
structed.
4. Verify charging through both the high and low
side hoses.
5. Check for proper voltage to the charging
solenoid (is voltage being dropped erratically to
the charging solenoid?). If voltage is fine, go to
Step 6. If there is a problem with the voltage,
replace the main board.
6. Close the high side valve, start the vehicle and
pull in the remaining charge on the low side of
the system. When the remaining charge has
been pulled from the tank, the charging solenoid
will close preventing a possible overcharge.

Page 35
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

RA19064 Replacement Main Board

The main board is used in the Series 17700 R-12 or The third generation board (part number 113139)
R-134a units. The boards have had several revisions performs all the basic functions with automatic
since their first introduction in May of 1991. They calibration and the vacuum pump oil timer and adds
can easily be identified by the six-digit part number the new function of low side clearing as well as a
stenciled in white lettering on the back side of the timed oil return to the compressor.
main board.
The low side clearing feature allows the user to
The first generation board (part number 111367) receive a more accurate reading of the amount of
performs several basic functions: refrigerant recovered. To do this, the board does not
apply power to the recovery solenoid when the
• Recovery automatic shutdown
Recover key is pressed. The solenoid remains closed
• Displays amount recovered until the inlet tubing is in a 17” vacuum. When a
• Programmable vacuum time vacuum is reached, the vacuum sensor opens, the
main board detects that and the recovery solenoid
• Programmable charge amount then opens. After the recovery solenoid opens. the
• Manual diagnostics: vacuum sensor closes and the scale displays the
#1 starts vacuum pump amount of refrigerant being recovered. Before the
#2 engages add sequence recovery solenoid opens, the screen will display the
#5 turns on the entire display “CL-L” message. This board also has timed oil
#6 displays scale readings return every 10 minutes for three seconds, whereas
the older boards only allow oil to return when the
The second generation board (part number 111961) compressor shuts off.
performs the same basic functions, but adds the
automatic calibration feature. This feature enables • Low side clearing
the user to easily and accurately calibrate the scale. • Timed oil return to the compressor
The 10-hour timer on the oil change procedure for
the vacuum pump was also added. The fourth generation boards are designed for
specialty units. They all have the same basic func-
• Automatic scale calibration tions (low side clearing and automatic calibration
• Vacuum pump oil change timer capabilities) with specific programs for that unit:

NOTE: See the automatic scale calibration instruc-


tions on page 37.

Page 36
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

RA19064 Replacement Main Board

113285 (17534 GM) The board automatically defaults to a 15-minute


vacuum time, 10-hour oil change and 300-pound
• The “CH-P” message alerts the operator that
filter change. The board also has the “CH-P” mes-
there is less than 5 psi at the inlet
sage, which is initiated when recovery is engaged.
• 15-minute minimum vacuum time If there is less than 5 psi at the inlet of the unit, this
113429 (34700 OTC) prompt will appear. The board can read the amount
of refrigerant recovered over a period of time (week
• 20-minute minimum vacuum time or month, depending upon how often you want to
• 15-hour vacuum oil timer check it). To access that function, you must enter
manual diagnostics and press 3. The amount recov-
112343 (17534, NI, NIA, INF) ered will be displayed. To “zero out” the display,
• 20-minute minimum vacuum time press the Shift/Reset and Enter keys. You can also
read the amount of refrigerant in the tank by
• No refrigerant counter accessing diagnostics and pressing 7.
• No filter change warning • Programmable settings for oil changes, filter
113286 (17534 BMW, BMWA) change time

• 30-minute minimum vacuum time • Running refrigerant counter

A fifth generation board uses the previous basic • Diagnostics 7 counter for refrigerant weight
functions with automatic calibration, low side The sixth generation board (part number 114240) is
clearing, timed oil return and a 10-hour oil time identical to the fifth generation board except for the
change. The board can be programmed for a mini- addition of one feature. When the unit is in the
mum vacuum time, oil change time and filter Program Charge mode and an amount is requested
change time. that drops the recovery tank’s capacity below 6
pounds, the “ADD” message appears on the display.
This alerts the user that there is insufficient refrig-
erant in the tank to properly charge the system.
• Add refrigerant when less than 6 pounds
of refrigerant is in the tank and a charge is
requested.
The seventh generation board (part number
115309) has no feature changes, but the overall
layout of components changed.

Page 37
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

RA19008 Replacement Scale

There are two types of scales used on the Series 4. Lift the scale assembly out of the box and turn it
17700 units. They both handle a 50-pound tank and to rest on the scale box with the adjusting pots
have the same overfill shut off protection of 73 facing out. Replace the platform on the scale
pounds. Where the two scales differ is in the method assembly.
of calibration. The first type of scale is calibrated
CAUTION! Do not remove the scale board from the
using trim pots mounted on the scale board. The
mounting plate to attempt calibration. If this is
second type of scale has no scale board and is
done, the board could be shorted and possibly
calibrated through programming of the main board.
damaged.
Both scales have different design harness connec-
tions at the main board. The two types of scales 5. Plug the unit into the power source and turn on
have been manufactured by different vendors and the Main Power switch.
can be identified using the “Scale Specifications” 6. Press Shift/Reset and Enter at the same time.
chart on page 38 and 39.
Press 6 to display the scale weight.
CHECKING THE SCALE ACCURACY 7. With only the scale platform on the scale, adjust
The method of checking the scale accuracy is the the high gain pot until the display reads “0.00.”
same for both types of scales: 8. Place a known weight of 20 pounds on the scale,
1. Turn on the Main Power switch. The display should read 20 pounds. If it does
not, place an additional 20-pound weight on the
2. Press the Shift/Reset key until the Program scale. The display should read 40.00 pounds,
prompt is highlighted on the display. plus or minus three percent. If it does not,
NOTE: If the unit is just being turned on, the screen adjust the high gain pot to read 40.00 pounds.
defaults to the Program mode. When the screen 9. Remove the second 20-pound weight. The
displays the Program prompt, press Shift/Reset and display should read 20.00 pounds, plus or minus
Enter at the same time. The screen will be blank three percent. If it does not, adjust the low gain
when the manual diagnostics mode has been ac- pot to read 20.00 pounds.
cessed properly.
NOTE: Adjustments between 20 and 40 pounds may
3. Press 6 to turn the scale into a direct reading need to be repeated to ensure proper calibration.
weight scale. The scale should read ±0 to 2
pounds with nothing on the scale other than the 10. Remove all weight from the platform. The
empty platform. The scale will need to be display should read 0.00 pounds, plus or minus
recalibrated if the reading is out of tolerance. one pound. Place a 20-pound weight on the
platform. The scale should read between 19.40
NOTE: If the scale does not react to testing, be sure and 20.60 pounds.
the scale is plugged into the main board.
NOTE: If the scale won’t calibrate, replace the scale.
CALIBRATING AN OLD-STYLE SCALE When calibration is complete, re-assemble the scale
box.
1. Unplug the unit from the power source.
2. Remove the scale platform.
3. Remove the scale box cover and the four scale
mounting nuts.

Page 38
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

RA19008 Replacement Scale

CALIBRATING A NEW-STYLE SCALE RA19008 SCALE SPECIFICATIONS (OLD-STYLE)


1. Remove all weight from scale platform. Manufacturer ................................................. Robinair
Application ..................... 17700-style units until 3/92
2. Turn on the Main Power switch.
Capacity .............................................. 50-pound tanks
3. Press Shift/Reset and Enter at the same time. Control ...................................... Circuit board on scale
4. Press 8-7-8-7. The display will show “A-1.” Cable ....................................................... Gray in color
Connector ........................................................... 5 pins
NOTE: If you press any other key before the 8-7-8-7 Dimensions .................................................. 6¾”W, 6”L
sequence, you will not be able to enter the automatic Maximum Capacity ............................... 81.74 pounds
calibration routine.
RA19008 SCALE SPECIFICATIONS (NEW-STYLE)
5. Press 0 and then Enter. The display will show
“0.00” and then change to the “A-2” message. Manufacturer ................................................. Robinair
Application .......................................17700-style units
6. Place a known weight (between 10 and 80
Capacity .............................................. 50-pound tanks
pounds) in the center of the platform. Enter that Control ................................................. Main PC board
weight on the display using the keypad, then
Cable ....................................................... Gray in color
press Enter. The display will return to the
Connector ........................................................... 4 pins
vacuum mode. Dimensions .................................................. 6¾”W, 6”L
7. Check the scale accuracy by pressing Shift/Reset Maximum Capacity ............................... 81.74 pounds
and Enter at the same time. When the diagnos-
RA19008 SCALE SPECIFICATIONS (NEW-STYLE)
tics mode is entered (the display will be blank),
press 6. The display will show the amount of Manufacturer ................................... Tedea Huntleigh
weight on the scale platform. Application .......................................17700-style units
Capacity .............................................. 50-pound tanks
SETTING THE P-1 POT Control ................................................. Main PC board
1. Press Shift/Reset and Enter at the same time. Cable ...................................................... Black in color
When the diagnostics mode is entered (the Connector ........................................................... 4 pins
display will be blank), press 6. The display will Dimensions ............................................... 5¾”W, 7½”L
show the amount of weight on the scale plat- Maximum Capacity ............................... 81.74 pounds
form. Date First Used ................................................ 7/29/93

2. Add weight to the scale platform until the RA19008 SCALE SPECIFICATIONS (NEW-STYLE)
“HOLD” message appears on the display. Then
turning the P-1 pot clockwise to increase the This scale can give floating scale readings. It
should be replaced if performing questionably.
amount allowed on the scale before the “HOLD”
indicator appears. Turning the P-1 pot counter- Manufacturer .................................................... Hitech
clockwise decreases the amount of weight Application ..................................... 17700-style units
allowed before “HOLD” will appear. Capacity ............................................ 50-pound tanks
Control ................................................ Main PC board
3. Set the P-1 pot so that with 73 pounds on the
scale the “HOLD” message appears. Lift the Cable ...................................................... Gray in color
Connector .......................................................... 4 pins
weight on the scale and “HOLD” should
Dimensions ............................................. 5¾”W, 7½”L
dissappear.
Maximum Capacity ............................... 81.74 pounds
NOTE: If the scale won’t calibrate, replace the scale. Date First Used ................................................ 8/16/93

Page 39
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Diagnostic Procedures

DIAGNOSTIC PROCEDURES Press Shift/Reset and Enter at the same time, then
press Shift/Reset and Filter at the same time to
To access the diagnostics mode, press Shift/Reset
enter the diagnostics level. Pressing these keys then
and Enter at the same time. When the display is
produces these results:
blank, you’ll know diagnostics has been sucessfully
entered. Pressing these keys while in the diagnos- 1 Actuates the air purge solenoid, if so equipped
tics mode produces these results:
2 Not in use
1 Vacuum pump runs continously
3 Actuates the equalization solenoid
2 “ADD” message displays, compressor starts
4 Actuates the compressor
3 Total amount of refrigerant recovered to date
5 Actuates the vacuum pump
displays
6 Actuates the recovery solenoid
4 Not used
7 Actuates the recycling solenoid
5 Displays all LCD information
8 Actuates the charging solenoid
6 Shows the total weight on scale
9 Actuates the vacuum solenoid
7 Shows the weight on the scale less 27 pounds
8 Not used
9 Not used
0 Not used

Page 40
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Function Check

RECOVERY CHECK 3. Program a 20-minute vacuum into the main


board and start the automatic vacuum process.
1. Turn on the Main Power switch.
The vacuum pump will start.
2. Install the loose end of the low side hose
4. Verify that the low side manifold valve on the
(coupler) to the service port located between
unit’s control panel is open.
the filter and accumulator.
5. The low side gauge on the unit will start
3. Close the low side manifold valve.
registering a vacuum.
4. Open the high side manifold valve.
6. Within 10 to 15 seconds of the vacuum pump
5. Verify that all tank hoses are properly attached starting, the Recycle prompt will appear on the
to the recovery tank. display and a click will be heard (the compressor
is starting and the recycling solenoid is being
6. Completely open both tank valves.
energized).
7. Press Recover. The compressor will start and the
7. After 60 seconds of recycling, the air purge
low side gauge will pull into a 17” vacuum.
solenoid will be receiving 110 volts to open it.
NOTE: The unit’s low side gauge will pull to a 17” If air is being purged, the solenoid is getting 110
vacuum and start the recovery process (recovery is volts. In some cases no air will be present and
engaged when the scale reading is displayed). The the voltage needs to be checked to verify the
low side gauge will pull to a 17” vacuum again and solenoid operation.
the unit will shut off.
8. After 5 minutes the low side gauge on the unit’s
8. When recovery is complete, the display will control panel will be in a 29” to 30” vacuum.
show a scale weight and then display the “CPL”
message. 9. The low side gauge on the hand-held manifold
gauge set will rise to around a 30 to 40 psi
9. The low side manifold gauge will build positive reading (expansion valve pressure).
pressure and a pressure transfer should be
heard. This is the result of the equalization 10. After 20 minutes of recycling, the moisture
indicator will turn mint green, indicating
solenoid opening and returning oil to the com-
that the refrigerant is dry.
pressor. If no pressure rise occurs, the equaliza-
tion solenoid and its tubing must be inspected 11. When the unit shuts off automatically (com-
for obstructions pletes the vacuum process), disconnect the low
side hose (coupler) from the service port.
10. Disconnect the low side hose (coupler) from the
service port and open the low side manifold 12. The low side manifold gauge on the unit’s
valve. control panel should hold a vacuum. If it does
not, inspect the quick coupler and hose for leaks.
11. Press Recover. The unit will recover to 17” of
vacuum and shut off. 13. Close the tank’s red vapor valve.

EVACUATION & RECYCLING CHECK 14. Disconnect the tank’s red vapor hose from
the tank.
NOTE: The recovery tank must have at least 10
pounds of refrigerant in it to perform this test. 15. Using a separate manifold gauge set, verify that
the manifold gauge valves are closed.
1. Close the high side manifold valve.
16. Connect the tank’s red vapor hose to the high
2. Install the loose end of the low side hose
side of the separate manifold gauge set.
(coupler) from a separate hand-held manifold
gauge set to the service port. Verify that the 17. Connect the hose between the center port of the
valves are closed on hand-held manifold hand-held manifold gauge set to the tank’s
gauge set. vapor fitting.

Page 41
Models 34700/34701 Recovery/Recycling/Recharging Unit 1/1/95

Function Check

18. Open the tank’s red vapor valve but do not open 5. Program a 2-pound charge into the main board.
the red high side valve on the hand-held mani-
6. Open both manifold gauge valves and start the
fold gauge set.
automatic charging process. The charging
19. Press Shift/Reset. process will stop when the programmed amount
of weight has been lost from the scale and the
20. Press Shift/Reset and 1 at the same time. The
display will show the “CPL” message.
unit will begin recycling and the high side
manifold gauge will start increasing pressure. 7. Recover the refrigerant charged into the tank.
21. The unit will shut off when the high side mani- NOTE: To ensure a complete charge, recycle for at
fold gauge shows a pressure of 405 psi (±20 psi). least five minutes before attempting to charge.
The display will show the “HI-P” message. During this process the refrigerant is heated in the
recovery tank.
22. The pressure on the high side gauge should hold
for at least three minutes. If the pressure drops LABOR RATES
instantly or bleeds off steadily, replace the
recovery check valve. Robinair authorizes a 1¼ hour charge to trouble-
shoot and complete a full function test on units that
23. After checking for pressure loss, slowly open the are covered under factory warranty (this includes
high side manifold valve to equalize the unit and leak testing). The authorized time for parts replace-
tank pressure. ment is 15 minutes per part. Some items require an
24. Once the pressure is equalized, close the tank’s additional amount of time to facilitate installation.
red vapor valve. These items and their times are listed below. If
repairs are estimated to exceed three hours, prior
25. Close the high side manifold valve and authorization from Robinair is required.
disconnect (at the tank end) the hose between
the tank’s red vapor valve and the manifold Components Total Time
gauge set. RA17424 Expansion Valve 30 minutes
26. Disconnect the tank’s red vapor hose from the RA19006 Recycling Solenoid 45 minutes
manifold gauge set.
RA19006 Recovery Solenoid 45 minutes
27. Reconnect the tank’s red vapor hose to the
tank’s red vapor valve. RA19064 Main Board 30 minutes

28. Open both manifold gauge valves on the unit’s RA18760 System Oil Separator 30 minutes
control panel and press Recover. Allow the unit NOTE: The RA19258 Solenoid Rebuild Kit is the
to recover until it automatically shuts off. standard method for repairing a RA19006 solenoid.
If a solenoid must be replaced, it must be described
CHARGING AND SCALE CHECK
in detail on the warranty claim to justify its replace-
1. Turn on the Main Power switch. ment and reimbursement.
2. Press Shift/Reset and Enter at the same time, NOTE: Robinair considers filters to be a consumable
then press 6. item and they are not covered under warranty. This
includes parts and labor.
3. Check the scale accuracy and recalibrate if
necessary (see pages 37 and 38).
4. Install the high and low side hoses to the vapor
and liquid valves of a separate reusable cylinder.
Note: In order to do this, specially purchased 35296
and 35396 hoses must be used.

Page 42

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