Professional Documents
Culture Documents
SYSTEM DIAGRAM
Fuel Tank
Fuel Lid Opener Switch
Pressure Sensor
Combination Meter
(Multi-information Display)
B150832E01
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–5
SYSTEM DESCRIPTION
1. FUEL LID OPENER COMPONENT
Detects fuel lid opener switch operation and sends fuel lid open request signal to hybrid vehicle
Fuel Lid Opener Switch
control ECU.
The fuel lid courtesy switch detects the fuel lid open/close condition signal to hybrid vehicle control
Fuel Lid Courtesy Switch
ECU.
Fuel Lid Opener Motor Assembly Actuates to open fuel lid according to signal from hybrid vehicle control ECU.
When the hybrid vehicle control ECU receives signal from the fuel lid opener switch, it actuates the
fuel lid opener motor.
• Inputs signal from fuel tank pressure sensor.
Hybrid Vehicle Control ECU
• When difference between atmospheric pressure and fuel tank internal pressure exceeds
specification, hybrid vehicle control ECU operates fuel vapor containment valve.
• Detects status of fuel lid courtesy switch.
Combination Meter (Multi-information
The operating state of fuel lid opener system is displayed on the multi-information display.
Display)
ON
4 km/h or more
Speed Signal
4 kPa or more
Combination Meter (Multi-information *1 Note: After 9 sec. has elapsed, the message will
Display): REFUEL READY remain displayed. All the timer bars except one will be
shown until the pressure decreases to less than 1.76 kPa.
NO
B150826E01
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–7
*1: If the fuel lid courtesy switch is stuck (CLOSE), this condition
should be excepted.
NO
If any of the following conditions are met, the fuel vapor containment valve is determined to be OFF.
YES
- The hybrid Vehicle Control ECU starts 5-min. timer (Fuel Vapor Containment Valve OFF)
ON (LID CLOSE)
NO
OFF
YES
5 minutes has elapse after the fuel
vaver containment valve is OFF
B150827E01
ED–8 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
ON
Fuel lid opener switch
OFF
START
Less than 30 min.
Hybrid vehicle control
ECU fueling mode SLEEP
OFF ON OFF
ON
Fuel vapor containment Less than 30 min.
valve OFF
4 kPa or more
OPEN
Fuel lid
CLOSE
OPEN
Fuel lid courtesy switch
CLOSE
ED
Combination meter (Multi- OFF PLEASE WAIT REFUEL READY OFF
information Display) NOW OPENING
B150831E01
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–9
ON
Fuel lid opener switch
OFF
START
Less than 30 min.
Hybrid vehicle control
SLEEP
ECU fueling mode
OFF ON OFF
ON
Less than 30 min.
Fuel vapor containment
valve OFF
Less than 4 kPa
OPEN
Fuel lid
CLOSE
OPEN
Fuel lid courtesy switch
CLOSE
ED
Combination meter (Multi- OFF REFUEL READY OFF
information Display)
B150829E01
ED–10 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
OFF
B150825E01
Condition to switch to
Display Details Condition Next display
next display
• Fuel lid opener switch
ON
• Wait time until the fuel
• Fuel vapor
tank pressure drops to
PLEASE WAIT NOW containment valve Fuel tank pressure less
the specified value REFUEL READY
OPENING open than 1.76 kPa
• Wait time until the fuel
ED lid is opened
• Fuel tank pressure 4
kPa or more (Initial
value)
When 5 seconds or more
elapse after fuel lid
OFF
CLOSE (Fuel lid courtesy
switch ON)
NEXT
Result
Result Proceed to
Malfunction does not occur A
Malfunction occurs B
B GO TO STEP 4
3 SYMPTOM SIMULATION
NEXT
NEXT
NEXT
8 CONFIRMATION TEST
NEXT
END
ED
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–13
ED
ED–14 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
TERMINALS OF ECU
1. HYBRID VEHICLE CONTROL ECU
C64 A61
E133945E01
Symbols (Terminal No.) Wiring Color Terminal Description Condition Specified Condition
Power switch on (IG), fuel
lid opener switch is Below 1 V
LST1 (A61-23) - E1 (C64- Fuel lid opener switch pressed
O - W-B
14) signal output Power switch on (IG), fuel
lid opener switch is not 10 to 14 V
pressed
Power switch on (IG), fuel
Below 1 V
LST2 (A61-24) - E1 (C64- Fuel lid courtesy switch lid is closed
G - W-B
14) signal output Power switch on (IG), fuel
10 to 14 V
lid is opened
Fuel lid motor operating Below 1 V
FUO (A61-38) - E1 (C64-
LG - W-B Fuel lid motor signal Fuel lid motor not
14) 10 to 14 V
operating
Power switch on (IG), fuel
lid opener switch is Below 1 V
FUEL (A61-48) - E1 (C64- Fuel lid opener switch pressed
L - W-B
14) signal input Power switch on (IG), fuel
lid opener switch is not 10 to 14 V
pressed
Power switch on (IG), fuel
Below 1 V
LIDO (A61-49) - E1 (C64- Fuel lid courtesy switch lid is closed
W - W-B
ED 14) signal input Power switch on (IG), fuel
lid is opened
10 to 14 V
DIAGNOSIS SYSTEM
CG SG CANH SIL 1. CHECK DLC3
(a) The vehicle's ECU uses ISO 15765-4 for
communication protocol. The terminal arrangement
of the DLC3 complies with SAE J1962 and matches
the ISO 15765-4 format.
CANL BAT
H100769E16
CANL (14) - CG (4) LOW-level CAN bus line Power switch off* 200 Ω or higher
CANH (6) - BAT (16) HIGH-level CAN bus line Power switch off* 6 kΩ or higher
CANL (14) - BAT (16) LOW-level CAN bus line Power switch off* 6 kΩ or higher
NOTICE:
*: Before measuring the resistance, leave the
vehicle as is for at least 1 minute and do not
operate the power switch, any other switches or
the doors.
If the result is not as specified, the DLC3 may have
a malfunction. Repair or replace the harness and
connector.
(b) Connect the cable of the intelligent tester (with CAN
VIM) to the DLC3, turn the power switch on (IG) and
attempt to use the intelligent tester. If the screen
displays a communication error message, a
problem exists in the vehicle side or tester side.
HINT:
• If communication is normal when the tool is
connected to another vehicle, inspect the DLC3
on the original vehicle.
• If communication is still impossible when the tool
is connected to another vehicle, the problem is
probably in the tool itself. Consult the Service
Department listed in the tool's instruction manual.
DLC3
Intelligent Tester
C131977E01
ED
ED–64 ENGINE HOOD / DOOR – REAR DOOR
ON-VEHICLE INSPECTION
1. INSPECT REAR DOOR PANEL SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
through L are within each standard range.
E
I
D F
H
J
C
L
B
A K
B132825E01
Standard clearance
Area Measurement Area Measurement
A 2.7 to 5.7 mm (0.106 to 0.224 in.) G 3.3 to 6.3 mm (0.130 to 0.248 in.)
B -1.5 to 1.5 mm (-0.059 to 0.059 in.) H 0 to 3.0 mm (0 to 0.118 in.)
C 2.3 to 6.3 mm (0.091 to 0.248 in.) I 3.3 to 6.3 mm (0.130 to 0.248 in.)
D -2.0 to 2.0 mm (-0.079 to 0.079 in.) J 5.7 to 8.7 mm (0.224 to 0.343 in.)
E 3.3 to 6.3 mm (0.130 to 0.248 in.) K 2.7 to 5.7 mm (0.106 to 0.224 in.)
F -0.3 to 2.7 mm (0.012 to 0.106 in.) L -1.5 to 1.5 mm (-0.059 to 0.059 in.)
DISASSEMBLY
1. REMOVE REAR DOOR INSIDE HANDLE BEZEL
PLUG
ED (a) Using a screwdriver with the tip wrapped with
protective tape, disengage the 3 claws and remove
the rear door inside handle bezel plug.
B136443
B136448
ENGINE HOOD / DOOR – REAR DOOR ED–65
B136451
B136452
ED
B136453
B141704
ED–66 ENGINE HOOD / DOOR – REAR DOOR
B136457
B136456
ED
B136454
B136459
ENGINE HOOD / DOOR – REAR DOOR ED–67
B136463
B136461
B136464
B136465
ED–68 ENGINE HOOD / DOOR – REAR DOOR
B136466
B136882
B136467
B136468
ENGINE HOOD / DOOR – REAR DOOR ED–69
B136470
B124520
ED–70 ENGINE HOOD / DOOR – REAR DOOR
B136473
B136475
ED
B136476
B136477
ENGINE HOOD / DOOR – REAR DOOR ED–71
B136478
B136479
B136480
B136481
ED–72 ENGINE HOOD / DOOR – REAR DOOR
B136483
B136484
B136485
ADJUSTMENT
HINT:
• Before adjusting the door positions of vehicles equipped
with side airbags and curtain shield airbags, be sure to
disconnect the battery. After adjustment, inspect the SRS
warning light, the side airbag system, and the curtain
shield airbag system for normal operation. Then initialize
Centering Bolt Standard Bolt both airbag systems.
B146066E01
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
ENGINE HOOD / DOOR – REAR DOOR ED–73
B149005
ED
ED–2 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
PARTS LOCATION
B150823E01
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–3
COMBINATION METER
- MULTI-INFORMATION DISPLAY
ED
B150824E01
ED–74 ENGINE HOOD / DOOR – REAR DOOR
REASSEMBLY
1. REPAIR INSTRUCTION (See page ET-66)
2. INSTALL REAR DOOR LOWER OUTSIDE STRIPE
(See page ET-69)
3. INSTALL REAR DOOR OUTSIDE STRIPE (See page
ET-69)
4. INSTALL REAR DOOR UPPER WINDOW FRAME
MOULDING (See page ET-45)
5. INSTALL REAR DOOR FRONT WINDOW FRAME
MOULDING (See page ET-46)
6. INSTALL REAR DOOR BELT MOULDING ASSEMBLY
(See page ET-26)
7. INSTALL REAR DOOR OUTSIDE HANDLE FRAME
SUB-ASSEMBLY
(a) Apply MP grease to the sliding parts of the rear door
outside handle frame sub-assembly.
(b) Engage the claw to install the rear door outside
handle frame sub-assembly.
(c) Using a "TORX" socket wrench (T30), install the
rear door outside handle frame sub-assembly with
the screw.
ED
B136486
B136484
ENGINE HOOD / DOOR – REAR DOOR ED–75
B136483
B136480
ED
(b) Using a "TORX" socket wrench (T30), install the
rear door outside handle cover with the screw.
B136479
ED–76 ENGINE HOOD / DOOR – REAR DOOR
B136478
B136477
B136476
(c) Insert the rear door lock assembly to the rear door
outside handle release plate, and set it to the rear
door panel.
(d) Make sure that the rear door outside handle frame
release plate is securely connected to the rear door
lock assembly.
(e) Using a "TORX" socket wrench (T30), install the
rear door lock assembly with the 3 screws.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(f) Connect the connector.
15. INSTALL REAR POWER WINDOW REGULATOR
MOTOR ASSEMBLY
NOTICE:
The regulator arm must be below the intermediate
B136474 position when installing the power window regulator
motor.
(a) Using a "TORX" driver (T25), install the power
window regulator motor assembly with the 3 screws.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
HINT:
The new rear window regulator adopts a self-
tapping method. The installation position of the
regulator will be threaded when the self-tapping
screw is inserted.
16. INSTALL REAR DOOR WINDOW REGULATOR SUB-
B124520
ASSEMBLY
(a) Apply MP grease to the sliding parts of the rear door
window regulator sub-assembly.
(b) Install the temporary bolt to the rear door window
(4) regulator sub-assembly.
(c) Temporarily install the window regulator.
(d) Tighten the 4 bolts in the order shown in the
(2)
illustration to install the rear door window regulator.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
ED
(e) Connect the connector.
(3)
(1)
B136472E02
B136882
ED–78 ENGINE HOOD / DOOR – REAR DOOR
B136466
B136471
B136467
ENGINE HOOD / DOOR – REAR DOOR ED–79
B136465
(b) Pass the rear door lock remote control cable, rear
door inside locking cable and each connector
through a new rear door service hole cover.
(c) Install the new rear door service hole cover.
NOTICE:
Securely install the rear door service hole cover
avoiding wrinkles and air bubbles.
(d) Connect the connector and clamp. ED
25. INSTALL REAR DOOR INSIDE PANEL REINFORCE
(a) Install 4 new grommets.
B136462
B136463
ED–80 ENGINE HOOD / DOOR – REAR DOOR
B136490
B136454
ED
B136457
B136460
ENGINE HOOD / DOOR – REAR DOOR ED–81
(b) Engage the 2 claws and install the rear door inside
handle sub-assembly.
B136453
B141703
(c) Engage the rear door trim board with the 4 clips of
the rear door inner glass weatherstrip.
ED
B136452
(d) Engage the 7 clips to install the rear door trim board
to the rear door panel.
(e) Install the 3 screws.
B136451
ED–82 ENGINE HOOD / DOOR – REAR DOOR
B136448
B136444
ED
ENGINE HOOD / DOOR – LUGGAGE COMPARTMENT DOOR ED–85
ON-VEHICLE INSPECTION
1. INSPECT LUGGAGE COMPARTMENT DOOR PANEL
SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
through F are within each standard range.
A C
B
D
B132827E01
Standard clearance
Area Measurement Area Measurement
A 7.6 mm (0.299 in.) D 3.8 to 7.8 mm (0.150 to 0.307 in.)
B 2.0 to 5.0 mm (0.079 to 0.197 in.) E 2.0 to 5.0 mm (0.079 to 0.197 in.)
C -1.5 to 1.5 mm (-0.059 to 0.059 in.) F -1.5 to 1.5 mm (-0.059 to 0.059 in.)
ED
ED–86 ENGINE HOOD / DOOR – LUGGAGE COMPARTMENT DOOR
DISASSEMBLY
1. REMOVE LUGGAGE COMPARTMENT DOOR COVER
(See page ET-50)
2. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
ASSEMBLY (See page ED-89)
3. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
CYLINDER ASSEMBLY
(a) Disconnect the cable and connector.
B136496
B136494
ED
ED–88 ENGINE HOOD / DOOR – LUGGAGE COMPARTMENT DOOR
REASSEMBLY
1. INSTALL LICENSE PLATE LIGHT ASSEMBLY LH
(See page LI-77)
2. INSTALL LICENSE PLATE LIGHT ASSEMBLY RH
3. INSTALL REAR LIGHT ASSEMBLY LH (See page LI-
73)
4. INSTALL REAR LIGHT ASSEMBLY RH
5. INSTALL LUGGAGE COMPARTMENT OUTSIDE
DOOR GARNISH SUB-ASSEMBLY (See page ET-52)
6. INSTALL LUGGAGE DOOR OPENING SWITCH
ASSEMBLY (See page DL-193)
7. INSTALL LUGGAGE COMPARTMENT DOOR LOCK
CYLINDER ASSEMBLY
(a) Install the luggage compartment door lock cylinder
with the 2 nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
B136497
ED B136496
ED–90 ENGINE HOOD / DOOR – LUGGAGE COMPARTMENT DOOR LOCK
INSTALLATION
1. INSTALL LUGGAGE COMPARTMENT DOOR LOCK
ASSEMBLY
(a) Install the luggage compartment door lock assembly
with the 2 bolts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(b) Connect the connector.
B136880
B136492
ED
ED–96 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR
REMOVAL
1. REMOVE REAR SEAT CUSHION ASSEMBLY (See
page SE-44)
2. REMOVE REAR SEAT HEADREST ASSEMBLY (See
page SE-44)
3. REMOVE REAR CENTER SEAT HEADREST
ASSEMBLY (See page SE-44)
4. REMOVE SEPARATE TYPE REAR SEATBACK
ASSEMBLY LH (See page SE-44)
5. REMOVE SEPARATE TYPE REAR SEATBACK
ASSEMBLY RH (See page SE-44)
6. REMOVE REAR SIDE SEATBACK ASSEMBLY LH
(See page SE-45)
7. REMOVE REAR SIDE SEATBACK ASSEMBLY RH
(See page SE-45)
8. REMOVE REAR DOOR SCUFF PLATE LH (See page
IR-13)
9. DISCONNECT REAR DOOR OPENING TRIM
WEATHERSTRIP LH
10. REMOVE REAR DOOR SCUFF PLATE RH (See page
IR-13)
11. DISCONNECT REAR DOOR OPENING TRIM
WEATHERSTRIP RH
12. REMOVE CHILD RESTRAINT SEAT ANCHOR
BRACKET SUB-ASSEMBLY LH (See page SB-51)
13. DISCONNECT REAR SEAT INNER WITH CENTER
BELT ASSEMBLY LH (See page SB-33)
B144977
B144978
ED
B144979
B144980
ED–98 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR
B146024
ED
B136813
B136817
ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–99
B146025
B136811
B136815
B146026
ED–100 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR
INSTALLATION
HINT:
After installing the torsion bar, use your hand to open and
close the luggage door. Make sure the luggage door can
open and close smoothly.
1. INSTALL LUGGAGE COMPARTMENT DOOR
TORSION BAR SUPPORT
(a) Install the luggage compartment door torsion bar
support as shown in the illustration.
B146027
Installation Hole
B136875E01
ED
B136816
B146028
ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–101
B136812
Installation Hole
B136874E01
B136818
B146029
ED–102 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR
B136814
B144980
B144981
B144979
ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–103
B144978
ED
ED–16 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
DLC3
Intelligent Tester
ED C131977E01
2. ACTIVE TEST
HINT:
Performing an ACTIVE TEST enables components
including the relays, VSV (Vacuum Switching Valve) and
actuators, to be operated without removing any parts.
The ACTIVE TEST can be performed with an intelligent
tester. Performing an ACTIVE TEST as the first step in
troubleshooting is one method of shortening diagnostic
time.
DATA LIST can be displayed during ACTIVE TEST.
(a) Put the engine in inspection mode (See page ES-
11).
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–17
DLC3
Intelligent Tester
C131977E01
ED
ED–28 ENGINE HOOD / DOOR – HOOD
HOOD
ON-VEHICLE INSPECTION
1. INSPECT HOOD SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
through C are within each standard range.
C
A
B132821E01
Standard clearance
Area Measurement
A 2.3 to 5.3 mm (0.091 to 0.209 in.)
B 2.0 to 5.0 mm (0.079 to 0.197 in.)
C -1.4 to 1.6 mm (-0.055 to 0.063 in.)
ADJUSTMENT
HINT:
• Centering bolts are used to mount the hood hinge and
hood lock. The hood and hood lock cannot be adjusted
ED with the centering bolts on. Substitute the centering bolts
with standard bolts (with washers) when making
adjustments.
Centering Bolt Standard Bolt • A bolt without a torque specification is shown in the
B146088E01
standard bolt chart (See page SS-2).
1. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
2. ADJUST HOOD SUB-ASSEMBLY
(a) Horizontally and vertically adjust the hood.
(1) Loosen the 4 hinge bolts of the hood.
(2) Adjust the clearance between the hood and
front fender by moving the hood.
(3) Tighten the 4 hinge bolts after the adjustment.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
B132829
ENGINE HOOD / DOOR – HOOD ED–29
(b) Adjust the height of the front end of the hood using
the cushion rubber.
(1) Adjust the cushion rubber so that the height of
the hood and fender are aligned.
HINT:
Raise or lower the front end of the hood by
turning the cushion rubber.
B132830
ED
ED–18 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
WIRING DIAGRAM
E67
Fuel Lid Opener Switch
48
1 4
A61 FUEL
B150818E02
INSPECTION PROCEDURE
DLC3
Intelligent Tester
C131977E01
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–19
(c) Select FUEL LID SW in the DATA LIST and read the
tester display.
Tester Display Measurement Item/Range Normal Condition Diagnostic Note
ON: Fuel lid opener switch is
Fuel lid opener switch: pressed
FUEL LID SW -
ON or OFF OFF: Fuel lid opener switch is not
pressed
OK:
ON or OFF appears on the screen according to the
switch condition.
NG Go to step 2
OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (See page
ED-12)
(a) Remove the fuel lid opener switch (See page ED-108).
Fuel Lid Opener Switch: (b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Tester Connection Condition Specified Condition
Fuel lid opener switch
10 kΩ or higher
is not pressed
1-4
Fuel lid opener switch
Below 1 Ω
is pressed
OK
ED–20 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
3 CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - HYBRID VEHICLE
CONTROL ECU)
A61
Hybrid Vehicle Control ECU
FUEL
B150834E01
OK
ED
4 CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - BODY GROUND)
B150838E01
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–21
OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (See page
ED-12)
ED
ED–30 ENGINE HOOD / DOOR – HOOD SUPPORT ROD
COMPONENTS
ED
B141707E01
ENGINE HOOD / DOOR – HOOD SUPPORT ROD ED–31
REMOVAL
NOTICE:
• Avoid touching the stroke portions of the rod as much
as possible to prevent foreign matter from attaching to
the stroke portions. Be sure to hold the cylinders
while servicing.
• Do not wear cotton gloves or other similar materials
when handling the rod. Fibers may attach to the rod
and result in gas leaks.
• Do not apply any load to the cylinders in the horizontal
direction in order to prevent the rod from being
deformed.
1. REMOVE HOOD SUPPORT ASSEMBLY
(a) Using a screwdriver, disengage the 2 clips and
remove the hood support assembly.
NOTICE:
Remove the hood support assembly while
supporting the hood by hand.
B141709
ED
ED–22 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
WIRING DIAGRAM
O25 N36
Fusible Link Block DC/DC FUEL OPN Fuel Lid Opener Motor Assembly
38
A61 FUO
2 1
Battery
B150817E01
INSPECTION PROCEDURE
(a) Remove the FUEL OPN fuse from the instrument pane J/
B.
(b) Measure the resistance of the fuse.
Standard resistance:
Below 1 Ω
NG REPLACE FUSE (FUEL OPN)
OK
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–23
DLC3
Intelligent Tester
C131977E01
OK:
Fuel lid opens.
NG Go to step 3
OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (See page
ED-12)
OK
4 CHECK HARNESS AND CONNECTOR (FUEL LID OPENER MOTOR - HYBRID VEHICLE
CONTROL ECU)
A61
Hybrid Vehicle Control ECU
FUO
B150835E01
ED OK
B150837E01
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–25
OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (See page
ED-12)
ED
ED–32 ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY
COMPONENTS
GROMMET
REMOVAL
1. REMOVE FRONT WHEEL
2. REMOVE FRONT WHEEL OPENING EXTENSION
PAD
(a) Remove the 3 screws and the front wheel opening
extension pad.
3. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
B146089
B144972
ED
B136821
B136827
ED–34 ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY
A
H
D A
B L
I
C A
B
F K
K
F
E B
J A F
A A
B
F
F
M
A
A
G
B144973E01
ED A
B
Hood lock control cable
Clamp
H
I
Grommet
Side member outer
C Wire harness J Radiator
D Pillar K Radiator support cover
E Nut L Front fender apron
F Radiator support upper M Brace
G Hood lock protector - -
HINT:
Tape the screwdriver tip before use.
(b) Pull the cable from the engine compartment and
remove it.
ED–26 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
WIRING DIAGRAM
49
2 1
A61 LIDO
B150819E02
INSPECTION PROCEDURE
DLC3
Intelligent Tester
C131977E01
OK:
ON or OFF appears on the screen according to the
fuel lid condition.
NG Go to step 2
OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (See page
ED-12)
(a) Remove the fuel lid courtesy switch (See page ED-111).
Fuel Lid Courtesy Switch: (b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Open Tester Connection Condition Specified Condition
Courtesy switch
Close Below 1 Ω
pushed (Fuel lid closed)
1-2
Courtesy switch free
10 kΩ or higher
(Fuel lid open)
ED
B110870E04
OK
ED–28 ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM
3 CHECK HARNESS AND CONNECTOR (FUEL LID COURTESY SWITCH - HYBRID VEHICLE
CONTROL ECU)
A61
Hybrid Vehicle Control ECU
LIDO
B150820E01
OK
ED
4 CHECK HARNESS AND CONNECTOR (FUEL LID COURTESY SWITCH BODY GROUND)
B139172E02
ENGINE HOOD / DOOR – FUEL LID OPENER SYSTEM ED–29
OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (See page
ED-12)
ED
ED–38 ENGINE HOOD / DOOR – FRONT DOOR
FRONT DOOR
ENGINE HOOD / DOOR
BODY
COMPONENTS
ED
FRONT ARMREST
BASE PANEL UPPER
HOLE PLUG
FRONT NO. 1
SPEAKER ASSEMBLY
FRONT POWER WINDOW REGULATOR
MOTOR ASSEMBLY
Apply MP grease
26 (265, 19)
FRONT DOOR
CHECK ASSEMBLY
FRONT DOOR WEATHERSTRIP
INSTALLATION
NOTICE:
• Avoid touching the stroke portions of the rod as much
as possible to prevent foreign matter from attaching to
the stroke portions. Be sure to hold the cylinders
while servicing the vehicle.
• Do not wear cotton gloves or other similar materials
when handling the rod. Fibers may attach to the rod
and result in gas leaks.
• Do not apply any load to the cylinders in the horizontal
direction in order to prevent the rod from being
deformed.
1. INSTALL HOOD SUPPORT ASSEMBLY
(a) Install the hood support assembly.
NOTICE:
• Install the hood support assembly while
supporting the hood by hand.
• Check that the hood support assembly is
engaged in the ball joint and that the hood
support assembly cannot be pulled out.
DISPOSAL
1. DISPOSE OF HOOD SUPPORT ASSEMBLY
(a) Secure the hood support horizontally in a vise with
the piston-rod pulled out.
(b) Wear safety glasses. Use a metal saw to slowly cut
a groove between A and B shown in the illustration
A 80 mm B
(3.15 in.)
to release the gas.
NOTICE:
B127037E01
Although the gas inside the hood support is
colorless, odorless, and harmless, metal debris
may scatter. Therefore, cover the hood support
with a piece of cloth or other material.
ED
ENGINE HOOD / DOOR – REAR DOOR ED–61
REAR DOOR
ENGINE HOOD / DOOR
BODY
COMPONENTS
Non-reusable part
B136847E03
ED–62 ENGINE HOOD / DOOR – REAR DOOR
ED
REAR DOOR WINDOW
REGULATOR SUB-ASSEMBLY
REAR DOOR SERVICE
HOLE COVER BUTYL TAPE
5.4 (55, 48 in.*lbf)
Apply MP grease
RIVET
REAR DOOR
FRAME GARNISH
REAR DOOR OUTSIDE STRIPE
ED
26 (265, 19)
INSTALLATION
1. INSTALL HOOD LOCK CONTROL CABLE
ASSEMBLY
(a) Pass the hood lock control cable assembly into the
engine compartment.
A
H
D A
B L
I
C A
B
F K
K
F
E B
J A F
A A
B
F
F
M
A
A
G
B144973E01
B136826
ED–36 ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY
B136830
B136827
B136821
B136871
ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY ED–37
B146089
ED
ENGINE HOOD / DOOR – LUGGAGE COMPARTMENT DOOR ED–83
COMPONENTS
LUGGAGE COMPARTMENT
DOOR LOCK ASSEMBLY LUGGAGE COMPARTMENT DOOR
ED
LOCK CYLINDER ASSEMBLY
LICENSE PLATE
LIGHT ASSEMBLY RH
LICENSE PLATE
5.4 (55, 48 in.*lbf)
LIGHT ASSEMBLY LH
REAR LIGHT
ASSEMBLY RH
5.4 (55, 48 in.*lbf)
ED
REAR LIGHT
ASSEMBLY LH LUGGAGE COMPARTMENT OUTSIDE
DOOR GARNISH SUB-ASSEMBLY
ON-VEHICLE INSPECTION
1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
through L are within each standard range.
E G
C H
F J
D I
B L
A K
B132823E01
Standard clearance
Area Measurement Area Measurement
A 2.7 to 5.7 mm (0.106 to 0.224 in.) G 3.3 to 6.3 mm (0.130 to 0.248 in.)
B -1.5 to 1.5 mm (-0.059 to 0.059 in.) H -0.3 to 2.7 mm (-0.012 to 0.106 in.)
C 3.3 to 6.3 mm (0.130 to 0.248 in.) I 2.3 to 6.3 mm (0.091 to 0.248 in.)
D 6.4 to 9.4 mm (0.252 to 0.370 in.) J -2.0 to 2.0 mm (-0.079 to 0.079 in.)
E 3.3 to 6.3 mm (0.130 to 0.248 in.) K 2.7 to 5.7 mm (0.106 to 0.224 in.)
F 0.9 to 3.9 mm (0.035 to 0.154 in.) L -1.5 to 1.5 mm (-0.059 to 0.059 in.)
DISASSEMBLY
1. REMOVE FRONT DOOR LOWER FRAME BRACKET
GARNISH
(a) Disengage the 2 clips and remove the front door
lower frame bracket garnish.
ED
B132833
Protective Tape
B132834E01
ED–42 ENGINE HOOD / DOOR – FRONT DOOR
Protective
Tape
B132836E01
Protective Tape
B132838E01
B132840E01
Reference Boss
B136401E01
ENGINE HOOD / DOOR – FRONT DOOR ED–43
B136403
B136405
Clamp
B136406E01
B136404
ED–44 ENGINE HOOD / DOOR – FRONT DOOR
B136407
B136412
ENGINE HOOD / DOOR – FRONT DOOR ED–45
B136413E01
B136416
ED
17. REMOVE FRONT NO. 1 DOOR STIFFENER CUSHION
Double-sided
Tape
(a) Disengage the 2 claws.
(b) Remove the double-sided tape and the front No. 1
door stiffener cushion.
B136417E01
ED–46 ENGINE HOOD / DOOR – FRONT DOOR
B136418
B136435
B136419E01
B136420E01
B136424
B136857
B136422
B136426
B136427
ED–48 ENGINE HOOD / DOOR – FRONT DOOR
B136428
B136430
ED
B136431
B136432
ENGINE HOOD / DOOR – FRONT DOOR ED–49
B136856
B136877
B136436
ED–88 ENGINE HOOD / DOOR – LUGGAGE COMPARTMENT DOOR LOCK
COMPONENTS
ED
LUGGAGE COMPARTMENT
DOOR LOCK ASSEMBLY
REMOVAL
1. REMOVE LUGGAGE COMPARTMENT DOOR COVER
(See page ET-50)
2. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
ASSEMBLY
(a) Disconnect the rod.
B136491
B136880
INSPECTION
1. INSPECT LUGGAGE COMPARTMENT DOOR LOCK
(a) Move the door lock to the lock position.
(b) Apply battery voltage to the door lock motor and
check operation of the door lock motor.
OK
Measurement Condition Specified Condition
Battery positive (+) → Terminal 1
Battery negative (-) → Terminal 2
Unlock ED
If the result is not as specified, replace the luggage
compartment door lock assembly.
B137937
ED–50 ENGINE HOOD / DOOR – FRONT DOOR
ADJUSTMENT
HINT:
• Before adjusting the door positions of vehicles equipped
with side airbags and curtain shield airbags, be sure to
disconnect the battery. After adjustment, inspect the SRS
warning light, the side airbag system, and the curtain
shield airbag system for normal operation. Then initialize
Centering Bolt Standard Bolt both airbag systems.
B146066E01
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
• Centering bolts are used to mount the door hinge to the
vehicle body and door. The door cannot be adjusted with
the centering bolts installed on it. Substitute the centering
bolts with standard bolts (with washers) when making
adjustments.
• A bolt without a torque specification is shown in the
standard bolt chart (See page SS-2).
ED 1. DISCONNECT NEGATIVE BATTERY TERMINAL
CAUTION:
Wait for 90 seconds after disconnecting the terminal
to prevent airbag deployment (See page RS-1).
ENGINE HOOD / DOOR – FRONT DOOR ED–51
B136438
REASSEMBLY
1. REPAIR INSTRUCTION (See page ET-57)
2. INSTALL FRONT DOOR LOWER OUTSIDE STRIPE
(See page ET-60)
3. INSTALL FRONT DOOR STRIPE (See page ET-60)
4. INSTALL FRONT DOOR UPPER WINDOW FRAME
MOULDING (See page ET-38)
5. INSTALL FRONT DOOR REAR WINDOW FRAME
MOULDING (See page ET-39)
6. INSTALL FRONT DOOR BELT MOULDING
ASSEMBLY (See page ET-23)
7. INSTALL FRONT DOOR WEATHERSTRIP
(a) Engage the 19 clips to install a new front door
weatherstrip.
B136437
B136436E01
B136878
ENGINE HOOD / DOOR – FRONT DOOR ED–53
B136886
B136432
B136431
B136429
ED
B136427
B136426
ENGINE HOOD / DOOR – FRONT DOOR ED–55
B136423
B136857
B136425
B136441
B136421
ED–56 ENGINE HOOD / DOOR – FRONT DOOR
B136420
B136419
B136435
B136418
B136415E02
B136414E01
B136876
B136407
Clamp
B136406E01
B136405
ENGINE HOOD / DOOR – FRONT DOOR ED–59
B136409
(b) Engage the 2 claws and install the front door inside
handle sub-assembly.
34. INSTALL FRONT DOOR TRIM BOARD SUB-
ASSEMBLY
(a) Connect each connector.
B136403
(b) Engage the front door trim board with the 4 clips of
the front door inner glass weatherstrip.
ED
B136402
(c) Engage the 9 clips and install the front door trim
board to the front door panel.
(d) Install the 3 screws and clip (A).
(A) 35. INSTALL COURTESY LIGHT ASSEMBLY
(a) Connect the connector.
B132840E01
ED–60 ENGINE HOOD / DOOR – FRONT DOOR
B132839
B132837
B132835
B132833
ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–91
COMPONENTS
18 (184, 13)
18 (184, 13)
18 (184, 13)
18 (184, 13)
REAR SEAT CUSHION ASSEMBLY
REAR SIDE SEATBACK
ASSEMBLY LH
B136564E01
ED–92 ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR
B142833E01
ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–93
LUGGAGE COMPARTMENT
FRONT TRIM COVER
18 (184, 13)
42 (428, 31)
42 (428, 31) ED
REAR SEAT INNER WITH
CENTER BELT ASSEMBLY LH 42 (428, 31)
NO. 2 HV BATTERY
NO. 1 HV BATTERY
INTAKE DUCT
INTAKE DUCT
LUGGAGE COMPARTMENT
REAR TRIM COVER
ED
N*m (kgf*cm, ft.*lbf) : Specified torque
B141706E01
ENGINE HOOD / DOOR – LUGGAGE DOOR HINGE TORSION BAR ED–95
LUGGAGE COMPARTMENT
DOOR TORSION BAR SUPPORT
LUGGAGE COMPARTMENT
FLOOR MAT LUGGAGE DOOR HINGE
TORSION BAR RH
LUGGAGE COMPARTMENT
INNER TRIM COVER RH
SPARE WHEEL
COVER ASSEMBLY
NO. 1 LUGGAGE
COMPARTMENT
TRIM HOOK
ED
B141705E01
ENGINE HOOD / DOOR – FUEL LID OPENER MOTOR ASSEMBLY ED–107
B144987E01
B144986
ED–112 ENGINE HOOD / DOOR – FUEL LID COURTESY SWITCH
INSPECTION
Fuel Lid Courtesy Switch:
1. INSPECT FUEL LID COURTESY SWITCH
(a) Check the fuel lid courtesy switch resistance.
Standard resistance
Open
Tester Connection Switch Position Specified Condition
Close Courtesy switch free
1-2 10 kΩ or higher
(Fuel lid open)
Courtesy switch
1-2 Below 1 Ω
pushed (Fuel lid closed)
B110870E04
INSTALLATION
1. INSTALL FUEL LID COURTESY SWITCH
(a) Connect the connector from the cabin side.
(b) Engage the clamp and temporarily install the fuel lid
courtesy switch.
ED
B144989
(c) Install the fuel lid courtesy switch with the nut and
plate from the outside of the vehicle.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
2. INSTALL LUGGAGE COMPARTMENT INNER TRIM
COVER LH (See page ED-102)
3. INSTALL LUGGAGE COMPARTMENT REAR TRIM
COVER (See page ED-102)
4. INSTALL REAR FLOOR FINISH PLATE (See page ED-
B144988
103)
5. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM
HOOK (See page ED-103)
6. INSTALL SPARE WHEEL COVER ASSEMBLY
7. INSTALL SPARE WHEEL COVER CLAMP
ENGINE HOOD / DOOR – FUEL LID COURTESY SWITCH ED–113
ED
ENGINE HOOD / DOOR – FUEL LID OPENER MOTOR ASSEMBLY ED–105
COMPONENTS
LUGGAGE COMPARTMENT
REAR TRIM COVER
LUGGAGE COMPARTMENT
FLOOR MAT
SPARE WHEEL
COVER ASSEMBLY ED
FUEL LID OPENER NO. 1 LUGGAGE
MOTOR ASSEMBLY COMPARTMENT
TRIM HOOK
LUGGAGE COMPARTMENT
INNER TRIM COVER LH
NO. 1 LUGGAGE
COMPARTMENT
TRIM HOOK
REAR FLOOR FINISH PLATE
REMOVAL
1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
2. REMOVE SPARE WHEEL COVER CLAMP
3. REMOVE SPARE WHEEL COVER ASSEMBLY
4. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM
HOOK (See page ED-97)
5. REMOVE REAR FLOOR FINISH PLATE (See page
ED-97)
6. REMOVE LUGGAGE COMPARTMENT REAR TRIM
COVER (See page ED-97)
7. REMOVE LUGGAGE COMPARTMENT INNER TRIM
COVER LH (See page ED-97)
8. REMOVE FUEL FILLER OPENING LID LOCK
RETAINER
(a) Turn the fuel filler opening lid lock retainer as shown
in the illustration and pull it toward the front of the
vehicle.
(b) Disengage the 2 claws and remove the fuel filler
opening lid lock retainer.
ED
B144985
B144987E01
ED–108 ENGINE HOOD / DOOR – FUEL LID OPENER SWITCH
COMPONENTS
B144984E01
ED
ENGINE HOOD / DOOR – FUEL LID OPENER SWITCH ED–109
REMOVAL
1. REMOVE FRONT DOOR SCUFF PLATE LH (See page
IR-13)
2. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH (See
page IR-14)
3. REMOVE LOWER INSTRUMENT PANEL FINISH
PANEL LH (See page IP-11)
4. REMOVE FUEL LID OPENER SWITCH
(a) Disengage the 2 claws and remove the fuel lid
opener switch.
B144990
INSPECTION
Fuel Lid Opener Switch:
1. INSPECT FUEL LID OPENER SWITCH
(a) Check the fuel lid opener switch resistance.
Standard resistance
Tester Connection Switch Position Specified Condition
Fuel lid opener switch
1-4 10 kΩ or higher
is not pressed
Fuel lid opener switch
1-4 Below 1 Ω
is pressed
B150836E01 ED
INSTALLATION
1. INSTALL FUEL LID OPENER SWITCH
(a) Engage the 2 claws and install the fuel lid opener
switch.
2. INSTALL LOWER INSTRUMENT PANEL FINISH
PANEL LH (See page IP-35)
3. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (See
page IR-41)
B144990
COMPONENTS
LUGGAGE COMPARTMENT
REAR TRIM COVER
LUGGAGE COMPARTMENT
FLOOR MAT
SPARE WHEEL
COVER CLAMP
FUEL LID COURTESY
SWITCH
SPARE WHEEL
COVER ASSEMBLY
LUGGAGE COMPARTMENT
INNER TRIM COVER LH
NO. 1 LUGGAGE
COMPARTMENT
TRIM HOOK
REAR FLOOR FINISH PLATE
REMOVAL
1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
2. REMOVE SPARE WHEEL COVER CLAMP
3. REMOVE SPARE WHEEL COVER ASSEMBLY
4. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM
HOOK (See page ED-97)
5. REMOVE REAR FLOOR FINISH PLATE (See page
ED-97)
6. REMOVE LUGGAGE COMPARTMENT REAR TRIM
COVER (See page ED-97)
7. REMOVE LUGGAGE COMPARTMENT INNER TRIM
COVER LH (See page ED-97)
8. REMOVE FUEL LID COURTESY SWITCH
(a) Remove the nut and plate from outside of the
vehicle.
B144988
ED
B144989