DIAGRAMA ELÉTRICO - ALPHA 510

Components list Converter inductance

CGQ:Sensor Reactor
Main transformer
Name Specification Qty Name Specification Qty 26laps
4021 J1 + - G O
Breaker DZ47-60 1pc Current transformer LH251554 1pc Resonant inductance +：output end

1 2 3 4
4022
Diode radiator

1 2
EMI1 6laps 1pc Resonant inductance 7 laps 1pc 4023 PCB4 V2.1
FAN 7laps
P08 4024
3-ph bridge 60A/1200V 1pc Main 26:4 1pc
1103
4laps J2 -：output end
IGBT SKM100/BSM75 2pcs 500GConverter inductance 26 laps 1pc 1104
26laps
Fan 200FZY8-S 1pc 500GDisplay board PCB7 V1.3 1pc Current transformer
3.5laps
P08
Current sensor JK500T33 1pc 500GDriver board IGBT V2.2 1pc Discharge transformer

LCD LCM12864Z 1pc 500FVoltage using board PCB4 V2.1 1pc

3laps
Magnet ring

Main control board DSP V2.4.1 1pc 500GFilter inductance LJ500G03-30 1pc
3021 2laps
IGBT BOARD J1 J2

1173
1174
1177
1176
1175
1171
1 2 3 4 5
3022
006 1031 1 V2.2 1 3011

IGBT 1

IGBT 2

1 2
Breaker C1 472/2KV PCB3
004
1022/1022A
2 2

1 2 3 4 5 6 7 8 9 10 11 12
Filter inductance 396-2P 1021/1021A
001 AIN AOUT
AC1 3-ph bridge 005 00A 1022/1022A
-
002 BIN EMI1 BOUT

1041

1042
AC1 BR1 3 1122 YKM
003 CIN 6laps COUT 3
AC1 1021/1021A
+

1098 +5M
6 7 5 4 6 7 5 4 1 2
1096 485A WS28-12P
Power line4*4

J1 1097 485B
1032

C2 472/2KV G1E1 E2 G2 G3E3 E4 G4

1 2 3 4 1095 GNDM
1123 YKK1 12-pin connection
Case
1121 GNDM
G*12-2P 1023 QFSC B
111A

1041
1071
1072
1031
1032

1042
1111
1112
1113
1114
1115
1116
1117
1118
1119

1151

1152
1 2
Softdog 1021 Motor+

1 2 3 4
1123 GUN(YKK)
1 2 3 4 5 6 7 8 9 10 1 2 1 2 1 2 1 2
1104
1103
1102
1101

1023 GAS(QFSC) WS16-4P

J7 J14
MISO
MOSI

J3 J4 T
LED-

GND

GND
VCC

VCC

SPIS
SCK

LCS

1161
RT
1 2 3 4

1 2 3 4
1162
J11 J16
SY Button interface 1163
008 R
007 B

SENSER PWM 1164 1022 Motor-

J10 G
Gas
1111 1022
FUSE1 1 J2
1112 J4 1022A 1022 B Motor-
2 1
J2 1113 K01 1021A Motor+
Control transformer 1021 3 1 2
G 1011 MOT+ 1114 K02 1021 1023 GAS(QFSC)
1 2 3 4

J1 1022 4 PCB7 2 3
1021A
1 2 3

1012 MOT- 1115 K03

28VAC 1023 5 3 4 WS28-7P
B 1013 QFSC 1116 V1.3 K04 1122 YKM(P-U/I)
0V 28VAC
Motor power supply2.5A
DSP PCB1 24v 1117
6
7
4
5
K05 1123 GUN(YKK)
5
6
G V2.4.4 1118
8 6
K06
1071 F 1072
1121 GNDF
7
7-pin connection

MISO
MOSI
1051 1119
A
LED-

GND
VCC

VCC
SCK
9 K2

LCS
1 2 3

22VAC Y 1052 J5 111A

10 J3
B 1053
220V 8 7 6 5 4 3 2 1
Motor control power supply0.5A J17 wire feeding/drawing relay
22VAC
7038
7037
7036
7035
7034
7033
Y 1171 7032 12Vrelay
380V Splitter+ 1
1172
Splitter- 2 Instructions：
Blue 1173 K01
440V 22VAC AGND 3 1 １、All the connectors will be subject to the order of the plug when wiring.
B 1061 1174 K02
7032
7036

7033
7034
7035

7038
7037
Communication power supply OUT+ 4 2 ２、WS28-12 plug (box A) and WS28-7 plug (box B) can only choose one
1 2 3

1062 1175 K03

22VAC J6 J9 J12 AGND 5 3 of them.
Blue 1063 1176 1 2 3 4 5 6 18 19 20 K04
Film switch
GNDM
GNDM

GNDM

-15 6 4 ３、Box F is required for installing the wire-drawing relay when a robot or
CANH
CANL

YKK1
YKK2

R/W SID
+15M
+24M

1177 K05
YKM

E SCK
485A
485B

RS/CS

LED+
+5M

+15 7 5 automatic welding, the standard outfits is not installed.

LED-
GND
VCC

Master power supply

Blue K06
22VAC J8 J15 6 ４、Box G is the wiring diagram of valve and connectors for the machine
B
1 2 3 1 2 3 4 5 1 2 with TIG function, please assembly as required.
1
2
3
4
5
6
7
8

22VAC
Blue
1081
1152
LCD
1082
NW500F-E010 V2.4 Wiring diagram (4.12Pin)
1091
1092
1093
1094
1095
1096
1097
1098

1121
1122
1123
1124
1125

TEMP 1151
1083

design Standard examination Change Mark Date

W AC36V
1 2

W
proofread examine Stage Edition V1.0 2013.11.26
Case FUSE2 BST-003
technology approval Taiyuan nebula welding equipment co., LTD

Issue number： Date of issue：

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