Sorio Cleaned

MAINTENANCE NOTICE
Control unit Sorio®
www.definox.com
NM-275 index 09 Page 1/50 September 2021

MAINTENANCE NOTICE
TABLE OF CONTENTS
1 MANAGEMENT OF EVOLUTIONS 4
2 SAFETY 5
2.1 Important information 5
2.2 General informations 5
3 INTRODUCTION 6
4 ASSEMBLY 7
4.1 Disassembling the unit 7
4.1.1 Disassembing the actuator unit 7
4.1.2 Disassembling the components of the unit 8
4.2 Reassembling the signaling unit 9
4.2.1 Reassembling the solenoid valves 9
4.2.2 Reassembling the module 9
4.2.3 Reassembling the unit on the actuator 10
5 ELECTRICAL CONNECTION 11
5.1 Digital / IO Link modules 11
5.1.1 Digital / IO-Link 1EV module (Ref. 7162001) 11
5.1.2 Digital / IO-Link ,2EV or 3EV module (Ref. 7162002) 12
5.2 AS-I modules 13
5.2.1 AS-i 1EV module (Ref. 7162003) 13
5.2.2 AS-i 2EV or 3EV module (Ref. 7162004) 14
6 AS-i MODULE VERSIONS 15
6.1 Wiring to the AS-i network 15
6.2 The AS-i network 16
6.2.1 AS-i power supplies 16
6.2.2 AS-i address programming 16
6.3 Technical specifications of the AS-i LED modules 17
7 PNEUMATIC CONNECTION 18
7.1 1EV Sorio® unit 18
7.1.1 On DP(A)X, DCX3/4 and NEOS actuators 18
7.2 Sorio® Double acting unit 19
7.2.1 On DP(A)X, DCX3/4 and NEOS actuators 19
7.3.1 On VEOX actuator 20
7.3.2 On VDCI MC actuator 20
7.4.1 On VEOX actuator 21
7.4.2 On VDCI MC actuator 21
8 USE OF THE Sorio® UNIT 22
8.1 Main Menu 22
8.2 Automatic calibration 23
8.3 Manual calibration 24
8.4 Changing LED colours 26
8.4.1 Changing RGB LED colour valve open / valve closed: 26
8.4.2 Color change RGB LED upper valve & lower valve pulse (version 3EV) 28
8.5 Changing tolerances 30
8.6 Pigging mode 32
MAINTENANCE NOTICE
8.7 Other functions 33

8.7.1 Reset options - Factory settings 33
8.7.2 Locking / Unlocking buttons 33
8.7.3 Interlock function 33
8.8 Diagnostic 34
8.8.1 Warnings 34
8.8.2 Errors 35
9 Sorio® SPARE PARTS 36
9.1 Sorio® – unit 1EV 36
9.2 Sorio® unit 1EV spare parts list 37
9.7 Sorio® Box - 1EV Double Effect Monostable or Bistable 42
9.8 Sorio® 1EV Spare parts list Double Effect Monostable or Bistable 43
9.9 References and dimensions of cams, bases and spacers 44
9.9.1 Cams 44
9.9.2 Cams, bases, and spacers references 45
9.9.3 Bases 46
9.9.4 Spacers 47
9.9.4.1 DMAX and BALANCED DCX3/4 47
9.9.4.2 VDCI MC PFA 47
9.9.4.3 VDCI PFA 1991 / 1995 48
9.10 Accessories, cables and vampire clips 49

MAINTENANCE NOTICE
1 MANAGEMENT OF EVOLUTIONS
CHANGES INDEX DATE PAGES INITIALS

Creation 01 April 2020 / G. BEGAUD
Add of 2EV, 3EV and 1EV Double Effect versions 02 May 2020 / G. BEGAUD
Add of accessories, cables and vampire clips 03 June 2020 45 G. BEGAUD
Update § 8.9.2 04 September 2020 42 G. BEGAUD
Add of cams and spacers for VDCI 95 with breakaway
05 October 2020 41/42/44 G. BEGAUD
cylinder
7162257 was 7162071, 7162258 was 7162074, 7162259
06 November 2020 34/36/38/40 G. BEGAUD
was 7009059, 7162260 was 7009310
Update notice 07 April 2021 / G. BEGAUD
Modification of the base for adaptation of the control top for
Sorio VDCI MC PFA without takeoff cylinder DN100 and 08 July 2021 45/46 G. BEGAUD
VDCI MC SP / SPC / PMO DN100
Add remark 09 September 2021 23 G. BEGAUD

MAINTENANCE NOTICE
2 SAFETY
2.1 Important information
Always read the maintenance notice before manipulating the valve
Failure to observe these instructions can result in serious bodily injury or loss of life.
DANGER
DANGER!!
This can result in less serious injuries or damage to the equipment.
NOTE!
Electricity can result in serious bodily injury or loss of life

DANGER!
This can result in less serious injuries or damage to the equipment.
CAUTION!
2.2 General informations
The following advice is given to ensure optimum use of the equipment.
NOTE!
• The tasks must be performed in the order specified.
Actions to be prohibited or authorized:
NO OK
<0.5 m ≥ 0.5 m
Cleaning

MAINTENANCE NOTICE
MAINTENANCE NOTICE SORIO Signalling unit
3 INTRODUCTION
The new generation Sorio® control unit, intelligent, easy to use and set up, is adaptable to all types of valves.
Available in digital, AS-i, IO-Link versions.
The SORIO signalling unit can be fitted to Normally Closed (NC), Normally Open (NO), double acting valves.
It is available in 1EV, 2EV, 3EV and Double effect monostable and bistable configurations.
The connection is made through a cable gland or M12 connector.
List of available versions:
• 1EV Digital, Cable gland.

• 1EV Digital, M12 connector, 8 Poles.
• 1EV AS-i, Cable gland.
• 1EV AS-i, M12 connector, 4 Poles.
• 1EV IO Link, M12 connector, 4 Poles.


• 1EV Double Effect Monostable Digital, Cable gland.

• 1EV Double Effect Monostable Digital, M12 connector, 8 Poles.
• 1EV Double Effect Monostable AS-i, Cable gland.
• 1EV Double Effect Monostable AS-i, M12 connector, 4 Poles.
• 1EV Double Effect Monostable IO Link, M12 connector, 4 Poles.
• 1EV Double Effect Bistable Digital, Cable gland.
• 1EV Double Effect Bistable AS-i, Cable gland.
• 1EV Double Effect Bistable IO Link, M12 connector, 4 Poles.

MAINTENANCE NOTICE
4 ASSEMBLY
4.1 Disassembling the unit
4.1.1 Disassembing the actuator unit

The retro information LEDs are diffusing significantly, it is advisable not to look directly into the
diffusion beam, otherwise there is a risk of glare.
NOTE!
CAUTION: Before starting any work on the unit, it is important to ensure that the mains supply is
switched off, that the air supply is closed and that the circuit is purged.
DANGER!
Disassembling the cover  Disassembling the actuator base

 • Disconnect the pneumatic hoses from the block.
• Unscrew the cable gland, locate and disconnect the
wires on the terminal block, then remove the cable.
• Unscrew the two non-detachable CHC screws.
CHC Screw
Cover

Stop
Base
Actuator
• Turn the cover counterclockwise to bring the fin to • Remove the actuator base.
the stop, then remove it by pulling it up. .

MAINTENANCE NOTICE
4.1.2 Disassembling the components of the unit
Before dismantling the components, identify and disconnect the wires connected to the module, as well
as those on the connector.
NOTE!
Disassembling the module Disassembling the solenoid valve

Screw
Screw
Washer
Module Solenoid
valve
Washer
Screw
Seal
Base Base
• Unscrew the fixing screws and washers from the • For each solenoid valve, unscrew the 2 fixing screws
module and remove the module. and remove it, and the seal.

MAINTENANCE NOTICE
4.2 Reassembling the signaling unit
4.2.1 Reassembling the solenoid valves
• Position the solenoid gasket by indexing it on the centring pin of the mounting base. One side of the gasket will come to
rest against the orientation piece.
• Index the solenoid valve on the same centring pins. The body of the solenoid valve will come to the orientation pieces.
• Put the two M2.5 fixing screws.
• Tightening torque: 0.4 Nm or 4 kgf.cm
1 solenoid
valve
Centring pin
Centring pin
Seal
Orientation piece
Orientation piece
Index hole
2 and 3 solenoid
valves
Orientation piece
Seal Orientation piece
Centring pin
Centring pin
Index hole
Note: For units with 2 solenoid valves, there is a sealing plate on location 3. To assemble and disassemble it,
follow the same steps as for the solenoid valves.
NOTE!
4.2.2 Reassembling the module
Same as the reverse of the disassembling:

• Position the module in its housing in the base.
• Put the screws and the washers on the mounting points of the base.
• Tightening torque: 0.3 Nm or 3 kgf.cm

MAINTENANCE NOTICE
4.2.3 Reassembling the unit on the actuator
 Reassembling the base on the actuator Reassembling the cover

Same as the reverse of the disassembling: • Same as the reverse of the disassembling:
• Position the base on the actuator by aligning the • Align the fin of the cover with the stopper and 
indexing pin to the 1/8 Gas hole. bring the cover into contact with the base.
•  Turn the cover clockwise and  align the cover
sealing fin with the base sealing fin.
Cover
Indexing
pin
1/8 Gas

Hole
Fin on the inside

of the cover
Stop
• Screw both non-detachable CHC screws
• Tightening torque: 1 Nm or 10 kgf.cm
CHC Screw Base
Actuator
Base sealing Cover sealing Alignment of the

• Make the pneumatic connection. fin fin 2 sealing fins
• Wire the electric cables depending on the type of unit
Note:
and following the connection diagrams provided in
In normal operation, the base and the cover can, if
this manual.
necessary, be sealed with a wire or a screw which
• Tighten the cable gland. NOTE!
will pass through a hole that goes through the whole
signalling unit.

MAINTENANCE NOTICE
5 ELECTRICAL CONNECTION
5.1 Digital / IO Link modules
5.1.1 Digital / IO-Link 1EV module (Ref. 7162001)
Terminal With M12

Description Digital
number connector
1 Power supply +24V V+ V+ Pin 1 (brown)
2 Power supply GND V- V- Pin 3 (blue)
3 PLC in / com Status OK IO-Link Pin 4 (black)
4 PLC in Main De-energized n.a. Pin 5 (grey)
5 PLC in Main Energized n.a. Pin 6 (pink)
6 PLC out Activating SV1 n.a. Pin 2 (white)

MAINTENANCE NOTICE
5.1.2 Digital / IO-Link ,2EV or 3EV module (Ref. 7162002)
Terminal Digital Pigging Mode With M12

Description Digital
number Pigging Mode connector
1 +24V V+ V+ V+ & V+ Sensor 3 V+ & V+ Sensor 3 Pin 1 (brown)
2 GND V- V- V- & V- Sensor 3 V- & V- Sensor 3 Pin 3 (blue)
3 PLC in / com Status OK IO-Link Status IO-Link Pin 4 (black)
4 PLC in De-energized n.a. Sensor 1 n.a. Pin 5 (grey)
5 PLC in Main Energized n.a. Sensor 2 n.a. Pin 6 (pink)
6 PLC in Upper seat activated n.a. Sensor 3 n.a.
7 PLC in Lower seat activated n.a. n.a. n.a.
8 PLC out Activating SV1 n.a. Activating SV1 n.a. Pin 2 (white)
9 PLC out Activating SV2 n.a. Activating SV2 n.a. Pin 7 (violet)
10 PLC out Activating SV3 n.a. Signal sensor 3 Signal sensor 3 Pin 8 (orange)
+24V
21 V+ EXT V+ EXT V+ EXT V+ EXT
Ext. Sensor
GND
22 V- EXT V- EXT V- EXT V- EXT
Ext. Sensor
PLC in Ext.
23 Signal EXT Signal EXT Signal EXT Signal EXT
Sensor
+24V
31 V+ AUX V+ AUX V+ AUX V+ AUX
Aux. Sensor
PLC in
32 Signal AUX Signal AUX Signal AUX Signal AUX
Aux. Sensor
GND
33 V- AUX V- AUX V- AUX V- AUX
Aux. Sensor

MAINTENANCE NOTICE
5.2 AS-I modules
5.2.1 AS-i 1EV module (Ref. 7162003)
Terminal With M12

Description
number 1 solenoid connector
(Set-up only)
valve
1 AS-i supply + AS-i + +24V Pin 1 (brown)
2 AS-i supply - AS-i - GND Pin 3 (blue)
3 IO-Link Signal NC IO-Link Pin 4 (black)
Description Input table

De-energized I0
Main energized I1
I3
Status OK
(According to LED status)
Description Output table

Main, SV-I O0
Initiate Auto Setup O3

MAINTENANCE NOTICE
5.2.2 AS-i 2EV or 3EV module (Ref. 7162004)
Description Input table

De-energized I0
Main energized I1
Upper seat lift energized, Usl I2
Lower seat lift energized, Lsl I3
Description Output table

Main, SV-I O0
Usl, SV-II O1
Lsl, SV-III O2
Initiate Auto Setup O3
AS-i
Terminal AS-i With M12
Description
number Pigging Mode (only Diagnostic connector
2 solenoid valve 3 solenoid valve
data)
1 AS-i supply + AS-i + AS-i + AS-i + +24V Pin 1 (brown)
2 AS-i supply - AS-i - AS-i - AS-i - GND Pin 3 (blue)
3 IO-Link Signal NC NC NC IO-Link Pin 4 (black)
+24V
21 V+ EXT V+ EXT V+ EXT n.a.
Ext. Sensor
GND
22 V- EXT V- EXT V- EXT n.a.
Ext. Sensor
PLC in
23 Signal EXT Signal EXT Signal EXT n.a.
Ext. Sensor
+24V
31 V+ AUX V+ AUX V+ AUX n.a.
Aux. Sensor
PLC in
32 Signal AUX Signal AUX Signal AUX n.a.
Aux. Sensor
GND
33 V- AUX V- AUX V- AUX n.a.
Aux. Sensor

MAINTENANCE NOTICE
6 AS-i MODULE VERSIONS
The AS-i LED modules provide the interface between the peripheral devices (solenoid valves, sensors) and the
command control system (PLC) via the AS-i network.
As standard, AS-i led modules are in version AS-i 3.0, and on request, they are available in version 2.1 and
2.0.
6.1 Wiring to the AS-i network
The connection to the AS-i network [5] (7008024) is established via an M12 [1] lead and a vampire clip [3] (plastic
standard – stainless steel optional).
The M12 connector can be used to disconnect the LED module from the AS-i network and to program the network
address via the addressing terminal (7008215).
If a vampire clip is not used temporarily or permanently, then insert the M12 stopper (7008123) [2].
2 4
Note:
• At the end of the AS-i network, insert the seal
3 CAUTION!
(7008228) [4] in the plastic vampire clip.
3
3
5

MAINTENANCE NOTICE
6.2 The AS-i network
The AS-i network can be wired according to a tree configuration, a linear configuration with sections or a star
configuration. These three architectures can be used simultaneously.
6.2.1 AS-i power supplies
An AS-i power supply is specific to the AS-i network.
• Output voltage between 31.6 VDC and 29.5 VDC

• Output current:
− 4A for 31 installed slaves
− 8A for 62 installed slaves
I = (No. of AS-i modules x 0.092) + gateway intensity
6.2.2 AS-i address programming
The AS-i address for the module is programmed either via the AS-i master (PLC coupling, gateway, etc.) or
via the addressing terminal (7008215).
The M12 connector can be used to disconnect the module from the AS-i network and to program the network
address via the 7008215 addressing terminal.
Notes:
▪ The module is programmed to address 0 by default.

NOTE!
▪ Do not program two modules with the same network address.
▪ The AS-i 2.0 modules have an address between 1 and 31.
▪ The AS-i 3.0 and AS-i 2.1 modules have an address between 1A and 31A and 1B and
31B.

MAINTENANCE NOTICE
6.3 Technical specifications of the AS-i LED modules
General specifications
AS-i supply voltage 25 … 31.6 VDC
Current consumed for 1 active solenoid valve and 1 active  92 mA

sensor
Electromagnetic compatibility EN61000-6-2, EN61000-6-4
Temperature
• operating -10 to +60 °C

• storage/transport -40 to +85 °C
Communication specifications
Protocol Complies with AS-i specification V3.0 Rev. 4
Profile AS-i 3.0 IO code: 7

ID code: A
ID2 code: 7

ID code: A
ID2 code: E

ID code: 0
ID2 code: F

MAINTENANCE NOTICE
7 PNEUMATIC CONNECTION
7.1 1EV Sorio® unit
7.1.1 On DP(A)X, DCX3/4 and NEOS actuators
MOUNTING VALVE N.C. MOUNTING VALVE N.O.
7 7
8 8
11 11
8a 11b
28 28a
A
Smooth
square 8b
11a
Changing from an NC unit To a NO unit
• Remove the pneumatic tubes  4/6 28 from the quick couplings 7 and 11 of channels P and 1 of the signalling
unit and of the actuator A.
• Disassemble the signalling unit.
• Modify the actuator to the NO configuration according to the valve maintenance manual.
• On the actuator, disassemble the smooth square and the quick-connect square 11a and replace them with a
pierced plug 8b.
• Mount the signalling unit on the NO actuator.
• On the unit, replace the pierced plug 8a with a quick-connect square connector 11b, and connect the two quick-
connect square connectors with a pneumatic tube  4/6 28a.
• Wire the electric cables depending on the type of unit and following the connection diagrams provided in this
manual.
• Restore pressure on channel P using the right quick connector 7.

MAINTENANCE NOTICE
7.2 Sorio® Double acting unit
7.2.1 On DP(A)X, DCX3/4 and NEOS actuators
7
11a
11
11b
b
Smooth
square
• Connect the quick connector square 11a to the quick connector square 11b with a pneumatic tube  4/6.
• Connect the quick connector square 11 to the smooth square with a pneumatic tube  4/6.
• Wire the electric cables depending on the type of unit and following the connection diagrams provided in this
manual.
• Restore pressure on channel P using the right quick connector 7.

MAINTENANCE NOTICE
7.3.1 On VEOX actuator 7.3.2 On VDCI MC actuator
7
7
11 11a
11a 11
11b
Smooth
square
Smooth
square
• Connect the quick connector square 11a to the • Connect the quick connector square 11a to the
quick connector square 11b with a pneumatic quick connector square 11b with a pneumatic
tube  4/6. tube  4/6.
• Connect the quick connector square 11 to the • Connect the quick connector square 11 to the
smooth square with a pneumatic tube  4/6. smooth square with a pneumatic tube  4/6.
• Wire the electric cables depending on the type • Wire the electric cables depending on the type
of unit and following the connection diagrams of unit and following the connection diagrams
provided in this manual. provided in this manual.
• Restore pressure on channel P using the right • Restore pressure on channel P using the right
quick connector 7. quick connector 7.

MAINTENANCE NOTICE
7.4.1 On VEOX actuator 7.4.2 On VDCI MC actuator
Replace
the square
quick
connector
7010116
with a
pierced 7
plug
7002496
11a 7
11a
11c
11 b
11c 11
11b b
11b
11d
11d
Smooth
square
Smooth
square
• Connect the quick connector square 11a to the • Connect the quick connector square 11a to the
quick connector square 11c with a pneumatic quick connector square 11 with a pneumatic
tube  4/6. tube  4/6.
• Connect the quick connector square 11b to the • Connect the quick connector square 11c to the
quick connector square 11d with a pneumatic quick connector square 11d with a pneumatic
tube  4/6. tube  4/6.
• Connect the quick connector square 11 to the • Connect the quick connector square 11b to the
smooth square with a pneumatic tube  4/6. smooth square with a pneumatic tube  4/6.
• Wire the electric cables depending on the type • Wire the electric cables depending on the type
of unit and following the connection diagrams of unit and following the connection diagrams
provided in this manual. provided in this manual.
• Restore pressure on channel P using the right • Restore pressure on channel P using the right
quick connector 7. quick connector 7.

MAINTENANCE NOTICE
8 USE OF THE Sorio® UNIT
8.1 Main Menu RGB LED

External
visualization
5 LEDs in column
Status
Auto 2 sensitive
Manual buttons
Tolerance
Error
Main menu (Level 1)

LED
Button Description RGB LED
column
Status mode – OK S Depending on current mode
Menu Auto setup A flashing Off
Menu Manual setup M flashing Off
Menu Tolerance T flashing Off
Return to the Status Menu S Off

MAINTENANCE NOTICE
8.2 Automatic calibration
Note: The automatic calibration is not about VDCI and VDCI MC
NOTE!
1) Turn the cover counterclockwise to bring the fin to the stop, then remove the cover by pulling it up.
2) Press the button
The Auto LED flashes. If no validation within 20 seconds, it returns to the Status menu)
3) Press the button for at least 3 seconds to start the calibration.
3 sec.
The LED column stays fixed on the Auto menu and the upper RGB LED flashes yellow for the duration of the calibration.
To cancel the procedure in progress, press the Setup button.
4) The calibration is complete. Replace the cover.
The LED column returns to the Status menu and the RGB LED is in its defined colour for idle (by default cyan)

MAINTENANCE NOTICE
8.3 Manual calibration
1) Press the button twice to go to the Manual menu
2X
The Manual LED flashes.
2) Press the button for at least 3 seconds to start the manual calibration.
3 sec.
The LED column stays fixed on the Manual menu and the upper RGB LED flashes at the colour for valve idle
3) Press the button for at least 3 seconds to save the position for valve idle.
3 sec.
The upper RGB LED lights up for a few seconds in the colour of the idle position
The RGB LED then flashes with the colour for valve open position
4) Activate the solenoid valve SV1 and when the position for valve open is reached then press the button
for at least 3 seconds to save the position for valve open.
3 sec.
The LED column stays fixed on the Manual menu and the upper RGB LED flashes for a few seconds in the colour of the open position

MAINTENANCE NOTICE
5) Deactivate the SV1 solenoid valve and wait until the movement of the valve stops.
Operations 6, 7, 8 and 9 only for 3EV Units
6) Activate the solenoid valve SV2 and when the upper valve position is reached then press the button
for at least 3 seconds to save the upper valve pulse position.
3 sec.
The LED column stays fixed on the Manual menu and the upper RGB LED flashes for a few seconds in the colour of the upper valve
pulse position
8) Activate the solenoid valve SV3 and when the lower valve pulse position is reached then press the button
for at least 3 seconds to save the lower valve pulse position.
3 sec.
The LED column stays fixed on the Manual menu and the upper RGB LED flashes for a few seconds in the colour of the position of the
lower valve pulse
10) Press the button twice to save and exit the Manual menu

MAINTENANCE NOTICE
8.4 Changing LED colours
Factory default RGB LED
RGB LED Colour Default position

Cyan Open position () closed
Green Close position (Open position)
Flashing green Upper valve pulse
Flashing Cyan Lower valve pulse
Flashing violet Valve not calibrated
Yellow Warning
Flashing yellow Calibration in progress
Flashing Blue Localisation
Error Error
Off Without position
White Forced external signal colour
8.4.1 Changing RGB LED colour valve open / valve closed:
1) Press the button for at least 5 seconds to enter the colour change mode.
5 sec.
The colour RGB LED valve idle flashes. (Default Cyan)
2) Press the button several times until the desired valve colour is found
x clicks
Button Effect Led column RGB Led

Change to off S off
Choose the
colour for idle Change to white A White flashing
Change to green M Green flashing
Change to blue T Blue flashing
Change to yellow SA Yellow flashing
Change to Cyan SM Cyan flashing
Change to Violet ST Flashing violet

MAINTENANCE NOTICE
3) Confirm the valve idle colour by pressing
(The RGB colour chosen for valve idle is displayed for 2 seconds)
4) The valve open colour flashes in RGB LED. (Default Green)

Press the button several times until the desired colour for valve open is found
x clicks

Choose the Change to off S off
colour for Change to white A White flashing
valve open
5) Confirm the valve open colour by pressing
(The RGB colour chosen for valve open is displayed for 2 seconds)
6) End of the colour change operation.

MAINTENANCE NOTICE
8.4.2 Color change RGB LED upper valve & lower valve pulse (version 3EV)
1) Press the button for at least 5 seconds to enter the colour change mode.
5 sec.
The RGB LED colour of the lower valve pulse flashes. (Default flashing cyan)
2) Press the button several times until the desired lower valve pulse colour is found
x clicks

Change to off S Unlit
Choose the
colour for idle Change to white A White flashing
3) Confirm the lower valve pulse colour by pressing
(The RGB colour chosen for lower valve pulse is displayed for 2 seconds)

MAINTENANCE NOTICE
4) The upper valve pulse colour flashes in RGB LED. (Default flashing green)
Press the button several times until the desired upper valve pulse colour is found
x clicks

Choose the Change to Unlit S Unlit
colour for Change to white A White flashing
valve open
5) Confirm the valve open colour by pressing
(The RGB colour chosen for valve open is displayed for 2 seconds)
6) End of the colour change operation.

MAINTENANCE NOTICE
8.5 Changing tolerances
1) Go to the Tolerance menu by pressing 3 times the button
3x
2) When the Tolerance LED is flashing, confirm by pressing the button for at least 3 seconds.
3 sec.
3) The current tolerance is displayed on the front LED. Press the button several times to change the tolerance
until the desired one is found.
RGB
Button Effect LED column
LED
M Flash
Change the tolerance to ± 1 mm off
T steady
A Flash
Change the tolerance to ± 1.6 mm off
T steady
S Flash
Change the tolerance to ± 2.5 mm T steady off
S Flash
A Flash
Change the tolerance to ± 5 mm off
M Flash
T steady
S Flash
Change the tolerance to ± 10 mm A Flash off
T steady

MAINTENANCE NOTICE
4) When the Tolerance LED is flashing, confirm by pressing the button for at least 3 seconds.
3 sec.
(The selected tolerance stays fixed for 1 second and the LED column returns to the Status menu)

MAINTENANCE NOTICE
8.6 Pigging mode
On units fitted with 3EV modules (Ref. 7162002 or 7162004), it is possible to switch to Pigging mode.
This mode allows to connect 2 external detectors for push or block cylinders used on the pigging stations. For the Digital /
IO-Link version, it is possible to add a third external detector.
2 conditions are necessary to enter into pigging mode:

- The magnetic cam must be removed. (No rod movement in the unit)
- The external detectors must be connected to the connections of the External & Auxiliary module
(See wiring diagram in Chapter 5)
3 conditions are necessary to exit the Pigging mode:

- Replacing a magnetic cam on the valve actuator
- Disconnecting the Auxiliary detector
- Restarting a calibration of the valve or doing a Factory Reset of the unit.
RGB LED
- Detector 1 Auxiliary active -> RGB LED depending on the idle position colour (De-energized)
- Detector 2 External active -> RGB LED depending on the active valve colour (De-energized)
- Detector 3 active -> RGB LED depending on Out of position colour (only for Digital / IO-Link)
- If 2 detectors are active at the same time, the RGB LED is OFF
PLC, IO-Link and AS-i inputs:

- Detector 1 Auxiliary active -> Idle Position Signal (De-energized)
- Detector 2 External active -> Active valve Signal (Main energized)
- Detector 3 active -> Upper valve pulse Signal
- The Signal Status is active in pigging mode without error (only for Digital / IO-Link)

MAINTENANCE NOTICE
8.7 Other functions
8.7.1 Reset options - Factory settings
It is possible to revert to the factory settings using the following combination:

Simultaneously press the buttons and for 15 seconds minimum and less than 30 seconds, the unit will reset
and return to the factory settings.
15 s 15 s
- From 0 to 15 seconds, the RGB LED is purple.

- After 15 seconds, the RGB LED flashes purple, release the 2 buttons and the reset will happen.
8.7.2 Locking / Unlocking buttons
The 2 buttons can be locked / unlocked using the following combination:
Press 3 times the button in less than 2 seconds to lock / unlock the buttons on the module.
x3
- When the button locking is activated, RGB Led is lit purple for 2 seconds.
- When the buttons are unlocked, the RGB LED flashes purple for 2 seconds
- If a button is pressed while the locking is active, warning code # 15 will appear.
8.7.3 Interlock function
By default, the Interlock function is disabled. It is therefore possible to activate several solenoid valves simultaneously.
It is possible through IO-Link to activate the Interlock function. Therefore, only one solenoid valve can be controlled at a
time.

MAINTENANCE NOTICE
8.8 Diagnostic
8.8.1 Warnings
The table below identifies the warning code.
Status 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Auto 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
Manual 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
Tolerance 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
Error 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Code # 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Example:
Warning Code #13

LED S M T
CODE # Feedback / Warning Description LED

0
1 Status OK S
2 Automatic calibration mode A
3
4 Manual calibration mode M
5 Pigging mode
6
7
8 Tolerance mode T
9 Warning tolerance zone reached ST
10 Limit reached of the shock loading counter AT
11 Position movement time limit reached SAT
12 Distance travelled counter limit reached MT
13 Number of cycles counter limit reached SMT
14 Operating time counter limit reached AMT
15 Buttons locked / unlocked S AMT

MAINTENANCE NOTICE
8.8.2 Errors
The table below identifies the error code.
Status 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Auto 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
Manual 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
Tolerance 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
Error 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Code # 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Example:
Error code #23

LED S A M E
Code # Error Description LED

Magnetic cam error
16 E
(Missing or wrong orientation)
Solenoid valve error
17 SE
(Missing solenoid valve during automatic calibration)
18 Air network problem AE
19 External detector error SAE
Air supply or actuator problem:
1) The position was not reached in the allotted time.
20 ME
2) Lack of air or mechanical problem
3) Outside tolerance
Unexpected valve movement:
21 1) Manual forcing SME
2) Shock loading
External detector missing
22 AME
(Restart the calibration if it was removed intentionally)
Missing EV1
23 SAME
Missing EV2
24 TE
Missing EV3
25 STE
Interlock activated (more than one solenoid valve activated at the same
26 ATE
time)
27 Hardware fault SATE
28 Calibration canceled. Return to previous settings MTE
29 Pigging mode configuration error SMTE
30 Voltages too low (check if supply voltage is above 20 V) AMTE
31 Safety stop (too long stroke or wrong position of the magnetic cam) SAMTE

MAINTENANCE NOTICE
9 ®
Sorio SPARE PARTS
9.1 Sorio® – unit 1EV
or
1
1a
23 24
25
22
21
2a 2b
20
19
4a 4b 4c
14 15 16 17 18
13
6a 6b
or
a 5
12
8 7
11 8
10 9

MAINTENANCE NOTICE
9.2 Sorio® unit 1EV spare parts list
Rep Description Quantity Reference

1 ®
Sorio unit plastic cover 1 7162068
1a Sorio unit stainless steel cover
®
1 7162046
1 depending on
2a 1EV Digital - IO-Link module 7162001
configuration
1EV AS-I 3.0 module 7162003
1 depending on
2b 1EV AS-I 2.1 module 7162220
configuration
1EV AS-I 2.0 module 7162221
Solenoid valve 3-2_NC Common exhaust 24VDC Lock ¼
3 1 7162257
turn
1 depending on
4a 1EV Sorio® base 7162030
configuration
1 depending on
4b Sorio® 1EV base - M12 4-pole connector 7162151
configuration
1 depending on
4c Sorio® 1EV base - M12 8-pole connector 7162152
configuration
1 depending on
5 M16 x 1.5 cable gland 7162139
configuration
6a M12 cord 3-pole 1EV-3EV AS-i IO-Link 1 depending on base Included in base 4b
6b 8-pole M12 cord 1EV Digital 1 depending on base Included in base 4c
7 Ø6 straight snap fitting 1 7009065
8 1/8'' Gas exhaust plastic plug 2 7002496
9 O-ring 1 7006064
10 O-ring 1 7162075
11 Snap-on square Ø6 1 7010116
12 Membrane vent for unit ventilation 1 7162051
13 Screw for plastic for fixing the safety valve cover 1 7162057
14 Unit safety valve cover 1 7162056
15 Safety valve axle 1 7162053
16 Safety valve O-ring 1 7380165
17 Safety valve circlip 1 7162055
18 Safety valve spring 1 7162054
19 O-ring 1 7162076
20 O-ring 2 7380165
21 Non-detachable M8 CHC screw 2 7162058
22 M5 Washer 1 7162072
23 Screw for plastic for low fixing of the module on base 1 7162049
24 Screw for plastic for high fixing of the module on base 1 7162050
25 M3 Washer 1 7162073

MAINTENANCE NOTICE
9.3 Sorio – unit 2EV
®
Exit A
or
1a
1
5
23
24 or
25
22
4a 4b 4c
2a 2b 6a
3 6b
19 Exit B
3a 28
29
17
27
Exit A
13
14
Exit B or
7 Cable gland
15
or
6 8
16
18 11
12 9
30
11 8 11 10
21
26
20

MAINTENANCE NOTICE

1 Sorio unit plastic cover
®
1 7162068
1a Sorio® unit stainless steel cover 1 7162046
1 depending on
configuration
3EV AS-i 3.0 module 7162004
1 depending on
2b 3EV AS-i 2.1 module 7162222
configuration
3 Solenoid valve 3-2_NC Common exhaust 24VDC Lock ¼ turn 1 7162257
3a Solenoid valve 3-2_NC Common exhaust 24VDC Pulsed 1 7162258
1 depending on
configuration
1 depending on
configuration
1 depending on
configuration
1 depending on
5 M16 cable gland 7162139
configuration
1 or 2 depending on
8 1/8'' Gas exhaust plastic plug 7002496
configuration
9 O-ring 1 7006064
10 O-ring 1 7162075
2 or 3 depending on
11 Snap-on square Ø6 7010116
configuration
19 O-ring 1 7162076
20 O-ring 2 7380165
22 M5 Washer 1 7162072
25 M3 Washer 1 7162073
1 depending on
configuration
1 depending on
27 Black plastic plug M12 7162129
configuration
28 Sealing plate 1 7009069
29 Sealing plate screw 2 7162006
30 Plastic plug 1/8’’ Gas not pierced 1 7008904

MAINTENANCE NOTICE
9.5 Sorio® – unit 3EV
Exit A
or
1a
1
5
24
23 or
22 25
4a 4b 4c
2a 2b
6a
3 6b
19 Exit B
3a
3a
17 27
13 Exit A or
14 Exit B Cable gland with upper valve pulse
detector
15 or 7
6
16 8 31
18 11
12 9
11 26
8 11 10
21
32a 32b
20

MAINTENANCE NOTICE

1 Sorio unit plastic cover
®
1 7162068
1a Sorio® unit stainless steel cover 1 7162046
1 depending on
configuration
1 depending on
configuration
3 Solenoid valve 3-2_NC Common exhaust 24VDC Lock ¼ turn 1 7162257
3a Solenoid valve 3-2_NC Common exhaust 24VDC Pulsed 2 7162258
1 depending on
configuration
1 depending on
configuration
1 depending on
configuration
1 depending on
configuration
1 or 2 depending on
8 1/8'' Gas exhaust plastic plug 7002496
configuration
9 O-ring 1 7006064
10 O-ring 1 7162075
3 or 4 depending on
11 Snap-on square Ø6 7010116
configuration
19 O-ring 1 7162076
20 O-ring 2 7380165
22 M5 Washer 1 7162072
25 M3 Washer 1 7162073
1 depending on
configuration
1 depending on
27 Black plastic plug M12 7162129
configuration
1 depending on
31 Cable + M12 connector for detection in lantern 7008307
configuration
1 depending on
32a Detector in lantern VDCI MC 7008306
configuration
1 depending on
32b Detector in lantern VEOX 7008348
configuration

MAINTENANCE NOTICE
9.7 Sorio® Box - 1EV Double Effect Monostable or Bistable
1EV Double Effect Monostable 1EV Double Effect Bistable
or
or
1
1
23 24
23 24 1a
1a 25
25 22
22
2a 2b 2a 2b
3
a
3b
4a 4b 4c
4a 4b 4c
33
33 19
17
17 19
14
14 6b 6a
13
13 6a
or
or 15
6
15 16 27 5
6 7
16 27 5 18 11
7
18 11 12 9
10
12 9 11
10 8 30
8 30
11
21 21
20 20

MAINTENANCE NOTICE
9.8 Sorio® 1EV Spare parts list Double Effect Monostable or Bistable

1 ®
Sorio unit plastic cover 1 7162068
1a Sorio unit stainless steel cover
®
1 7162046
1 depending on
configuration
1 depending on
configuration
Solenoid valve 5-2_NC Common exhaust 24 VDC ¼ turn 1 depending on
3a 7162259
lock Monostable configuration
Solenoid valve 5-2_NC Common exhaust 24 VDC ¼ turn 1 depending on
3b 7162260
lock Monostable configuration
1 depending on
configuration
1 depending on
configuration
1 depending on
configuration
1 depending on
5 M16 x 1.5 cable gland 7162139
configuration
8 1/8'' Gas exhaust plastic plug 1 7002496
9 O-ring 1 7006064
10 O-ring 1 7162075
11 Snap-on square Ø6 3 7010116
19 O-ring 1 7162076
20 O-ring 2 7380165
22 M5 Washer 1 7162072
25 M3 Washer 1 7162073
27 Black plastic plug M12 1 7162129
30 Plastic plug 1/8’’ Gas not pierced 1 7008904
33 Rizlan tube Ø6/4 1

MAINTENANCE NOTICE
9.9 References and dimensions of cams, bases and spacers
9.9.1 Cams
Height Threading Tapping

Ref. Visual Cam Tools
H F T
7162010 A M6 Allen key 2.5 ≥ 2 Nm 39 M6
7162011 A M8 Allen key 2.5 ≥ 2 Nm 43 M8
Open-end
7162012 B M10 50 M10
spanner 17
Open-end
7162013 B M12 50 M12
spanner 17
Open-end
7162014 B M16 51 M16
spanner 17
7162138 C M6 Female Allen key 2.5 ≥ 2 Nm 72 M6
7162189 C M5 Female Allen key 2.5 ≥ 2 Nm 72 M5
Open-end
7162201 B M6 VDCI MC PFA DN38/51 55 M6
spanner 17
Open-end
7162202 B M8 VDCI MC PFA DN63/125 55 M8
spanner 17
Open-end
7162241 B M10 VDCI 95 DN80/104 spanner 17 56,5 M10
Open-end
7162242 B M12 VDCI 95 DN125/150 spanner 17 58,5 M12

MAINTENANCE NOTICE
9.9.2 Cams, bases, and spacers references
Complete kit:
Ref. Ref. Ref. (Cam + screw +
Valve Diameter Cam Base Spacer O-ring + base +
(§ 9.9.1) (§ 9.9.3) (§ 9.9.4) spacer)
DPAX - DN25 - DN80 7162010
DPAX EBC Butterfly valves DN80 actuator DN104 / DN100 - DN150 7162011
DN8 - DN40 Integral / DN15 - DN50 Venturi 7162010
DBAX Ball valve
DN50 Integral / DN65 Venturi 7162011
DN6/8 - DN16/18 7162010 7162077 7162203 7162330
DMAX Diaphragm Valves
DN25 - DN51 7162010 7162204 7162331
PEAX Sampling valve DN6/8 – DN16/18 7162189 7162190 7162332
DCX3/4P Changeover valve DN1/2’’, DN3/4’’, DN1’’ 7162138 7162077 7162333
DN25 - DN40 7162012
DN50 - DN80 7162013
DCX3/4 Changeover valve
DN80 actuator DN100 / DN100 7162014
DN100 Long stroke / DN125 - DN150 7162014 7162141 7162334
DN25 - DN40 7162010 7162317 7162335
DCX3/4 Balanced Changeover
DN50 - DN80 7162010 7162318 7162336
valve
DN100 7162010 7162319 7162337
DN25 – DN80 7162011
VEOX / VEOX FDC
DN100 – DN150 7162011 7162141 7162321
VEOX / VEOX FDC DN25 - DN51 7162010 7162141 7162320
without breakaway cylinder DN63 – DN150 7162011 7162141 7162321
DN38 - DN51 7162201 7162338
See table
VDCI MC PFA DN63 – DN80 7162202 7162141 7162340
§ 9.9.4.2
DN100 – DN150 7162202 7162141 7162340
DN38 - DN51 7162010 7162141 7162320
VDCI MC PFA
DN63 – DN100 7162011 7162141 7162321
without breakaway cylinder
DN125 – DN150 7162011 7162213 7162322
DN38 – DN51 7162010 7162141 7162320
VDCI MC SP / SPC / PMO DN63 – DN100 7162011 7162141 7162321
DN125 – DN150 7162011 7162213 7162322
DCX1/2 Changeover valve DN25 – DN40 7162010 7162211 7162323
After 1986
DN50 – DN100 7162010
(Center distance Ø50)
DCX1/2 Changeover valve
Before 1986 DN50 – DN100 7162010 7162760 7162759
(Center distance Ø60)
DN38 - DN51 7162201 7140016 7162324
DN63 – DN76 7162202 7162141 7140036 7162325
VDCI PFA 1991 / 1995
DN80 – DN100 7162241 7140158 7162326
DN125 – DN150 7162242 7162212 7140076 7162327
DN38 - DN51 7162010 7162141 7162320
VDE / VDCI 1995 DN63 – DN76 7162011 7162141 7162321
without breakaway cylinder DN80 – DN100 7162012 7162141 7162328
DN125 – DN150 7162013 7162212 7162329
DN38 - DN51 7162010 7162141 7162320
DN63 – DN80 7162011 7162141 7162321
VDCI 1995 SP
DN100 7162012 7162141 7162328
DN125 – DN150 7162013 7162212 7162329
DN38 – DN80 7162010 7162141 7162320
VDCI MC 2000 DN100 - DN125 7162011 7162141 7162321
DN150 – DN200 7162013 7162212 7162329

MAINTENANCE NOTICE
9.9.3 Bases
Inside
Diameter Height
Ref. Visual Description diameter
ØD H
Ø DI
7162077 D Base for actuator center distance 32 79.5 15 15
7162190 E Base for PEAX actuator 79.5 15 15
7162141 F Base for DCX / VDCI / VEOX actuator 83 34 18
7162212 G Base for VDCI VDE / 95 DN125/150 actuator 118 25.5 15
7162211 H Base for DCX1-2 DN25-40 actuator (Center distance Ø50) 79.5 24 15
7162213 I Base for VDCI MC DN125-150 actuator 83 34 35
7162760 J Base for DCX1-2 DN50-100 actuator (Center distance Ø60) 89 28 18
Ref.
Description Quantity
D E F G H I J
CHC base screw 2 7380341 7380303 7380325 7380833
O-ring base /
1 7380808 7162075 7006229 7162075 7380352
actuator
O-ring base /
1 7006064 7006064 7006420
hole 1/8’’ Gas

MAINTENANCE NOTICE
9.9.4 Spacers
9.9.4.1 DMAX and BALANCED DCX3/4
Diameter Height Tapping

Ref. Description
ØD H T
7162203 Spacer for actuator DMAX DN10-15 - DMAX Sampling 17.75 10 M6
7162204 Spacer for actuator DMAX DN25-51 23.75 12 M6
7162317 Spacer for actuator DCX3/4 BALANCED DN25-40 15.75 15.5 M6
7162318 Spacer for actuator DCX3/4 BALANCED DN50-80 19.75 15.5 M6
7162319 Spacer for actuator DCX3/4 BALANCED DN100 24.9 15.5 M6
9.9.4.2 VDCI MC PFA
Height Counterbore depth

DN Ref. Sorio® spacer VDCI MC PFA
H P
7162191 Depth 9.5 mm 11.5 9.5
7162192 Depth 10 mm 12 10
DN38/51 7148647 Standard 12.5 10.5
7162193 Depth 11 mm 12.5 11
7162194 Depth 11.5 mm 12.5 11.5
7162195 Depth 10.25 mm 12.5 10.25
7162196 Depth 10.75 mm 13 10.75
DN63/125 7148635 Standard 13.5 11.25
7162197 Depth 11.75 mm 13.5 11.75
7162198 Depth 12.25 mm 13.5 12.25

MAINTENANCE NOTICE
9.9.4.3 VDCI PFA 1991 / 1995
Diameter Height Counterbore depth

DN Ref. Spacer VDCI 95
Ø H P
DN38/51 7140016 Depth 2 mm 16 5 2
DN63/76 7140036 Depth 1.5 mm 24 6.5 1.5
DN80/104 7140158 Depth 1.8 mm 24 6.8 1.8
DN125/150 7140076 Depth 6 mm 33 11 6

MAINTENANCE NOTICE
9.10 Accessories, cables and vampire clips
Reference Description Visual
7162169 Connector cable M12 0.6 m
7162017 Connector cable M12 1 m
7008227 Plastic Vampire clip
7008292 Clip-on stainless vampire clip
7008268 Stainless Vampire clip

MAINTENANCE NOTICE
www.definox.com
FRANCE
DEFINOX SAS
3 Rue des Papetiers - Z.A.C de Tabari 2
44190 CLISSON - France
Tel: +33 (0)2 28 03 98 50 Fax: +33 (0)2 28 03 88 00
info@definox.com
USA
DEFINOX INC.
16720 W. Victor Road
New Berlin – WISCONSIN 53151 – USA
Tel: (1) 262 797 5730 - Fax: (1) 262 797 5735
lbuckett@definox-usa.com
CHINA
DEFINOX Beijing Stainless Steel Equipment Ltd

No 18 Anningzhuang East Road – HAIDIAN District
BEIJING 100085 – CHINA
Tel: (86) 10.6293.4909 - Fax: (86) 10.6293-4835
lk@definox.com.cn
The technical characteristics of the products in this document are given as an indication and can be modified according to
technological developments.
The photographs, drawings and diagrams in this document are not contractual.
This document is our property; it cannot be copied, reproduced, modified or translated without our express authorization.
DEFINOX is a registered trademark.

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MAINTENANCE NOTICE

Control unit Sorio®

NM-275 index 09 Page 1/50 September 2021

8.7 Other functions 33

NM-275 index 09 Page 3/50 September 2021

CHANGES INDEX DATE PAGES INITIALS

NM-275 index 09 Page 4/50 September 2021

2.1 Important information

Always read the maintenance notice before manipulating the valve

This can result in less serious injuries or damage to the equipment.

Electricity can result in serious bodily injury or loss of life

This can result in less serious injuries or damage to the equipment.

2.2 General informations

The following advice is given to ensure optimum use of the equipment.

• The tasks must be performed in the order specified.

Actions to be prohibited or authorized:

NM-275 index 09 Page 5/50 September 2021

MAINTENANCE NOTICE SORIO Signalling unit

The connection is made through a cable gland or M12 connector.

List of available versions:

• 1EV Digital, Cable gland.

• 2EV Digital, Cable gland.

• 3EV Digital, Cable gland.

• 1EV Double Effect Monostable Digital, Cable gland.

NM-275 index 09 Page 6/50 September 2021

4.1 Disassembling the unit

4.1.1 Disassembing the actuator unit

Disassembling the cover  Disassembling the actuator base

NM-275 index 09 Page 7/50 September 2021

Disassembling the module Disassembling the solenoid valve

NM-275 index 09 Page 8/50 September 2021

4.2 Reassembling the signaling unit

4.2.1 Reassembling the solenoid valves

Seal Orientation piece

4.2.2 Reassembling the module

Same as the reverse of the disassembling:

NM-275 index 09 Page 9/50 September 2021

 Reassembling the base on the actuator Reassembling the cover

Fin on the inside

CHC Screw Base

Base sealing Cover sealing Alignment of the

NM-275 index 09 Page 10/50 September 2021

5.1 Digital / IO Link modules

5.1.1 Digital / IO-Link 1EV module (Ref. 7162001)

Terminal With M12

NM-275 index 09 Page 11/50 September 2021

Terminal Digital Pigging Mode With M12

NM-275 index 09 Page 12/50 September 2021

5.2.1 AS-i 1EV module (Ref. 7162003)

Terminal With M12

Description Input table

Description Output table

NM-275 index 09 Page 13/50 September 2021

Description Input table

Description Output table

NM-275 index 09 Page 14/50 September 2021

NM-275 index 09 Page 15/50 September 2021

6.2.1 AS-i power supplies

An AS-i power supply is specific to the AS-i network.

• Output voltage between 31.6 VDC and 29.5 VDC

I = (No. of AS-i modules x 0.092) + gateway intensity

6.2.2 AS-i address programming

▪ The module is programmed to address 0 by default.