EVAC - Sewage Treatment Plant and Vacuum Toilet System - A - 37

lI
··FINALDRAWiN~} .. ~L-~J
. . . ·_·
p=H_=I~=.:.N=A=M=E=;==F=P:.=M=C=P=.F=O=RTUNE I.. 9448152~·.I
• HULL NO. S4003
l=;-~-~r'..~L_E_·~·~~ S.T.P, ,VACUUM

IM-0 NO.
.· · DWG. NO. Y4831UOO
TOILET SYSTEM
A37
=·-~.,____.~
II
-· I
I
Zodiac, mastering the elements.
Evac
Sewage treatment plant & Vacuum toilet system
USER MANUAL S-4001-4

STX Shipbuilding Co. Ltd .
El EVAC VACUUM TOILETS
=~-------------- ===·------·----·--
II ~OMBINED SEWA~~-TREATMENT PLANT_________ --
II SPA~_E_P_A_R_T_s_ _ _ _ _ _ _ __
II PIPING
---·
a EVAC REPRESENTATIVES
EVAC i-· Date: 1·6=QeC 20Qi____ _____Q2C~---~~QQ~~=--1
Environment~} S6ititions·Marine·S_ector i OPERATIONANDMAINTENANCE i
"-· ·-----·-·
GENERAL
SAFETY INSTRUCTIONS
--------·------------ -·------------~---··----·-----· ---------------------··
Safety summary
The Evac Vacuum Toilet System receives, treats and discharges sewage waste. Personnel must, at all times,
observe safety regulations while performing maintenance or repairs. Every practical safety feature has been incorporated
into the design and manufacture of this equipment; however, personnel must be aware of the following potential
hazards.
Gas hazards
Putrefaction of organic matter in Vacuum Toilet Systems will produce disagreeable odors and an oxygen deficient
atmosphere. When removing access covers, fresh air from known outside source must be supplied to the surrounding
area. Only after this fresh air has been supplied for the proper tank ventilation should personnel open the tank. Under
no circumstances should any person service a tank without a second person, capable of rendering aid, standing by.
If an extended period of time for the tank repair is anticipated, personnel should utilize the proper respiratory equipment.
Chemical hazards
If some chemicals like disinfection chemicals, foam removing chemicals or pipe cleaning chemicals are used,
manufactures safety regulations must be followed.
Disease hazards
Sewage is a common mode of transmission for parasitic organisms such as bacteria, fungi, protozoa, viruses and
worms. Some of these may be pathogenic, meaning they have the capability of causing serious communicable
diseases. Most diseases associated with sewage result hand-to-mouth transfer of the pathogenic organisms.
Good personal hygiene by those servicing, or in any way coming in contact with the equipment is imperative. After
coming in contact with sewage or any contaminated equipment items, personnel should throughly clean themselves
with a disinfectant soap solution. This precaution is an absolute requirement before eating, drinking or performing
hand-to-mouth functions. Skin abrations, punctures or any other wounds require immediate and proper medical
attention.
Mechanical hazards
Before maintenance is performed on motor driven equipment, the main circuit breaker should be de-energized and
labeled "OUT OF SERVICE". Only authorized maintenance personnel should make repairs to this equipment.
Electrical hazards
The equipment is supplied with voltages that are dangerous and could provide fatal if contacted by personnel. To avoid
electrical shock, remove the electrical power by placing the main circuit breaker in OFF position. Do this before
performing any maintenance on electrical equipment or motors. Personnel should exercise extreme caution when
opening the door although the main circuit breaker is in OFF position. The terminals of incoming power are still alive.
EVAC reserves the right to make alteratioris-10 this specification without priornoUte.
©Copyright EvacOy. A!I rights reserved. 1
EVAC
Environmental Solution~ Marine S~i:tor
PIPE CLEANING AND CLEANING CHEMICALS

CHEMICAL RESISTANCE OF MAJOR POLYMERS USED IN EVAC COMPONENTS
Chemicals pp PE PVC PA Chemicals pp PE PVC PA

Acetaldehyde 1 3 4 1 Magnesium Hydroxide 1 1 1 2
Acetamide 1 1 4 1 Mercury 2 1 2 1
Acetic Acid 80% 1 4 4 4 Oleum 100% 4 4 4 4
Acetone 1 2 4 1 Petrolatum 4 2 2 4
Acetvlene 1 1 1 1 Phenol 2 2 3 3
Alcohols: Amyl 2 2 1 1 Phosphoric Acid 2 2 2 2
Bennzyl 1 4 4 1 Picric Acid 2 - 4 3
Butyl 1 1 1 1 Potassium Carbonate 1 1 1 1
Ethyl 1 2 3 1 Silver Nitrate 1 2 1 1
lsooronvl 1 1 1 2 Sodium Bicarbonate 1 1 1 1
Methyl 1 1 1 1 Stearic Acid 1 2 2 1
Aluminum Sulfate 1 1 1 1 Sulfuric Acid 105 1 1 1 4
Ammonia 1 3 1 2 Sulfuric Acid > 75o/o 3 2 4 4
Ammonia Nitrate 1 - 2 4 Tannie Acid 1 2 1 3
Aniline 3 2 3 3 Toluene 3 2 4 1
Anti-Freeze 4 - 1 4 Zinc Sulfate 1 1 1 1
Aromatic Hydrocarbons 4 3 4 -
Arsenic Acid 1 2 1 3
Barium Carbonate 1 2 1 1
Barium Sulfate 2 2 2 1
Benzaldehyde 1 1 4 3 ! NOTE: Check always chemical reisistance of Evac
Benzene 3 3 3 1 components if you are using any of the listed chemicals
Benzoic Acid 3 2 1 3
in your sewage system.
Benzol 1 3 - 4
Borax 2 1 2 __ 1 _
Boric Acid 1 1 1 2
Butadiene 4 4 3 1
Butane 3 3 3 1
Butylene - 2 3 2
Calcium Sulfate 1 2 1 4
Carbon Bisulfide 3 - 4 1
Carbon Dioxide 1 3 1 1
Carbon Disulfide 4 3 4 2
Carbonic Acid 2 2 1 1
r.hloric Acid - - 1 4
Chlorine, anhidrous 2 2 3 4
Chloroform 3 3 4 4
Chromic Acid 50o/o 2 1 3 4
Citric Acid 1 1 2 1
Clorox <Bleach) 4 - 1 1
Copper Sulfate 1 2 1 3
Cyanic Acid - - - -
Diesel Fuel 1 3 1 1
Ethane 3 - 4 4
Ethvlene Glvcol 1 1 1 2
Fatty Acids 2 1 2 1
Ferric Chloride 2 1 1 3
Ferric Sulfate 2 1 1 1
Fluorine 4 3 4 4 PP = Poly propene
Formaldehvde 100% 3 2 1 4 PE= Polyethylene
Formic Acid 1 2 1 3 PVC = Polyvinyl chloride
Gasoline 3 3 3 1 PA= Polyamide
Grease - - 1 -
Heptane 3 2 3 1
Hvdrazine 3 - - -
Hydrocloric Acid 20% 2 1 1 4 Class:
Hydrocloric Acid 1OOo/a 2 - 2 4 1 =Very good
Hydrogen Peroxyde 30% 2 3 1 4 2= Good
Hydrogen Peroxyde 100%1 2 3 3 4 3 =Moderate
Iodine 4 1 4 4 4 = Not recommended
.
-----------·- -·-----·-·-----------·--
EVAC reserves the right ta make alterations to this specification without prior notice.
©Copyright EvacOy. All rights reserved. 2
EVAC
Environmental SOiutions Mariiie''SCctOr:;
GENERAL
CHEMICAL RESISTANCE OF MAJOR ELASTOMERS USED IN EVAC COMPONENTS
Chemical Agent ~ NBR EPDM SBR Chemical Agent ~ NBR EPDM SBR
Acetaldehyde 3 4 1 4 Dry chlorine 3 3 3 -
Acetylene 1 1 - 1 Wet chlorine 4 4 4 4
Acetoph~none 3 4 1 4 Dibutyl phthalate 4 4 1 4
Acetone 1 1 1 4 Diethylene glycol 1 1 1 1
Acetic Acid 10% 4 4 3 4 Diethvl sebacate 4 - 2 4
Acetic Acid 50% 4 4 4 3 Dlnitrotoluene - 4 4 4
Acetic Acid 25°/o 4 4 4 4 Dioctyl phthalate 4 4 1 3
Acetic Acid 100% 4 1 1 2 Dioctyl sebacate 4 - 2 3
Boric Acid 10% 1 1 1 1 Epychlorohydrin - - 2 4
Citric Acid 1 1 1 1 Hexane 4 4 4 1
Chloroacetic Acid 3 3 3 3 Ethanol. 1 1 1 2
Chromic Acid 40% 4 4 4 4 Fluorobenzene 4 4 4 4
Formic Acid 3 2 2 2 Formaldehyde 40% 1 1 - 1
Formic Acid - - - 3 Freon 11 2 2 4 1
Phosohoric Acid 60o/o 2 1 1 3 Freon 12 1 1 2 1
Hypochlorous Ac!dc - 1 - 2 Freon 21 3 3 3 3
Ladle Acid 1 1 - 1 Freon 22 1 1 1 1
Maleic Acid 1 - 2 2 Freon 113 3 2 3 3
Naphthenic Acid - - - 1 Freon 114 1 - 1 1
Nitric Acid 10% 2 2 3 3 Glycerine 1 1 1 1
Nitric Acidc 65o/o 4 4 4 4 Silicone wax - - 1 1
PalmiticAcid 3 3 2 1 Hydrogen 1 - 1 1
Salicyclic Acid 1 - 1 3 Calcium Hydroxide 1 1 - 2
Stearic Acid 3 3 2 2 Sodium hypochlorite 10% 2 2 1 2
Sulfuric Acid 10% 1 1 1 3 Milk 2 - 1 1
Sulfuric Acid 20% 1 1 - 1 Mercury 1 1 - 1
Sulfuric Acid 25% 1 1 - 4 Methanol 1 1 1 2
Sulfuric Acid 50% 1 1 - 4 Methyl ethyl ketone 3 3 1 4
Sulfuric Acid 60o/o 1 1 - 4 Naphtha 4 4 4 2
Sulfuric Acid 75%1 4 4 - 4 Nitrobenzene 4 4 1 4
Sulfuric Acid 65% 4 4 3 4 Nitroethane 2 3 2 4
Sulfurous Acid 1 2 2 2 Nitrometane 1 1 2 4
Tannie Acid 1 3 - 2 Nitropropane 3 3 1 4
Tartaric Acid 10% 1 1 2 1 Animal oli (V\lhale·seal) 4 4 2 1
Deionized water 2 1 1 1 Cereal oil 4 4 1 1
Turpentine 4 4 - 4 Coconut oil 3 - 3 -
Acrylonitrite 1 4 2 4 Cod liver oil 4 - 2 1
Ammonia 2 1 1 1 Olive oil 4 3 3 1
Aniline 2 2 2 4 Cotton seed oil 4 4 2 1
Aniline 4 4 1 4 Silicone oil - - 1 1
Asphalt 4 4 4 1 Castor oil 2 1 1 2
ASTM101L 4 3 4 1 Oxygen 3 3 1 1
ASTM20IL 4 4 4 1 Ozone 4 4 1 4
ASTM 30IL 4 4 4 1 Perchloroethylene 4 4 4 3
Benzene 4 4 4 4 Potassium Permannanate 25% 4 - 4 -
Sbdium Bicarbonate 1 1 1 1 Tetraethyllead - - 4 -
Carbon dioxide 1 1 1 1 Propane 4 - 1 2
Butter 4 4 3 1 Soda (sodium hydroxide) 10% 1 1 1 1
Butadene - - - 4 Styrene 4 4 4 4
Uauid Butane 4 4 4 1 Toluene 4 4 4 4
Fuel A (100% lsoctane) 4 3 4 1 Trichloroethylene 4 4 4 4
Fuel B (70% lsoctane, 50o/oToluol) 4 4 4 2 Sulfur 3 3 1 1
Fuel C (50% lsoctane, 50%Toloul) 4 4 4 2
Fuel with methanol or ethanol 4 4 4 3
KeroSene 4 4 - 1
Cyclohexane 4 4 4 1
Cloroacetone - - 1 4 NR= Natural rubber
Chlorobenzene 4 4 4 4 NBR = Nit rile rubber
Chlorofonne 4 4 4 4 EPDM = Ethylene propylene rubber
Choloroprene chlorine 4 4 4 4 SBR =Styrene butadiene rubber
Class:
! NOTE: Check always chemical reisistance of Evac 1 =Very good
components if you are using any of the listed 2= Good
3 =Moderate
chemicals in your sewage system. 4 = Not recommended
EVAC reserves the righttomake alterations to this specification without prior notice.
©Copyright EvacOy. AJ! rights reserved. 3
• 2. EVAC VACUUM TOILETS
.EN!~(W............................................. ·········
E!iiffMl@imi@idf@Rfflil'lll~I
TABLE OF DELIVERY CONTENT (Vacuum Toilet)
Item Description Description2 Q'ty

6544286 Vacuum toilet Wall model EVAC CLASSIC 26
6543056 Vacuum toilet Floor model EVAC CLASSIC, TREVI 5

5610010 Cover support 5
5779920 Fixing plate 5
5511500 Elbow joint 5
EVAC Date: 03 A r 2008 Doc. 001992-3
TECHNICAL DATA
VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE (CONTROL MECHANISM ON PORCELAIN)
6543166 WALL PUSI I BUTFOl4 l(IT (OPTIOllAL)
30
Control mechanism on
porcelain
Seat and cover
Materials Bowl: White vitreous china

Seat: PP
Cover: PP
Control mechanism: ABS, POM
Discharge valve; plastic parts: POM, PP, rubber parts: NR, EPDM
Operating data Water pressure: 300 ... 1OOOkPa

Operating vacuum: -30 ... -50kPa
Water consumption: -1.2 ±0.15 litres/fiush (water pressure: 400kPa, vacuum: -40kPa)
Air consumption: -60 ±1 O litres/flush (normal atmospheric air)
Connections Water supply: 1/2" MPT, flexible hose

Discharge: Connection sleeve to O.D. 48 - 52mm and ( 55 - 60mm pipe) includes two hose
clamps.
Shipping data Net weight: 16±0.5kg

Shipping weight: 18.3 ±0.Skg
Shipping volume: 0.168m 3
EVAC reserves the right to make alterations lo this specification without priornotice.
©CopyrightEvacOy.Allrightsreserved. 1
EVAC Date: 04 A r 2008 Doc. 001993-2
INSTALLATION
VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL Pl:ISI I Bl:ITION l<IT (OPTIONAL)
Max."-30~~- Control mechanism

on wall: optional
wall push button kit
Shut-off valve
1/2" MPT
Iii"--- Vacuum
Control mechanism breaker
Seat and cover
Flexible
water hose
Discharge pipe
alignment
tolerance
0
H-+---~9~ to be ±3.0 mm
,__ __ _
_,.-)_--:::._
U-beam
(Not included in EVAC supply)
Fasten the beam to a solid structure.
Dimensions of toilet service opening through the wall
Recommended service opening for all Classic Minimum service opening for Classic toilets
toilets without USPH and optional place
-~1·
for control mechanism
(Optional place
for control mechanism,
installation hole 048)
230
200 80
0
lO
~
EVAC reserves the rightto make alterations to this specification without priorno!ice.
© Ccpyright Evac Oy. All rights reserved. 1
Date: 04 A r 2008 Doc. 001993-2
INSTALLATION
VACUUM TOILET
eszi37'C8 YfALL PtJSI I Bl:J"FFeJf l(IT (9P=Fl9tJAL)
Toilet supporting beams ( not Evac supply ) for Evac Classic toilet
U-beam 50x30x2
.--:/
I - /I
v BoltM12, welded
230
0
N
200 N
Lenoth accordino to
the space available
Toilet installation on the wall, Cross section A ·A

Edge strip
/ Toilet bowl
Beam
Guiding nut Plastic nut M12
T 65±2 Total length of bolt= T + 65 ± 2
Connection pipes installation, Cross section B • B

Pipe size 0.D. 55 - 63
Secure with hose clamps.
Service area
Bushing
Installation kit consists of:
Guiding nut ......... 2 pcs Nut ......................2 pcs Sleeve coupling .... 1 pcs Rubber connector. 1 pcs
Edge strip ........... 1 pcs Bushing ............... 1 pcs Sleeve coupling .... 1 pcs Hose clamp ......... .4 pcs
EVAC reserves the right to make alterations to this spedficationwlthoul priornotice.

©CopyrightEvacOy. AU rights reserved. 2
Date: 04 A r 2008 Doc. 002016-2
INSTALLATION
VACUUM TOILET
6613766 '•'o'Ab:b Pl:ISI I BIJ+i:gJI l<IT (QP+IQH:01lwJ
Water supply
Shut-off valve
=fl' i ,..,-shut-off valve/vacuum breaker assembly
I
Vacuum breaker I
...J
hoseA~:i:
1
Water connection
Seat and cover
Guiding nuts B
:'""-._
Water valve
Edge strip installation
Edge strip Wall

Bowl
Fig.1
! NOTE: Do not use any kind of grease during installation.
Vacuum hoses
Optional place on wall for the control mechanism
Control mechanism
• Remove three vacuum hoses from the control mechanism.
• Remove the control mechanism and replace Covering washer
0~
by the covering washer.
• See recommended hole sizes for the control mechanism
on the wall in the document 001993-2. \
~o
Toilet installation
• Connect the water connection hose A to the water valve.

• Install the guiding nuts Bon the fastening bolts.
• Lift the bowl onto the fastening bolts and tighten the securing nuts C. Tightening torque is 15-20 Nm.
! NOTE: Check hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses will
not have any kinks.
• Fit the edge strip as shown in figure 1. Place the joint of the strip to the bottom side of the bowl.
• Install the seat and the cover.
• Connect the discharge connection.
! NOTE: Secure with the hose clamp. See installation of the connection pipes in the document 001993-2.
EVAC reserves the rightto make alterations to this specification without prior notice.
EVAC Date: 04 A r 2008 Doc. 002016-2
INSTALLATION
VACUUM TOILET
&54'l7ii '.'/Abb PY&l I 8Wn:QtJ I<I+ (9P=Fl8PJAI:)
• Connect the shut-off valve/vacuum breaker assembly to the water supply. The shut-off valve must be installed to
the water supply piping's side to ensure the correct flow direction in the vacuum breaker. Note that the vacuum
breaker must be installed vertically as shown.
• Connect the water connection hose A to the shut-off valve/vacuum breaker assembly.
@CopyrightEvacOy.Allrigh_tsreserved. 2
Date: 04 A r 2008 Doc. 002025-2
OPERATION AND MAINTENANCE
VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE
1
661128? E /AS 81::,SSIS "F91LET, 'A'ALL MO BEL l:JSPI I, '1'/I llTE
Shut-off valve ~
~ Filter (not in USPH model )
v Vacuum breaker
Water hose
Water valve
Flushing nozzle Filter in water valve
///-===--~~
Discharge valve
Operation
The toilet is flushed by pressing the push button. The water valve opens and lets rinsing water flow into the bowl
through the flushing nozzle. After a short delay, the vacuum acts in discharge valve housing and forces the rubber
diaphragm in discharge valve to open. The contents of the bowl is drained to the vacuum sewer by a pressure
difference between the bowl and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Atmospheric air pulse enters the discharge
valve, which closes. After a short delay, atmospheric air pulse reaches water valve, which closes and lets a certain
level of water at the bottom in the bowl.
After the flushing cycle has stopped, the push button and system will be ready for next flush.
Start-up
• Clean bottom of the bowl inside.
•Check that the mini-check valve and discharge valve are clean and working correctly.
• Check that the water supply hose and the filter of the water valve are not blocked up.
• Check that sufficient vacuum (-30kPa) is available.
• Open the shut-off valve in the water supply piping.
• Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and the
contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
•When the discharge valve has been closed, the water level is restored in the bowl by the closing time delay of the
water valve.
Monitoring the vacuum toilet in normal operation

• Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts the
bowl contents when the push button is pressed.
• Check that the push button returns to it's non-activated state.
• Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water valve
time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
• Check that there are no water or air leaks.
! NOTE: Water consumption is dependent on water supply pressure.
EVAC reserves the right to make alterations to this specification without priornotice.
@Copyright EvacOy. All rights reserved. 1
EVAC Date: 04 A r 2008 Doc. 002025-2
VACUUM TOILET
6611287 E'/AS 6LASSIS T81LET, '1'1'ALL MO BEL l:JSPI 1 'a't'f llTE 1
Preparation for a toilet not to be used for a long period

• Close the water supply valve.
• Run a flush cycle by pressing the push button.
• Close the toilet seat cover.
Cleaning instruction for the seat
•The seat is easy to clean, with just a few simple directions for you to observe.
• Use a mild soap solution or biological cleaners.
• Seat and hinges should not be left damp, but be dried with a soft cloth.
•When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner has
been flushed away.
Scheduled maintenance program
Maintenance Program is based on 20 toilet flushes per day and 20 years operation.
Every year:
• Change Mini-check valve 5959902 if toilet is connected to riser pipe.
• Check operation, push button, seat and cover, rinse pattern, discharge pattern.
• Check possible water and vacuum leakage.
• Clean Filter ( not in USPH models) in water supply.
Every 5 years:
• Change Mini-check valve 5959902 in every toilet.
• Open and clean Water valve filter 5774150.
•Check operation, push button, seat and cover, rinse pattern, discharge pattern.
•Check Flushing nozzle 6542428 and flushing operation.
Every 10 years:
• Change Hose diaphragm 6543130 and Sleeve diaphragm 6542990 in discharge valve ..
•Change Water valve diaphragm 5774400.
• Check flushing operation.
Water valve and flushing nozzle Discharge valve
Rubber diaphragm Water valve Sleeve

Hose diaphragm
diaphragm
Flushing nozzle
EVAC reserves the right lo make alterations to this specification without priornotice.
EVAC Date: 04 A r 2008 Doc. 002024-1
TROUBLE SHOOTING
VACUUM TOILET
6&M287 EVA8 8LASSl8 T01LET, "A'ALL MS BEL l;SPI I, ';\'I llTE
Water supply------j j
~ Shut-offvalve
Seat and cover

~Filter ( not in USPH model )
Vacuum breaker
Water hose
Water valve
Flushing nozzle Filter in water valve
">.J---Control mechanism
Discharge pipe
Bowl Discharge valve
Cause Remed
• Foreign object in the bowl or • Shut off the problematic branch line
discharge valve vdNe
• Remove foreign object
• Change discharge valve
• Check and if necessary change the
control mechanism
• Blocked porcelain • Clean bowl I clean discharge valve I
• Blocked discharge valve clean vacuum hoses
• Loose I clo ed hoses
• Water shut-off valve closed • Open valve
• No water pressure • Provide water pressure
• Filter full or dirty in water valve • Clean filter
• Flush nozzle clogged • Clean flushing nozzle
• Filter blocked up in water suppl • Clean filter
• Watervalvejammedinopen • Closewatershut-offvalve
position • Clean I change water valve nozzles,
• Bowl clogged or discharge valve not springs, rubbers
operating • Discharge bowl, valve and piping
• Misuse (buckets of water thrown in with normally flushing
the bowl)
• Too low vacuum (less than 30%) to
flush
• No vacuum or low vacuum • Check vacuum level, remove
(less than 30kPa) blockage in piping
• Clogged mini-check valve • Clean I change mini-check valve
• Jammed control mechanism • Change the control mechanism
• Check air filter condition. It should
be place.
EVAC reserves the right to make alterations to this specificaUon without priornoUce.
Cl Copyright Evac Oy. All rights reserved. 1
Date: 04 A r 2008 Doc. 001995-2
SPARE PARTS
VACUUM TOILET
8M4'2!3T !!VAC CLASSIC "f61LE"f, ';\"A'.LL MS BEL l:ISPI I, \ 11'1 ll"FE, (68riTROLMESI IAUISM OU POR-BELAIU)
8549?55 \'/ALL Pl:ISI I Bl:ITTQtl l<l:r (QP+IQM 0 L)
See recommended spare 5980801 6543264

part kit in spare part WATER SYPPLY KIT WATER SYPPLY KIT, USPH
document: Doc no. 6:131 H 6542462
~;~
5432728
Seal ""----o Vacuum breaker,
USPH
5431884~
6542432
Seat and cover
with hinges
Shut-off
6543414 VfWe
Filter
5433215
5432548
Connection
5774000
---- Vacuum breaker
5433215
Connection hose
with seals
~-1
hose with
seals
Water valve
(document 6:131 H)
/ •• / · 6542430 v
v'6542428
/. Hose (not in USPH)
Flushing nozzle
• 5481150' 5470214' 6543766
Hose WALL PUSH BUTTON KIT
6542434
Control mechanism Control mechanism_ ~\\\
" ' - - - - - - - - - - i (not included ~ \\\
in wall push button kit) !!!
5736303
Hose
6543768
Hose nipple
\~~"'---.:::J::,5433594
Hose clamp
6543130 6540561
Hose Rubber
diaphragm connection
5433572
J6542990
6542458 Connection
Sleeve hose
Screw
diaphragm
6544235
6543128 6543129 Connection pipe
Discharge valve Outlet pipe with lugs 6543265
INSTALLATION KIT
* Hoses are available as a bulk

( P/N 5470214, PIN 5481150).
When ordering, please inform lenght.
6542434
CONTROL MECHANISM
EVAC reserves the right to make alterations to this specification without prior notice.
EVAC Date: 31 Jul 2008 Doc. 6:131H
SPARE PARTS
VACUUM TOILET
5774000 WATER VALVE
6543030 RECOMMENDED SPARE PART KIT:

1 x 3790009 V-ring
1 x5774150 Filter
1 x 5774400 Diaphragm
1 x5774701 Valvewasher+Jet
- - - Diaphragm
,___ _ _ _ 5774500
Slider
Valve washer+ Jet /

5774200
iet- Fixing bracket
3752211
0-ring ,I
A _/_)
v-. (' ' " \
Filter
5774100
Solenoid valve
EVAC reserves !he right to make alterations to this specification without prior notice.
©CopyrightEvacOy. All rights reserved. 1
I
Date: 12 Oct 2006 Doc. 001877-1
TECHNICAL DATA
VACUUM TOILET
6543056 EVAC CLASSIC TOILET, FLOOR MODEL, WHITE
Water supply 1/2"

Flexible water
connection hose Fil--Shut-offvalve
Seat and cover Push button Vacuum breaker
565 Max. 390
Rubber "'....
<D
Bowl elbow90° x
ro
::;:
0
~
\
~
050
50 150
Materials Bowl: White vitreous china

Seat and cover: PP
Push button: ABS
Operating data Water pressure: 300 ... 1OOOkPa

Operating vacuum: -30 ... -SOkPa
Water consumption: -1.2 ±0.15 litres/flush (water pressure: 400kPa, vacuum: -40kPa)
Air consumption: -60 ±10 litres/flush (normal atmospheric air)
Connections Water supply: 1/2" MPT, flexible hose

Discharge: Rubber elbow 90°, two hose clamps are included in the rubber elbow 90°
to O.D. 48 - 52mm pipe.
Shipping data Net weight: 22.2 ±0.Skg

Shipping weight: 24.2 ±0.Skg
Shipping volume: 0.168m'
EVAC reserves the rightto make alterations to th ls specification without prior notice.
<OCopyrightEvacOy. All rights reserved. 3
Date: 12 Oct 2006 Doc. 001879-1
INSTALLATION
VACUUM TOILET
8!t430eT !VAC CLASSle T61LET, FLSOR MB BEL l::fSPI I, '!a'l llTE
Min.120 P/N5610010
Water supply Shut-offvalve Max.100 Cover support
1/2" MPT (not included)
Vacuum breaker
(Not in USPH model) USPH Vacuum breaker
Max. 390 (Only in USPH model)
Flexible water
Push button connection hose
565
380
§;l;.++~fil-t ~
17"7777-'71
195 50 Discharge pipe

225
alignment tolerance
to be±3.0mm
•The vacuum breaker air inlet must be installed min.150mm (6") above the overflow point of the toilet.
Optional discharge connection
80
P/N 5433572 20 Discharge pipe alignment tolerance
Straight connection to be± 3.0mm.
Min.120
EVAC reserves the rightto make alterations to this specification without priornotice.
Date: 12 Oct 2006 Doc. 001879-1
INSTALLATION
VACUUM TOILET
654985¥ E'l'AS SLASSIS T81LET, FL98R M98EL l:ISPI I, '11/1 lll=i
Fixing to the floor with a fixing plate and wood screws
180
P/N 5779920 Fixing plate, plastic

(not included)
\
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Section A
Optional fixing points
Optional fixing points
Installation kit P/N 6543279 consists of:
Wood screw 5x45 2 pcs

Rubber elbow 1 pc
Hose clamp 2 pcs
Plastic washer 2 pcs
Nut MB 2 pcs
Installation instruction 1 pc
Date: 12 Oct 2006 Doc. 001881-1
INSTALLATION
VACUUM TOILET
6613967 EVAS SLASSIS TOILET, FL98RMOBEL~SPI I, ·,;·111TE
Shut-offvalve
Vacuum breaker~
(Not in USPH models) USPH vacuum breaker
,,,,___ ( Only in USPH model )
Seat and cover
! NOTE: Do not use any kind of grease during installation.
• Connect the water connection hose A to water valve B.

• In USPH models connect the hoses from the USPH vacuum breaker to the connecting nipples of the backplate.
Note the correct flow direction (Only in USPH model).
• Connect the discharge connection to the back plate. Secure with hose clamp.
• Lift the toilet bowl on it's place and connect the dischage connection on the discharge pipe.
Fix the toilet bowl on the floor using screws/nuts and washers. Use silicone compound to seal joining between
the bowl and the floor. Secure the discharge connection with the hose clamp.
• Fix the USPH vacuum breaker on the wall (Only in USPH model) .
.•Connect the shut-off valve/vacuum breaker assembly (vacuum breaker not in USPH model) to the water supply.
The shut-off valve must be installed to the water supply piping's side to ensure the correct flow direction in the
vacuum breaker. Note that the vacuum breaker must be installed vertically as shown.
• Connect the water connection hose A to the shut-off valve/vacuum breaker.
• Install the seat and the cover.
Cl Copyright EvacOy. All rights reserved. 15
Date: 12 Dct 2006 Doc. 001887-1
VACUUM TOILET
6613967 E\'AS SLASSIS "'FOILET, FL88R MB BEL ijSPI I, '//I ll'fE
,r----waterhose
~Shut-off valve
~Filter (not in USPH model)

Vacuum breaker
Water valve I Filter in water
I valve
Control mechanism I push button
Mini-check valve
Discharge valve
Operation
The toilet is flushed by pressing the push button. The water valve opens and lets rtnsing water flow into the bowl
through the flushing ring. After a short delay, the vacuum acts in discharge valve housing and forces the rubber
diaphragm in discharge valve to open. The contents of the bowl is drained to the vacuum sewer by a pressure
difference between the bowl and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Atmospheric air pulse enters the discharge
valve, which closes. After a short delay, atmospheric air pulse reaches water valve, which closes and lets a certain
level of water at the bottom in the bowl.
After the flushing cycle has stopped, the push button and system will be ready for next flush.
Start-up
•Clean bottom of the bowl inside.
• Check that the mini-check valve and discharge valve are clean and working correctly.
• Check that the water supply hose and the filter of the water valve are not blocked up.
• Check that sufficient vacuum (-30kPa) is available.
• Open the shut-off valve in the water supply piping.
• Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and the
contents of the bowl are extracted by vacuum.Atthe same time the bowl is rtnsed by water.
•When the discharge valve has been closed, the water level is restored in the bowl by the closing time delay of the
water valve.
Monitoring the vacuum tollet In normal operation

• Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts the
bowl contents when the push button is pressed.
• Check that the push button returns to it's non-activated state.
•Check that afterthe discharge valve closes, the water valve continues to provide water to the bowl. If the water valve
time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
• Check that there are no water or air leaks.
! NOTE: Water consumption is dependent on water supply pressure.

EVAC reserves the right to make alterations to this specificationwithout prior notice.
CCopyrightEvac Oy.All rights reserved. 18
Date: 12 Oct 2006 Doc. 001887-1
VACUUM TOILET
ii13Qi7 ii'#.O:b QbAG&IQ l'Qlbl:l', FbQQR M98EL '=JSPI I, '•'a'l llTE
Preparation for a toilet not to be used for a Jong period

• Close the water supply valve.
• Run a flush cycle by pressing the push button.
• Close the toilet seat cover.
Cleaning instruction for the seat
•The seat is easy to clean, with just a few simple directions for you to observe.
• Use a mild soap solution or biological cleaners.
• Seat and hinges should not be left damp, but be dried with a soft cloth.
•When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner has
been flushed away.
Scheduled maintenance program
Maintenance Program is based on 20 toilet flushes per day and 20 years operation.
Every year:
•Change Mini-check valve 5959902 if toilet is connected to riser pipe.
• Clean Filter ( not in USPH models ) in water supply.
Every 5 years:
•Open and clean Water valve filter 5774150.
• Check Flushing nozzle 6542428 and flushing operation.
Every 10years:
• Change Membrane 6542455 in the discharge valve.
•Change Water valve diaphragm 5774400.
• Change Membrane 6543231 in the vacuum buffer.
• Check flushing operation.
Water valve Discharge valve

Vacuum buffer
membrane
Rubber
diaphragm
Membrane
Mini-check
valve
©Copyrigh!EvacOy.Allrightsreserved. 19
EVAC Date: 12 Oct 2006 Doc. 001888-1
TROUBLE SHOOTING
VACUUM TOILET
6613967 E'IA6 9LASSl8 T91LET, FL8BR MBBEL tf5f'l I, 'i'il llTE
Seat and cover

r Water supply
11-Shut-off valve
~
Flushing ring Filter ( not in USPH model )
Vacuum breaker
Water hose
Filter in water valve
Control mechanism
Mini-check valve
Discharge valve
Cause Remed
• Foreign object in the bowl or Shut off the problematic branch line
discharge valve valve
Remove foreign object
Change discharge valve
Check and if necessary change the
control mechanism
Blocked porcelain • Clean bowl I clean discharge valve I
Blocked discharge valve clean vacuum hoses
Loose I clo ed hoses
Clean filter
Clean filter
Close water shut-off valve
position • Clean I change water valve nozzles,
• Bowl clogged or discharge valve not springs, rubbers
operating
• Misuse (buckets of water thrown in
the bowl)
• Too low vacuum (less than 30%) to
flush
• No vacuum or low vacuum • Check vacuum level, remove
less than 30kPa) blocka e in i in
• Clogged mini-check valve
• Jammed control mechanism Change the control mechanism
Check air filter condition. It should
be place.
EVAC reserves the rightto make alterations lo this specification without priornotice.
@Copyright EvacOy. All rights reserved. 21
EVAC I Date: 23 Nov 2006 Doc. 001883-2 I
I SPARE PARTS I
VACUUM TOILET
See recommended spare part kits in spare part 5980801

documents: WATER SUPPLY KIT
Doc no. 001885-1 Back plate 5432728 5431884
Doc no. 6:01022D Water valve
Seal ~ e----- Shut-off valve
~..__6543414
~Filter
5432548
Vacuum breaker
5442101
Seat and cover
5433215
Water connection
hose with two seals
6543272
6541025 Backplate
Flushing ring (document 001885-1)
with spring and
hose clamp
,,..---i
6542402 ,,. I
Hose clamp ,,. X --...., II
', '> I
/ '--<'
....
I
. /.> I
,,.,,. I
/ I
,,.
~ .......
' ......., ,,......,,...,. ,,. I
;::::. -~ '-'- - - - - 6542434 I
' ~ Control I
mechanism I
i 5433583
5433266 / ' or I Rubber bend
~crew--f
-"-t , L?®
-........_ \
6541024 2644190
Toilet bowl with flushing ring, spring Screw 5825300 5990724 5433594?
and hose clamp Washer Cap nut Hose clamp
6543279
INSTALLATION KIT
EVAC reserves the rightto make alterations to this speciflcation without priornotice.
© CopyrightEvacOy. All rights reserved. 23
Date: 02 Mar 2005 Doc. 6:01022D
SPARE PARTS
VACUUM TOILET
5774002 WATER VALVE, EVAC 90 AND EVAC 900, WALL MODELS AND FLOOR MODELS
6543030 RECOMMENDED SPARE PART KIT·

1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x5774701 Valvewasher+Jet
- - - Diaphragm
,___ _ _ 5774500
Slider
5522700
Conic spring
5774300
Bottom
3752211
0-ring
5990740 Filter
Screw
5774100
Solenoid valve
EVAC reserves the right to make alterations toth!s specification Without prior notice.
C>Copyright EvacOy. AH tights reserved. 27
• 3. COMBINED SEWAGE TREATMENT PLANT (STP 40C)
TABLE OF DELIVERY CONTENT
Item Description Q'ty

70400006 EVACSTP40C 1pc
Control panel: 5461541, 440V/60Hz/3Ph
Paint for STP: 7.5 BG 7/2
Paint for Control panel: 7.5 BG 7/2
6542288 Flow meter - loose supply 1pc

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R ~D 3 , 415V 50Hz D V 12YR (STP 20,40) ES _120 4/HK 50 F 4/HK 50 F
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D 3 x 460V 60.Hz 0 V 22YR (STP 125)
S 03-, 480V 60Hz S
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THIS DOCUMENT JS THE PROPERTY OF EvAC OY, ANO SHALL NOT SE REPRODUCED NOR SHALL CONTENTS BE Ol\IULGEO IN Atl'f WAY TO UNAUTHORIZED PERSONS WITHOUT THE OWNER'S CONSENT.
''''" EVAC CONTROL PANEL STP 20--125 C, 22220 M
R(V. .ALTER-'TlON DATE CHANG[O APPROVED

(Tl TAS--POWER OY •
r.IC'Wll'mrM
3*380--480VAC/690V /230V 50/60Hz /24VDC
CIRCUIT DIAGRAM
OESIGNEO IOAT( ORAllN IDATt IOtEOCEO DATE APPROVEOjOATE SCAt.£' FILE P110£CT Oll:W. NO. 546 7 IPACE: ,IRE\llSION
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•
""" EVAC CONTROL PANEL STP 20-125 C, 22220 M
CT) TAS-POWER DY 3'380-480VAC/690V/230V 50/60Hz /24VDC

....,,.,,,,,, CIRCUIT DIAGRAM
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""" "" 1497502 PR0£CT
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---------+l---1-I--+l~I I -- "~' EVAC CONTROL PANEL STP 20-125 C, 22220 M
REV. I ALTERATION (fl TAS-POWER OY I • 3'380-480VAC/690V/230V 50/60Hz /24VOC

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TAN 11.04.05 TAN 11,04.05 I ·
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•
"~' EVAC CONTROL PANEL STP 20-125 C, 22220 M
(I) TAS-POWER OY 3*380-480VAC/690V/230V 50/60Hz /24VDC
R(Y. ALTERATION °'K OiA.NGtO IJIPRO\IEO VACl.W' S1SIDIS CIRCUIT DIAGRAM
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TAN
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'"'' "'' 1497504 PRO.(C:T
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"'"'· 5461497 I": ( )I REVISION
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THIS DOCUl.IENT IS THE PROPERTY OF EVAC OY. ANO SHALL NOT BE REPRODUCED NOR SHALL CONTENTS BE DIVULGEO IN Atff WAY TO UNAUTHORIZEO PERSONS WITHOUT THE OWNER'S CONSENT.
•
REV. M.TERATIOH
'"' I """'" APPROVED
{f) TAS-POWER DY .... ,,,,,., 3*380-480VAC/690V/230V 50/60Hz /24VDC
CIRCUIT DIAGRAM
DESIGNED
TAN
IDATE
11.04.05
DRA'M-1
TAN
DATE
11.04.05
CHECKED IOATt
'"" '"' 1497505
APPROYEO DATE PR0£CT
...., 5461497 I"; ( )I RE..,SION
17 19 20 I 21 I 22 I 23 I 24 I 25 I 26 I 27 I 28
11 I 12 I 13 I 14 I 15 I 16 I I 18 I I
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•
•~< EVAC CONTROL PANEL STP 20-125 C, 22220 M
CJ) TAS-POWER OY 3'380-480VAC/690V/230V 50/60Hz /24VDC

REV. ALTERATION OATE CHAN GEO APPROVCD VACtUI .Sl'SIPIS CIRCUIT DIAGRAM
DESICNEO
TAN
I11.04.05 I TAN I11.04..QS
DATE ORA.,.,,. DATE • \CHECKED I
OATC I
APPROVED DATE
'"'' "" 1497506 PRO.CCT
.....,. 5461497 I"; ( )I RE~SION
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
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THIS DOCUMENT IS THE PROPERTY OF f:<IAC OY. AND SHALL NOT BE REPRODUCED NOR Sl-W.L CONTENTS BE OMJLGED IN Am WAY TO UNAUTHORIZED PERSONS WITHOUT THE OWNER'S CONSENT.
•
REV. IAl.T<:RATIOO OATE

(f) TAS-POWER OY 3*380-480VAC/690V/230V 50/60Hz /24VDC
OES!GtiW I DUE OR AWN DATE CHECKED I OATC
CHANOEO I APPFIOVED
YACWli Sl'Stt.llS CIRCUIT DIAGRAM
APPROYEO I DA TE SCALE fllE
TAN 11.04.05 TAN 11.04.05 1497S07
PROJECT
'"·"'· 5461497 PA~ (
)I REVISION
11 I 12 I 13 14 15 16 I 17 I 18 I 19 I 20 21 I 22 I 23 24 I 25 26 I 27 I 28
A A
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M SEE PAGE BLOWER 1 DISCHARGE EJETOR EJECTOR CHLORINATION ANTIFOAMING LOW LEVEL HIGH LEVEL CHLORINATION ANllFOAMING M
69
...__ 0VAC PUMP 1 PUMP 1 PUMP 2 PUMP PUMP SWITCH SWITCH LIQUID LlQUJO 1-
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REV. Al.TERATION OATE CHANCEO APPROYEO

CTJ TAS-POWER OY •
VACWM5nrtl/S
3*380-480VAC/690V /230V 50/60Hz /24VDC
CONNECTION
OESICNEO IOATE ORAYIN DATE ICHtCKEO IOATE APPROVED OATE SCALE fllE PROJECT CAW. NO. PAC( .I RE'.1SION
JBL 01.09.06 JBL 01.09.061 1497508 5461497· 8 ( )I
11 I 12 I 13 I 14 I 15 I 16 I 17 I 18 I 19 I 20 I 21 I 22 I 23 T 24 I 25 I 26 I 27 I 28
A A
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THIS DOCUMENT lS THE PROPERTY OF EVAC OY, ANO SHALL NOT BE REPRODUCED NOR SHALL CONTENTS BE DIVULGED IN ANY WAY TO UNAUTHORIZED PERSONS WITHOUT THE OWNER'S COKSENT.
•
REV. AL!ERATION CTJ TAS-POWER OY 3'380-480VAC/690V/230V 50/60Hz /24VDC

OESIOl<l[O I OAT[ ORAWM I "" I """"° I APPROVED YAC'IAM SJ$1CJIS CONNECTION
JBL 01.09.06 JB.L
OAlE
01.09.06
) 01ECKCO
.
OAT[ >.PPROvtO DA TC SCAlE
~IL[
1497509
PRO.CCT
..... 5461497 PA9 ( )l ~E~SION
I 16 I 17 I 18 I 19 I 20 I 21 I 22 23 I 24 I 25 I 26 I 27 I 28
11 I 12 I 13 14 I 15
A
A
f-
f-
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EVAC SANITARY SYSTEM
B
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t-- MAN 0 AUTO MAN 0 AUTO MAN 0 AUTO MAN 0 AUTO MAN 0 AUTO MAN 0 AUTO t--
L L
- PLATE: 6011 I 8 WHITE -
TEXT: 3.5 BLACK 510 E51
M M
HOO SHUT DOWN RESET
f- EMERGENCY f-
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THJS DOCUMENT IS THE PROPERTY OF' fVAC r:tf, ANO SHALL NOT BE REPRODUCED NOR SHALL CONTENTS BE DIVULGED IN ANY WAY TO UNAUTHORIZED PERSONS WITHOUT THE OWNER'S CONSENT.
•
(fl TAS-POWER OY 3'380-480VAC/690V/230V 50/60Hz /24VOC

NAMEPLATES
I I
REV. ALTERATION OAT( CHANCEO APPFIOV[O
I
YACIUI MmtS
I I sc.w:
DESICN(D
JBL
DATE
01.09.06
. ORA~
JBL
DAT(
01.09.06
i CHECKED DATE >.PPIU>VEO DAT(
""
' 1497S10
PROJECT
. """ 5461497 I'"'10 ( )!''"'°"
11 I 12 I 13 I 14 I 15 I 16 I 17 I 18 I 19 I 20 I 21 22 23 I 24 I 25 I 26 I 27 I 28
A
A
f-
CABINET SIZE 500 X 700 X 250 -
B 500
B
I- 442 I-
c 5ic: :;d-; c
I- ~ ~
I-
D I (VIC SWTN!I' SYSTEll I ///////////

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N N
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CABLE GLANDS
I-
1 x PG21
-
R 9 x PG13,5 For Power Supply: O.D. 18.3mm R
4 x PGl 1 For Emc'y Stop: 0.0. 1O.Omm
I-
OR For External Alarm: O.D. 11.2mm I-
s 1 x M32 s
- 9 x M20
4 x Mt6
I-
T T
THIS DOCUMENT IS THE PROPERTY OF £VAC OY, ANO SHALL NOT BE REPRODUCED NOR SHALL CONTENTS BE OlVULGEO IN ANY WAY TO UNAUTHORIZED PERSONS WITHOUT THE OWNER'S CONSENT.
•
"'"' EVAC CONTROL PANEL STP 20-125 C, 22220 M
(f} TAS-POWER OY 3*380-480VAC/690V/230V 50/60Hz /24VDC

CH.l.NOf.:O APPROVED LAY-OUT
REV. ALTER4TION
I JBL '"' I V~SmtllS
I I I I
c )I
SCALE
O(SIGN[D
JBL
OATC
01.09.06
' ORA'M( 0.t.TE
01.09.06
CHEOCEO DAT( APPROVED DATE
'" 1497511 PRO.I( CT
'""' 5461497 1·;';
REVISION
EVAC
Environmental S"OlU.tiOils Marine·-seCtor
COMBINED UNITS
8/AC COMBINED SEWAGE TREATMENT PLANTS
Evac combined sewage treatment plants
The Evac combined sewage treatment plant consists of an integrated vacuum generator and a biological sewage
treatment plant. In the sewage treatment plant an aerobic process of the biopopulation convert organic substances
existing in waste water to carbon dioxide and water without danger of methane gas production.
All waste water, both black water (toilets, urinals, hospital) and grey water (galley, showers ahd sinks) can be treated
in the Evac sewage treatment plants. The treatment plant can operate in all vessels which are sailing in salt, brackish
or fresh water areas.
The sewage treatment plants are fully automatic in normal operation and they require low maintenance. See operation
and maintenance instructions.
The Evac marine sewage treatment plants are designed to fulfill the requirements of IMO MARPOL 73n8 Annex IV
and USCG 33 CFR Part 159 for inspected vessels which specifys discharged waste water from sewage treatment
plants. The effluent quality is as follow:
8005 < 50ppm
Suspended solids < 50 ppm (tested on shore) or 100 ppm (tested aboard ship)
Faecal coliforms < 250 pcs/1 OOml M. P. N.
--·-----------·
©Copyright EvacOy. AJI rights reserved. 50
EVAC ~=-~~~~~~ 200_~_=:__ __9-'!i<c_ 0G_1Q?)_(:=-~1
:EnvironnieDtal.S.c>i~_#qP~:M~tirte· ~ector l__________________ . !
·---·---·---·--··-·---··· ·-·· ·--·---·--··---------
COMBINED UNITS
EVAC COMBINED SEWAGE TREATMENT PLANTS
Biological treatment process
Ventilation/
Emergency
overflow
Disinfection
Dilution/ chemical
Gravity
dosing
Vacuum inlet
inlet
Sludge return
____ ;y_
_;y_
__y__
Disi1'ldion
Antifoaming · Aeration Aeration Settling chamber
chemical chamber I chamber II chamber
dosing
Treated· water/
Sludge discharge
~
Black sewage water is collected by an integrated Evac vacuum ejector system or by Evac On-line pump system.
Incoming black water must be diluted with technical, grey or sea water. There is a separate dilution/gravity inlet
connection built in chamber I.
All waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to aeration chambers I and II via air distributors. The aerobic
treatment process statts in the aeration chamber I and continues in the aeration chamber II. If treated waste water is
coming from a vacuum toilet system, required dilution water must be added into the aeration chamber I.
An activated sludge is separated in the settling chamber by gravity and clarified water floats to the disinfection
chamber. The activated sludge is pumped back to the aeration chamber I by an air driven ejector(s).
-=-
A chlorine based disinfection chemical is added by the dosing pump into the clarified water in the disinfection
chamber to meet IMO's requirements regarding presence of coliform bacterias in treated water. Treated water is_
pumped to sea or ashore by a discharge pump. Disinfection can be also done by UV on special request. Please,
consult Evac.
A mineralized sludge from activation chambers I and II is pumped at given intervals sea;to onsnorefaeilities oTtothe
vessel's sludge storing tank. The discharge pump is equipped with an integrated cutting device to prevent blocking.
EVAC reserves the right to make alterations to this specification Without prior notice.
©Copyright EvacOy. AU rights reserved. 51
EVAC
EnViiOrimenta1 Soiti.Hons M~rine Sec"to'i ·
COMBINED UNITS
STANDARD EVAC STP COMBI, CAPACITY
Treatment plant capacity

The required treatment capacity of the sewage treatment plant depends upon various parameters such as number of
persons, type of the vessel, a type of the toilet system, operating hours, type of diluting water, a number of the toilets
etc .. The maximum numbers of persons onboard shown in the chart below are only advisory.
In the chart a smaller figure is a maximum number of persons for systems where all black (vacuum) and all grey water
is processed (24h/day). A larger figure is for systems where only black water (vacuum) and dilution water is processed
(24h/day). Please, consult always Evac for detailed calculations.
Maximum number of persons
EVACSTP20C
EVACSTP40C
EVACSTP55C
EVAC STP 100C
EVAC STP 125C

.. ~ .. 7
30 60 70 80 90 100 110 120 130 140 150
Maximum hydraulic load and maximum BOD, load
Max. hydraulic Max. BOD5

TYPE load (m3/day) load {kg/day)
EVACSTP20C 2.6 1.13
>~i~i:-~~-------·-ii-----------~~~----------------
EVACSTP100C 10.5 4.5
------·-·------··----·-""""'-·-··-···-·..·-··
EVAC-5iP125C 13.1 5.63
Required information for calculations

To ensure optimal waste water handling process additional information is needed to make calculations and
dimensioning. Please, inform us about:
•Type of the vessel
• Number of persons onboard
• Number of toilets in cabins and in public use
• Type of waste water entering to the sewage treatment plant:
- Black water only
- Black and grey water mixed
• Diluting water:
-Grey water
- Technical water
-Seawater
• Operating hours per day
•Voltage and frequency
• Redundancy requirements
• Number of treatment plants in system
•Other additional information of the toilet and grey water system
EVAC reserves the right to make alterations to !his specification without prior notice.
EVAC r·-oate:-27 Mar2QQ]- Doc. "'1':012140~1
!"·-···-·------------··---··-··-----·----··-·--···--~--··-----~
Envi.ronmei£tdiS~lutioii.-S_Maiifie·$ec·~o'i" i__ !J:(;_fjNIC~_L_E~TA ..... ___i
COMBINED UNITS
STANDARD EVAC STP COMB!, COMPONENTS
-----····----
Transparent hose for

adjusting sludge return Blower
Vacuum switch
Airvalve,
tankll
~ Airvalve,
tank Ill
Level switch,
Vacuum gauge \ 0
,,_,,,,,-/ tank IV
Dosing
pump set,
(disinfection
Dosing pump set chemical)
(antifoaming
chemical) --..- - -
Level switch,
tank IV
Ejector pump
Shut-off valve,
1
·~_, .~ ~ tanklll
Shut-off valve,
~ Discharge pump
ejector
Shut-off valve,
Shut-off valve,
Shut-off valve, Shut-off valve, tank II
ejector pump
tank I discharge pump
Components (pcs) per EVAC STP C type

P/N Name STP20C
Ji
STP40C STP55C STP100C STP125C
72008000 Ejector DNSO 1 ©2 1-2 1-2 1-2
5430595 Shut-off valve, ejector 1-2 1 I 1-2 1-2 1-2
6541200 Ejector pump 4/HK 50 1-2 1 1-2 1-2 1-2
5430595 Shut-off valve, ejector pump 1-2 1 1-2 1-2 1-2
6542675 Dosing pump set, antifoam. 1 1 1 1 1
5437623 Vacuum gauge 1 1 1 1 1
5437598 Vacuum switch 2 2 2 2 2
70302001 Blower V12YR 1-2 (J}2 1-2 1-2
!
70303001 BlowerV22YR ,;.J;.'. 1-2
70235001 Dischar e um 1-2 !:_;':,: 1-2 1-2 1-2
5430595 Shutt-off valve, disch. ump >,, "·1'2 1-2 1-2 1-2
6542675 Dosing eume set, disinf. :!-' ';~~-:_,. 1 1 1 1 1
70701001 Level switch SSP/3K 2 2 2 2 2
5430595 Shut-off valve, tank I 1 1 1 1 1
5430595 Shut-off valve, tank II 1 1 1 1 1
5430595 Shut-off valve, tank Ill 1 1 1 1 1
5430595 Shut-off valve, tank IV 1 1 1 1 1
6541699 Air valve, tank I . 1 1 1 1 1
6541699 Air valve, tank II 1 1 1 1 1
6541699 Air valve, tank Ill 1 1 1 2 2
6541699 Isolation valve 1 1 1 1 1
COMBINED UNITS
72008000 EJECTOR DN80 WITH BENDED END
240 Loose fiange

DN65PN10 VACUUM
INLET
Cleaning I
plug2"
380-620. Adj.
.I FROM
THE PUMP
924 200
Loose flange
DN80PN10
Materials Ejector body: Acid proof steel EN 1.4404

Welded flanges, pipe bend: Acid proof steel EN 1.4404
Loose fiange: Al
Nozzle: PVC
Flap: Nature Rubber NR
Gaskets: Rubber EPDM
Connections Vacuum inlet: DN65 PN10

Pump connection: DN80
Ca pa City Depending on the pump
Shipping data Net weight: 20kg

Shipping w.eight: 24kg
Shipping volume: 0.09m'
--------
EVAC reserves the right to make alterations to this specification without priornoijce.
EVAC
Enviroruri·~rit~(soiiitiOn~ Marine Sector
COMBINED UNITS
6541200 PUMP TYPE 4/HK 50-F, 3x400/460V 50/60HZ
525 213
Df;lO ~I
G1/4" '. ·'--
~§I
' I
I
0
l()
z
0
~...._,__.... -~1 -
4xM16x45
I 80
I 11~5J
~LqQ..j
G 1/2" 108 150 180
3x460V, 60Hz
•ml 0 so •00 150 200 25o Jlmp g.p.mJ
c 300 [U.S.gpmj
"' 50 100
''° 200
"'' 16 {tts)
0
' ' ' ID 12
" "
3600/min
H
f'll] 28 H
-10 0 l~J
"
@ 1=1
80
20
' I'-
I
'
" '
12 " 50
PSH
• p
'-
' 20
1~4
NPSH 0
[m] 00 10 20 30 50
"' Q[m3thl
Electrical data
P/N 6541200 Pump type 4/HK 50-F:

Voltage: 3x400/460 V 50/60Hz
Nominal power: 3.0 / 3.6kW, 50160Hz
Nominal current: 6.5 / 6.2A, 50/60Hz
Starting current: 42,3 / 40,3A, 50/60Hz
Rotation speed: 3000 / 3600rpm, 50/60Hz
Insulation class: F ( 140° -155°)
Protection class: IP 55
Materials Pump casing and interstage casing: Cast iron EN-GJL-250 (GG25)
Impeller: Cast iron EN-GJL-250 (GG25)
Shaft: Stainless steel SIS 2350 (AISI 316Ti)
Impeller nut: Copper alloy UNS 38500
Metal seals: Carbon stainless steel
other Impeller: 0130
Shipping data: Net weight: 56kg

EVAC reserves the right to make alterations to this specification without pri0< notice.
EVAC Doc. 1:0103lG ··;
--·------·-..·---·!
Enyirontnehtaf$oi-Uti'O~:g.:M"adne SettOr- .. ______}
COMBINED UNITS
5430595 SHUT-OFF VALVE DN50
P/N 5430595 Shut-off valve DN50

0150
Materials Housing: Nodular cast iron (GGG50) I I
Slide: EPDM covered 019 ~"'
Spindle sealing and scraper:
Synthetic rubber .
.
~
i
i
Connections Pressure class: PN16 - r.
Nominal dimension: DN50 I
Shipping date Netweight: 14kg

050 150
0125
0165
0180
P/N 5430599 Shut-off valve DN65
Materials Body, banned and handwheel: Duclile iron

Stem: Stainless steel
Stem nut and sealing ring: Brass
Wedge: Ductile iron, NBR
Connections Pressure class: PN10/16

Nominal dimension: DN65
170
P/N 5430593 Shut-off valve DNBO 0180
Materials Housing: Nodular cast iron (GGG50)

I I
Slide: EPDM covered
Spindle sealing and scraper: i$
I
Synthetic rubber
019 I
...
I
Connections Pressure class: PN 16 ~ i
Nominal dimension: DNBO
-· -
i --· -
I
Shipping date Net weight: 20kg
..
080 180
0160
0200
EVAC reseNes the right to make alterations to this specificationwithoul prior notice.
Cl Copyright EvacOy. All rights reserved. 62
Date: .Q§ Au9_~M.._ __ QQ.S._ __j_iJ.:!_027£L.j
TECHNICAL DATA j
COMBINED UNITS
5437598 VACUUM SWITCH R 3/8"
5437587 THREE WAY VALVE R3/8"
'P/N 5437598 Vacuum switch R 3/8" .
------ __119_____ _
30
"'N
[I] -··~
m
~
0
c;;
Operation data Pressure range: 0... 100 kPa (abs)
Connections R 3/8"
Electrical data Protection class: IP 66
Shipping data Net weight: 2.0kg
P/N -543'7587 Three way valve R 318"
Materials Body: Brass nickel-plated

Ball: Brass chrome-platea
Connections R3/8"

64
EVAC reserves the rig ht to make alterations to this specification without prior notice.
©CopyriQhtEva~Oy.Allrightsreserved. 63
EVAC ~le: 26 Jan 2005 Doc. .! :01 Q~-~.J
··EnVi~O.rir#~'.4~~($6i#~-~dh~:I\1'.~P.~·-:s;;;ct'o-~
··-·--- -------·-------------
L_:i:!=CHNICALDATA l
COMBINED UNITS
5437623 VACUUM GAUGER 1/2"
5437666 THREE WAY VALVE R 1/2"
P/N 5437623 Vacuum gauge R 1/2" 44
Operation data Range: 0 ___ -100kPa
Connections R 1/2" C>

C>
Shipping data Net weight: 0.490kg &
R 1/2"
P/N 5437666 Three way valve R 1/2"
Materials Body: Brass nickel-plated

Ball: Brass chrome-plated
Connections R 1/2"
Shipping data Netweight 0.320kg
64
-----· - - - - - -
Date:06 Jun 2005 Doc. 1:010500 ,
------------------·"···-·-·;
TECHNICAL DATA
------
COMBINED UNITS
70235001 PUMPES120
203 •2
Outlet
m
u
" $
~
u
m
:;,
393 •3
•z
586 •3
Capacity
3x480V, 60Hz
Operating data Operating mode: S 1 continuous duty

Max ambient temperature: +45'C
Electrical data Voltage: 3x400/480V, 50/60Hz

Nominal power: 2.2/2.6kW, 50/60Hz
Nominal current: 4.55/4.6A, 50/60Hz
Insulation class: F
Rotation speed: 2900/3400rpm, 50/60Hz
Connections Inlet: DN50 PN10

Outlet: DN40 PN6
Materials Pump casing and sealing housing: Cast iron GG20

Impeller: Cast iron GG20
Shaft: stainless steel X20 Cr13
Nuts, screws: stainless steel SIS 2333 (AISI 304)
0-rings: NBR
Slide rings: Silicon carbide
other Impeller: 0120

- - - · ·--·------··---·--
El/AC reserves the right to make alterations to this specification without prior notice.
EVAC Date: 18 Mar 2005
--·-----.---------- """
Doc. 1;010530
-· ............. ·····--·· ·-··········-..·-··-·----
Environmental Solutions l\1arine SeCtor TECHNICAL DATA
COMBINED UNITS
70302001 AIR BLOWER V12YR
170 R 1 1/2"
female
thread
-
-
0
m
N
@
I
--------ft.<.---'
4x09
dp 3x480 V, 60Hz
(kPo)
30
25
20
15
10
5
0
0 20 40 60 80 100 120
(m'/h)
Tolerance:±5%
Air volume
Operating data Max amb.ient temperature: +40°C
Electrical data Voltage: 3x400/480V, 50/60Hz

Nominal power: 1.1/1.3kVll,·50/60Hz
Nominal current: 2.7/2.7A, 50/60Hz
Starting current: 14.3/14.3A, 50/60Hz
Rotation speed: 2850/3400 rpm, 50/60Hz
Connections Inlet: R11/2" FTP

Outlet: R 1 1/2" FTP
Materials Blower casing: Aluminium G-AISi 10 Mg

Blower impeller: Aluminium G-AISi 1O Mg
Nuts, screws: Stainless steel SIS 2333 (AISI 304)
Mounting bracket: R St 37-2 DIN 17100

EVAC -
Date: 31 Jan 2005
---,.------------·~----··
Doc. 1 :01056F
..····----······-········.
·-·-·-·-··-
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
6542675 DOSING PUMP SET, CHEMICAL TANK 5 L
6541578 DOSING PUMP SET, CHEMICAL TANK 30 L
............ .,------------··-··-----------
135.5
Metering
Metering
screw -----------
line
' ,.Rapid
'
On/Off - -
vent valve
...___
Suction
200 line
Components Dosing pump

Chemical tank
Bottom valve
Suction hose and metering hose 76
Control cable
Meteri.ng valve ( counter pressure 0. 5 bar)
Materials Pump head: PVDF

. Diaphragm: PTFE-EPDM composite
Seals: FPMNiton B
Valves: PVDF
Valve balls: Glass
Valve springs: Elgiloy I Hastelloy C4
Housing: Thermoplastic polyester
Color: Blue, RAL 5007
Capacity Pump capacity: 0 - 2.5 Ith, adjustable

Suction head at 1.00% stroke: 2m
Operating data Max. back pressure: 1O bar

Stroke frequency: 1221/min
Max ambient temperature: +40°C
Connections 04/06, inner/outer diameter
Electrical data Voltage: 230V, 50/60Hz

Nominal power: 10.4/11.5W
Insulation: B
----·····-·---·------ - - - -
EVAC reserves the rightto make alterations to this specificationwilhout prior notice.
©Copyright EvacOy. All rightsreserved. 68
1---- .------ --- ------,--- - --- --- ---- -·- -- --- - --,-- -- . -- .. ------. ___________ ,, ____ _
EV?1C r____!?~~~_:~~Ju 1...?._Q_Q~---- __________95~~.'.- 3:01125A__

Environmental Solutions Marine Sector L_~!',ERATIOj\J_~f-j_c:l_jl,1~~!~-~~E:__
SEWAGE TREATMENT PLANTS

6542675 DOSING PUMP SET
User's Manual
Diaphragm Metering Pump
EVAC EMP II
EVAC reserves the rlgtll to makenlteralions lo this specmcation without prior nollce.
QCopyrightEvaeOy.Allrighlo;reseNcd. 14
. ·-· ........ ···-- ······-
EV~~C Dale: 29 Ju! 2005
·-··-----------~····-
Environmental Solutions Marine Scct'or

Operation
The metering pump in the EVAC EMP JI metering pump is a electronic motor-driven membrane positive-
displacement pumps.
The metering pump is driven by a non-blocking synchronous motor (pos. 1) running at a constant speed.
An eccentric gear moves the diaphragm and thus displaces the metering medium via the pressure valve (pos. 2)
with double ball seal. The suction valve is closed.
The diaphragm is restored by a restoring spring and this causes the metering medium to be sucked into the pump
head via the suction valve (pos. 3). The pressure valve is closed.
The volume delivered can be infinitely adjusted during operation via the stroke adjustment (pos 4). This limits the
restoring movement of the diaphragm.
The pump heads are fitted with a rapid vent valve (pos. 5).
2
4 1: synchronous motor
1 ·1 2: pressure valve
3: suction valve
I I ill111
I
4: lift adjustment(= Pos. 6)
I rl 5: rapid vent valve
·1 1
I
i,
111
I 1
'11
''I
..h ! ... J..._L
.. , __ j
If 1 \:> ____ 6 7
u [------·---]
--~-
1
3
=
ti
GU QQiiQ CID
8
00 0
El& @
6: mechanical stroke adjustment

7: LED-Operating Indicator (green)
8: on/off switch
EVAC reseNes therighl to makeal!eraUons !othlsspecificationv.ithol.lt prior nolk:e.

©Copyright Evac: Oy. All righls mserved. 15
---.---------·---- --- -- -- ... -- .... ---····
C:\lAC'
t,., -J:l.
- ,----
_____ Q9_~~_:-~~~:?_QQ?_ _ _ _ Do_~·---~_:_Q_!_l~~-- _1
Environn1cntal SolutiOns Marine Sector OPERATION AND MAINTENANCE

Start-up
NOTE: Long suction lines should be avoided (max. 3 m).
DANGER: If the metering line can be blocked off, an overflow valve (safety valve) which opens at the maximum
allowed pressure should be installed on the pressure side for safeguarding the metering line and
pump. This can stop the metering line bursting if wrongly operated.
The pressure can rise to 3 times the nominal pressure.
Repairs may only be carried out with plug disconnected from the mains, or when the appliance is off load.
During maintenance and repair work on parts which come into contact with cleaning products, and when replacing
the bindings, the prescribed protective clothing (protective glasses, protective gloves, apron) must be worn
because of the danger of irritation.
Only original spare parts must be used for repairs.
Mount pump on console in horizontal position. Observe suction

capacity of max. 2 mWs. 12
Connect suction and metering line
• Cut off tube cleanly
• Push union nut (pas. 12 and pressure piece (pos. 13) over tube
and push onto connecting nipple (pas. 14) as far as stop collar.
• Place 0-ring (pas. 15) into valve groove and tighten swivel nut.
• Put the vent line (pas. 16) on
Set metering setting and metering frequency setting (if required)

to 100%.
Open vent screw approx. 1 turn and leave open until the metering
medium enters the vent line without bubbles. The close vent screw
and ensure that the metering line is not shut-off at any point.
If the pump has drawn in air, then it must be revented.

Improved suction can be achieved if the pressure valve is subsequently
unscrewed and the pump head filled with a suitable liquid.
NOTE: After 24 hours of operation, the metering head screws

should be diagonally tightened to 3 - 4 Nm.
CAUTION: The metering pump head may contain residual water from
works testing._ 16
EVAG reserves the rigt1! to rnakeal!eratlons to this specification without prk>rnotice.

----------------
©Copyrlgl1t Evac Oy. All righls reserved: 16
EV1\C r=~il~t;;_:j9J~i2o6~:::.::: ::i:iCic jo_l!_~s_:.t;:::::
Enviroruncntal S0lutiotis Marine Sector I OPERATION AND_r::i~lf'.l!§__f'.l~~C_§__ 1

Metering capacity
The reproducible metering precision is about +/- 3% at a minimum 30% stroke distance and under constant
conditions.
The characteristics of the pump are such that higher outputs may occur until the operating temperature is reached
(continuous operation at least 2 hours).
Precise metering can be achieved by taking the following points into consideration:
a) All metering capacity informations relates to measurements using water :;it 20'C, with a constant power supply
and warmed-up pump.
b) In order to obtain a high degree of metering precision with free fiow, a pressure maintenance valve (or
metering valve) should be used, in order to produce a constant counterpressure of at least 0.5 bar.
c) If there is pre-pressure on the suction side, the pressure difference between the suction and the pressure
sides should be at least 1 bar. The water column on the metering pump must be protected by an appropriate
valve arrangement.
NOTE: A pressure maintenance valve or metering valve is not a completely reliable blocking element.
WARNING: Only .carry out metering stroke adjustments when the pump is running if the stroke adjustment pump is
not under pressure.
Pump capacity in relation to counter-pressure and metering stroke setting

Delivery rate 2.5 l/h / 10 bar:
3.5
-=
:c
Q)
2,5
E 2
:J
Ci
>
Ol
c 1.5
·c
Q)
~
Q)
::2 1 bar
2bar-
3bar
<I bar
Sbar
6bar
0,5
~~::---..._:
9bar
0
10bar
-
0 10 20 30 40 50 60 70 ao 90 1(1]
Stroke length adjustment(%)

ill. 2
Setting accuracy + 15 % - 5 % of rated value; all values refer to water at 20 'C and are in
accordance with the notes in the operating instructions.
EVAC reserves the right tc make alleratlons tothls specificationw!thout priorno1ice.

©Copyright EYacOy. All rights reseNed. 17
(- o·a1e,:·29·J-U(2QQ5____..____ Doc. iQ1.125A
EVi\C [-OPERATION-AND MAINTENANC_E__
Environ1ncntal Solutions Marinc·Scctor L----···-------·--·-·- ·-·"·-------·-'

Maintenance
CAUTION: Metering pumps may only be maintained by expert, authorised personnel.
NOTE: Quarterly maintenance interval, shorter intervals if load is greater (e_g_ constant running).
It is recommended that the following be checked:

Suction and pressure line for teak-free connection
Suction (pos. 3) and pressure valve (pos_ 2) for soiling and sealing function
Check exit hole (A) on intermediate pump section (membrane break)
Check correct pumping by suction drive
Metering head screws (pos. 17)"(firm seating, 3-4 Nm)
ill. 3
NOTE: The lifetime of the membrane depends on:
Counterpressure, operating temperature and metering material.
Frequent checking of the membrane is recommended at extreme temperatures and when metering
abrasive materials.
EVAC reserves the right to makealteratlons to this specification v.ithout prior notice.
@Copyrigl1t Evac Oy. All rights reserved. 18
l\C r-··-------------------
Date: 29-:~i~1·2·005·-·~---·-·-- ..Q;C:-3-:0112sA
-;
,
Environn1cntal Solutions M3rinc ScCtor ,[ OPERATIONANDMAINTENANCE i
----~-~------·--------'

Trouble Shooting
Faults which you can rectify yourself
DANGER: Before carrying out repair and maintenance work or when metering dangerous substances, always
rinse the metering head, relieve the pressure line and wear protective clothing (protective glasses,
protective gloves and apron).
Electrical repairs may only be carried out by electrical experts (Liability Insurance Association safety
regulations VB G 4 and ZH 1/11) !
DANGER: Opening covers or removing parts, unless possible without using tools, may expose live parts.
Connection points may also be Jive.
Before carrying out a calibration, service, or overhaul and when replacing parts, the device must be disconnected
from all power sources if it needs to be opened:
Fault -:. ><'·;·,::;::·:'·" .,.

:·i?OSsib1e:c·a.t1se:'-::··_>:. _
. : .:._ . ·:_ .. Rectification.,, • • .- -'.{:·.:_;, ::~·
·;~·'
'-_._ .. ' ___ ..:~·-·;:
Metering pump does not work, green - Incorrect voltage - Check power supply
LED not showino
Pump does not suck up despite - Precipitations, sticking - Rinse pump head through
bleeding and max. stroke setting together, drying out of valves suction line, eventually
dismantle and clean or
exchanqe valves
Metering head is leaking, medium is - Metering head is loose - Tighten metering head screw
escaping from leaking connection diagonally
- Diaphranm runtured - Replace diaphraqm
Faults which must be fixed bv EVAC customer service

t=:au1t· : •: ~ 7""" =" ;:eassitile,calise.'·i'
:>t::''. '''Tif?'c":: 1R!lctmc~tion~;:;0;;::iit'~~c:,::·11;c :: t· .;
Error signal LED lights up Metering system blocked Internal fault
Metering without request being Internal fault
made
Metering pump not working, no green Mains cable damaged Replace mains cable
LED disolav
EVAC reserves the ri9hito makealter..itions to this specification without prior noHce.
@Copyright Evac Oy. All rights reserved. 19
EVAC
-······----~----------
. ___ Q.?_!.~: 29_~~.!1.QQ§_______________ _Q.Q_~:_l.'..9-1.1.?.?.8-: __ j

Environn1cntal Solutions Marine Sector OPERATIONANDMAINTENANCE i

Replacing the diaphragm and pump head
Remove cover (pas. 22) from metering head, loosen attachment screws (pas. 17) and remove pump head (pas.
18), unscrew diaphragm (pas. 19), including connecting piece (pas. 20) and back-up ring. Replace intermediate
diaphragm (pas. 21) from ram. When fitting the diaphragm, do not overtighten (by hand, without tools, lightly
tighten). The leak connection of the connecting piece must point downwards. The metering head must be evenly
tightened diagonally.
NOTE: Check metering head screw tightening torque after 24 hours. Tightening torque 3 - 4 Nm.
21
I
17: attachment screws

20
18: pump head
19: diaphragm
19 20: connecting piece
21: intermediate diaphragm
22: cover
I ill. 4
22 17 18
Setting the mechanical stroke adjustment
The metering pump is set to nominal pressure at the factory, in accordance with the metering curves. If the stroke
adjustment is to be set by removing the setting button, the basic setting can be determined as follows:
~
ill. 5 1. Switch metering pump on.
2. Place button on 100 % and turn clockwise until adjusting screw is
noticeably tensioned. Because of the eccentric drive, it is only
possible to turn the button in stages with the pump running.
If no resistance is reached, remove button at setting "O" and repeat
stage 2.
,,.
'" .. EiB 3. Then pull button off and put adjusting notch and marking back on
•
scale setting "O" and set desired metering output.
" To determine the metering output accurately the pump should be
\ " 40 so 60
" gauged by litres.
-=
EVAC reserves !he rlgh!to makeal!erations lo this specification without prior nolice.
~-:iCopyrigh! Evi:icOy. All rights reserwd.
20
- ········-··--·------··-·-·---··--·---- -- --
i Dale:29Ju!2005 Doc. 3·Q1125A
i OPERATION AND MAINTENANC_E_i
Environn1cntal Solutions Marine Sector L . .~-~------------·----- -----·
SEWAGIE TREATMENT PLANTS
Dimensions, connections
135,5 2i8
irn:n:rTlTTl,TTTrlTffTTlfTf,>~~~"=='<m#~·<
\
\
II
f!J4,5
!DIOD
618
,--
69,5
=--
© E:l
I
"'
0)
.I . . - . - -·-·-·-· ·-·-·---· -- - .
'"
0)
J,\Y 0
fu
76 19
ill. 6
EVAC reserves the rigt1t to make allemtions to this specirtcation without prior notlce.
t~Copyrighl Evar. Oy. All righL~ mservad. 21
EV/1C
Environrncntal SOiutions Marine Sector
... ·-··-..····----- - - -- ------------·-· --- ·······························-······- . . ....

(Pressure valve with pressure

m----6
valve spring* 2,5 l/h) g 5
11 4
1 -='.==-- 3
*
12 7
I
J.
co;=·
16- ~
EVAC reserves !he r/gh! to makec;l!eraUons lothlsspecmcallon without prior no1k:e.

©Copyright Evac Oy. All righli resCNed. 22
-- . . ·-·------------.------.--- -·-- -- -··----·--------- -....... .
tVl\.C 1___ _Qate: 29 J.l:!11-Q~_. ______Q_oc. 3:01125~_. __j
Environmental Solutions Marillc Sector L OPERATION AND MAINTENANCE '

Descriptiom.(ill. 7)
Item Description Article-No.

1 Pressure valve with valve sprinQ 248003
3 0-rinQ for suction and pressure valve (FPM) 41700327
4 4/6 connection nipple 34000230
618 connection nipple 34000276
6/12 connection ninnle 34800159
5 416, thrust piece 34500189
618, thrust piece 34500190
6/12, thrust piece 34040107
6 G 3/8" union nut 34800142
7 Transparent cover 34800030
10 Expansion bellows 34800132
11 VentinQ screw 243077
12 0-rinQ (FPM) 417003316
13 Washer 413501720
14 Screw 413031026
15 Cover plate 54000188
EVAC reserves the right to make alterations iothis specif1C<1tion without prior notice.
@Copyright Evac Oy. All right-; r,;serv~d. 23
EVAC
Environmental Solutions Marine Sector i TECHNICALDATA
- - - - - - - ''
COMBINED UNITS
70701001 LEVEL SWITCH SSP/3K
Contact changes at:
0~} G1
rr:-f:3::~:
c
••
"'
mm e
! NOTE: Connect only black and blue cable,

133 -60
Components Float switch

Cable: 3 x 0,75mm'
Materials Body: Polypropylene

Cable: RYFLEX
Operating data Max. operating pressure: 1 bar (+20°C)

Operating temparature: +8 - +60°C
Electrical data Voltage: 24V =/- - 250V =/-

Nominal power: max. 350W
Current: 0.2A - - 3A -
---------·---·-----------·--------~-
EVAC reserves the right to make alterations to this specilicationwilhout priornotice.
EVAC Date: OS Jan 2007 Doc. 1:01125G
-· ·-·-·····-·-----------------·---···--···-·-··-·--···--------- ---
- ---
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
6541033 GATE VALVE DN40
5430595 GATE VALVE DN50
5430591 GATEVALVEDN100
6542225 SHUT-OFF VALVE R 11/2"
6541699 SHUT-OFF VALVE R 1"
Gate valve DN40, DNSO, DN100
PIN 6541033 5430595 5430591

Nominal size DN40 DN50 · DN100
Pressure class PN16 PN16 PN16
A 140 150 190
B 245 245 355
c 150 165 220
D 110 125 180
E 40 50 100
F 19 19 19
G 4 4 8
H
Weight(kg)
200
11.5
200
13
315
31.4
!I L0E [-A_.J
! ~ 00
Materials: Housing: Cast iron i',.... .. .._____
_, 0C _
Slide: EPDM covered
Spindle sealing and scraper; Synthetic rubber
Shut-off valve R 1 1/2", R 1" D
PIN
Nominal size
A
B
c
D
6542225
R 1 1/2"
70
75
140
94
6541699
R 1"
66
44
63
110 c::::J
'le
Ball valve material Brass Brass A
----------.--·····- ~--------·----·-···--··-------·-··--·--
- --------------- ··---··-····-·----·---------··-·---·--·-------
EVAC
Environmental Solutions Marine Sector .
. .... ·---------'
COMBINED UNITS
6542288 FLOW METER LH-8SA-HR
:: I
:'!
---t- OUTLET
I
I
~
~
I
I
~
>:
~
(:;
~
~
~
I
I ~
-.;
:'-"•
I
I
~1
~
'
~
" I
I
-·
O>
"" l INLET
LI
7Z 5
! NOTE: Flow meter is an optional component for dilution water control. Please, consult Evac.
Materials Flow tube: Acrylic (PMMA)

Valve: AISI 316
Connection nipples: AISI 316
Seals: Nitrile (' Viton®, EPDM)
Operating data Adjustable fiow: 0.2 ... 2.6 litres/min

Accuracy:± 10% F.S. (H,O, +20'C)
Max pressure: 20 bar (30 bar, 30°C)
Max temperature: 75°C
Connections Inlet/outlet: NPT 1/4" ('BSP 1/4")
·------··---------~--------------------------·--·-----·
EVAC reserves the right to make alterations to this specificationwithout priornotice.
···-----------------··---··------------·--·-----·--·-
EVAC Date: 10 Mar
-·-·-·-··. --·
2005
---- ...··--·---·-··------
Doc. 2:01069C
Environmental Solutions l'viarine Sf:ctor
COMBINED UNITS
STANDARD EVAC STP COMB!
----------------··--------------------------
Foundation
Evac sewage treatment plants are delivered with a foundation allowing welding or bolting to a vessel's deck or
installation frame. Welding instructions below must be carefully followed. Please, consult EVAC for bolted
installation.
Required maintenance
space 500mm ! NOTE: Installation frame/deck must be
flat and even.
! NOTE: Installation frame/deck must
support tank's bottom frame evenly on
whole frame area. Allowed max. distance
between deck's stiffeners is 800mm.
! NOTE: Piping must be installed so that
there is no stress in flange connections.
3 100 200
! NOTE: Welding outside the foundation
L~l:?·~"··~ > o
area is not allowed.
,> ! NOTE: Do not damage the painting of the

tank during welding. Observe heat
Ship's installation conduction.
frame/deck
! NOTE: Fill the tank with water before
welding to avoid painting damages during
welding.
space 100mm
...... ..... ...... = .

,.rro~'.! c:c:::J I
'0-'
space 600mm
EVAC
Environmental Solutioi:ts Marine Sector
COMBINED UNITS
Pipings system
The Evac sewage treatment plant can process:
• Black water from vacuum sewage system (Dilution water required)
•Black water from gravity sewage system
• Black water from vacuum sewage system and grey water (Dilution water may be required)
•Black water from gravity sewage system and grey water
Installation and piping arrangement is depending on the vessel's sewage system. Please, consult Evac for sewage
treatment system options and required additional components.
A combined standard sewage treatment unit has the following fiange connections which must be connected to a
vessel's piping system by the yard/Customer:
•Vacuum sewage inlet
•Gravity sewage inlet .
•Dilution water inlet
•Discharge
•Ventilation/Overflow
•Flushing (Only temporary use.)
! NOTE: In custom made treatment plants a number offiange connections may vary. Please, see technical drawings.
! NOTE: Pockets are not allowed in ventilation pipe.
Dilution inlet Ventilation/Emergency

DN65PN10 overflow DN80 PN10
Gravity inlet
DN100 PN10
Vacuum inlet
DN65PN10
Discharge
DN40 PN6
Flushing connection
DN50 PN10
-------~-------·-··-···--···---------
EVAC reserves the right to make alterationstothis specification without prior notice.
EVAC
EnVironmentalc Solutions Marine Sector
COMBINED UNITS
Required additional components

A sewage treatment plant may require additional components for optimal operation, please consult Evac.
Dilution water
Because a combined treatment plant is processing black water from vacuum toilet system, dilution water must be
added into incoming sewage. There are several system options to control and monitor dilution water:
•flow meter and pressurized fresh or technical water
•grey water buffer/holding tank and constant flow pump
•grey water buffer/holding tank and dilution water feeding by gravity with flow meter
Screen or Catcher
If there is a risk that a lot of non organic solids obstacles are entering in the treatment plant, a screen or catcher must
be installed before the treatment plant.
Grease separator
Grease is harmful for treatment process. If there is galley water entering to the treatment unit a grease separator must
be installed before treatment plant.
! NOTE: All external components are installed by a yard/customer.
! NOTE: If there is no counter pressure for the discharge pump, a bend piping arrangement must be done with a pipe
loop (goose neck) over tank's water level to prevent siphoning.
Installation principle for vacuum sewage system, dilution by pressurized fresh/technical water
•Dilution water is controlled by

a flow meter. Dilution water
must be pressurized and
water pressure must be
constant for precise
adjusting.
EVAC reserves the rightto make alterations to this specificationwithout prior notice.
©Copyright EvacOy. AH rights reserved. 75
. ·- ·····-- ---- __ --
EVAC
._ ---~.----
. ___ g~t~-=- . ~..1.E~-~1Q_O_~------------·-·-·Q2~: 3_:_0_1)_Q§_g_______1

Environ1nental Solutions Marine Sector OPERATION AND MAINTENANCE
·-----------.-- · · - - · - - - - · - - - - - ·- _____ __J
COMBINED UNITS
STANDARD EVAC STP COMBI
1.0 Treatment process
Ventilation/
Emergency
overflow Disinfection
Dilution/ chemical
Gravity dosing
Vacuum inlet,
\\
inlet·- Sludge return
~-
Vacuum
ejector(s) Aeration
chamber I
_ :!f_ ____ J _
Aeration
chamber II
-
Settling
chamber
Disinfedion
chamber LS
Antifoaming
chemical
dosing
lS
Treated water/
~arge
1.1 Vacuum generation

The vacuum generation unit creates vacuum in sewage piping by means of an ejector(s). The vacuum generation
unit consist of ejector, ejector pump(s), pressure switch(s), vacuum gauge, shut-off valve(s) and antifoaming
dosing unit. Vacuum generation is controlled by th~cuum S_'!!'.itchls).
1.2 Aeration and blowers

Waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to the aeration c~amber I and II via installed aerators. An
aerobic process continues in the aeration chamber II. Inorganic solids (for instance plastic) are stopped in the
aeration chambers I and II. Air flow can be adjusted between chambers I and II using air valves.
1.3 Settling
Activated sludge is separated· in the settling chamber by gravity and clarified water flows to the disinfection
chamber. Activated sludge is pumped back to the aeration chamber I by an air driven ejector pump(s).
Airflow for the sludge ejector is adjusted so thatthe sludge return from the chamber Ill is about 1/3 of the pipe section
(See transparent hose above tank). Rest of the air flow produced by the blower(s) is used for aeration and divided
equally between tanks I and II.
Sludge has to be removed frequently from the process to maintain a good biological balance in the sewage treatment
unit. Sludge content in process (in chamber I) must be kept between 1OOml/I and 500 ml/I. Sludge is removed by the
discharge pump.
©Copyright EvacOy. Al! rights reserved 77
EVAC ;., ......9..~lE'..~~-4 F~-~--:?_9.Q_~----------------9.9_~: . . }~011.Q_~f.- . -i
Environmental Solutions Marine Sector i OPERATION AND MAINTENANCE
'-------· -··----~----------~
COMBINED UNITS
1. 4 Disinfection
Disinfection chemical (e.g. Sodium hypochlorite (NaCIO), solution, active chlorine 10%) is added to the clarified water
in the disinfection chamber to meet IMO's requirements regarding presence of coliform bacterias in treated water.
Residual chlorine must be kept between 2 ppm and 5 ppm. Residual chlorine can be adjusted by the dosing pump's
settings and/or timer settings. Treated water can be pumped to sea or ashore by the discharge pump.
1.5 General notes
Following notes must be paid attention to maintain optimal process conditions and effluent quality.
! NOTE: The unit must be in continuos operation to maintain biological activity.
! NOTE: It will take about one month before effective biomass will overtake the process after first start-up or after
maintenance break. During this bacteria breeding period unit is not working as designed.
! NOTE: Never discharge both aeration chambers totaly at same time. Ensure always thatthere is bacterical population
left in either chamber I or chamber II to avoid collapse of the biological process.
! NOTE: Amount of the needed dilution water can be calculated. Needed dilution water is 1 x incoming black water
(vacuum system). The amount of black water in vacuum toilet system is 151/person/day. A total dilution water need
can be calculated:
Dilution water per day= 1 x 15 l/pers/d x persons onboard.
Dilution water can be fresh, brackish or technical water. Dilution water is added into aeration chamber I.
! NOTE: Dilution is not needed, if vessel's grey water is also processed in the treatment plant.
! NOTE: Some antifoaming chemicals has a very high BOD, value. It is recommended to use antifoaming chemicals
which have low BOD, value.
! NOTE: All substances which might be harmful to the biological process such as large amounts of grease, acids,
alkalines, etc. are not allowed to be led to treatment unit.
EVAC reserves the right to make alterations to this speciflcationwilhout priornotice.

©CopyrightEvacOy.Allrightsreserved 78
EVAC ' -·--Q~.~~.:-~_!-~-~-~--?Q_Q_~------·-·-···--Q~_:_ ___~_;_Q_~-~-1 ~~- 1'
Environmental Solutions Marine Sector [_9PE~!i9_!:1 AND MAINTENANCE_~
- -··············-- - ---· ... --------. .... ·-··----------- ---- - -
COMBINED UNITS
EJECTOR DN80
__ -Incoming line (from sewage piping)
Check valve __.Flap

---------
-
t
>.:... ··-.,
--,_
From pump
Operation
The water ejector consists of a jet tube of stainless steel, a check valve and a nozzle of PVC.
The ejector, powered by the EVAC pump, creates vacuum in the piping. Sewage is pumped from the tank throug the
nozzle of the ejector creating a venturi effect whereby air and waste are inducted from the piping, mixed with the
sewage jet and passed into the collecting tank.
When the pump stops, the rubber flap of the check valve is drawn into the closed position by the vacuum, which is
thereby maintained.
Maintenance
The only moving part in the ejector is a rubber flap in the check valve.
Tightness of the ejector flap shall be checked periodically.
Once a year:
• open and clean ejector check valve
Every five years:

• change ejector flap
• clean ejector nozzle
• check and clean ejector from build-up of deposit
EVAC reserves ttie right to make alterationstot11is specification without prior no1ice.
~· ~~~~ritalSolutionsMarlneSe~ior ;.~~.Q.~~-~~fi?_ri-]~-~~-:.~~:~~.~-~-. .P.g_~.'. ·.---~~~9:~°-~-~-1._J
.......
· l___OP~~!fON AND IVl_~~_!!'NJl.NCE
COMBINED UNITS
PRESSURE SWITCH
Ball valve Scales
3-wayvalve
/
/r \
+ I I
..
••1<""'1
'l[l!UH
l.f•
1n!i!l11
Fig. 1 Knurled
knob
Fig. 2
Operation
The vacuum level in the system is controlled by a pressure switch .
. The pressure switch or switche.s and the vacuum gauge should be installed on a separate manifold, to reduce the
chance of impurities entering the switch or gauge (fig. 1). The instrument branch must have 5' slope. Water in the
instrument branch will cause malfunctions.
The switch starts a pump when the vacuum level in the system falls below a preset value. If the vacuum level still
keeps declining, another pump will be started (provided that there is more than one pump in your system). As soon
as the required vacuum level has been reached, the pump(s) will be stopped.
1. Set the stop pressure by turning the knob. As you turn the knob, the indicator on the scale will move. It should be
set between -40kPa and -60kPa (40-60% vacuum). This is the vacuum level at which the pumps will be turned off.
Note that in each system the optimal setting may vary.
2. Set the start pressure by turning the knurled knob, reached by removing the cover of the switch. Turning the knob
will set the starting vacuum level somewhat lower than the "stop"level set by the knob. In effect, whenever the
"stop"level is changed by turning the knob, the starting level will also be changed .
. The plant can be provided with a low level pressure switch for low vacuum alarm. Setthe "off' pressure to -30kPa.
The setting of the switch(es) may vary from system to system depending on the individual requirements.
The vacuum gauge installed, in each system enables you to check that pressure switches are functioning properly.
.Maintenance
Once a year:
• Check the operation of both pressure switch and vacuum gauge.
Every five years:

• Clean or change piping and components between switch and gauge.
EVAC reserves the rightto make alterations to this specificationwilhout priornotice. 80

©Copyright EvacOy. All rightsreserved.
EVAC c:~~Q§~:~_~_1--~~~~-2-qQ1-==~-·-~.J??g~---~:2.1.1J§_g.. . ,
Environmental Solutioiis Marine SeCtor I OP~~TION AND MAINTENANCE
COMBINED UNITS
STANDARD EVAC STP COMB!, CONTROL PANEL
Control panel controls

Control switches
MAIN SWITCH ON/OFF
BLOWER 1 MAN/O/AUTO
BLOWER2* MAN/O/AUTO
DISCHARGE PUMP 1 MAN/O/AUTO
DISCHARGE PUMP 2* MAN/O/AUTO
EJECTOR PUMP 1 MAN/O/AUTO
EJECTOR PUMP 2* MAN/O/AUTO
CHLORINATION PUMP MAN/O/AUTO
ANTIFOAMING PUMP MAN/O/AUTO
(* If installed)
Control push buttons

SHUT DOWN RESET, ALARM RESET, LED TEST 0/1
EMERGENCY STOP 0/1
Control !eds
POWER ON White
BLOWER 1 RUNNING Green
BLOWER 2 RUNNING* Green
DISCHARGE PUMP 1 RUNNING Green
DISCHARGE PUMP 2 RUNNING* Green
EJECTOR PUMP 1 RUNNING Green
EJECTOR PUMP 2 RUNNING* Green
CHLORINATION PUMP RUNNING Green
ANTI FOAMING PUMP RUNNING Green
BELOW LOW LEVEL (Tank IV) Yellow
ABOVE HIGH LEVEL (Tank IV) Yellow
HIGH LEVELALARM (Tank IV) Red
VACUUM FAILURE/COLLAPSE Red
COMMON ALARM Red
SLUDGE ALARM Red
(* If installed)
Control panel operation, automatic operation mode

Blower 1
Controlled by: Control switch "BLOWER 1" set to "AUTO"
Timer Running time 15min
Pause time 15min
Operation: Starts Contolled by timer, alternates with blower 2*
Stops Contolled by timer
Blower 2*
Controlled by: Control switch "BLOWER 2" set to "AUTO"
Timer Running time 15min
Pause time 15min
Operation: Starts Contolled by timer, alternates
with blower 1
(* If installe_d)
·----------- ·- ·---·---·-·-.
EVAC !_____ ._Q~_t~_~! Ja!'__?_Q_Q§ --····--·--- Doc;::... ~.:9.1_11_~g
Environmental S6IutionsMarine Sector i OPERATIONANDMAINTENANCE
L_. __________ ----
COMBINED UNITS
STANDARD EVAC STP COMBI, CONTROL PANEL
Discharge pump 1
Controlled by: Control switch "DISCHARGE PUMP 1" set to "AUTO"
Timer Pump starting delay Ss
Timer Pump stopping delay Ss
"HIGH LEVEL SWITCH" LSH
"LOW LEVEL SWITCH" LSL
Operation: Starts Water level above LSH, starting delay Ss,
alternates with discharge pump 2*
Stops Water level below LSL, stopping delay 3s
Discharge pump 2*
Controlled by: Control switch "DISCHARGE PUMP 2" set to "AUTO"
Timer Pump starting delay Ss
Timer Pump stopping delay Ss
"HIGH LEVEL SWITCH" LSH
"LOW LEVEL SWITCH" LSL
Operation: Starts Water level above LSH, starting delay Ss,
alternates with discharge pump 1
Stops Water level below LSL, stopping delay 3s
(' If installed)
Ejector pump 1
Controlled by: Control switch "EJECTOR PUMP 1" set to "AUTO"
Pressure switch PSC, pump starts at -0.35bar, stops at -0.Sbar
Operation: Starts Vacuum level below-0.35bar, alternates with
ejector pump2
Stops Vacuum level -0.Sbar reached
Ejector pump 2•
Controlled by: Control switch "EJECTOR PUMP 2" set to "O"
Pressure switch PSC, pump starts at -0.35bar, stops at-0.Sbar
Operation: Starts Vacuum level below-0.35bar, alternates with
ejector pump1
Stops Vacuum level -0.Sbar reached
(*If installed
If the vacuum level does not reach the presetted value in the presetted time, also the other ejector pump starts. Both
pumps run same time as_long as the presetted vacuun level is reached.
Chlorine disinfection pump

Controlled by: Control switch "CHLORINATION PUMP" set to "AUTO"
Timer Running time depending on the unit
Discharge pump mode Pump running/not running information
Operation: Starts Discharge pump stops and water level below LSL
EVAC reserves the rightto make alterations to this specification without prior notice,
. ···----·---·-----·- ·----·---- ---
EVAC i- Dat~:}_!_~-~-~-?..Q.Q9________Q9.S:.:....-~:.Q.~-~-J_6_~-- ....
Environmental Solutions l\farine Sector t_()~E~1:~N AND MAINTENA~C:E__ I
COMBINED UNITS
Antifoaming chemical dosing pump

Controlled by: Control switch "ANTI FOAMING PUMP" set to "AUTO"
Timer Starting time 6.00, 12.00, 18.00 (default), Running
time depending on the unit
Operation: Starts At starting time
Control panel operation, manual operation mode

Blower 1
Controlled by: Control switch "BLOWER 1" set to "MAN"
Operation: Starts Control switch set to "MAN"
Stops Control switch set to "O"
Blower2*
Controlled by: Control switch "BLOWER 2" set to "MAN"
(*If installed)
Discharge pump 1
Controlled by: Control switch "DISCHARGE PUMP 1" set to "MAN"
Discharge pump 2*
Controlled by: Control switch "DISCHARGE PUMP 2" set to "MAN"
Operation: Starts Control swttch set to "MAN"
(*If installed)
Ejector pump 1
Controlled by: Control switch "EJECTOR PUMP 1" set to "MAN"
Ejector pump 2*
Controlled by: Control switch "EJECTOR PUMP 2" set to "MAN"
(* lfinstalled)
Chlorinaton pump
Controlled by: Control switch "CHLORINATION PUMP" set to "MAN"
Antifoaming chemical dosing pump

Controlled by: Control switch "ANTI FOAMING PUMP" set to
"MAN"
I • ---- - - - - -------·------·--··-
EVAC ! _p~t~: 31 -~an 2005 ___ .. _______Q9_~·---~'.9-~~-!§_g ___ _
Environmental Solutions Marine 'sector ' OPERATION AND MAINTENANCE
L-------··
COMBINED UNITS
STANDARD EVAC STP COMB!, CONTROL PANEL
Control panel indications

POWER ON Power is switched on and control power is on.
BLOWER 1 RUNNING Blower 1 is running.
BLOWER 2 RUNNING" Blower 2 is running.
DISCHARGE PUMP 1 RUNNING Discharge pump 1 is running.
DISCHARGE PUMP 2 RUNNING" Discharge pump 2 is running.
EJECTOR PUMP 1 RUNNING Ejector pump 1 is running.
EJECTOR PUMP 2 RUNNING" Ejector pump 2 is running.
CHLORINATION PUMP RUNNING Chlorination pump is running.
ANTIFOAMING PUMP RUNNING Antifoaming pump is running.
BELOW LOW LEVEL Water level is below low level LSL in chamber IV.
ABOVE HIGH LEVEL Water level is above high level LSH in chamber
IV.
("If installed)
Control panel alarms

The control panel alarms are resetted by pressing control switch SHUT DOWN RESET, ALARM RESET, LED TEST.
"SLUDGE ALARM" is resetted by pressing control switch for 1Os.
HIGH LEVELALARM
•Water level is over high level switch LSH over presetted time, timer setting 30s.
VACUUM FAILURE/COLLAPSE
•Led is on (vacuum failure), ejector pump has been running over presetted time, timer setting 15min.
•Led is blinking (vacuum collapse), vacuum level below presetted value -0.2bar (Pressure switch alarm) over presetted
time, timer setting 2min.
COMMON ALARM
•Emergency stop, emergency stop pressed down.
•High level alarm, see above.
•Blower overload, circuit breaker tripped.
•Discharge pump overload, circuit breaker tripped.
•Control voltage failure, Circutt breaker tripped.
•Chlorination pump overload, circuit breaker tripped.
• Antifoaming pump overload, circuit breaker tripped.
SLUDGEALARM
Presetted number of discharge times reached, counter setting 200 times.
! NOTE: Evac user manual includes complete electrical drawings and block diagrams. For detailed information,
please consult Evac.
-.----···--- -·. ··-·-·--·
EVAC
--'"'--.---------~
'-___ ,9..?!~~. 9.~. . ~?:Q._~Q9£~---~-"-"_Q_()_~- .. }_:.9..~_J_ l~-~

Environmental Solutions Marine Sector ! OPERATION AND MAINTENANCE
COMBINED UNITS
Treatment unit operation modes
Automatic operation·mode i.e. Normal operation

Water/sewage valves:
·Close valves "Shut-off valve, tank II" and "Shut-off valve, tank I".
•Open valves "Shut-off valve, ejector", "Shut-off valve ejector pump", "Shut-off valve, tank IV', and the shut-off valves of
the discharge pumps.
Antifoaming:
• Check that the antifoaming chemical tank is filled.
• Check that the antifoaming chemical dosing pump is switched on.
Disinfecton:
• Check that the disinfection chemical tank is filled.
• Check that the disinfection chemical dosing pump is switched on.
Control-cabinet:
• Set the unit to the automatic mode i.e. normal operation.
Manual operation mode

Control-cabinet:
•Set the switch( es) to position "MAN".
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
! NOTE: Automatic control logic is by-passed in manual operation mode. Be extreme careful to avoid misuse of the
treatment plant.
Sludge discharge mode

•Check that unit is in automatic mode i.e. normal operation.
•Close valve "Shut-off valve, tank IV'.
•Open valve "Shut-off valve, tank 11".
• Set the switch "DISCHARGE PUMP 1" to position "MAN". The discharge pump will run until it is interrupted by user.
When the chamber is nearly empty, pump's sound level rises (cavitation) and pump must be stopped immediately
by user to avoid damage of the pump.
·Set the switch "DISCHARGE PUMP 1" to position "O".
•Close valve "Shut-off valve, tank II"
•Open valve "Shut-off valve, tank IV'.
• Set the unit to the automatic mode i.e. normal operation.
• Refill the unit with fresh water until the discharge pump starts to run automatically. Unit is nowi n automatic mode
i.e. Normal operation.
! NOTE: The treatment unit is constructed so th<it the aeration chambers I and II are discharged at same time via
"Shut off valve, tank 11" and the minimum required activated sludge volume for the biological process remains automatically
in the aeration chamber I.
! NOTE: Never discharge aeration chamber I below minimum level via "Shut-off valve, tank I" at the same day with the
aeration chamber II. Erysure always that there is a minimum bacterical population left in either chamber I or chamber
II to avoid collapse of the biological process,
! NOTE: Immediately after sludge discharge the effluent might be contaminated by the remaining sludge in the piping
system.
EVAC reserves the righlto make alterations to this specification without priorrmtice.
©Copyright EvacOy. All rights reserve~. 86
... - ... _,__,,_ .. __ ,,. - ...
EVAC
---·---~--
_..Q.~_t~_: -~-~g-~_?_QQ~----------- . _Q_o~.: . .~:.Q_!9Jl!'._

Environmenial Soluiioris Marine Sector OPERATION AND MAINTENANCE
VACUUM INTERFACE VALVE

PROGRAMMABLE LOGIC LOGO!
--------··--··----
1.0 Programmable logic LOGO!

LOGO! is a simple programmable logic which can be used in many fields of applications. It is very reliable controller
and very easy to use.
LOGO! Basic module
(2)
(i) ~---~--~ ®
T 0
"'
l
SS--
LOGO! Optional expansion module
-S3
1 Power supply 7 Status display RUN/STOP

2 Inputs 8 Expansion interface
3 Outputs 9 Mechanical coding pins
4 Program module (EEPROM) slot with cover . 10 Mechanical coding sockets
5 Control panel 11 Slide
6 LCD
------------------·----·------ ,_,_,, ________________________________________ ~·--·-----~----------------------·----··--·--
EVAC .... q_~-~~-:1.~ Nov,_?_Qg~ . _______QQ~:_..~_:QJ.Q_~Z~------.J
Environmefital Solutions Marine S_eC_tor OPERATION AND MAINTENANCE !

Control panel controls
J
2.0 Start up, general
• Follow general safety instructions and be acqu_ainted with a "System description" of the installed system.
•Set power on. LOGO! does not have a power switch. See "System description" and electrical drawings of the
installed system.
•Check that there is present a running program in LOGO!. Normally there is a runnig program loaded in LOGO!
delivered by EVAC and EVAC does not supply programs stored in a separate program module (EEPROM). In case
there is not a program present in LOGO!, please contact EVAC.
Mo 09:00 No Program
06.21.01 Press ESC
Program is running. There is no program present in LOGO!.
2.1 Start-up when there is no a running program in LOGO!

•Set power off.
•Insert a program module (EEPROM) to the module slot.
•Set power on. A program is automatically loaded from the program module (EEPROM) to the LOGO! but the
program is not running.
>Program ..
PC/Card.
Clock ..
Start
•Use ....,.. or ......_ key and select "Clock". Press "OK" to confirm selection
>Set Clock
S/W Time
•Use ....,.. or ......_ key and select "Set Clock". Press "OK" to confirm selection
··--------··--·-·- · - - - -
EVAC reserves the right to make alterations !othis specification without prior notice.
EVAC _0_3~~_:__?~1';1-~__?.Q.9.?_.. _........ _,. ______ !?.9.~: __?_:_9_!_ 097A
Environmental SolUtj.oriS Marine Se~tor OPERATION AND MAINTENANCE

---- ·---- - - - - - - - - - - - - - - - - - - - - - - - - · - · -
Set Clock
Th 15:30
MM.DD.YY
06.21.01
•Select the day of the week using ,,.- or ....._ key.
•Move the cursor to the next position usfng ..... or ...,. key.
•Change the value using ,,.- or ....._ key.
•Set the correct time. Repeat steps above.
•Set the correct date. Repeat steps above.
•Close your entries, press "OK".
>Set Clock
S/W Time
• Press "ESC" to return to main menu·.
>Program ..
PC/Card ..
Clock ..
Start
•Use ,,.- key and select "START". Press "OK" to confirm selection. Now the loaded program is running in LOGO!.
When a program is running, a time and date are displayed in status display.
Mo 09:00
06.21.01
2.2 Start-up when there is running program in LOGO!a

When a program is running, a time and date are displayed in status display.
Mo 09:00
06.21.01
•Set time and date. See "Setting time and date".

---------------------·-·--· ·-···-···-------··-----------·····----·-·-·--·-·-··-·-.. ··-·-~-
EVAC
t
·~-~P~i~~:-~i]9:Y_:?.QQ~---.:~. ::.=---~-=~-~Q-~~~-j-~gJ.Q~I~.~~J.
Environmental Solutions MarinesecrOr OPERATION AND MAINTENANCE \
------------.-----------·-----·----- .
3.0 Setting time and date

•Press "ESC".
>Stop
Set Param
Set Clock
Prg Name
•Use -..... or ....... key and select "Set Clock". Press "OK" to confirm selection
Set Clock
Th 15:30
MM.DD.YY
06.21.01
•Select the day of the week using ..,... or ....... key
• Move the cursor to the next position using ~ or ...,. key.
•Change the value using. -..... or ....... key.
•Set the correct time. Repeai steps above.
•Set the correct date. Repeat steps above.
•Close your entries, press "OK".
>Stop
Set Param
Set Clock
Prg Name
•Press "ESC" to return to time and date display.
Mo 09:00
06.21.01
4.0 Monitoring inputs and outputs

Inputs and outputs can be.monitored by using~ and ...,. keys when program is running.
--·------ ---- --·--····-···------ ------ -----------·---------·--------.. ·----·-·-·-·----~ ------------.------

EVAC reserves the right to make alterations to this speci!icationwilhout prior notice.
EVAC P<!!e::_ ?}..~-~.Y. .£005~-., ____Q~-~~ _~ :9. l9..~?.-~-----·-·
Environmental Solutions Marine SectOr OPERATION AND MAINTENANCE

------------------ ---- - - -
I> !>
Press )Ii. 1:0., 1.,2. Press• Q:O., 1.
Mo 09:00 123456789 123456789
06.21.01 0123456789 0123456
01234
Press <C Press <C
<I . <I
In RUN mode LOGO! processes the program and reads the status of the inputs and determines the status of the
outputs using your specified program and switches the outputs on or off. Active (state "1 ")inputs and outputs are
displayed in dark backgroud with inverse color.
I:O.,l.,2.- Q:0.,1.
Jl!23456789· 123456719
0123.6789 o:il3456
01234
5.0 Changing parameters (Only authorised personnel with Evac's permisson)

•Press "ESC".
>Stop
Set Param
Set Clock
Prg Name
•Use ..,.. key and select "Set Param". Press "OK" to confirm selection. LOGO! displays the first parameter. If
parameters cannot be set, you can use ESC to return to the parameter assignment menu.
BOl:T
T = 12:00m
No Param
Ta= 00: OOm Press ESC
• Use ..,.. or ..A.. key and select desired parameter. Press "OK" to edit parameter value.
•Move the cursor to the parameter value to be changed using .._ or ...,. key.
•Use..,.. or ..A.. key to change to parameter value. Press "OK" to confirm parameter value. Press "ESC" if you do
not want to save changes.
EVAC
Environmental Soll1tio~S-Marine Sector OPERATION AND MAINTENANCE

BOl:T
T = r!]l:OOm
vvv lvlove:<l(or,..
OO:OOm Done: OK
Change the value: A. or?

• Press "ESC" to return to main menu after you have made your parameter changes.
>Stop
Set Param
Set Clock
Prg Name
•Press "ESC" to return to the time and date display.
Mo 09:00
06.21.01
6.0 Stopping program

LOGO! is in run mode. When program is running, a time and date are displayed in status display.
Mo 09:00
06.21.01
• Press "ESC" to return to the parameter assignment menu.
>Stop
Set Param
Set Clock
Prg Name
•Select "Stop" using ...... or :....._ key.
Stop Prg
>NO
Yes
-~~--------···------------·-·-··-·----- .. ------· ..··-----· --------------·-·-·---

EVAC reseNes the right to make alterations to this specification without prior notice.
EVAC
Environmental Solutions IVIarine Secto'i

•Select "Yes" using ~ or ....._ key. Press "OK" to confirm selection. LOGO! returns to the main menu and there
is no acces to input and output displays.
>Program ..
PC/Card ..
Clock.
Start
7 .0 Starting program
>Program ..
PC/Card ..
Clock.
Start
•Use~ key and select "START'. Press "OK" to confirm selection. No the loaded program is running in LOGO!.
When program is running a time and date are displayed in status display.
Mo 09:00
06.21.01
8.0 Loading new program

•Set power off. See "System description" and electrical drawings of the installed system.
•Insert program module (EEPROM) to the module slot.
•Set power on. A program is automatically loaded from program module (EEPROM) to the LOGO! and the program
is started to run automatically.
•Check time and date.
9.0 Loading new program while LOGO! is running (Only for advanced users)
• Remove an old program module (EEPROM) or open module slot cover.
• Insert a new program module (EEPROM) to program module slot.
•Stop a running program. See "Stopping program".
>Program ..
PC/Card ..
Clock ..
Start
•Select "PC/Card" using -~ or ....._ key. Press "OK" lo confirm selection.
EVAC r_::=g~-~~.:. 2.~ ~.<?.Y.19-Q_~==~~99:~. ~-~~iQ~?~. . . ~:~.
Environmental SolUtioris Marine sector ! OPERATION AND MAINTENANCE I

- - - - · -------
>PC.,_,.~~
~~~card
Card-<>~~ ~~ = LOGO!
NOTE: Be extremely careful. There is a risk to erase/ove!Write all data in LOGO! or in a program module.
•Select "Card -> ~:!j" using ~ or .a...

key. Press "OK" to confirm selection. The program is copied from the
program module (EEPROM) to the LOGO!. When LOGO! has finished copying, it automatically returns to the main
menu.
>Program ..
PC/Card ..
Clock.
Start
•Use ~ key and select "START". Press "OK" to confirm selection.
Mo 09:00
06.21.01
•Check time and date.
EVAC reserves the right to inake alterations to this specification without prior notice.
EVAC r-~::~-Q~t~~ -~ 1- _J_ ~_0 _ ?Q.9=~=--=::.=~~~P_Q~-~--3:0JJi.1_g:_:~_:.. -~
Environmental Solutions.Marine Sector \L _____
OPERATION
-- - - ---
AND MAINTENANCE
---- ------
\
COMBINED UNITS
Start-up
Transparent hose for
adjusting sludge return· Air valve,
tank Ill
y -- Level
Vacuum switch,
gauge tank IV
Dosing
Dosing pump set,
pump set (disinfection
(antifoaming chemical
chemical)---;::::~~'$ set)
Ejector
pump
Control Level
panel switch,
tank IV
311;!Pr--- Shut-off
valve,
tank IV
Discharge
valve, pump
ejector
Shut-off
valve, Shut-off
ejector Shut-off valve, valve,
pump valve, discharge tank II
tank I pump
•Open valve "Shut-off valve, ejector", "Shut-offvalve(s) ejector pump", "Shut-off valve, tank IV', and the shut-off valves
of the discharge pumps_
• Close valves "Shut-off valve, tank I" and "Shut-off valve, tank II"_
• Check that discharge line is open.
• Open control panel and check all circuit breakers.
•Check that all control switches are set to position "O"_
•Turn main switch to position "1".
• Reset control panel and check control !eds by pressing push button "SHUT DOWN RESET, ALARM RESET, LED
TEST'.
·Check the rotation direction of the pumps and bl6wer(s) by turning control switches to position "MAN". Let the
pumps run only few seconds.
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
--·····----··-·----------··-·-·------------··-------~----·-·-·--·------- .. ------···-··-·
EVAC reserves the right to make alterations to this specificationwilhout prior notice.
EVAC
Environmental SolutiOns Marine Sector
COMBINED UNITS
·--------------------
• Fill antifoaming chemical tank and disinfection chemical tank. Prime the dosing pumps. See the operation instruction
of the dosing pump. Adjust the disinfection chemical dosing pump's capacity. See "Disinfection and chlorine
content test" and the operation instruction of the dosing pump.
·Set the control switches of the blower(s), discharge pump(s) and chlorination pump(s) to position "AUTO".
• Fill the treatment unit with fresh water until chamber IV is filled up and discharge pump starts to discharge. The
pump is started by the "High level switch" and stopped by the "Low level switch" in tank IV.
• Check that disinfection chemical dosing pump starts to run after discharge pump has stopped.
·Check that blower(s) starts to run after presetted pause period and stopped after presetted running time.
·Check that air blower(s) has correct direction of rotation.
·Check that sludge returns from settling tank Ill to activation tank I when the air blower(s) is running.
• Adjustairflowtotank Ill so that amount of the sludge return from tank Ill to tank I is about 1/3 of the pipe section (See
transparent hose above tanks). The rest of the air stream must be divided equally between tanks I and II. (Open
manholes and see check bubling in tanks I and IL)
·Set the control switches of the ejector pump(s), antifoaming pump to position "AUTO".
• Check that ejector pump(s) start and ejector(s) create vacuum. Ejector pump(s) will stop when vacuum level reaches
presetted value.
·The sewage treatment unit is now in automatic operation mode.
! NOTE: Effluent quality is within IMO's limits after about one month of the start up.
EVAC reserves the right to make alterations to this specification without priornolice.
EVAC [_ ·-~-[)a~~-.1-~~~-~-~.?_Q9~~==·[)~~:....~~~-~-1.1_ 0B_____]
Environn1ental Solutions Marine Sector L OPERJ\!l_()_N~ND MAINTENANCE_ _J
COMBINED UNITS
EVACSEWAGETREATMENTPLANTS
Sludge test and sludge handling
It is important to keep a sludge content within certain limits Le. a good biological balance for the treatment process in
the sewage treatment unit
Sludge content test, aeration chambers I and II

Measure the sludge levels in aeration tanks I and II using test cocks while blowers are running_
• Fill the glass funnel with 1OOOml and throw the first "sample" water away immediately. This action will "clean" the
sample valve and increases test result significantly.
•Fill the glass funnel (imhoff glass) with 1OOOml of waste water from the test cock of aeration chamber I or aeration
chamber II while the blower(s) is running_
• Let the sludge settle for 30 minutes in this glass_
•Observe the color of the sludge and odor. If the biological process is running well, sample color is grey or brown and
sample will not smell significantly. If the sample color is black and/or it smells, it is a indication that biological
process does not work properly.
• Read the sludge quantity from the side of the glass.
Sludge content measurement:

•below 300 ml/I= sludge contenttoo low for biological process,
contact Evac.
•between 300 ml/I and 600 ml/I = normal
•above 600 ml/I =sludge content too high, discharge sludge.
See "Treatment unit operation, sludge discharge".
! NOTE: When sludge reading excess 600ml / 1.000ml, sludge must be discharged and the treatment unit must be
filled up with fresh water.
! NOTE: Before entering a restricted area or harbour the treatme,nt unit is recommended to discharge to ensure
that there is a maximum storing capacity in the treatment unit. Use "shut-off valve, tank II" for discharging to ensure
that there is always a minimum bacterial population left in chamber I after discharging.
! NOTE: Never discharge aeration chamber I below minimum volume at the same day with the aeration chamber II.
Ensure always that there is always minimum bacterical population in either chamber I or chamber II to avoid
collapse of the biological proces_s.
! NOTE: Never discharge sludge in a harbour or restricted area.
--------------·-~----------··-·--·----- -----·---·----~------·----···--····-----
EVAC reserves ttie right to make alterations to this specification without priornotice.
EVAC r:. . ~.~~~iD~~jp_QS -~~::·~~------- DOE~ __?.:Q111."8_!~,,...... j
Environmental Solutions Marine Sector I~()_l'_ERATl~N AND MA!_NT~~r.J(;§__
COMBINED UNITS
Maintenance
Sewage treatment unit and treatment process

Periodical checks are needed to ensure that the biological treatment process is running as designed and there is no
malfunctions with the risk of anaerobic process resulting formation of methane gas and toxic fumes (IMO MSC/Cl RC.
648-1994.06.06.).
Every day
•Observe that the treatment unit is oprating normally and there is no alarms displayed.
• Check that sludge flows through the sludge return hose when the air blower is running.
•Check a smell of the unit. If the unit is smelling, it is most probably that aeration is not working and treatment
process has changed to anaerobic. See "Trouble shooting" of the treatment plant.
Every week
•If the chemical dosing system is in use, check the chlorine content in the effluent water regularly. See "Disinfection
and residual chlorine test".
•Test sludge content in activation chamber I to ensure that mineral sludge content is within acceptable limits. See
"Sludge test and sludge handling" and discharge sludge if needed.
! NOTE: Take a sludge content test at least every week or every time when sludge "SLUDGE ALARM" is displayed.
Reset "SLUDGE ALARM" by pressing control switch S10 "SHUT DOWN RESET, ALARM RESET, LED TEST" for
10s.
Every month
•Check that there is no obstruction in the aeration piping and in the air distributors.
•Check that there is no obstruction in the overflow between the aeration chamber II and the settling chamber.
•Check that there is no obstruction in the overflow be\ween the settling chamber and the disinfection chamber.
•Check that there is no obstruction in the venting line.
•Inspect the tank's external and internal coatings for corrosion. For repairings see additional coating repairing
instructions.
•Check vacuum function.
Every year
•Empty and clean the unit.
! DANGER: Make sure that the unit is well ventilated and there is enough fresh air in the chamber if you have to go
inside to avoid inhaling toxic fumes and suffocation. One person must stay outside of the tank and keep eye on
person who is working inside the unit.
! NOTE: Make sure that the waste water is lead to a proper holding tank (hull tank or collection tank) during shutdown
or maintenance break
Sewage treatment plant components

Perform the maintenance for the components of the unit according to the component maintenance program.
··---·-·--····---··---·---·..-- ----~
EVAC reserves Ule right to make alterations to!Jlis specificationwi!hout prior notice.
EVAC i. ~~=Q-~t-~-~ i~~t~~{)_Q§__,__ . . --~- ~9-~~~~~3~:_2-1. !~. .!~. .
Environmerital Sollitions Marine Sector L__OPE~TION AND MAIN_!_~NA..r.1CE__ "
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS
Disinfection and residual chlorine test

When sailing in areas where chlorine desinfection of treated waste water is required, the chemical dosing system
should be prepared as follows:
·Check that the chlorine container is filled. Fill it if needed.
• Check that dosing pump is on and adjusted correctly.
Chlorine concentration must be monitored regularly. Residual clorine should be 2-5 ppm in effluent. If chlorine test
shows that residual chlorine is higher than 5 ppm or lower than 2 ppm, adjust chlorine pump's stroking rate. See the
dosing pump's "Operation and maintenance".
Disinfection chemical
Recommended disinfection chemical is sodium hypochlorite (NaCIO), technical quality, concentration 10% active
chlorine.
! NOTE: See disinfection chemical supplier's safety instructions for disinfection chemicals to get detailed information
about handling and storage.
! NOTE: Observe that the chlorine in the dosing tank is active (fresh) and fill it with fresh solution from the store if
needed.
! NOTE: The storage of chlorine solution should be in a dark room, temperature in between 10-15 °C otherwise it will
loose free chlorine. The max.storage time is 180 days at +10°C. The maximum storage time depends on stroring
temperature i.e. the max. storage time is only 50 days at +25°C if redundancy is 50%. See a chart below.
Storing temperature and active chlorine Jn NaCLO (10%)
+10°C
170
'a, 150 --- ___________,

•c
·c
0 130
"•
0
110
~
" 90
25 50 75 100 125 150 175

Days (max 180 days)
Residual chlorine test.

Take a discharge water sample from a test cock after discharge pump while a discharge pump is running. Measure
the free chlorine content from the effluent with a test kit (quick "paper" test).
Test procedure:
• Fill the sample glass and throw the first "sample" water away immediately. This action will increases test accuracy
significantly.
• Fill the sample glass from the test cock after discharge pump while the discharge pump is running.
·Immerse test paper in effluent.
• Read the residual chlorine by comparing test papers color to the reference color map, For detailed information see
the test kit's instructions.
-----------·----------~ .. ·---·--------------·--·-··-----~-----~-------·--------------------------·-·-·-------·--·--·------------------·--·-·····-·----
©CopyrightEvacOy.Al!rightsreserved. 91
EVAC 1·oate:oTAUQ-2-oas-·-·-----ooc. 3:01osoc-
1-··--····--·---- --- -·-------·-·-···--·-·-----·-----···
-.
Environmental Solutions-Marine Sector L 0P_1:_RA'.10NAND MAINTENANCE
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTION
1. Installation
Install the pump to the base and ensure that no load is transferred
to the pump from the pipework. Use suitable spacers between the
pump and the base when necessary. Follow the instructions of the
manufacturer of motor and make sure that cooling air is provided for
the motor.
Adjust pipework on the suction and pressure side so that the flanges
fit easily together. Make sure that fixing of bolts will not cause any
load to the pump body.
Connect the cable to the control panel as shown in the electrical

diagram. Check direction of rotation to be clockwice sean from motor
end by shortly starting the pump.
-·-------J
! NOTE: Do not run the pump dry for more than just a few seconds, since continued dry running will result in
overheating, which may cause damage to the seal.
2. Start-up procedure
Clean the holding tank and pipework from any foreign objects. Fill the holding tank to the filling level before starting the
pump. Follow the operation of the pump and check that it starts and stops as per in electric drawings.
3. Operation
During inspection check:

•that no warning lights are on
• that the pump does not make an unusual noise when running
•that the "hours run" meters of alternately working pumps show roughly the same reading.
4. Maintenance
4/HK 50-F pump is specially' designed to run together with Evac -ejector in heavy duty sewage conditions with
minimal maintenance. The pump is equipped with high quality mechanical seal and electric motor bearings for long
life operation.
Once a year:
Start pump manually and check operation
•no leaks
• smooth n.mning
• vacuum is created
(·recommended: check indicator lamps, valves and vacuum pressure during operation)
At 10 000 running hours (or every five years)

• clean pump housing
• check condition of the impeller
• change mechanical seal
• change gasket of the pump casing
• change electric motor bearings
-·--·-··-------··-------'---·------~----·--------··----·-·-------------
---
EVAC r-oate:· ·oe-Mar20-01 -· ·---- ooc. -3~0-11268-1
Environmental Solutions Marine Sector ; orERliT1ot.ift.Noi'liAif,jl-f:f,jft."NcE--j
6541200 PUMP TYPE 4/HK 50-F, 3x400/460V 50/GOHZ
----------
Changing of a mechanical seal
5 18 17 7
j
\\ J
I
I I
I
i
~~
'1 \
a" "''1
12 11 13 48 28 27
Dismantling of the pump with a mechanical seal
• Close intake and discharge valves.

• Disconnect electrical supply of the motor (7).
• Dismantle the pump for inspection or to change of the mechanical seal.
•Remove the fastening screws situated in between the casing (1) and the interstage casing (3).
• Force complete replacement assembly out of the centering of the pump casing (1) by means of two forcing bolts
against interstage casing (3).
-----------·-----------------··----~----·---------------------·-··------------ ---··-·--···--------·------------
EVAC reserves the right to make alterations to this specification without prjor notice.
EVAC .....P..~!IO!...'. ......Q~...r:.1.~!.-~_Q.Q?. ________________ Qgg_: __ ~:O 1126 B
Environmental Solutions_ Marine· Sector OPERATION AND MAINTENANCE
• Lift casing (1) from the pump I motor assembly.
• Release the impeller nut (13) (RH-thread).
• Force the impeller (2) off the shaft.

EVAC
Environmental Solutions Marine SeCtor
• Remove the shaft key from the shaft slot.
• Release the fastening bolts of the motor (7) and the interstage casing (3).
• Lift off the interstage casing (3) in alignment along the shaft.
EVAC reserves the righllo make alterations to this specification without prior notice.
EVAC ·-. =f?~~.~~~_.:_ Q~::t~~~-~.9_QZ=-~---~-- QQ£~~~~~-!~§-~---··=:
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
'-.,.,..
•Remove the mechanical seal (17) from the interstage casing (3),
• Clean the high grade steel motor shaft with an ultrafine emery cloth to remove dirt and deposits.
• Check dismantled components for possible damage and renew if necessary.
•Always renew defective mechanical seals as a complete unit
Assembly of boxlbellow type mechanical seal (see the photo below)
In case of interstage casing (3) has a retaining ring (18) remove it, otherwise skip this stage.
• Remove the retaining ring (18) from the interstage casing (3). NOTE: The retaining ring is not necessary part with
box/bellow type mechanical seal. Always renew defective mechanical seals as a complete unit
-------~--··-- ..· - - - - - - - - - - - - - - - - - - - -
,-- -----------------..--·--------··
EVAC
------
' Date: 09 Mar 2007 Doc. 3:011268
1 ···· ----· - -----·-·-··-·,,·-·--
Environmental Solutions Marine Sector l_ c:l_F>E_RATION AND MAINTENANCE··"
·------ ···-··..-···-·-----------
·Press the counterring of the mechanical seal into the interstage casing (3) (sequence: 0-ring- counterring). Make
sure that no foreign bodies can become deposited on the sliding surface. The 0-ring may be coated with a parting
compound or other suitable lubricant to facilitate fitment. Do not use oil.
• Carefully slide the interstage casing (3) over the motor onto the centring spigot of the motor (7). NOTE: Take care
not to damage the counterring of the mechanical seal on the thread and/or shoulder of the shaft. Make sure that
it is not pressed askew.
•Bolt the interstage casing (3) onto the niotor (7).
---~-·-----------·-··-·------·----·--···-----
EVAC .. =i
1~-~-~~-t~_: .9.~. .M~~iQQz. __~==g~~-~:~~:_9.1I?.§.f.3__
Environmental Solutions Ivlarine Sector I OPERA!ION A~D MAINI~~~~0'_j
·Slide the box/bellow type part over the shoulder of the motor shaft and push it up against the already fitted
counterring. The 0-ring may be coated with a parting compound or other suitable lubricant to facilitate fitment. Do
not use oil.
• When fitment of the mechanical seal is complete, insert the shaft key on the motor shaft.
EVAC r_::. :.)2.~~i:_: _ _ _Q_~-·~-~ 2002_.._______ J?..0.~:_j_~Qjj~?_l?_ . . ~1
Enviromnental Soli.J:tions l\farine SeCtOr i OPERATIONANDMAINTENANCE i
L-------------------
··· · - ..
• Push the impeller (2) onto the motor shaft and secure with the impeller nut (13).
•Check the gap between the blade end of impeller (2) and the corresponding face of the casing (1) (check with
depth gauge etc.). The gap must be 0.5- 0.7 mm. If, for example, it is found that the gap is insufficient i.e. the
impeller (2) will run against the casing (1) a second gasket must placed between interstage casing (3) and casing
(1). If, for example, it is found that the impeller clearance is excessive, a shim must be placed behind the impeller
(2) to take up the clearance:
• Excessive clearance will result in considerable loss of capacity of the pump.
•Insert the complete assembly in to the pump casing (1) and bolt it in the position.
-~~ ----·-----------------"·---·-····· ---------·-·-··-······-· ... -----

EVAC ~~-g:~t.~~ :9~.~~iiiQo?~~=~_Q£~:..-~~01122_s_ -··-;
..
Environmental Sollitions'M·aniie Sectbr ~f'ER)>.Tl_ONAND MAINTENANCE _ i
• Check free running of impeller (2) by turning the fan.
•Reconnect the motor electrically. It is essential to observe the type of electrical connection (see motor rating
plate).
•Check rotation direction (see direction of rotation arrow).
•Start up the pump unit (see start-up).
EVAC reserves the right to make alterations to this specificalionwithoul priornotice.

EVAC
EnvirOnine:cital 'soltitions Marine Sector
COMBINED UNITS
VACUUM GENERATION
. Pressure switch
,,.,.-.-;::-:.~-
•' .
<:'.·~:..... Vacuum gauge
·:.--
_.. Shut-off valve
Cause Remedy
•Tank empty • If the tank is empty, fill to at least to the

pump level. Check the condition of
the pump according to the manufacturer's
instruction.
• Foam instead of liquid in tank • If the pump is pumping foam instead of
liquid, this will be evident due to severe
vibration. Add water to the tank and try
again. If adding water does not help,
reduce the level of foam by pouring
antifoam agent into the tank (1 cup per 2
cubic metres of foam and sewage).
• See also antifoam agent manufacturer
instruction.
• Valves are shut • Check that shut-off valves are fully open
and not clo ed.
• Incorrect rotation of motor • If the direction of rotation of the pump is
wrong, change according to the
manufacturer's instructions.
" • Blockage or leakage in piping system. • Close the valves that isolate the collecting
unit from the piping system and start the
pump again. If vacuum now builds up, there
must be a leak in the piping system.
EVAC reserves the right lo make alterations to this specificationwithout priOf notice. 9
EVAC
E~VirOllm,ent:ll SOiutions Marine Sector
COMBINED UNITS
EJECTORDN80
Non-return valve
Sealing surfaces
Flange Flap
Connecting
Bend
-----Plug
Flange
--L~--l:J I I
Nozzle
Cause Remedy
• Sewage plug in the ejector. • Make sure that pump is stopped and shut-
off valve is closed.
• Remove plug and clean out ejector. If this
procedure is unsuccesful, the following
steps should be taken.
• Dismantle flange connections and remove
bend.
ejector from tank.
connection cone.
• Withdraw non-return valve from ejector.
• Clean sealing surfaces and if necessary
replace rubber flap.
•While the ejector is dismantled, ii is
advisable to check the nozzle and the
inside of the ejector housing for sludge and
impurities.
• R_efit ejector and non-return valve in reverse
order to dismantling, at same lime checking
the condition of all seals and replacing as
necessary.
• Make sure that non-return valve is correctly
positioned.
. EvAc reserves Iha right to make a!tera!ions to this specifi~~o-;:;!Priornotlce.---------· ·-----------·-------------~-·····-···----·-
©Copyright E~acOy. All rights reserved. 93

EVAC
Environmental Solutions Marine Sector
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS
...... R,~rn_edy ................ __ _

• Replace motor.
•Check the electrical system.
·Check reason for this before
switching fuses on.
• Impeller defect • Measure clearance of impeller.
· •Failure in float switch. ·Check float switch and wiring, repair
orreplace.
•Too much water enters the plant. •Allowed in peak periods. Try to
reduce peak flow.
·Wrong rotation direction. • Change phases on electrical motor.
• Impeller defect. • Replace impeller.
•Valve in discharge system closed • Check valves in discharge system.
or defect.
• Pump is clogged. • Open and clean pump.
• Discharge pump defect. • Open bypass and repair/replace
discharge pump.
•Too much water enters the plant. •Allowed in peak periods. Try to
reduce peak flow.
~~RiJ~~~~~~r-·~S§cC.reeee.n~i~n~aee~railiti~onncchh:a~mnb~ee.r~c~lo~gmgeedd.:--~.ic~1~ea~n~s~c~r~ee~nand_re_m_o_v_e_d~i~rt-.
•Timer wrongly adjusted. ·Check and adjust timer.
·No power. •Check the electrical system.
·Automatic fuses off. •Check reason for this before
• Motor defect. switching fuses on.
• Impeller defect. • Replace or repair.
• Defect non-return valve and water in • Replace impeller.
air blower. • Repair and replace valve.
! NOTE: In case of emergency, use

vessel's air system, but pressure
. must be less than 1.5 bar.
-:,'D"e"fe:cct=n"'on"--=re"'t::-:u:::mcov"'a""lv"'e:--.-~--·----;-Repair or replace. -------
•Wrong direction of rotation. •Change phases on electrical motor.

--------·------··----··-···-·---
• Hose or pipe defect. • Repair or replace.
•Air distributors clo ed or defect. __:.Clean or replace air distributors.
•Too much mineral sludge. •Check sludge content and
discharge if required.
•Bacterias killed.Brown sludge • Check airblowerfunction by opening
indicates normal bacteria life. Black the man holes. Surface bubbles
sludge indic.ates that bacterias are must be seen during blower
killed. operation.
--~·- ---·--------·
EVAC reserves the rightto make alterations lo this specificationwithoul priOI" notice.
EVAC
Environmental Solutio·ns ·Marine Sec-1:or TROUBLE SHOOTING
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS
------ ------------~-----------
Possible cause Remed

•Too much water enters the plant, •Allowed in peak periods. Try to
thereby creating too high hydraulic reduce peak flow.
loading.
•From newly started plants, • Check start up date. Time required
bacterias not yet formed. for bacteria formation is
approximately 4 (four) weeks.
• Bacterias killed. ·See "plant smells".
-;-i nsufftcient operatio-ri ofsiudge ---;-Check and adjust reiliriisfudge-afr
retllf!l£lUm~.--------···-----··-· valve. Check air hos~~~------···-·-
·Dosing pump is not operating. • Check pump operation.
• Disinfectant tank is empty. • Fill it up with approved disinfectant.
• Dosage rate is too low. • Increase dosage by adjusting dosing
pump.
·_f3~!J.l§l~e wi!h "fresh~~hlQrirJe,_ ____ _
------·······--~~~~-
EVAC
Envirorimeiltal SOiutiorts Mirine SeciOr
COMBINED UNITS
72008000 EJECTOR DN80, NOZZLE 030
6543037 RECOMMENDED SPARE PARTKIT:

1 x 5430675 Flap, complete
1 x 5430827 Gasket
5430571
Ejector bend
2613255
/ Screw(x4)
/
( 5430668
5430816 '
Rubbergasket~ Non-return valve,
complete
5430834 I
Nozzle
5430827 w !
Gasket
5430861
. , .~"-~
Rubber gasket
I
I
__ ) r
5437385~
I
'lo.
Nut(x4)
j(o ~
I ' I -------~
\-·~""'
i
5437385
Nut(x4)~
5430805
I
i
I ~
5450324
Nut (x 8)
2613190
T
Screw (x 8)
5450202
Connecfion
joint
0-ling
72008024
Square gasket
72008030
Square flange
with stud screws
72008010
Ejector body
------·--·---
EVAC reserves Uie right to make aJtera!ionsto th is specification wilh~;rt prior notice.
©Copyright EvacQy. All rights reserved. 96
EVAC ··::.:.g~t~~-?-~:.~.~s=-~92~--·-·····~- _ ooc _.~0391.~~t!~:·~=
Envitonmeni3.I S~luiions Marine Sector SPARE PARTS
COMBINED UNITS
6541200 PUMP 4/HK 50-F, 3x400/460V, 50/GOHZ
6543035 RECOMMENDED SPARE PART KIT:

1 x 5490548 Anti-friction bearing, drive side
1 x 5490566 Anti-friction bearing, non drive side
1 x 5490580 Mechanical seal
1 x 5490590 Gasket
6541199 or6541200 Pump:

5450072 Impeller
Mechanical seal
6542093 Pump:
7921 0066 Impeller
\~~JJI. -- ------,1 1
I
I
I
I
I
!
_J'
Impeller nut
-- -- --·
-- -- ----
------
6542052
Pump housing Fan cover
----- -- \
------ 6542051 \
-- -- -----
,- ----
-- 6542201
1 Shaft with rotor
I
Anti-friction
bearing, drive side
6541216 ~-···------··-·----···-··-·---······-·---·--·····-·-·- --···=i·-

1.fomplete motors: -------------·-···
Bearing cover ! P/N6541202 3 x 230V, 50Hz ,
6541213
I'-------·-~---··--
P/N6541203 --··-·3x400/460, 690V 50/60Hz
..·----------................-~---·--
Gamma ring
·-------·-·-·---· --~-~-
EVAC
Envirorunental SolUtions Marine Sector
COMBINED UNITS
70230001 PUMP ES 135/4, 3X400/480V, 50/GOHZ, IMPELLER 0135
----- . i-4-------~-----··--··--------·-------·------·- - ---·--------··-
r
.
~-
1~ 1 ~
-v-----.-------------
sll'-VJJ
.
~
-
-c- - - -- '
I
I SPARE PART SET FOR PUMPS ES 135/4AND ES 120 INCLUDES PARTS: I
I 0-ring 0-ring Mechanical 0-ring 0-ring I
185x3 80x3 seal 150x3 24x6
L ____ \---\---111't' Mlfis6!fzs-i""-\\-.-. ---""\,
\ \ \ \ '- ~,- ,'":~ ' \
==-=--=--=- . --=-----~
.. l
\ \
'
. \ \
I.
~
~-.
,
'c.:
\
'
·i
'
I
ll==>-1--. " \ \ . ~,-- I\ I
"\\ \ I \, I
-llH!--4n- - iJtte il
~- . '~l .__ J" !i

'
ii+ -ii- '
I ~22,'. .i\S I
6541984 6541985
6542827 Impeller (ES 120) I I
or
Knife Cutter 6542829 Impeller (ES 135/4) I I
~-~---~---~---~--~---~--J- _jl
I
1
I
6542828
MOTOR (Es 120)
or
EB__j__ I
1
I
m
I
I 6542830 I
I MOTOR (ES 135/4) ~l I I
l ~i?i1:Jft;: MCftS6/1S-l 1 :
I '.) ):] ~--.,q/)if~MV •l • I
: rb :
lI cu :I
I I
:l
I I
' I I
I ~:1
L_~ --.~,.-~.-~-@-Efit2!!:1 ,11e = ·
ruf~~ ~-8 I
l ' "'.' r"Hi::i... 1
L--------------------------------~
! NOTE: Spare parts which includes in spare part set are not sold separately.
EVAC
Environmental SolllriOns Marine Sector
f:~~~~~~M~l~~
'-------~
_____ Q:O-, Bo1<i9iG::~1
- . --C
COMBINED UNITS
70302001 AIR BLOWER V12YR COMPLETE, 3X400/460V, 50/60 HZ
6542730
,Electrical motor
r-------~----------------/--------,
I 65f1709SPAREPARTSET /
I ~ - i
I Gasket for silencer lid , /
1
I
I "- '1._Ld',f---,-
I
/,
I
Muffling material---- - - -
I
(12pcs)
I
I
I
I Spider
I 0-ring --------------
//
I ~ill~~-/
I Bearing
0-ring
Gasket for silencer ------ -
Gasket (2pcs) -----------

or
0-ring (6pcs)
\ Gasket and 0-ring
L---------------------------------~
! NOTE: Spare parts which include in spare part set are not sold separately.
EVAC reserves the right to make af!eratlons to this specification without priornotice.
@Copyright Evac Oy. All rights reserved. 100
• 4. SPARE PARTS
TABLE OF DELIVERY CONTENT (Spare part)
<Combined Sewage Treatment Plant>

5430675 Flap complete (spare part) For non return valve/ejector 1pc
6541708 Spare part set for pump, ES 120 1set

6541709 Spare part set for air blower, V12TR 1set
<Vacuum Toilet>
6542990 Sleeve diaphragm 1pc
5959902 Mini check valve 1pc
6542438 Button and button flange for control mechanism 1pc
6542428 Flushing nozzle 1pc
6542430 Water hose 1pc
5774002 Water valve 1pc
"· 5435181 Rubber sleeve 2pcs
x 5435169 Rubber diaphragm 1pc
VS?Fl·i"·'' v
v&;~)~f0
• 5.PIPING
EVAC ~--"()~f~~-~i~:}_~D_]OD_§__~~~~-~-~-~Q:i~~:::.§.~QiQQjQ~:.:.~ :
Environmeilt,al'Solutions Marine Sector [ PIPING
-----------·---------
PIPING
DESIGN AND INSTALLATION
table ot\6ontents ,j Page 1
·--. · -· ----------- ""··--··------ -------·-·-1-~-~~:~_-__:~---------·1
~
1. General system description
2. Pipe materials
3. Pipe sizes I i
4. Pipe connections
5.
6.
7.
Pipe fittings
Brackets
Optimal piping design
I i
6
I
8. Pipe profile, slope and transport pockets 6
9. Branches 8
10. Riser pipes for toilets and interface valves 9
11. Non,return valves 10
12. Shut-off valves 11
13. Inspection openings 12
14. Deck penetrations examples 12
15. Pipe manifold I 13 I
16.
17.
Tank vent pipe
Standard flange for port discharging
I 14 I
14 '1
18. Useful hints

I 14 I
.... ·--··----------·--------·---·--------·-··--·--·-·--------·------!
Enclosure:
.~1. -~~J
Piping (Doc no. 5:01004):
• Tightness requirement
I_ Ti:'~tness test protocol
Existing rules, regulations and standards must be observed. In case of doubt, check with
the manufacturer. Metric units are used throughout the manual. Dimensions are given in
millimetres (mm), unless otherwise stated.
. --·---~~--------------·--- ---
©Copyright EvacOy. Afl rigits reserved. 1
EVAC
Environmental Solutions Marine.Sector
PIPING
1. General system description
In vacuum systems sewage transport is done by vacuum (air) instead of water and gravity. Sewage is transported in
"slugs". Optimal "slug" transport is obtained by following these Design and Installation instructions.
System capacity must be dimensioned considering normal daily variations in use and different operation conditions.
System load (fiushings) should be divided evenly between main lines. Ships pitch, a roll and trim shall be considered
in horizontal pipe design to prevent sewage back flow. The best horizontal transport solution is obtained with sloped
pipe, transport pocket at interval of25- 30m and/or non-return valve. Piping shall be designed so that possible clogging
or maintenance is not stopping the whole system. System pipe tightness must be tested, documented and maintained
for good system operation and low energy consumption. Piping shall be accessible and divided in sections for easy
maintenance. ·
Ventilation
Vacuum interface valve

\ Urinal
Exhaust-air
pipe
Shore
connection
Sloped Air inlet valve

min. 1:20 ,C:::.~LL..,,.-
1nIet man ifoId
Overfiow pipe..---- Shut-offvalve
Ejector __..--Discharge valve
Connection to a
Collecting unit• sewage treatment
plant or holding tank
*) The collecting unit can be based on Evac ejector system, where the collecting tank
is under atmospheric pressure, or on Evac vacuum tank system, or On-line vacuum
generating system.
--~------·-·-·~------- -·--·-·-·-------- - - -
!·-·oate: -13 Jun 2006 ______ oo~S:o-1·0010·1
EVAC l·--· .. ··-·-·-·-·-·--------···-·--····--·--~-------····--·-------·-1
Environmental Solutions Marine SeCtor I PIPING

L _ _ _ _ _ _ __ !
PIPING
2. Pipe materials
Pipe material must be suitable for sewage transport in vacuum conditions (pressure piping). Fire, corrosion and
maintenance aspects must be considered.
Material HDPE PVC Steel Stainless steel Zinc coated Cu/Ni

AISI 316 steel
Use In accommodation, In . In engine room area In In Special
up to size ON 65 accommodation, and in areas where accommodation, accommodation, application
up to size ON 65 the temperature is up to size ON 65 up to size ON 65
higher than average (70) (70)
room temperature,
Sizes above ON 65
Minimum PN 10 (PN 6) PN 10 (PN 6) PN 10 To be tested and To be tested and
pressure approved for approved for
class vacuum vacuum
applications applications
Joints Butt welding Glue joint Welded joint Socket Socket
Resistance welding Flanae couplinQ CouolinQs Couplings
HDPE = High Density Polyethylene

PVC= Polyvinylchloride
When plastic pipes are used, fire protection regulations must be observed. Note the differences between the different
kinds of plastic materials. HDPE may not be allowed by some authorities.
Check carefully aspects relating to safety and industrial hygiene. Vapours released by PVC solvents are harmful.
Plastic piping does not resist temperatures above 40°C. (Check always with the pipe manufacturer. )
3. Pipe sizes
Number of or Public Minimum cipe size (d x s)
vacuum toilets* Connection HDPE PVC Steel Stainless steel Zinc coated Cu/Ni
toilets in DN d x s (mm) dxs(mm) dxs(mm) d x s (mm) steel d x s (mm)
cabins* d x s <mm)
3 or 1 40 (50) 50x4.6. 50 x 2.4 48.3 x 2.6 50 x 1.0 -53 x 1.5*** 44.5x 1.5
25 or 5 50 63 x 5.8 63x3 60.3 x 2.9 50 x 1.0 -53 x 1.5 57.0 x 2.0
100 or 25 65 (70) 75 x 6.9 75 x 3.6 76.1 x 2.9 75 x 1.0*** -73 x 1.6*** 89.0 x 2.5
d = Outside diameter, s = Wall thickness
Pipe sizing is based on the assumption that 2 - 3 persons are using a cabin toilet per peak hour. For public
toilets up to 15 flushes per hour is estimated.
Heavily used public toilets are recommended to be connected to their own individual pipe connected directly
down to manifold.
• Normally maximum number of toilets in one main line is limited to 50 - 60 toilets for easy maintenance.
"When using zinc coated steel pipes, the recommended riser pipe size is DN40 (42 x 1.5).
"'Nominal pipe size is DN50 and DN70 respectively.
EVAC reserves !he rightto make a!teretions to !his speciftcationwithout prior notice.
©Cop)llight EvacOy.All rights reserved. 3
EVAC
Environmental SOlutiOris-Marine SeCtOr PIPING
PIPING
------------------~--------~
4. Pipe connections
Connections have to be tight Joints must be smooth and must not in any way decrease the cross-section area of
the pipe.
HDPEtoHDPE
Mirrorwelding
HOPE-pipes are joined together either by means of mirror welding or with an electric sleeve. In manual mirrorwelding,
the interior of the pipe is chamfered prior to welding. Observe heating temperature, compression time and power, given
by manufacturer of the pipe. Mirror welding is mainly used for prefabricated subassemblies.
Electric welding sleeve is used in places where access is

limited, e.g. for joining the prefal;>ricated subassemblies in
the final location.
PVC to PVC
PVC-pipes are joined together by means of solvent sleeve.
STEEL!o STEEL
.••
•.
J
--r---------+-,.- -· _L
The steel pipes are joined together either by welding or by flange connection.
E'VAC7eserve;·u:;; righl(;~ake alterations to this specification without prior notice.

EVAC
Eii~irQnme'rital·SoititiOns.1VIadne Sec:tor
PIPING
HOPE to STEEL PVC to STEEL
5. Pipe fittings
Use fittings with large enough curvature radius or use fittings with 45° bends.
Pipe bends located> 3 m from the toilet or interface valve must have large radius or 2 x 45° elbows.
Plastic Galv'd steel

Steel
LR (
r>2.5d elbows
Solvent I Weld I
Weld Rubber Seal Thread
.
Toilet and interface valve connections within lenght of max 3 m can be made with short radio us bends.
Evac Rubber bend Standard short radius pipe bend
EVAC reserves the right to make alterations to this speciHcation without prior notice.
©Copyright EvacOy. All righ~ reserved. 5
EVAC i--·--··-··-----··-----------------------··-------1
Date: 13 Jun 2006 Doc. 5:010010 i
EnvironmCfltal Solutions M:irine Sector l PIPING !
PIPING
6. Brackets
In vacuum piping high "slug" speed temporarily creates strong forces at bends and branches. Pipes must be firmly
secured by using brackets and clamps. For plastic pipes use steel brackets with a resilient liner between bracket and
pipe, or plastic clamps. Ensure that pipes will not be damaged by vibration or thermal expansion I contraction. Brackets
or clamps must be fitted at every change of direction. When connecting a riser pipe to an overhead main line, brackets
or clamps must be secured both behind the toilet and atdeckhead. For straight steel pipes, fit bracketsat2.5 m centres
and on plastic pipes at 1.5 m centres, or according to maker" s recommendation.
TT
+ G
Bracket must resist lateral forces.
7. Optimal piping design
Vacuum system gives many benefits and flexibility because the system is not depended on gravity.
Downward piping connection is the best for·long term system operation and maintenance although sanitary
equipments (toilets and interface valves) can be connected to riser pipes.
When riser pipes are used, please follow enclosed riser pipe rules in item 1O.
8. Pipe profile, slope and transport pockets
Ideal pipe profile: Slope and pocket

Sloped, min. 0.2%
Clean out Clean out
Transport ocket at 25 - 30 m Trans ort ocket at 25 - 30 m

center to center (CIC)
See detail: Pockets
EVAC reserves !he right to make alterations to this specification without priornotice.
EVAC . __Q~~~_:__ Jl..~~n 20_0_£_ ____
DQ.S_ __§~Q1Q.Q_:LQ_ __ j
Environmental Sohitiofls Marine sector PIPING
PIPING
Allowable pipe profile: Pocket at every lift, horizontal pipes
- - =:::::;::~
H,_j ~ Transport pocket

Transport pocket
Transport pocket
! NOTE: The combined height L H, + .H2 + .... H" shall not exceed 3 meters.
Pockets in long horizontal branch and main lines
A. No need for reforming pocket

If a horizontal branch or main pipe have to route around an obstacle where pipe pocket lenght is< 1m, no
reforming pocket is needed. ·
•---~T=<1m
B. Reforming pocket needed

When pocket in branch or main pipe is more than 1 m always design and install a reforming pocket.
I~ [: :--><.l~_,_____.1i--
1. ~ ~ Reforming pocket
Example of a pocket with clean plug
-
D =outside diameter 40
CIC 25-30 m horizontally.
----~~-·---·· - --~-~--
EVAC
Environmental Solutions Marine SeciOr
PIPING
Not allowable pipe profiles
Big pocket with big sewage volume
The combined height

2: H1 + H2 + H3 + H4 .•. >3 m
-
Horizontal pipes
+ O With slope (min. 0,2%)
± O Can be used if back flow is prevented.
>< - O Not acceptable
Horizontal pipes shall run either downwards in the direction of the flow or horizontally,neverwith a steady upward
gradient. Trim, roll and pitch of the ship shall be noticed.
Max Ieng ht for a straight horizontal pipe is 25 - 30 m before a pocket, non-return valve or downward piping.
Pipe diameter can "t be reduced in direction offlow.
9. Branches
Branch pipes must be connected to the main line

with an angle of 45' in direction of the flow.
Y- orT- branches are not allowed.
.. -------
EVAC reserves the rightto make alterations to this specificationwithout prior notice.
©Copyright EvacOy. Al! rights reseived. 8
EVAC
Environmental SOIUtions Marine Sector
PIPING
A branch pipe is connected to the main line from above. For

example, when connecting branch pipe to a horizontal main
line, the branch pipe must be connected with a smooth bend
to upper side of the main line with a 45° angle.
Mainline
45°
-
!!ilrulr
projection IBranch line
10. Riser pipes for toilets and interface valves
Please rememberthat downward piping design is best for system operation.
•Typical 2-3 m (one deck height) riser pipe with a toilet or interface valve.
Sniooth long radius bends 45° connection

Connection Smooth long radius bends or or 2 x 45° pieces to main pipe
from above 2 x 45° pieces
> 1°
3 ,IL. 145' connection to main pipe
Min.1 m
Max. 1.5 m
~A~91 1
11 Max. pipe lenght is 30 m
from downward pipe Straight riser
DN40 pipe without
riser pipe changes of
N direction
Connections from above and below should

have separate horizontal branch pipes.
Each toilet is provided with its own riser ·
pipe, and maximum distance between
the downward pipe and end toilet riser
pipe is 30 m.
Maximum distance from

downward pipe is 30 m
·-----~-···.,-cc-~·
EVAC reserves the right to make alterations to this speciftca!ionwi!hout prior notice.
EVAC loate:·13·J.un 2006 --·--· Doc. s:o1.0o1D·1
-··--------------··------ ------------------·-·----:.
Environmental SOlutlo!ls_Marine Sector !--·---
PIPING
-
;
-'
PIPING
• Riser pipe with lift 3 ... 5 m lift is allowed only immediately after a toilet and back flow must be
prevented by a transport pocket and non-return valve.
/ Non-retumvalve
DN50
DN40
Max30mfrom Straight riser pipe
downward pipe
Transport pocket (4 x 45° elbows)
• The diameter of the riser pipe must not be enlarged in the rising part.
NO YES
t
11. Non return valves
A non-return valve is used where a riser or horizontal part of the piping system might become flooded due to backflow.
If a horizontal collector has connections from both above and below, riser pipes are fitted with non-return valves located
at the highest point of the riser pipe.
Non-return valve
---·-·------------·---------------
EVAC reserves the right lo make alterations tothiS specification without priornotice.
EVAC ~~Q~_e: 1}_}~~n..?..Qg_~~-~-~~:~-~~~~=-~JiIQQ_1Q.~~~
1
EnVirOnmentalSolutions Marine Sector I PIPING . i
PIPING
A non-return valve shall always be fitted in a toilet connection with a riser pipe exceeding 3 metres.
Non-return valve
>3m
I NOTE: As mentioned in section 10, it is preferable to provide two horizontal collectors. One for connections from
• above, and one for connections from below. The non-return valves may be omitted.
Max30 m from
downward pipe
12. Shut-off valves
Shut-off valves should be straight-channel valves (slide, membrane or ball). The valves should be located in such a
way that a malfunction or leakage would not stop the whole system. Valves should generally be installed on each
main pipeline.
If possible, the shut-off valve should be_ located on a vertical part of a pipe. In such position, possible sedimentation
in front of the slide will not cause a stoppage easily.
EVAC reserves the right to make alterations lo this specification without priornotice.
©Copyrigh!EvacOy.Al!rightsreserved. 11
EVAC [~R~_!E}_: _ ~!~_)g~_?_OOB_________ ~:=g__~~: -~-~0.1_ Q_Qi:Q:_·_-_J
Environmental Solutions Marine Sector L__ PIPllll_(>_ __ ----·
PIPING
13. Inspection openings (cleaning plugs)
Inspection openings should be located in such a way that a possible clogging in the piping can be reached at all
points. Maximum distance between openings is 25 - 30 metres_
Locations:
1 . At the end of horizontal pipelines
2. At the upper end of vertical main pipelines
3. At intervals of25 - 30 metres on horizontal pipelines
4. At pockets
5. At 90' bends
1. 2. 3.
5.
-
14. Deck pnetration examples
Simple sleeve Alternatively
Vacuum pipe
Seal
Deck Deck
------··-----·----c-cc~·
EVAC
Environmental SOiutions M~riµC! SeCtor
PIPING
Example of a penetration for fireproof bulkhead
500 500
Plastic pipe
· Steel pipe Mineral wool
50
!NOTE: Fire-protection rules and rules about watertight compartments shall be observed.
15. Pipe manifold
1. Vacuum gauge (BSP 1/2" connection)

y
BSP3/8" BSP 1/2"
2. Three-way valve
3. Vacuum switch (BSP 3/8" connection)
4. Incoming mainlines from toilets
5. Shut-off valves
6. Ejectorconnection DNY
7. Shut-off valves
8. Pipe manifold
9. Alternate connection closed by a blind
fiange (may be used for an incoming
2·--J::I>
pipelines orfor crossconnecting two
collecting units).
10. Instrument branch with 5° slope.
5. 8. DNX 9.
DN65
DN Xis usually equal or one size larger than the incoming mainlines DN Y, however, DN X
is at a minimum DN 65.
EVAC rese~;;ight~~;;;\i~~;\~-this specifi~tionwithout prior notice.

EVAC
t
i=~~~~-~_Ju_n_2_00_6____ j:)~,_§:Q,1:Q2:1g_~=1
Enviroriinerit.ai SOl~tloOs Marine Sector --------- - - .
PIPING
16. Tank vent pipe
The smallest recommended diameterfor a collecting tank vent pipe is DN100. Maximum pressure drop allowed for the
tank vent pipe is 10 cm water column.There must not be pockets or horizontal parts in the vent pipe where possible
condensate water might remain and block the airflow. The vent pipe must be routed to a place where smell of sewage
is not disturbing passengers or crew.
17. Standard flange for port discharding ("IMO-flange")
210
Pipe dimensions
11 16
ON ·65 80 100
d5 77_7 90.3 115.9
Pipe external-0 76.1 88.9 114.3
18. Useful hints
Placing a vacuum gauge at the end of

each main pipeline helps to locating a leaking line.
Placing a shut-off valve on each branch pipe makes

cleaning and locating leakages easier.
,,==------<'-LL.. '
,..u..,,"""""".,,:
__ E:
Placing a valve attheend ofthe control manifold makes,

checking the functions of vacuum switches and gauges
easier. The airflow also cleans the vacuum switch and
gauge.
The angle of "indicating tree" remove water and other

particles by gravity and increases significantly operation
realibility and service interval.
-----·--·--------------··-----
El/AC reserves the right to make alterations to this specification without prior notice.
©Copyright EvacOy .All rights reserved. 14
EVAC
Environmentai'Solutiolls Mariile Sector
PIPING
TIGHTNESS REQUIREMENT
Piping inspection and tightness.
As sewage transportation is based on pressure difference, there should be minimum leakage in the vacuum sewage
system. Leakage in the system will lower systems operation performance and gives excess wear and tear for
components. Electric consumption will increase due to the fact that the pumps must run more often to obtain
vacuum. Low vacuum decreases the sewage flow speed in pipes and it will increase the risk of clogging.
Pipe installation design and tightness of a vacuum pipeline must be checked in stages during construction, one
section pipeline at a time. Tightness testing can be done by using pressure air, water or preferably with vacuum.
Pipeline tightness testing is to be done before installation of toilets etc. Toilet connections shall be blocked during the
test by rubber plugs or equal.
During the pipe installation, tightness tests shall be done to eliminate possible leaks in pipe joints etc. When the
sewage piping system is ready with all vacuum· components connected, the test should be run again to check any
possible leakages in toilets, vacuum interface valves etc.
When toilets and other components are connected to the piping, vacuum pressure in the piping system shall stay
between -55 kPa ... -35 kPa for 10-30 minutes without pump starts to guarantee all different operation conditons.
The tightness of the piping system must always be tested. The test procedure and test results must be documented.
(see enclosed test protocol).
EVAC reserves the rightto make alterations to this speciflcationwithout priornotice.

··------------
EVAC f jiaie~fg::~jo67_ -~=-·::_[)o_c,~~,01~04E_J
Etivi.ronmental Solutions ?\'1arine $i!~tor I PIPING
~--------------------~
.
PIPING
TIGHTNESS REQUIREMENT
General
All piping must be tightness-tested before toilets, interface valves and vacuum units are connected to the piping
system. Tightness must be checked pipe section by pipe section_ Finally the complete vacuum piping must be
checked.
Testing methods and requirements

Testing can be done by:
•Vacuum
• Pressure air
• Pressure water
1. Vacuum Test:
-60 kPa vacuum is created to the pipe, all possible leaks are to be removed until leak is limited to
+2 kPa/h (Le. 2 kPa drop in pressurefr<:>m-60 kPa to-58 kPa during 1 hour)_
2. Pressure Air Test:

300 kPa (3 bar) overpressure is created to the pipe section to be tested.
All possible leaks are removed until leak is limited to 15 kPa/h (Le. pressure drop from 300 kPa to 285 kPa
during 1 hour)- NOTE: Consult pipe supplier about pressure test before testing_
3. Pressure Water Test:

Piping is filled with water and pressurized to 300 kPa (3 bar)_ No water leaks are allowed. NOTE: Consult pipe
supplier about pressure test before testing.
Documentation of results
Always document the results (use enclosed test protocol)_
Ship Hull No.
Testing Method: Vacuum 0 PressureQ WaterQ
Tested by I Date Approved by I Date

Pipe section No. I I
------
Pipe section No. _ _ _ _ __ I I
Pipe section No. _ _ _ _ __ I I
Pipe section No. _ _ _ _ _ __ I I
Pipe section No------~- I
Pipe section No _______ I I
cc_ Yard
Owner
EVAC
16
EVAC
Environmental SoltitionS Marine se<;tor
PIPING
r- ..- · .. -~··:·:;.-,;.~"'-:-:·-::-:.-:::~·:,.:···-- -· --··-----..- .- -

1 Table of contents
1. General
2. Pipe cleaning
3. Pipe cleaning examples
----·--·----··-
EVAC reserves the right to make alterations to this speciftcationwithout prior notice.
©Copyright EvacOy. AH rightsreserved. 17
EVAC ..._f2~~e: .9.Z..Q~~-~Q§_----~~YE:. s:D_19..Q5.9_.~-~
-.: ·Eii\ii;onment~1 soiutians M~rirle S'ector PIPING
--·--···-----·- - - - ---·--·····-···--·····-··-·····-·-·---------··
PIPING
1. General
This document provides information about pipe operation and maintenance and shall be used as advisory only. The
maintenance shall be carried out by qualified and authorized personnel to avoid any risks and misuses. While carrying
out the maintenance, the safety instructions must be followed.
Follow-up of pipe condition
As sewage is an aggressive liquid and can cause corrosion which may lead to leakages in pipes and in system
components, it is recommended thatthe piping should be inspected 2 .. .4 times peryearvisuallythrough cleaning plugs
and flanges.
During inspection, also check the cleaness of the pipe. The risk of built-up deposits is most likely in horizontal pipe
lines, near urinals, in places where ihe sewage flow is slow and in areas, where the temperature is high. lfany serious
deposits or build-ups occur, clean the pipe by the following method: Rinse the piping with a lime-removing agent, e.g.
15-30% phosphoric acid or similar. The agent should be poured into the toilets atthe end of each main branch of the
piping. The acid should be allowed to work for some hours depending on the amount of solid built-ups. Occasionally
a piping treatment may be necessary where toilets and other components are removed and piping plugged and filled
with circulating chemical for 4... 24 hours at regular interval.
! NOTE: Before filling up the piping with chemicals, check pipe tightness by filling the pipes with water. Strong chemicals
may be harmful to the pipes and biological treatment plant.
! HINT: Today's camera technology (camera into vacuum piping) makes it very easy to locate problem section(s) of
piping or how frequently pipe cleaning should be done.
2. Pipe cleaning
Best results will be achieved if regular cleaning procedures are adopted from the very beginning of the vessels delivery
from the yard.
Evac has developed automatic dosing pump set ( P/N 6540390) where cleaning chemical can be fed into the piping
automatically.
Pipe cleaning with chemicals
By the time; vacuum sewage piping may exhibit signs of build-up deposit.This problem can in most cases be reduced
ortotally eliminated by undertaking relatively simple preventive maintenance measures. It is recommended that ships
experiencing problems with build-up adopt the following maintenance routine:
Install automatic dosing pump set at strategic places in the piping.
Pour suitable chemical (see attached list) in each toilet at the end of each vacuum line with a build-up of deposit
problem and flush the toilets.
lnjtially, repeat the procedure every week. Once the problem has been brought under control, repeat the treatment
regularly. ·
· • In cases of severe problems, itis recommended that an experienced service company is

contacted to solve the proble_m.
! NOTE: If used· excessively, some chemicals may degrade the performance of some biological treatment plants.
Local regulations must be adhered to when handling some of the listed chemicals .
. EVAC reserves the right to make alterations to this specification without prior notice.
. ©Copyright EvacOy. All rightsreserved. 18
EVAC
Environmental Solutioiis Marine Sector
PIPING
LISTOF RECOMMENDED PIPE CLEANING CHEMICALS:

Chemical trade name Manufactured Country Contact information
Phosphoric Acid (max. 50%) Commercially available Global
SAF Drew Chemicals USA www.ashland.com
Gamazyme TDS or BTC Uniter Global www.unitor.com
EPC Maskin Import Ab Finland Tel.:+ 358-18-23200
Fax:+ 358-18-23066
P50 Ab Prols fabrik Sweden Tel.: +46-8-556 21050
Fax: +46-8-68802
Uriclean Uniservice USA www.uniserviceamericas.com
PIPE CLEANING COMPANIES WORKING TOGETHER WITH EVAC:
Excelsum International B. V. Transvac Marine Systems Ltd

Mr. Regier van der Laan Unit G3, 14 Seeding Close
Dukdalfweg57 Southern Cross Trading Estate
1332 BL Al mere Bognar Regis
The Netherlands WEST SUSSEX P022 9TS
Tel.: +31-(0)-365491530 GreatBritain
Mobile: +31650263133 Tel.: +44-1243- 840 860
Fax: +31-(0)-36 5290511 Fax: +44-1243-840 861
E-mail:Rogier_vanderlaan@excelsum.nl E-mail: sales@transvac-systems.co.uk
www.excelsum.nl
3. Pipe cleaning examples
Best results will be achieved when regular cleaning procedures are adopted from the very beginning of the vessels
delivery from the yard.
The build-ups occur most easily in places such as low bends in the horizontal part of the piping, where the sewage has
a possibility to lie still for longer periods of time or where the flow velocity is low. Heat stimulates the build-up of deposits.
Piping cleaning, dosing method
.. '=-----~· )
··f~'
\' >- ;\ \>·· Chemical
.
........ .! L__; tank
1. Pipe cleaning is carried out by automatic dosing unit at the end of pipe line approximately once per week.
EVAC reserves lherighltomake~lterationstothisspecificationwithotA°P~~tice. -----------------------·------·---
©CopyrightEvacOy.All rights reserved. . 19
EVAC
Envirollmeiitai Solutici'Os ·Maririe .SeCtor
PIPING
2. It is recommended to dose chemical into the manifold and collecting unit, to keep the pumps and ejectors valves
free from deposits.
Chemical
Manifold
r--·----
'---•----u----..
! NOTE: ltisrecommendedto use the dosing method regularly. In order toprolongtheneedforusinga more complicated
methods.
Piping cleaning, cooking method
! NOTE: Only for toilets with discharge pipes downwards
1. Estimate the volume of the piping system, to be able to fill the piping with correct amount of chemical for the
treatment.
{\'
\ ,.
\____!
EVAC reserves therighttomake alterations to this specification without prior notice.

©Copyright Evac Oy. All rights reserved. 20
EVAC f.- ...P.~!~_:_Qz_Q~c...?.9.Q~-----~-QQ~~~.?~.Q1QQiP~~~.l
Environmental SOhi.tions Marine Sector [ PIPING
----------
PIPING
2. Isolate the horizontal branch pipe to be treated from vertical main pipe by means of the shut-of valve.
,,....-,-
'\ ' (-.
l.j
3. Check the piping drawings to be sure that there are no connections to, for instance, the toilets with riser pipes.
Chemical mixture may overilow through the riser toilets.
~-
·:l___.>
.
4. It is always recommended to pressure test the piping with water to ensure that there are no leaks or connections
with overilow possibility before chemicals are fed into the pipe.
I 11\
I I II
;~
'(""\""
'i f'-·
I I I
~ ..../
------·-·-·-·--..,,-~cc----c~--oc--c-.,.·-c--
-----·-------·---·~-··- ------·------·--------·
EVAC
EilvironmentaI SolutiOns Mariri.e S~ci~r PIPING
PIPING
5. There can be places in the piping system where a drilled hole has been used to find the location of a pipe blockage.
Occasionally such drill holes may have been plugged inappropriately only to stand vacuum, not pressure or
chemicals. In this case there is a risk the cleaning chemical may penetrate the plugged hole and cause leakage.
Such holes shall be secured properly by ordinary connectors prior the work and pressure tested with water.
A drilled hole
6. To ventilate the piping during chemical filling, open the vacuum piping for instance adjacenttothe chemical feeding.
It is important thatthe open end of the piping system is well ventilated, because chemical cleaning process is creating
toxic gases. Do not have open flames, sparks, or any sources offire in the vicinity of the open end of piping.
'. .
' f :~'.?!H:.nJJti?~+i4'.ik'ii.?J
7. Fill the branch pipe with the cleaning chemical. The reaction between the deposits and the chemical will start
immediately and the "cooking process" begins.
8. During the treatment, the piping can be knocked to remove the deposits from the pipe walls.
9. Normally the treatment time varies from 4 to 24 hours.
10. After the treatment, flush the piping thoroughly with water starting from the toilets nearest the vertical main pipe.
(lftheflushingwill be started from theend of horizontal main pipe, there isa risk thatthe removed deposits will block
the pipe). Occasionally a second treatment may be necessary.
Piping cleaning, circulation method
Thereare speciliazed companies to clean sewage pipes by circulating cleaning chemicals through the piping section.
All components are first disconnected from the section pipe to be cleaned. Piping is filled with water to be sure that
there are no leaks. Chemical circulation hoses are connected to the pipe to be cleaned. Chemical is circulated until
the section pipe is clean. More detailed information is available on request.
When using cleaning chemicals always follow manufacturer's instructions for safe use chemical and disposal.
------·--·· - - - - ·
EVAC i j:Ec-fiNlc.A:i:oi\r.A.- .
Date: 16 Dec 2004 --..D
..... o_c....-... __1__:0_1_1_3__6
.. _s_.___ .. ,:
Environmental Solutions Marine Sec.toe
PIPE CLEANING AND CLEANING CHEMICALS
Chemical Pipes
SS 316 Black steer Galvanized Steel Epoxy coated, CuNiFer
galvanized steel,
type LORO
Hydrochloric Acid 100% _2 3 3 4 3
Hydrochloric Acid 20% 2 3 3 4 3
Phosphoric Acid 2 1 2 2 2
Chlorine 2 2 2 2 2
Scale:
1 =Very good
2 =Good
3= Moderate
4 =Not recommended
- - - - ·-·-·-------..- ·----~---------------------
EVAC reserves lherighttomake alterations tolhisspecificationwithout prior notice.

• 6. WARRANTY TERMS
I
EVAC OY GENERAL WARRANTY TERMS
1§ These General Warranty' Ter.ms apply to Evac 9§ In connection with warranty reparations, the
vacuum system components, equipment and purchaser shall at his own expense arrange the
sewage/waste water treatment ·plants (all required dismantling and reassembly as well as
hereinafter jointly referred to as Products) supplied transportation, importation and insurance. Evac
by Evac Oy or its group companies (Evac). shall not be responsible for any costs in connection
with warranty replacement or reparation (such as
2§ Upon arrival of the Products the purchaser shall,
work, travel and comparable costs), nor for any
using due diligence, examine them both as to
local taxes or customs duties.
quality and quantity. Unless the purchaser notifies
Evac in writing to the contrary within 14 days from 10§ The warranty period of the replaced or repaired
the arrival, the Products shall be deemed to have item expires at the same time as the original
been duly received in agreed quantity and without warranty of the Product.
apparent damage.
11 § The purchaser shall retain the defective Product for
Evac warrants the new Products to be free from six (6) months for Evac's inspection. At Evac's
defects in material and workmanship. request the purchaser shall send the defective
Product to a destination designated by Evac at the
The warranty period is twelve (12) months
purchaser's cost, unless otherwise agreed. The
calculated from the ship delivery date to the owner.
replaced or refunded Product becomes the
Under no circumstances will the warranty period
property of Evac.
exceed eighteen (18) months from the date of
shipment from Evac. The warranty period for spare 12§ Liability under this warranty shall be to the
parts and components sold separately is twelve exclusion of all other liability of Evac to the
(12) months from the date of shipment from Evac. purchaser, whether contractual, tortuous or
otherwise, for defects in the Products or for any
5§ The warranty does not cover:
loss or damage to or caused by them. All other
a) natural wear and tear or damage resulting
conditions, warranties or other statements
therefrom;
whatsoever concerning the Products whether
b) consumables, such as gaskets, fittings, filters,
express or implied are hereby excluded. In
chemicals etc.;
particular Evac grants no warranties regarding the
c) defects which can be fixed with minimum action,
fitness for particular purpose, performance or
such as changing of seals, tightening, adjusting
merchantability of the Product, whether express or
etc.;
implied.
d) defect or damage due to the purchaser's failure to
properly store, install, maintain or operate the 13§ B/AC SHALL NOT BE LIABLE FOR ANY
equipment, or due to overloading, failure to comply INTANGIBLE, INDIRECT OR CONSEQUENTIAL
with the service and operating instructions, or due LOSS OR DAMAGE, INCLUDING BUT NOT
to an accident; LIMITED TO LOSS OF PROFIT, LOSS OF USE
e) any defects in materials provided by the purchaser OF THE SYSTEM OR ANY ASSOCIATED
or a third party, nor any defects caused by design EQUIPMENT, DOWNTIME COSTS ETC. UNDER
stipulated by the purchaser, purchaser's NO CIRCUMSTANCES SHALL EVAC'S LIABILITY
authorised representative or a third party. EXCEED THE ORIGINAL SALES PRICE OF THE
PRODUCT SUPPLIED BY EVAC.
6§ The warranty shall become null and void, if either
parts than parts supplied by Evac have been used 14§ The notice of a warranty defect shall be made in
in the Product. writing including at least the following information:
Evac part number, description of the defect and its
7§ If the purchaser has given a notice of a defect
anticipated reason, date of failure, information of
covered by this warranty and no defect is found for
project. The claim shall be sent within thirty (30)
which Evac is liable, the purchaser shall
days from the date of appearance of the defect to
compensate the costs that Evac has incurred as a
the following address:
result of the notice.
Evac Oy
8§ Evac's obligations under this warranty are liniited,
Attn: Warranty Department
at Evac's option, to
Veininlaaksontie 1
a) replacement of the defective item, Ex Works Evac
FIN-02620 Espoo
(lncoterms 2000); or
FINLAND
b) repair of the defective item, Ex Works Evac
Telefax: +358 9 506 76333
(lncoterms 2000); or
E-mail: warranty.department@evac.fi
c) refund of the defective item at its original purchase
price.
© Evac Oy 2005
• 7. EVAC REPRESENTATIVES
EVAC COMPANIES AND
MARINE REPRESENTATIVES WORLDWIDE 1
EVAC Companies EVAC Marine Representatives
Finland Argentina
Evac Oy (Marine Head Office) Marine Logistics,S.A. Hassler & Associates
Sinimaentie 14 Avenue Alvarez Jonte 6469 12408 Tanager Drive
FIN-02630 Espoo 1408 Buenos Aires Gig Harbor, WA 98332
Finland Argentina Mr. Carl Hassler
Tel.: +358-20 7630 200 Mr. Francisco Agolio Tel.: +1-253-851-3248
Fax: + 358-20 7630 222 Tel.: +54-11-4644 4449 Fax: +1-253-851-3249
evac.marine@evac.zodiac.com Fax: +54-11-4642 2460 earl hassler@msn.com
www.evac.com. www zodiac.com franciscoagolio@marinelogistics.com.ar (British Columbia)
www.marinelogistics.com.ar
China, P.R. EMAR Services
Evac Vacuum Systems Australia 1680 D River Road, PO Box 281
(Shanghai) Co. ltd H.I. Fraser P1y ltd Manotick, Ontario, CN K4M 1A3
Unit F, 24th floor, JiuShi FuXing Mansion 27a Stockdale Rd Mr. Steve Cant
No. 918 Huai Hai Road (M) · O'Connor, WA 6163 Tel.: +1-613-692-1114
SHANGHAI 200020 Australia Fax::+1-613-692-1342
People's Republic of China Mr. Jeff McDonald scant@emarservice.net
Tel.: +86-21-6415 9580 Tel.: +61-8-9314 7877 www.emarservice.com
Fax: +86-21-6415 7550 Fax::+61-8-9314 5933 (Ontario, Quebec, Manitoba,
info.evaccn@evac.zodiac.com jeff@hifraser.com Saskatchewan)
www.hifraser.com
France Chile
Evac E.U.R.L. Bolivia Maquinarias E lnversiones
35/37 Avenue du Gros Chene Maquinarias E lnversiones Tecnicas S.A. (MITSA)
Pare d'Activites des Bellevues Tecnicas S. A. (MITSA) Avda Vicuna Mackenna
BP 50098, ERAGNY Avda Vicuna Mackenna No. 882 - Renaca
F-95613 CERGY-PONTOISE CEDEX No. 882 - Renaca Vina Del Mar, Chile
France Vina Del Mar, Chile Mr. Eduardo De la Iglesia
Tel.: +33-1-3421 9988 Mr. Eduardo De la Iglesia Tel.: +56-32-2834052
Fax: +33-1-3464 3900 Tel.: +56-32-2834 052 Fax: +56-32-2833692
infofr@evac.zodiac.com Fax: +56-32-2833 692 evacequips@mitsachile.com
evacequips@mitsachile.com www.mitsachile.com
USA www.mitsachile.com
Evac North America Inc. Columbia
1260 Turret Drive Brazil Equipment & Systems
ROCKFORD, Illinois 61115-1486 P-VAC Vacuum Parts Engineering (ESE)
USA Rua Luis Otavio No. 2.955 14260 SW 136 St.
Tel.: +1-815-654 8300 Campinas - SP Units 4 & 5
Fax: +1-815-654 8306 13087 - 560 Miami, FL 33186
marine.us@evac.zodiac.com Brazil Mr. Jose Masis
Mr. Pedro Nobrega Tel.: +1-305-378-4101
Tel.: +55-19-3256 3490 Fax: +1-305-378-4121
Fax: +55-19-3256 4661 jotoma 1@earthlink.net
pn1@p-vac.com.br www.equipmentandsystems.com
www.pvac.com.br
Croatia
Canada Baran ltd.
CTH Instruments Ltd. Ratka Petrovica 92
10 Akerley Blvd., Suite 36 51000 RIJEKA
Dartmouth, Nova Scotia, CN B3B 1J4 Croatia
Mr. Arnold Home Tel/Fax::+ 385-51-415 303
Tel.: +1-902-468-6832 Fax:: + 385-51-211 068
Fax: +1-902-468-6833 mate@scor.hr
arnold@cthinst.com
www.cthinst.com
(New Brunswick, Newfoundland, Nova
Scotia, Prince Edward Islands)
Evac Oy/RiJ 12/2/2007

EVAC COMPANIES AND
Denmark Hong Kong Netherlands

Max Sibbern A/S Wartsila China Ltd. Qua-Vac B.V.
Marielundvej 18 TYTL 108 RP, T elevisieweg 157
DK-2730 HERLEV Sai Tso Wan Road, NL-1322 BH ALMERE
Denmark Tsing Yi Island, NT, The Netherlands
Tel.: +45-4450 0404 Hong Kong Tel.: +31-36-546 1999
Fax: +45-4450 0405 Tel.: +852-2528 6605 Fax: +31-36-535 0909
post@maxsibbem.dk Fax: +852-2529 9488 info@quavac.com
www.maxsibbern.dk www.quavac.com
India, Sri Lanka, Bangladesh,
Egypt Pakistan Norway
Basco Engineering & Trading VACman Sanitation Solutions P Ltd. Ahlsell Norge AS
20 Asma Fahmy St. A301, Ganapati Complex, Sec. 27 Technical branch industry
4th district-Heliopolis Nerul, Navi Mumbai 400 706 Skeide - Brygge
CAIRO India P.O. Box 140
Egypt Tel/Fax::+91 22 27720006 N-6067 ULSTEINVIK
Tel.: +202 290 6997 Mobile: +91 98206 24393 Norway
Fax: +202 290 6774 brasad.rekhi@vacman.co.in Tel.: +47-7001 9855
info@basco.com.eg Fax: +47-7001 9859
Italy kare.bersas@ahlsell.no
Ecuador Sanitrade S.r.I. www.rorhandel.no
Maquinarias E lnversiones Via Parma 355/1
Tecnicas S.A. (MITSA) IT-16043 CHIAVARI Panama
Avda Vicuna Mackenna Italy Equipment & Systems
No. 882 - Renaca Tel.: +39-0185-385 065 Engineering, Inc. (ESE)
Vina Del Mar, Chile Fax: +39-0185-385 066 14260SW135th SI., Unit4
Mr. Eduardo De la Iglesia sanitrad@tin.it Miami, FL 33186
Tel.: +56-32-834052 Mr. Jose Masis
Fax: +56-32-833692 Japan Tel.: +1-305-378-4101
evaceguips@mitsachile.com Harada Corporation Fax: +1-305-378-4121
Tokyo Branch jotoma1@earthlink.net
Tokio Kaijo Bldg. www.equipmentandsystems.com
Germany Shinkan 2-1, Marunouchi 1-chome
V1rtus GmbH Chiyoda-ku, TOKYO 100-0005 Peru
Kleines Wegfahrels 10 Japan Maquinarias E lnversiones
D-21756 OSTEN Tel.: +81-3-5222 7172 Tecnicas S.A. (MITSA)
Germany Fax: +81-3-3213-8399 Avda Vicuna Mackenna
Tel.: +49-4776-8383 tanabe-t@haradacorp.co.jp No. 882 - Renaca
Fax: +49-4776-838 484 or 838 485 www.haradacoro.co.jp Vina Del Mar, Chile
klaeke@virtus-ship.de Mr. Eduardo De la Iglesia
Korea Tel.: +-56-32-2834 052
Great Britain and Eire Haesung Co. Fax: +-56-32-2833 692
Transvac Marine Systems Ltd 5th Floor Kolen Building evaceguips@mitsachile.com
Marlowe House 36-7, Namcheon - Dong www.mitsachile.com
Unit B Rudford Industrial Estate Suyeong-Ku
Ford, Near Arundel, 613-815 PUSAN Poland
West Sussex. Korea IPaKo
BN18 OBF Tel.: +82-51-626 6363 Systemy pr6zniowe
Great Britain Fax: +82-51-626 3459 ul.Teczowa 2
Tel.: +44-1903-736900 haesungjcl@hanafos.com 81 577 GDYNIA
Fax:+44-1903-731569 Poland
sales@transvac-systems.co.uk Mexico Tel.: +48-58-624 9222
www.transvac-systems.co.uk Equipment & Systems Fax: +48-58-624 9394
Engineering, Inc. (ESE) pawel.kolodziej@vp.pf
Greece 14260SW135th St., Unit 4
Environmental Protection Eng. S.A. Miami, FL 33186 Portugal
24, Dervenakion Str. Mr. ·Jose Masis Cogema Comercio Geral De Maguinas,
GR-18545 PIRAEUS Tel.: +1-305-378-4101 Limitada
Greece Fax: +1-305-378-4121 Avenida Sidonia Pais, 28-4.DT
Tel.:+ 30-210-4060 ODO jotoma 1@earthlink.net 1050-215 LISBOA
Fax: + 30-210-463 3334 www.equipandsystems.com Portugal
epe@epe.gr Tel.: +351 21 355 6843, 314 0162
www.epe.gr Fax: +351 21 355 7498
cogema@mail.telepac.pt
Evac Oy/RiJ 121212007

EVAC COMPANIES AND
Green Marine & Industrial

Russia Taiwan Equipment Co., Inc.
MarineTechnics Union Group Business Co. Ltd 1111 Central Avenue
Bumagnaya str. 18, lit. A 8F - 2, No. 189, Sec.2, Metairie, LA 70001
Saint Petersburg Keelung Road, Mr. John Green
198020.Russia TAIPEI, Mrs. Charlie Unger
Mr Aleksandr Tereschenko Taiwan, ROG Tel.: +1-504-833-7386
Tel. +7 (812) 332-32-42 Tel.: +886-2-2378 7977 Fax: +1-504-834-1153
Fax: +7 (812) 332-32-34 Fax: +886-2-2378 7986 info@greenmarine.com
salesk@marinetec.com uniongb@ms11.hinet.net www.greenmarine.com
www.marinetec.com (States: AL, LA, MS, FL)
Thailand
Singapore Wattana Co. Lid. Green Marine & Industrial
Pamarine Pte ltd. House NBR 1, Soi Pipat 2 Equipment Co., Inc.
1D Chia Ping Road Covent Road, Bangrak 6101 Long Drive
SINGAPORE 619978 BANGKOK 10500 Business Park South Loop
Singapore Thailand Houston, TX 77087
Tel.: +65-6264 0823 Tel.: +66-2-266 7200 Mr. Danny Moore
Fax: +65-6261 4887 Fax: +66-2-236 1081 Mr. Kevin Canizaro
geho@pamarine.com.sg wattana@pacific.net.th Tel.: +1-713-242-9114
www.pamarine.com.sg Fax: +1-713-242-9134
Turkey Houston@greenmarine.com
South Africa Envac ltd. www.qreenmarine.com
Aquamarine Water Treatment Aydintepe mh. G-50sk. (State:TX)
Unit D2 Prime Park Mocke Road No: 22/5 Tuzla, 34947 Istanbul
Diep River Turkey Hanrahan & Associates
Cape Town Tel.: +90-216 494 0920, 494 0921 1525 Shiloh Road
South Africa Fax: +90-216 494 0924 Sturgeon Bay, WI 54235
Mr. George Glover info@dopltd.com Mr. Frank Hanrahan
Tel.: +27-21-705-6562 www.dopltd.com Tel.: +1-920-746-0377
Fax: +27-21-705- Fax: +1-920-746-0378
6562georqe@aquamarinewater.co.za United Arab Emirates, Saudi-Arabia, fhanrahan@dooroi.net
Bahrain, Qatar and Oman (States: WI, Ml, MN, OH, IN)
Spain Local representative for spare parts
Facet lberica S.A. sales: Hassler & Associates
Avda. Da Ponte 16 United Technical Services 12408 Tanager Drive
Pol. Industrial de Sab6n P.O. Box277 Gig Harbor, WA 98332
15142 Arteixo A CORUNA Abu Dhabi Mr. Carl Hassler
Spain United Arab Emirates Tel.: +1-253-851-3248
Tel.: +34-981-601 400 Tel. +971-26-774400 Fax: +1'253-851-3249
Fax: +34-981-601 000 Fax: +971-26-722012 earl hassler@msn.com
facet@faceti nternationa Lnet zaskari@utsco.com (States: WA, OR, AK )
www.tacetinternational.com ·
USA Valve Automation & Controls
Sweden Allied Marine Services, Inc. 2390 Boswell Road
Local representative for project sales: 188 Log Canoe Circle Suite 400
MRvakuum Konsult Stevensville, MD 21666 Chula Vista, CA 91914
Liljestigen 72 Mr. John Hautala Mr. Cal Cardiff
197 34 Bro Tel.: +1-410-643-6313 Tel.: +1-619-656-7420
Sverige Fax: +1-410-643-6437 Fax: +1-619-421-7518
Tel/Fax: +46 8 582 40826 jhautala@shipequip.com ccardiff@valveauto.com
mrvakuum@telia.com www.amsgroup.net (State: Southern CA)
(States: DE, GA, MD, NJ, PA, SC, NC,
Local representative for spare part sales: VA, CT, ME, NH, NY, MA, RI, VT) Venezuela
Axel H. Carlsson & Co. AB DIMAS.A.
P.O. Box 300 44 Representative for cruise liners Av. Suro
S-400 43 Gothenburg after sales in Florida: Edificio Puente Restaurador PB
E.A. Rosengrensgata 29B Callenberg Engineering, Inc. (Antes del Laboratorio Vargas)
S-421 31 Vastra Frolunda 570.NE 185th Street Parroquia Santa Teresa
Sverige MIAMI, Florida 33179 1010 Caracas, Venezuela
Tel. +46 31 4989 00 USA Mr. Louk W.M. Minderop
Fax: +46 31 47 29 41 Tel.: +1-305 493 8000 Tel.: +58-212-542-0866
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Evac Oy/RiJ 12/2/2007

Evac
Environmental Solutions Marine Sector
Part of Zodiac Group
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EVAC - Sewage Treatment Plant and Vacuum Toilet System - A - 37

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EVAC - Sewage Treatment Plant and Vacuum Toilet System - A - 37

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lI

l=;-~-~r'..~L_E_·~·~~ S.T.P, ,VACUUM

USER MANUAL S-4001-4

II ~OMBINED SEWA~~-TREATMENT PLANT_________ --

PIPE CLEANING AND CLEANING CHEMICALS

Chemicals pp PE PVC PA Chemicals pp PE PVC PA

TABLE OF DELIVERY CONTENT (Vacuum Toilet)

Item Description Description2 Q'ty

6543056 Vacuum toilet Floor model EVAC CLASSIC, TREVI 5

Seat and cover

Materials Bowl: White vitreous china

Operating data Water pressure: 300 ... 1OOOkPa

Connections Water supply: 1/2" MPT, flexible hose

Shipping data Net weight: 16±0.5kg

Max."-30~~- Control mechanism

Dimensions of toilet service opening through the wall

Toilet installation on the wall, Cross section A ·A

Guiding nut Plastic nut M12

T 65±2 Total length of bolt= T + 65 ± 2

Connection pipes installation, Cross section B • B

Installation kit consists of:

EVAC reserves the right to make alterations to this spedficationwlthoul priornotice.

Edge strip installation

Edge strip Wall

• Connect the water connection hose A to the water valve.

Monitoring the vacuum toilet in normal operation

! NOTE: Water consumption is dependent on water supply pressure.

Preparation for a toilet not to be used for a long period

Cleaning instruction for the seat

Scheduled maintenance program

Water valve and flushing nozzle Discharge valve

Rubber diaphragm Water valve Sleeve

Seat and cover

Bowl Discharge valve

See recommended spare 5980801 6543264

* Hoses are available as a bulk

6543030 RECOMMENDED SPARE PART KIT:

Valve washer+ Jet /

iet- Fixing bracket

Water supply 1/2"

Seat and cover Push button Vacuum breaker

565 Max. 390

Materials Bowl: White vitreous china

Operating data Water pressure: 300 ... 1OOOkPa

Connections Water supply: 1/2" MPT, flexible hose

Shipping data Net weight: 22.2 ±0.Skg

195 50 Discharge pipe

Optional discharge connection

Fixing to the floor with a fixing plate and wood screws

P/N 5779920 Fixing plate, plastic

Optional fixing points

Optional fixing points

Installation kit P/N 6543279 consists of:

Wood screw 5x45 2 pcs

Seat and cover

! NOTE: Do not use any kind of grease during installation.

• Connect the water connection hose A to water valve B.

~Filter (not in USPH model)

Control mechanism I push button

Monitoring the vacuum tollet In normal operation

! NOTE: Water consumption is dependent on water supply pressure.

Preparation for a toilet not to be used for a Jong period

Cleaning instruction for the seat