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AIAA JOURNAL

Vol. 59, No. 4, April 2021

Technical Notes
Novel Hybrid Ice Protection System To eliminate runback ice, under conditions of low-energy consump-
tion, researchers have focused on hybrid ice protection comprising two
Combining Thermoelectric System or more anti-icing/de-icing methods. Huang et al. [14] reviewed a
and Synthetic Jet Actuator survey of icephobic coatings and their use in hybrid ice protection
systems. Their study indicates that the icephobic coating combined
with other anti/de-icing systems can reduce power consumption owing
Shengke Yang,∗ Xian Yi,† Qiling Guo,‡ and Chunhua Xiao§ to the presence of the coating. Al-Khalil et al. [15,16] proposed a hybrid
China Aerodynamics Research and Development Center, ice protection system comprising an electrothermal subsystem and an
electromechanical de-icing subsystem. The experiments demonstrate
621000 Mianyang, People’s Republic of China that the performance of the hybrid system is excellent. Fortin et al. [17]
and and Strobl et al. [18] used a thermoelectric subsystem combination
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Zhenbing Luo¶ and Yan Zhou** in conjunction with a hydrophobic coating. The experimental and
National University of Defense Technology, numerical simulation results indicate that the hydrophobic material
410073 Changsha, People’s Republic of China can effectively reduce the adhesion between the ice layer and wing
surface, as well as reduce the power consumption of the thermal anti-
https://doi.org/10.2514/1.J059906 icing system. Strobl et al. [19] studied a hybrid system combining an
electrothermal anti-icing system, a piezoelectric de-icing system, and a
hydrophobic coating in an icing wind tunnel. The piezoelectric actua-
tors deformed the airfoil surface in the unheated regions to shed the ice,
and the icephobic coating in the fore section of the airfoil reduced
I. Introduction the adhesion strength between the ice and the surface of the airfoil. The
results show that the total power density of the hybrid system was
I CE accretion on airfoils will significantly affect the aerodynamic
characteristics of aircraft [1,2]. Therefore, research on and the
development of aircraft anti-icing/de-icing technology are crucial
3.65 kW∕m2 , and the power consumption of this hybrid system was
only 9% of the traditional fully evaporative anti-icing system.
to ensure flight safety [3]. The anti-icing/de-icing methods used A synthetic jet (SJ) is an active flow control technology that has
on an aircraft can mainly be categorized as liquid anti-icing, thermal been widely applied in low-speed flow control for decades [20,21]. A
anti-icing/de-icing, and mechanical de-icing, based on the physical piezoelectric (PZT) SJ actuator comprises a cavity with one slot and a
principles used [4–6]. The bleed air and thermoelectric anti-icing/ PZT vibrating diaphragm. Its advantages include its simple structure
de-icing have been employed as primary ice protection methods for and its low-energy consumption [22,23]. In recent years, the SJ
practical applications. The bleed air ice protection system requires a actuator has shown its potential as a novel method for aircraft anti-
large amount of hot air, which is provided by the aircraft engine and icing [24]. However, the SJ systems, developed for anti-icing, must
leads to considerable energy consumption; and it is not suitable for all be able to control to modify the external current, thereby enabling the
aircraft. Considering the reasons for energy consumption and the trend ineffective removal of ice accretion. A hybrid high-efficiency and
of all-electric aircrafts, researchers have focused on electrically pow- low-energy ice protection system that combines these two methods is
ered solutions [7–10]. In addition to conventional thermoelectric anti- proposed in this Note. It makes use of the advantages of the electri-
icing methods, certain novel methods have been developed, such as the cally powered solution and the SJ actuator, respectively, using an
dielectric barrier discharge plasma actuators ice protection method electrothermal system for the leading edge and an SJ actuator for
[11], in which the thermal effect is mostly equivalent to that of the downstream protection. This hybrid system could potentially elimi-
conventional electrical heating method in preventing ice accretion over nate runback ice while consuming less energy. In this Note, the hybrid
the airfoil surface [12]. However, it was found that when the thermo- anti-icing system is studied experimentally, and the effect and power
electric ice protection was operating in the de-icing mode or running- consumption of the hybrid anti-icing system are analyzed.
wet anti-icing mode during long-term actual flights and experiments,
the runback water from the leading edge would freeze in the unheated
II. Experimental Setup and Method
zone and severely affect the aerodynamic characteristics of the air-
craft [13]. The hybrid ice protection anti-icing experiments were conducted
in a closed-loop icing wind tunnel (IWT). The test section was 0.65 m
long, 0.2 m high, and 0.3 m wide. The maximum speed of the IWT
Received 20 June 2020; revision received 22 October 2020; accepted for was up to 170 m/s, and the working temperature ranged from 25 to
publication 2 November 2020; published online 8 December 2020. Copyright −30°C. The freezing cloud was simulated using a spray ramp and was
© 2020 by the American Institute of Aeronautics and Astronautics, Inc. All located upstream of the test section. The median volumetric diameter
rights reserved. All requests for copying and permission to reprint should be
(MVD) and the liquid water contents (LWCs) were controlled by the
submitted to CCC at www.copyright.com; employ the eISSN 1533-385X
to initiate your request. See also AIAA Rights and Permissions www.aiaa.org/ air and water pressure of the nozzles. During the test, the air pressure
randp. in the nozzles was maintained in the open position, the water pressure
*Engineer, Key Laboratory of Icing and Anti/De-Icing; 18684972163@ switched on when the test began, and it formed a cloud in the IWT’s
163.com. test section.

Professor, Key Laboratory of Icing and Anti/De-Icing; yixian_200@ The performance of the hybrid ice protection system was evaluated
163.com. under typical mixed ice conditions. The specific conditions of the

Assistant Engineer, Key Laboratory of Icing and Anti/De-Icing; guoqiling1@ experiment were as follows: The velocity of the airstream was
163.com. U∞  30 m∕s, the incoming flow temperature was T ∞  −10°C,
§
Professor, Key Laboratory of Icing and Anti/De-Icing; dragoner76@
163.com. LWC  1 g∕m3 , and MVD  20 μm. The IWT needed to operate at

Professor, College of Aerospace Science and Engineering; luozhenbing@ the target speed and temperature for about 15 min to ensure that the
163.com. test section reached a thermal steady state. The thermoelectric sub-
**Lecturer, College of Aerospace Science and Engineering; 15274914737@ system was then switched on for approximately 2 min before spraying
163.com. to increase the temperature of the leading edge. The temperature of the
1496
AIAA JOURNAL, VOL. 59, NO. 4: TECHNICAL NOTES 1497

electrothermal region was maintained between 15 and 25°C, thereby wave, and the metal sheet amplified this vibration to obtain a jet with
ensuring that the supercooled water droplets did not freeze when they more significant momentum.
impinged onto the leading edge of the airfoil. The SJ subsystem was The experimental setup of the hybrid anti-icing system is shown
turned on for 10 s before spraying, and the duration of spraying was in Fig. 2. The NACA 0012 airfoil used in the experiment was
maintained constantly at 2 min throughout the experiment. vertically mounted in the test section with an angle of attack of
The hybrid ice protection system was installed on a NACA 0012 α  0 deg. The thermoelectric anti-icing subsystem was powered
airfoil, which was made of an aluminum alloy. The test model used in by a dc power supply (JP12050D). The driving voltage and driving
the experiments is shown in Fig. 1a, and the dimensions of the model frequency of the SJ subsystem were provided by an arbitrary wave-
are illustrated in Fig. 1b. The chord and span of the airfoil were 0.2 m form generator (DG1022) and a signal amplifier (XE500-A), and the
each, which was the same as the height of the IWT test section. In this working voltage was monitored using a digital oscilloscope (DPO
study, the polyimide film insulated heater was selected owing to its 4104B-L). Furthermore, a camera recorded the entire test process
good operational performance among other electrical film heaters on (HDR-PJ790).
the market. The polyimide film heater consists of an etched foil The momentum coefficient Cμ is the main parameter to measure
element encapsulated between two layers of polyimide film, and the the ability of the SJ in controlling flowfield [28]. The SJ is charac-
total thickness of electrical heating film was less than 0.5 mm. The terized by a nondimensional momentum coefficient, as defined by
electrical heating film extended from the leading-edge position to Amitay et al. [29], given by
25% of the chord length of the airfoil model, which is larger than the
Ij
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impingement limits of the icing condition in FAR part 25 Appendix C Cμ  (1)


[25–27]. The SJ subsystem was positioned on the downstream center- 1∕2ρ0 U2∞ c
line of the electrothermal subsystem. The cavity of the SJ actuator was
where Ij is the time-averaged jet momentum per unit length during
designed inside the airfoil and was formed by connecting the inner
the outstroke, ρ0 is the density of the freestream fluid, c is the chord of
surface of the model to a diaphragm. The diameter of the cavity was
46 mm, and its average height was 6 mm. The slot of the SJ actuator the airfoil, and U∞ is the freestream velocity. The I j can be calculated
was mounted on the surface of the airfoil, which was 2 mm in width using
and 40 mm in length. The diaphragm was composed of a PZT sheet and R T∕2
1 ρj b 0 u2j t dt
brass sheet. The parameters of the PZT diaphragm are shown in Table 1. Ij  (2)
The PZT vibrated under the periodic current, in the form of the sine 2 T∕2

Fig. 1 Schematic illustration of the hybrid ice protection: a) model with the hybrid system, and b) size of the model.

Table 1 The parameters of the PZT diaphragm

Thickness, hs , mm Elasticity modulus E, Pa Radius R, mm Poisson’s coefficient σ Density ρ, kg∕m3


Shim 0.25 8.963 × 1010 25 0.324 8700
Piezoceramic 0.2 6.6 × 1010 16 0.31 7800

Fig. 2 Schematic diagram of the experimental systems’ arrangement in the test section.
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in which T is the period of the PZT diaphragm motion, ρj is the density The velocity and frequency of the SJ are essential parameters
of the SJ, b is the width of the slot, and uj t is the velocity at the jet exit. affecting the Cμ because the velocity of the freestream is a constant.
A constant-temperature hot-wire anemometer (Dantec Dynamics,
StreamLine Pro) was used to measure the velocity of the SJ in the
III. Results and Discussion static atmosphere. The hot-wire anemometer was fixed on a three-
A. Experimental Results dimensional traverse system, and the accuracy along the axis was
In this study, only 60% of the midsection of the model was used 0.5 mm. The distance between the hot-wire probe and the SJ slot was
for the experimental results to reduce the influence of the test section about 10 mm. The peak velocity of the SJ was obtained using the
wall plate. Figure 3 shows the comparison results of the running-wet phase-averaged velocity of the four cycles. Figure 4 shows the peak
anti-icing and hybrid anti-icing. In the thermoelectric running-wet velocity and momentum coefficient Cμ of the SJ at different frequen-
anti-icing test, the temperature of the electrothermal zone was main- cies. Both the peak velocity and momentum coefficients have two
tained between 15 and 25°C and the supercooled water droplets extrema at 620 and 1960 Hz, respectively. According to the literature
impinging onto the leading edge of the airfoil did not freeze. Under [30], the SJ is typically characterized by two relevant coupled
the action of aerodynamic forces, the water collected by the leading frequencies; the first resonance frequency, at 620 Hz, is the structural
edge continuously flowed downstream of the airfoil surface. When resonance frequency of the diaphragm; and the second resonance
the runback water reached the unprotected area, the water gradually frequency, at 1960 Hz, is the Helmholtz resonance frequency.
froze, owing to the surface temperature being below 0°C. As shown in The experimental results of the hybrid anti-icing system with the
Fig. 3a, the runback water formed a rivulet structure ice layer over the
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driving frequencies of the SJ set at 550 and 500 Hz are shown in


unprotected surface of the airfoil, and the thickness of the ice layer Fig. 5. When the driving frequency of the SJ was 550 Hz, the Cμ was
continued to grow with time. Such ice accumulation may lead to a 0.0026, and the hybrid ice protection zone was kept clean during the
severe safety hazard in aviation. The anti-icing effect of the hybrid ice test. This indicates that the hybrid system still function at the SJ’s Cμ
protection system is shown in Fig. 3b. In this case, the driving voltage of 0.0026, under mixed ice conditions. Figure 5b shows the runback
and driving frequency were 200 V and 600 Hz, respectively. The Cμ ice accumulated on the surface of the hybrid ice protection zone when
of the SJ was 0.0064, and the surface of the airfoil downstream of the the driving frequency of the SJ was 500 Hz, and the Cμ of the SJ was
SJ actuator slot was defined as the hybrid ice protection zone (as
0.000245. It can be considered that the hybrid system failed in this
shown by the red dashed box in the figure); also, the airfoil was
case. The experimental results demonstrate that the hybrid system
divided into three regions with a width of 0.2 chords. The figures show
could achieve the effect of eliminating runback ice only when the Cμ
a clear comparison between the hybrid ice protection zone and its
sides. Under the blowing and sucking actions of the SJ system, water was higher than a specific value.
droplets from the leading edge could not flow downstream of the
airfoil, and hence no runback ice formed in the hybrid ice protection B. Anti-Icing Mechanism
zone. For comparison, the runback water froze outside the protected Based on the anti-icing process of the hybrid ice protection system,
area. The results proved the anti-icing capabilities of the hybrid a fundamental understanding of the anti-icing mechanisms by means
ice protection system, combining a thermoelectric system and an SJ of the hybrid method is shown in Fig. 6. The supercooled water
actuator. droplets follow the incoming flow, impinging at the leading edge

Fig. 3 Experimental results: a) running-wet anti-icing (SJ actuator inactive), and b) hybrid anti-icing (SJ actuator active).

Fig. 4 Peak velocity and momentum coefficient Cμ of the SJ at different driving frequencies: a) variation of peak velocity, and b) variation of Cμ .
AIAA JOURNAL, VOL. 59, NO. 4: TECHNICAL NOTES 1499

Fig. 5 Experimental results of hybrid anti-icing system: a) driving frequency of SJ is 550 Hz, and b) driving frequency of SJ is 500 Hz.
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Fig. 6 Schematic diagram of the anti-icing mechanisms by means of the hybrid method. PZT diaphragm of the SJ actuator moving a) upward and
b) downward.

of the airfoil. The electrothermal protection of the hybrid system is set Table 2 The electrical parameters of the SJ actuator
to the running-wet anti-icing mode to prevent droplets from freezing in
Frequencies, Hz Voltage, V Current, mA Power consumption, W
the area near the leading edge. The supercooled water droplets col-
lected by the leading edge form a water film, which flows downstream. 500 199.6 42.5 2.78
The water film flows through the slot of the SJ actuator and interacts 550 199.6 46.8 3.17
600 199.6 55.1 3.83
with the SJ. According to the characteristics of the SJ, the interaction
can be divided into the two types. When the PZT diaphragm of the SJ
actuator moves upward, according to the study of Ref. [31], the water Z
1 T
film is impacted by the SJ and forms small water droplets that flow PSJ  utit dt (4)
away. The water droplets that detach from the airfoil surface can be T 0
blown away by the aerodynamic force of the incoming flow. When the where it is the instantaneous current, ut is the instantaneous
PZT diaphragm of the SJ actuator moves downward, the water film voltage, and T is the activation period. The power consumption of
flows into the SJ actuator cavity under the suction of the SJ. The the SJ actuator at a frequency of 600 Hz can be calculated to be 3.83 W.
runback water flowing into the cavity is broken and atomized under The thermoelectric system is powered with a 24 V input voltage and
the vibration of the diaphragm, and most of the droplets flow out of the a current of 4.2 A to keep the leading edge free from ice, and the power
cavity with the SJ and are taken away by the incoming flow. It can be consumption of electrothermal subsystem is 100.8 W. With regard to
concluded that the thermal effects of the thermoelectric subsystem, the the area of the electrothermal zone, the thermoelectric system working
stroke or suction of the SJ subsystem, and the aerodynamic force of the in the running-wet anti-icing mode requires a power density of
incoming flow work together to achieve the effect of anti-icing. 0.95 W∕cm2 . Owing to the high latent heat of evaporation of water,
the energy consumption for the evaporation in the anti-icing mode test,
C. Power Consumption in the same icing condition, was found to be 5.73 W∕cm2 . Under the
The energy carried by an aircraft is limited. The level of power same icing conditions, the power density of the hybrid anti-icing
consumption is the key to the selection of the anti-icing system. The system was 1.13 W∕cm2 , which is a fraction of evaporative anti-icing.
total power consumption of the hybrid system includes the electrical
power required for the heater and the SJ actuator. The total power
density (pd t ) of the hybrid system can be calculated using Eq. (3): IV. Conclusions
In this Note, a hybrid anti-icing method combining thermoelectric
PE  PSJ system and synthetic jet actuator was investigated. For the hybrid ice
Pd t  (3)
Asurf protection system, the thermoelectric system is operated in a running-
wet anti-icing mode to keep the leading edge clean when the aircraft is
Here, Asurf is the electrothermal zone upstream of the SJ slot, PE is the flying through clouds with supercooled water droplets. Under the
power consumption of the heater in the Asurf , and PSJ is the power protection of the SJ actuator, the runback water from the leading edge
consumption of the SJ actuator. could not reach the downstream surface of the airfoil, and the problem
The voltage and current of the SJ actuator were measured synchro- of runback ice in the process of running-wet anti-icing could be
nously in the experiment; and the measurement results of SJ actuator, effectively eliminated with lower-energy consumption. Anti-icing
with a driving voltage of 200 Vand the driving frequencies of 500, 550, capabilities of the hybrid system were investigated experimentally
and 600 Hz are given in Table 2. Both the current and voltage follow sine in the icing wind tunnel using a NACA 0012 model. The momentum
waves, and the phase of the current leads the voltage. The dielectric coefficient of the SJ was found to be crucial for runback water control.
energy losses of the PZT diaphragm can be simplified as a capacitor For a typically mixed ice condition in the icing wind tunnel, the hybrid
element in parallel with an equivalent resistor, and the equivalent resistor ice protection zone was kept clean when the driving frequency of the
is related to the acoustic characteristics of the SJ actuator [32]. The SJ was 600 or 550 Hz. However, as the driving frequency of the SJ
power consumption of the SJ actuator is the average value of the decreased to 500 Hz, the runback water froze in the hybrid ice
instantaneous power in a cycle, which is expressed as Eq. (4): protection zone. The results of the power analysis revealed that the
1500 AIAA JOURNAL, VOL. 59, NO. 4: TECHNICAL NOTES

power requirement of the hybrid system is less than that of the full Vol. 105, No. 1, 2019, pp. 74–97.
evaporative anti-icing by means of thermoelectric systems. Moreover, https://doi.org/10.1016/j.paerosci.2019.01.002
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This work was supported by the National Natural Science Foun- [17] Fortin, G., Adomou, M., and Perron, J., “Experimental Study of Hybrid
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