“Assessment Papi Penetvant Testing eee This column is for office use. Results: Marker DRGriflin ASNT IM 72824 see [PK Raw ASNT IIE90629 PR Johnson ASNT {11 95798 Signed: ....... Instructions: Using a pen, cirele the letter preceding your chosen answer (circle only one answer), i.c, a, b, cord. Ifyou wish to change your answer, place a eross snd circle your new answer. Time allowed: 1, When processing a component using the fluorescenl/ water washable technique and dry developer powder, what step would follow removal of excess penetrant? a, Apply developer - dust storm cabinet b. Apply corrosion inhibitor Dry ina hot air re-circulating oven Apply emulsifier 2, What would happen if'a bulk lipophilic post emulsifiable peneteant tank was ‘contaminated with water? a The water would form an emulsion b. The water would sink fo the bottom of the tank ‘The penetrant would seduce in viscosity enabling contact to be reduced c. 4, The penctrant will enter tighter cracks thus inereasing sensitivity 3. If the number of indications showing on a tam panel increases fiom 3 to 4 what does this mean? a. The penetrant has increased in sensitivity b, This is normal and day to day variations are to be expected ©. The standard defects may tiave enlarged so the pane! should not be used d. None of the aboveHow often should UV light output be checked? {depends on the relevant specification a. b. Every day Every shift Every week During a fluorescent water wash penetrant fest a bright yellow/ green linear mark 30 mim long is observed under ultraviolet light, What isthe mark’? A erack due to it being linear A defect due to the length A discontinuity An indication a. b, e. dAssessment Paper Eddy Current Namo! sss Tis ean ra we. Company: ..... : Results: Date: . Marker: Signed: DRGRIFFIN ASNTINKMI4I0 {The formula 2s sed ocala: 2. impedance b —rsistance © inductive reactance eddy current density 2 Coating thickness measurement sees upon which ofthe following principles a lion b.—conduatvity © flaw orientation 4. electro static coatings only 3. One standard depth of penetration is said to be achieved when eddy curent density is reduced to: a 17% b 27% 37% a 4% 4. Which of he following materials is most conductive titanium b silver © annealed copper 4 stainless stee! 5. ‘ill factor’ isa term used in conjunetion with & differential coils b, —probe cals © absolute coils 4. encircling coitsAssess « Paper ‘Visual Inspection Tis eden frac a. fevtsecesseese | Rosas: Marker DRORIFFINASNTINKMI4IO Which of the following is responsible for colour pereeption: a rods b. cones ©. oplienerve d.shodops ‘Visual excamination is most consistent when observing: a. varied surface conditions b.amifonm surface finish with small contrast ratio © consistent surface finish with large contrast ratio 4, orange peel textured surfaces Beach marking and striations are most fikely to be located on which of the following, ‘ypesof fractures a. sltess corrosion eracking b, fatigue cracking ductile fracture brittle fracture Which of the following fibre optic bundles requires tobe coherent: Hight guide b mage guide © both of thoabove neither aorbeee, ‘Assessment Paper Other NDT Methods Namie: Tis cohuann i Jor offce te. Companys... vee | Results: Marker: Signed DRGRIFFIN ASNT IN KMI4I0 1, Which of the following NDT methods will best detet a plastic explosive in a metal shell casting: visual acoustic emission © thermography 4. neattom radiography 2. Which of the following fundamental principles is used in leak testing: 8 Hookes Law Bb. Boyles Law Falck Law @ Keplers LawAssessment Paper Product Techmology- Level 3- Basie Names This cohann is for office wse Company: Results: Date... Maule Signed: DRGRIFFINASNTINKMI410 0 Which ofthe following could bo considered a discontinuity c diilled hole d— allof dhe above 2. the study andl description of a material property related to analytical studies aud testing attempts to quantify the toughness of a material is known as: 8 fiacture mechanics b, acceptance standards defect reliability 4 dofect analysis 3, Reshaping of a material whilst in a plastic or semi-solid form is calle a. casting b. rolling moulding d—allthe above & bande which of the following is a notched bar test: charpy D, creep ce leod a bothaude & — allof the above 5. To what angle should a bend test ne a 180° b 150" e908 none of the above10, IL 1. ‘Which of the following isa harduoss tos; a rockwell b. eresp © chapy a od ‘Which of the following is classed os permanent deformation: a twinning, 1b. rotational deformation slip 4 aande & —allof the above Annealing will achieve which of the following properties: 8. increase ductility and decrease hatdness b. increase ductitity and increase hardness 6 d dectease duotility and increase hardness decrease ductility and decrease hardness OF te following metals which is most susceptible to corrosion by sea water: a gold copper zine dead by definition steel has @ carbon co a 4% b 3% ce 2% ad 1% Which isthe main alloying element of austenitic stainless steels: a ickel b. manganese molybdenum chromium Which of the following nox-ferrous metals is classed as a light alloy: tin base d.—allofthenbove13, 18, Which of tho metals listed below has the highest strength to weight ratio: nthe casting process what name is given to the pret which is used to represent the finished item: the shell Splashed metal entrepped by molten metal that does not re-fus is called! a ahot tear bw achitl & ——aninolusion d—acold shut ‘The bottom part ofthe flesk fe known as the: a cope b. bottom board o dag runner Which of the following is used to give preferential solidification of castings and redhice temperature gradients: a hills b.chaptets cores none of the above ‘What is requited fo form a fusion bon 8. melting of parent metals b. afillerrod pressure 4. allofthe above Flow bonding is a term used in the welding process, which of the following would be classed as flow bonding: Bese allofthe above20, 2. 2, 23, 25. 26. Welds witho preheat are said to have: very low thetmal gral b, ow thermal gradienis & medium thermal gradients high thermal gradients advisable to leave final inspection of a weld until well after wolding has because the weld will be too hot to test duc to the possiblity of distortion duo to the possibility of post welding cracking all ofthe above What isthe approximate are column temporature in an electtic are weld a hydrogen b.oliam © oxygen a. allof the above © amd bonly consumable electrode: Which weld process has an anal metal ane b. metal inert gas ©. tungsten inert gas d— gand b above Generally which weld process is most commonly used in the automobile industry: electron beam welding plasma are spot walding tungsten “Theweld sot ff ised symbote Bese fillet weld b. wgroove c —_bevel groove none of tie sbove21 28, 29, 30. 31 32, ‘When using basic symbols for NDT what letters are used to denote liquid penetvan testing a Lr br 2 PT a RPT. How generally is a decarburised layer 4, heat treatment b, surface removal ce shess relict 4 anmeating & all the above Which of the following has an essentially rectangular cross-section: a bar b. bloom slab a Biller ‘Which of the following is an advantage of the continuous ea process: removes the requirement for ingots b. reduces wastage of material © cam produce intrieste cross-sections 4 aand babove & —allof the above Sheets of metal before it is rolled into pipe using a welding bell is called: strip stock Db. skelp ©. pipe stock d. tube stock Which extrusion process uses tess pressure duo to lower build ups of fiction between er and billet: direct hot working indivect cold working inditeet hot working direct cold working a 6, a ‘Which of the following heat treatments will give Lowest. tilt normal spherodi b. 435, 36, 37, 38, 29, 40, Powder mctallurgy is used to shape and produce refractory materials, which of the following is classed as a refractory material & ——Tueonel Magnesiwun Which of the following is hole making operation: a spliting b. pasting blanking notching Which of the following may be used as @ cutting toot material; a. diamonds beast iron & cemented carbides 4 bothasnde Composites may be made up of which of the following material combinations: combinations of different metals ‘combinations of different metals and non metals combinations of different non metals all of the above can be considered composites ‘Which of the following is nota form of case-hardening spherodising b. cauburising flame hardening itidin What % carbon content does pig iron contain a b, a ‘To join two metals which of the following is essential: a b. 4 3.4% 2-3% 12% less then 19% «atomic closeness ‘atomic cleantiness melting and b above all the aboveaL ”. 43. 44, 4s. Which of the following processes could be performed using oxyacetylene equ flame cutting brazing soldering a bande & —alltheabove How might a weld are be shielded from oxidisation: Aus powders wel ng vod casings inert gases baad ¢ only all ofthe above Panes ‘Tho case with which a solid union may be made between two parts by wel as: 8 weldabitt b. joining butt d soldering, A flaw which is deemed to bo unacceptable to acceptance standards is called: 8. adiscontinuity b. adefeet © am indication a able Stresses that act along or parallel toa plane are known as’ shear stresses teasile stresses compressive stresses, all of the aboveMARKING SCHEME KOR LEVEL 3 PAPERS. SNIT | CP 189 TCodeot Pr Per PM TF TS Omer NT Proms 30 3 ees) Bihies | Methods | Tel, i B Do z c Az z c E a A D = C. As «Te A 6 7 Te BY 3 |B A aITe C4 TA Cp a [D Doon 2 [D |B A ie BB Ai WHA (aan se Dis ie [A c [Tp Ay ie [A AL Tc =[p 4 20 |e D D_ 20 aa WERT D1 a ES A 2z, 2 B 24 c [as] c a6 “Tp Ea c 28 B 3 c D & € ee