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Catb2001e A
Catb2001e A
TM
CAT. NO. B 2 0 01 E - 3
Printed i n Japa n '09 . 0 9 - 3 CDS ('06 . 1) CAT. NO. B2001E-3 CAT. NO. B 2 0 01 E - 3
1 Structures and types ⋅⋅⋅⋅ A 1 4 Selection of arrangement ⋅⋅⋅⋅⋅⋅⋅⋅ A 20 7 Tolerances ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 52 10 Internal
clearance ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 93 13 Materials ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 122 16 Failures
⋅⋅⋅⋅⋅ A 144
2 Outline of selection ⋅⋅⋅⋅⋅⋅⋅ A 14 5 Selection of dimensions ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 24 8 Limiting speed ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 78 11 Preload ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 106 14 Shaft and
housing design ⋅⋅⋅⋅⋅⋅⋅⋅ A 125 Technical section
Boundary dimensions ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 46
3 Selection of type ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 16 6 and bearing numbers 9 Fits ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 80 12 Lubrication ⋅⋅⋅⋅⋅⋅⋅⋅ A 111 15 Handling ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ A 133
Open type ⋅⋅⋅ B 8 Shielded/sealed type ⋅⋅⋅ B 20 Locating snap ring type ⋅⋅⋅ B 32 Extra-small & miniature ⋅⋅⋅ B 38 Double-row ⋅⋅⋅⋅⋅⋅ B 50
68, 69, 160, 60 Z, RU N (flanged type ⋅⋅⋅ B 44)
[42, 43]
Deep groove ball
62, 63, 64 RD, RS NR
bearings
Single-row ⋅⋅⋅ B 60 Matched pair ⋅⋅⋅ B 92 Double-row ⋅⋅⋅ B 124 Four-point contact ⋅⋅⋅ B 130
79, 70, 72, 73, 74 DB, DF 32, 33, 52, 53
[62...BI, 63...BI]
Angular contact ball
ACH9, ACH0 DT 52...2RS, 53...2RS
bearings
Open type ⋅⋅⋅ B 136 Sealed type ⋅⋅⋅ B 144 Extended inner ring type ⋅⋅⋅ B 148 Adapter assemblies ⋅⋅⋅ B 150
12, 22 22...2RS
[112, 113] Self-aligning ball
13, 23 23...2RS
bearings
Single-row ⋅⋅⋅ B 158 Thrust collars ⋅⋅⋅ B 184 Double-row ⋅⋅⋅ B 194
NU10, NU2, NU22, NU32
[HJ]
NN30 Cylindrical roller
NU3, NU23, NU33, NU4 NNU49
NU NJ NUP N NF NN NNU bearings
⋅⋅⋅ B 306 Adapter assemblies ⋅⋅⋅ B 330 Withdrawal sleeves ⋅⋅⋅ B 338
239, 230, 240, 231, 241 Spherical roller
222, 232, 213, 223
R, RR RH, RHR RHA bearings
Single direction ⋅⋅⋅ B 350 Double direction ⋅⋅⋅ B 360 ⋅⋅⋅ B 368
511, 512, 513, 514 522, 523, 524 Thrust ball,
[292, 293, 294]
532, 533, 534 542, 543, 544 Spherical thrust roller
532U, 533U, 534U 542U, 543U, 544U bearings
Needle roller and cage ass'y ⋅⋅⋅ B 388 Drawn cup type ⋅⋅⋅ B 402 Machined ring type ⋅⋅⋅ B 424 Thrust ⋅⋅⋅ B 440 Stud type track rollers Yoke type track rollers (Miniature one-way clutches)
(cam followers) ⋅⋅⋅ B 450 (roller followers) ⋅⋅⋅ B 454 ⋅⋅⋅ B 460 Needle roller
bearings
· Ceramic & bearing series ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 1 · Bearings for machine tool spindles · Full complement type cylindrical roller · Linear ball bearings ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 149
Vacuum ball bearings, ceramic bearings, (for support of axial loading) ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 47 bearings for crane sheaves ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 71 Special purpose
self-lubricating clean ball bearings, · Rolling mill roll neck bearings ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 81 · Accessories ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 163
linear ball bearings for vacuum
· Precision ball screw support bearings · Bearings for railway rolling stock bearings
· K-series super thin section ball bearings ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 27 axle journals ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 139
and bearing units ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ C 65
4
Selection of 9 Bearing fits 14-2 Mounting dimensions ...........A 126 ¡Full complement type cylindrical roller
bearing arrangement .................... A 20 bearings for crane sheaves ............................... C 71
9-1 Purpose of fit ............................A 80 14-3 Shaft design .........................A 128 ¡Rolling mill roll neck bearings ............................ C 81
¡Bearings for railway rolling stock
5 Selection of bearing dimentions 9-2 Tolerance and fit
for shaft & housing ...................A 80
14-4 Sealing devices ....................A 129 axle journals ...................................................... C 139
¡Linear ball bearings ........................................... C 149
5-1 Bearing service life ................. A 24
9-3 Fit selection ..............................A 81
5-2 Calculation of service life ........ A 24
9-4 Recommended fits ...................A 84
15 Handling of bearings ¡Locknuts, lockwashers & lock plates ................. C 163
6-2 Dimensions of snap ring grooves 11-3 Preload and rigidity ..............A 107 16 Examples of bearing failures........A 144 9 Greek alphabet list ......................................... D 20
and locating snap rings............ A 47 10 Prefixes used with SI units ............................. D 20
11-4 Amount of preload ...............A 108
11 SI units and conversion factors ...................... D 21
6-3 Bearing number ....................... A 48 Specification tables Contents .......... B 2 12 Inch/millimeter conversion.............................. D 25
1) Bearing rings
The path of the rolling elements is called the Bearings are classified into two types in
raceway; and, the section of the bearing rings accordance with the contact angle (α ).
where the elements roll is called the raceway
· Radial bearings (0° ≤ α ≤ 45°)
surface. In the case of ball bearings, since
... designed to accommodate mainly
grooves are provided for the balls, they are also
radial load.
referred to as raceway grooves.
· Thrust bearings (45° < α ≤ 90°)
The inner ring is normally engaged with a
... designed to accommodate mainly
shaft; and, the outer ring with a housing.
axial load.
Rolling bearings are classified in Fig. 1-2, and
characteristics of each bearing type are
described in Tables 1-1 to 1-13.
A0 A1
1. Rolling bearing structures and types
Cylindrical
Radial roller bearing
roller bearing Railway Axle journal
Single-row Double-row Four-row bearing
rolling
Needle stock
roller bearing
Single-row Double-row Electric Integral Plastic
Rolling bearing Tapered equipment bearing pulley unit
unit
roller bearing Business
equipment
Single-row Double-row Four-row
Construction Crane Slewing rim
Spherical sheave bearing
equipment
roller bearing bearing
Industrial
equipment
Steel industry Split Back-up roll Swimming
equipment bearing for unit for hot roll triple
Thrust
continuous leveler ring bearing
ball bearing Single with aligning Double with aligning Paper manufac- casting
Thrust turing equipment
ball bearing direction seat race direction seat races
[Aircraft] Jet
Angular contact engine
thrust bearing
Thrust bearing ball bearing Single Double
direction direction
Cylindrical roller
Thrust thrust bearing Others
roller bearing
Needle roller Ball bearing Plummer
thrust bearing unit block
Tapered roller
thrust bearing
Single Double Stud type Yoke type Linear ball
direction direction track roller track roller bearing
Spherical thrust (cam follower) (roller follower) (linear motion
roller bearing bearing)
A2 A3
1. Rolling bearing structures and types
Table 1-1 Deep groove ball bearings Table 1-2 Angular contact ball bearings
Single-row Double-row Single-row Matched pair Double-row
Open type Shielded Non-contact Contact sealed Extremely With locating Flanged For high- Back-to-back Face-to-face Tandem
type sealed type type light contact snap ring type speed use arrangement arrangement arrangement
sealed type
raceway Pressed
Contact angles (Reference)
Pitch diameter
Machined
Bore diameter
cage
Inner ring cage (S type)
chamfer Supplementary
Contact angle
of ball set
A4 A5
1. Rolling bearing structures and types
Table 1-3 Four-point contact ball bearings Table 1-4 Self-aligning ball bearings Table 1-5 Cylindrical roller bearings
One-piece type Two-piece inner ring Two-piece outer ring Cylindrical bore Tapered bore Sealed Single-row Double-row Four-row
outside diameter
Rib
bore diameter
Pressed cage cage
(staggered type)
Roller set
Roller set
Contact Center rib
angle Grinding
(α ) α Two-piece undercut Rib
inner ring Large end of Small end of Rib
Bore
diameter tapered bore tapered bore Machined
Load Two-piece Pressed cage
(u d) diameter diameter cage
center outer ring (Z type)
(u d1) (u d) Center rib
1 B)
(d1 = d + 12 Loose rib Spacer Guide ring
A6 A7
1. Rolling bearing structures and types
Table 1-6 Machined ring needle roller bearings Table 1-7 Tapered roller bearings
Single-row Double-row Single-row Double-row Four-row
NA4800 RNA4800 − NA6900 RNA6900 Standard Inter mediate Steep 46200 45200 37200
contact angle contact angle contact angle 46200A 45300 47200
NA4900 RNA4900 NA4900UU
32900JR 30200JR 30200CR 30300DJ 46300 (45T) 47300
NA5900 RNA5900 −
32000JR 32200JR 32200CR 30300DJR 46300A (47T)
(NQI, NQIS) (NQ, NQS) (46T) (4TR)
33000JR 33200JR 30300CR 31300JR
33100JR 30300JR 32300CR
■ In spite of their basic structure, which is the same as that of NU type cylindrical roller bearings, bearings with
32300JR
minimum ring sections offer space savings and greater resistance to radial load, by using needle rollers.
■ Tapered rollers assembled in the bearings are ■ Bearings are classified into standard, intermediate
■ Bearings with no inner rings function using heat treated and ground shafts as their raceway surface.
guided by the inner ring back face rib. and steep types, in accordance with their contact
[Recommended cage] Pressed steel cage ■ The raceway surfaces of inner ring and outer ring angle (α).
[Main applications] Automobile engines, transmissions, pumps, power shovel wheel drums, hoists, and the rolling contact surface of rollers are The larger the contact angle is, the greater the
designed so that the respective apexes converge at bearing resistance to axial load.
overhead traveling cranes, compressors
a point on the bearing center line. ■ Since outer ring and inner ring assembly can be
(Reference) Many needle roller bearings other than those with ■ Single-row bearings can accommodate radial load separated from each other, mounting is easy.
machined ring are available. and axial load in one direction, and double-row bear- ■ Bearings designated by the suffix "J" and "JR" are
For further details, refer to the section, "needle roller ings can accommodate radial load and axial load in interchangeable internationally.
Lubrication groove bearing specification table". both directions. ■ Items sized in inches are still widely used.
Outer ring Lubrication hole ■ This type of bearing is suitable for use under heavy
load or impact load.
Pressed cage
[Recommended cages] Pressed steel cage, synthetic resin molded cage, pin type cage
[Main applications] Automobile : front and rear wheels, transmissions, differential pinion
Inner ring Others : machine tool spindles, construction equipment, large size agricultural
equipment, railway rolling stock speed reduction gears, rolling mill roll necks
Needle roller and cage assemblies and speed reducers, etc
Bearing width
Outer ring
Outer ring Stand-out
Same as contact angle Inner ring width
Roller large
end face
Contact angle Roller small
Drawn cup needle roller bearings
Rib (α ) end face Inner ring back
Inner
Inner ring ring face rib
Load front face rib width
center
Outer ring small
inside diameter
Outer ring angle
Pressed cage Front Back face
(window type) face
Front face
Lubrication Back face
Anti-rotation
Stud type track roller Yoke type track roller groove Overall width
pin hole
(cam follower) (roller follower) Double outer ring of outer rings Outer ring spacer
Lubrication
hole Pin type cage with lubrication
holes and lubrication
groove
Overall width Inner ring Double inner
of inner rings spacer Center Inner ring front face rib
ring
rib
A8 A9
1. Rolling bearing structures and types
Table 1-8 Spherical roller bearings Table 1-9 Thrust ball bearings
Cylindrical bore Tapered bore Single direction Double direction
Convex asymmetrical roller type Convex symmetrical roller type With flat With spherical With aligning With spherical With aligning
With flat back faces
back faces back face seat race back faces seat races
A 10 A 11
1. Rolling bearing structures and types
Table 1-10 Cylindrical roller thrust bearings Table 1-11 Needle roller thrust bearings Table 1-12 Tapered roller thrust bearings Table 1-13 Spherical thrust roller bearings
Single direction Separable Non-separable Single direction Double direction
A 12 A 13
2. Outline of bearing selection
Next, from the bearing specifications are For reference, general selection procedure
Currently, as bearing design has become bearings, specifications of the other compo-
determined the service life required when com- and operating conditions are described in Fig.
diversified, their application range is being nents to be installed along with the bearings,
pared to that of the equipment in which it is 2-1. There is no need to follow a specific order,
increasingly extended. In order to select the marketability, and cost performance, etc.
used, along with a calculation of the actual ser- since the goal is to select the right bearing to
most suitable bearings for an application, it is In selecting bearings, since the shaft diam-
vice life from operational loads. achieve optimum performance.
necessary to conduct a comprehensive study eter is usually determined beforehand, the pro-
Internal specifications including bearing accu-
on both bearings and the equipment in which spective bearing type is chosen based upon
racy, internal clearance, cage, and lubricant are
the bearings will be installed, including operat- installation space, intended arrangement, and
also selected, depending on the application.
ing conditions, the performance required of the according to the bore diameter required.
q w e r
Bearing
Bearing type, arrangement Tolerance class Fit and internal clearance
dimension
Reference
(¡Operating conditions to be considered)
page No. ¡Specifications for installation ¡Running accuracy (runout) ¡Load magnitude, types
¡Installation space
¡Recommended service life A 28 ¡Noise characteristics, friction torque ¡Operational temperature distribution
¡Load magnitude, types and
direction of application ¡Dynamic equivalent load A 34 ¡Rotational speed ¡Materials, size and tolerances of shaft and housing
¡Rotational speed ¡Static equivalent load, safety coefficient A 38 ¡Fit A 80
A 16
¡Running accuracy ¡Rotational speed ¡Bearing tolerances A 52 ¡Difference in temperature of inner and outer rings
¡Rigidity ¡Rotational speed
¡Misalignment ¡Preload A 106
¡Mounting ease ¡Bearing boundary dimensions A 46
¡Bearing arrangement A 20 ¡Basic dynamic load rating A 24
¡Noise characteristics, friction torque ¡Basic static load rating A 38 ¡Bearing tolerances A 52
¡Marketability, cost performance ¡Allowable axial load A 40 ¡Bearing internal clearance A 93
(for cylindrical roller bearing with rib)
(¡Other data)
¡Comparison of performance of bearing types A 18
¡Example of bearing arrangement A 21
t y u i
Countermeasure for special Lubrication, lubricant, Mounting and dismounting, Final
Cage type, material environmental condition determination
sealing device mounting dimension
of bearing and
¡Conditions of application site ¡Mounting and dismounting A 133
¡Rotational speed ¡Operating temperature associated
abnormal temperature, sea water, vacuum,
¡Noise characteristics ¡Rotational speed aspect
chemical solution, dust, gas, magnetism
¡Lubrication A 111 ¡Mounting dimensions A 126
¡Lubrication A 118
¡Lubricant
¡Sealing device A 129
¡Special bearing materials A 122
¡Special heat treatment A 26
¡Limiting speed A 78
(dimension stabilizing treatment)
¡Grease service life A 113
¡Special surface treatment
¡Lubricant A 118
(Reference) ceramic & bearing series C1
Fig. 2-1(1) Bearing selection procedure Fig. 2-1(2) Bearing selection procedure
A 14 A 15
3. Selection of bearing type
In selecting bearings, the most important The main factors to be considered are listed
thing is to fully understand the operating in Table 3-1, while bearing types are listed in
conditions of the bearings. Table 3-2.
Table 3-1 (1) Selection of bearing type Table 3-1 (2) Selection of bearing type
Reference Reference
Items to be considered Selection method Items to be considered Selection method
page No. page No.
1) Installation Bearing can be installed in ¡When a shaft is designed, its rigidity and A 46 6) Misalign- Operating conditions which ¡Internal load caused by excessive misalign- A 18
space target equipment strength are considered essential; therefore, the ment cause misalignment (shaft ment damages bearings. Bearings designed to (Table 3-2)
shaft diameter, i.e., bore diameter, is deter- (aligning deflection caused by load, inac- absorb such misalignment should be selected.
mined at start. capability) curacy of shaft and housing,
For rolling bearings, since wide variety with dif- mounting errors) can affect ¡The higher the self-aligning capability that
ferent dimensions are available, the most suit- bearing performance bearings possess, the larger the angular mis-
able bearing type should be selected. alignment that can be absorbed. The following
Allowable misalignment (in is the general order of bearings when compar-
(Fig. 3-1) angle) for each bearing type ing allowable angular misalignment :
is described in the section
before the bearing specifica- cylindrical roller bearings < tapered roller-
2) Load Load magnitude, type and ¡Since various types of load are applied to bear- A 18 bearings < deep groove ball bearings, angu-
direction which applied ings, load magnitude, types (radial or axial) and (Table 3-2) tion table, to facilitate deter-
mination of the self-aligning lar contact ball bearings < spherical roller-
direction of application (both directions or single bearings, self-aligning ball bearings
Load resistance of bearing direction in the case of axial load), as well as A 81 capability of bearings.
is specified in terms of the vibration and impact must be considered in
basic load rating, and its order to select the proper bearing. 7) Mounting Methods and frequency of ¡Cylindrical roller bearings, needle roller bear- A 18
value is specified in the and mounting and dismounting ings and tapered roller bearings, with separable (Table 3-2)
bearing specification table. ¡The following is the general order for radial
resistance ; dismounting required for periodic inspection inner and outer rings, are recommended for
deep groove ball bearings < angular contact applications in which mounting and dismounting
ball bearings < cylindrical roller bearings < is conducted frequently.
tapered roller bearings < spherical roller ¡Use of sleeve eases the mounting of self-align-
bearings ing ball bearings and spherical roller bearings
with tapered bore.
3) Rotational Response to rotational speed of ¡Since the allowable speed differs greatly A 18
speed equipment in which bearings will depend-ing not only upon bearing type but on (Table 3-2)
be installed bearing size, cage, accuracy, load and lubrica-
tion, all factors must be considered in selecting A 78
The limiting speed for bear- bearings.
ing is expressed as allow-
able speed, and this value is ¡In general, the following bearings are the most
widely used for high speed operation. Width series 0 1 2 3 4 5 6
specified in the bearing
specification table. deep groove ball bearings, angular contact 4
ball bearings, cylindrical roller bearings Diameter 3
series 12
4) Running Accurate rotation delivering ¡Performance required differs depending on A 18 90
accuracy required performance equipment in which bearings are installed : for (Table 3-2) 8
instance, machine tool spindles require high
Dimension accuracy and running accuracy, gas turbines require high A 52 Dimension 08090001020304 18 19 10 282920212223 3839 30 3132 33 48 49 40 41 59 69
running accuracy of speed rotation, and control equipment requires series
bearings are provided by low friction. In such cases, bearings of tolerance
JIS, etc. class 5 or higher are required. Deep groove ball bearing
¡The following are the most widely used bear- Angular contact ball bearing
ings.
deep groove ball bearings, angular contact Self-aligning ball bearing
ball bearings, cylindrical roller bearings Cylindrical roller bearing
Needle roller bearing
5) Rigidity Rigidity that delivers the bear- ¡In machine tool spindles and automobile final A 18
ing performance required drives, bearing rigidity as well as rigidity of (Table 3-2) Tapered roller bearing
When load is applied to a equipment itself must be enhanced. Spherical roller bearing
bearing, elastic deformation ¡Elastic deformation occurs less in roller bear-
occurs at the point where its ings than in ball bearings.
rolling elements contact the
raceway surface. ¡Rigidity can be enhanced by providing preload. A 106 Fig. 3-1 Radial bearing dimension series
The higher the rigidity that This method is suitable for use with angular con-
bearings possess, the better tact ball bearings and tapered roller bearings.
they control elastic deforma-
tion.
A 16 A 17
3. Selection of bearing type
Radial load
Load resistance
Axial load
* * * *
Combined load
radial and axial
Vibration or
impact load
High A16, 52
accuracy A111
Low noise
level/low A16
torque
Rigidity A16
A17
Description
Misalignment before
specification
table
Inner and
outer ring * *
separability
Arrangement
A pair of *DT arrange- *Filling slot *Non- A pair of *Double direction *Non-sep-
bearings ment is type is separable bearings bearings are arable type
Remarks mounted effective for effective for type is also mounted
facing one direction one direction available. facing effective for is also
each other. only. only. each other. both directions. available.
A 18 A 19
4. Selection of bearing arrangement
As bearing operational conditions vary In many cases, in order to locate shaft Table 4-2 (1) Example bearing arrangements
depending on devices in which bearings are positions in the axial direction, one bearing is
Bearing arrangement Application
mounted, different performances are de- mounted on the fixed side first, then the other Example Recommended application
manded of bearings. Normally, two or more bearing is mounted on the free side. Fixed side Free side example
bearings are used on one shaft. ™Suitable for high-speed operation; used for Medium size
various types of applications. motors,
Table 4-1 Bearings on fixed and free sides Ex. 1 ™Not recommended for applications that have air blowers
center displacement between bearings or shaft
Example
Features Recommended bearing type No. deflection.
¡This bearing determines shaft axial position. Deep groove ball bearing
Matched pair or stack ™More suitable than Ex. 1 for operation under heavy Traction
Fixed side ¡This bearing can accommodate both radial and axial motors for rail-
bearing angular contact ball bearing load or impact load. Suitable also for high-speed
loads. way rolling
Double-row angular contact operation. stock
¡Since axial load in both directions is imposed on this ball bearing Ex. 2 ™Due to separability, suitable for applications requiring
bearing, strength must be considered in selecting Self-aligning ball bearing interference of both inner and outer rings.
the bearing for this side. Cylindrical roller bearing with rib ™Not recommended for applications that have center
(NUP and NH types) displacement between bearings or shaft deflection.
Double-row tapered roller bearing
Spherical roller bearing ™Recommended for applications under heavier or Steel manufac-
greater impact load than those in Ex. 2. turing table
™This arrangement requires high rigidity from fixed rollers,
¡This bearing is employed to compensate for expan- ¡Separable types
sion or shrinkage caused by operating temperature Cylindrical roller bearing Ex. 3 side bearings mounted back to back, with preload lathe spindles
Free side
change and to allow ajustment of bearing position. (NU and N types) Examples provided.
bearing
Needle roller bearing 1−11 ™Shaft and housing of accurate dimensions should
¡Bearings which accommodate radial load only and be selected and mounted properly.
(NA type, etc.)
whose inner and outer rings are separable are
¡Non-separable types
recommended as free side bearings.
Deep groove ball bearing ™This is recommended for operation at high speed Motors
¡In general, if non-separable bearings are used on Matched pair angular contact or axial load lighter than in Ex. 3.
free side, clearance fit is provided between outer ball bearing ™This is recommended for applications requiring
ring and housing to compensate for shaft movement (Back-to-back arrangement) Ex. 4 interference of both inner and outer rings.
through bearings. Double-row angular contact ™Some applications use double-row angular con-
In some cases, clearance fit between shaft and ball bearing
tact ball bearings on fixed side instead of matched
inner ring is utilized. Self-aligning ball bearing
pair angular contact ball bearings.
Double-row tapered roller bearing
(TDO type)
Spherical roller bearing ™This is recommended for operations under rela- Paper manufac-
tively small axial load. turing calender
™This is recommended for applications requiring rollers,
Ex. 5
¡When bearing intervals are short and shaft shrink- Deep groove ball bearing interference of both inner and outer rings. diesel
When fixed age does not greatly affect bearing operation, a pair Angular contact ball bearing locomotive axle
and free of angular contact ball bearings or tapered roller Self-aligning ball bearing journals
sides are bearings is used in paired mounting to Cylindrical roller bearing Examples
not distin- accommodate axial load. (NJ and NF types) 12−16 ™This is recommended for operations at high speed Diesel
and heavy radial load, as well as normal axial locomotive
guished Tapered roller bearing transmissions
¡After mounting, the axial clearance is adjusted using load.
Spherical roller bearing
nuts or shims. Ex. 6 ™When deep groove ball bearings are used, clear-
ance must be provided between outside diameter
¡Bearings which can accommodate both radial and ¡Fixed side and housing, to prevent application of radial load.
Bearings axial loads should be used on fixed side. Matched pair angular contact
for verti- Heavy axial load can be accommodated using thrust ball bearing
cal shafts bearings together with radial bearings. (Back-to-back arrangement) Examples ™This arrangement is most widely employed. Pumps,
Double-row tapered roller bearing 17 and 18 ™This arrangement can accommodate partial axial automobile
¡Bearings which can accommodate radial load only Ex. 7 load as well as radial load.
(TDO type) transmissions
are used on free side, compensating for shaft
Thrust bearing + radial bearing
movement.
A 20 A 21
4. Selection of bearing arrangement
Table 4-2 (2) Example bearing arrangements Table 4-2 (3) Example bearing arrangements
Bearing arrangement Application Arrangement in which fixed and Application
Example Recommended application Example Recommended application
Fixed side Free side example free sides are not distinguished example
™This is recommended for operations with relatively Worm gear ™This is recommended for operation under impact Speed reducers,
heavy axial load in both directions. speed reducers load or axial load heavier than in Ex. 13. automobile
Ex. 8 ™Some applications use matched pair angular con- ™This is suitable for applications in which rigidity is wheels
tact ball bearings on fixed side instead of double- enhanced by preloading.
row angular contact ball bearings. ™Back-to-back arrangement is suitable for applications in
Back-to-back which moment load affects operation.
Ex. 14
™When interference is required between inner ring
™This is the optimum arrangement for applications Steel manufac-
turing table and shaft, face-to-face arrangement simplifies
with possible mounting errors or shaft deflection.
roller speed mounting. This arrangement is effective for appli-
Ex. 9 ™Bearings in this arrangement can accommodate reducers, cations in which mounting error is possible.
partial axial load, as well as heavy radial load.
overhead crane ™When preloading is required, care should be taken
wheels
Face-to-face in preload adjustment.
™This is optimum arrangement for applications with General ™This is recommended for applications requiring high Machine tool
possible mounting errors or shaft deflection. industrial
equipment speed and high accuracy of rotation under light load. spindles
™Ease of mounting and dismounting, ensured by counter shafts ™This is suitable for applications in which rigidity is
use of adaptor, makes this arrangement suitable Ex. 15
Ex. 10 enhanced by preloading.
for long shafts which are neither stepped nor ™Tandem arrangement and face-to-face arrangement are
threaded. possible, as is back-to-back arrangement.
™This arrangement is not recommended for applica-
tions requiring axial load capability. ™This arrangement provides resistance against Construction
heavy radial and impact loads. equipment
™This is the optimum arrangement for applications Steel ™This is applicable when both inner and outer rings final drive
with possible mounting errors or shaft deflection. manufactur- Ex. 16
ing table roll- require interference.
™This is recommended for operations under impact ers ™Care should be taken not to reduce axial internal
Ex. 11 load or radial load heavier than that in Ex. 10. clearance a critical amount during operation.
™This arrangement can accommodate partial axial
load as well as radial load. Application
Application to vertical shafts Recommended application
example
Arrangement in which fixed and Application ™This arrangement, using matched pair angular Vertical motors,
Recommended application contact ball bearings on the fixed side and cylin-
free sides are not distinguished example vertical pumps
Fixed drical roller bearings on the free side, is suitable
™This arrangement is most popular when applied to Small motors,
side for high speed operation.
small equipment operating under light load. small speed
Ex. 12 ™When used with light preloading, thickness- reducers, Ex. 17
adjusted shim or spring is mounted on one side of small pumps
outer ring.
Free
side
™This is suitable for applications in which rigidity is Machine tool
enhanced by preloading. spindles
This is frequently employed in applications ™This is recommended for operation at low speed Crane center
requiring high speed operation under relatively Free and heavy load, in which axial load is heavier than shafts,
large axial load. side radial load. vertical pumps
Back-to-back ™Back-to-back arrangement is suitable for ™Due to self-aligning capability, this is suitable for
Ex. 13
applications in which moment load affects applications in which shaft runout or deflection
Ex. 18
operation. occurs.
™When preloading is required, care should be taken
in preload adjustment. Fixed
side
Face-to-face
A 22 A 23
5. Selection of bearing dimensions
Accordingly, where the dynamic equivalent [Reference]
5-1 Bearing service life 5-2 Calculation of service life load is P, and rotational speed is n, equation (5- The equations using a service life coefficient
5-2-1 Basic dynamic load rating 4) can be used to calculate the basic dynamic ( fh ) and rotational speed coefficient ( fn )
When bearings rotate under load, material
load rating C; the bearing size most suitable for respectively, based on equation (5-2), are as
flakes from the surfaces of inner and outer rings The basic dynamic load rating is either pure a specified purpose can then be selected, follows :
or rolling elements by fatigue arising from radial (for radial bearings) or central axial load referring to the bearing specification table.
repeated contact stress (ref. A 144). (for thrust bearings) of constant magnitude in a
This phenomenon is called flaking. constant direction, under which the basic rating The recommended bearing service life differs L10h = 500fhp ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-5)
The total number of bearing rotations until life of 1 million revolutions can be obtained, depending on the machines with which the
flaking occurs is regarded as the bearing when the inner ring rotates while the outer ring bearing is used, as shown in Table 5-4, p. A 28. Coefficient of service life :
"(fatigue) service life". is stationary, or vice versa. The basic dynamic
"(Fatigue) service life" differs greatly depend- C
load rating, which represents the capacity of a fh = fn ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-6)
ing upon bearing structures, dimensions, mate- 60n 1/p P
bearing under rolling fatigue, is specified as the C = P L10h × ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-4)
rials, and processing methods. basic dynamic radial load rating (Cr) for radial 106
Since this phenomenon results from fatigue bearings, and basic dynamic axial load rating Coefficient of rotational speed :
distribution in bearing materials themselves, (Ca) for thrust bearings. These load ratings are 106 1/p
differences in bearing service life should be fn =
listed in the specification table. 500 × 60n
statistically considered. These values are prescribed by ISO 281/ −1/p
= (0.03n) ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-7)
1990, and are subject to change by conform-
When a group of identical bearings are ance to the latest ISO standards. For reference, the values of fn, fh, and L10h
rotated under the same conditions, the total
can be easily obtained by employing the
number of revolutions until 90 % of the bearings 5-2-2 Basic rating life nomograph attached to this catalog, as an
are left without flaking (i.e. a service life of 90 %
The basic rating life in relation to the basic abbreviated method.
reliability) is defined as the basic rating life. In
operation at a constant speed, the basic rating dynamic load rating and dynamic equivalent
life can be expressed in terms of time. load can be expressed using equation (5-1).
It is convenient to express the basic rating life
In actual operation, a bearing fails not only in terms of time, using equation (5-2), when a
because of fatigue, but other factors as well, bearing is used for operation at a constant
such as wear, seizure, creep, fretting, brinel- speed; and, in terms of traveling distance (km),
ling, cracking etc (ref. A 144, 16. Examples of using equation (5-3), when a bearing is used in
bearing failures). railway rolling stock or automobiles.
These bearing failures can be minimized by [Ball bearing]
selecting the proper mounting method and Total C p fn
lubricant, as well as the bearing most suitable revolutions L10 = ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅(5-1) Rotational
1.5 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.35 0.3 0.25 0.2 0.19 0.18 0.17 0.16 0.15
P
for the application. speed n 10 20 30 40 50 70 100 200 300 500 1 000 2 000 3 000 5 000 10 000
106 C p
(Time) L10h = ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅(5-2)
60n P fh 0.6 0.7 0.8 0.9 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0
Running Basic rat-
distance L10s = πDL10 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅(5-3) ing life
L10h 100 200 300 400 500 700 1 000 2 000 3 000 5 000 10 000 20 000 30 000 50 000 100 000
where :
[Roller bearing]
L10 : basic rating life 106 revolutions
L10h : basic rating life h fn 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.55 0.5 0.45 0.4 0.35 0.3 0.25 0.2 0.19 0.18
Rotational
L10s : basic rating life km
speed n
P : dynamic equivalent load N 10 20 40 50 70 100 200 300 500 1 000 2 000 3 000 5 000 10 000
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅(refer to p. A 34.)
C : basic dynamic load rating N fh 0.62 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.5 3.0 3.5 4.0 4.5 4.9
Basic rat-
n : rotational speed min−1 ing life
L10h 100 200 300 400 500 700 1 000 2 000 3 000 5 000 10 000 20 000 30 000 50 000 100 000
p : for ball bearings⋅⋅⋅⋅⋅⋅⋅⋅⋅ p = 3
for roller bearings⋅⋅⋅⋅⋅⋅ p = 10/3
D : wheel or tire diameter mm
[Reference] Rotational speed (n) and its coefficients ( fn), and
service life coefficient ( fh) and basic rating life (L10h)
A 24 A 25
5. Selection of bearing dimensions
5-2-3 Correction of basic dynamic load 5-2-4 Corrected rating life (2) Bearing characteristic coefficient a2 5-2-5 Service life of bearing system
rating for high temperature use and The bearing characteristic in relation to comprising two or more bearings
dimension stabilizing treatment The basic rating life (L10), expressed using
bearing life may differ according to bearing Even for systems which comprise two or
equation (5-1), is (fatigue) life, whose estimate
In high temperature operation, bearing materials (steel types and their quality), and more bearings, if one bearing is damaged, the
of reliability is 90 %. A certain application
material hardness deteriorates, as material may be altered by production process, design, entire system malfunctions.
requires a service life whose reliability is more
compositions are altered. As a result, the basic etc. In such cases, the bearing life calculation Where all bearings used in an application are
than 90 %.
dynamic load rating is diminished. Once altered, can be corrected using the bearing characteris- regarded as one system, the service life of the
Special materials help extend bearing life,
material composition is not recovered, even if tic coefficient a2. bearing system can be calculated using the
and lubrication and other operating conditions
operating temperatures return to normal. JTEKT has employed vacuum-degassed following equation,
may also affect bearing service life.
Therefore, for bearings used in high tempera- bearing steel as JTEKT standard bearing mate-
The corrected rating life can be obtained from
ture operation, the basic dynamic load rating rial. It has a significant effect on bearing life
the basic rating life using equation (5-8). 1 1 1 1
should be corrected by multiplying the basic extension which was verified through studies at = + + + ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-9)
Le L1 e L2 e L3 e
dynamic load rating values specified in the JTEKT laboratory.
bearing specification table by the temperature Lna = a1 a2 a3 L10 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-8) The basic dynamic load rating of bearings
made of vacuum-degassed bearing steel is where :
coefficient values in Table 5-1. L : rating life of system
where : specified in the bearing specification table,
taking the bearing characteristic coefficient as L1 , L2 , L3⋅⋅⋅⋅⋅⋅ : rating life of each bearing
Table 5-1 Temperature coefficient values Lna : corrected rating life 106 revolutions e : constant
estimated reliability (100−n) % : the a2 = 1.
Bearing e = 10/9⋅⋅⋅⋅⋅⋅ball bearing
°C 125 150 175 200 250 probability of failure occurrence is For bearings made of special materials to
temperature, e = 9/8⋅⋅⋅⋅⋅⋅roller bearing
Temperature expressed by n, taking bearing extend fatigue life, the bearing characteristic
1 1 0.95 0.90 0.75 The mean value is for a system
coefficient characteristics and operating coefficient is treated as a2 > 1.
using both ball and roller bearings.
conditions into consideration.
(3) Operating condition coefficient a3
Since normal heat treatment is not effective in L10 : basic rating life 106 revolutions
maintaining the original bearing size in exten- (estimated reliability 90 %) When bearings are used under operating [Example]
ded operation at 120 °C or higher, dimension a1 : reliability coefficient conditions which directly affect their service life, When a shaft is supported by two roller
stabilizing treatment is necessary. Dimension ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ refer to section (1) including improper lubrication, the service life bearings whose service lives are 50 000 hours
stabilizing treatment codes and their effective a2 : bearing characteristic coefficient calculation can be corrected by using a3. and 30 000 hours respectively, the rating life of
temperature ranges are described in Table 5-2. ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ refer to section (2) Under normal lubrication, the calculation can the bearing system supporting this shaft is
Since dimension stabilizing treatment a3 : operating condition coefficient be performed with a3 = 1; and, under favorable calculated as follows, using equation (5-9) :
diminishes material hardness, the basic ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ refer to section (3) lubrication, with a3 > 1.
1 1 1
dynamic load rating may be reduced for some In the following cases, the operating condition = +
L9/8 50 0009/8 30 0009/8
types of bearings. [Remark] coefficient is treated as a3 < 1 :
L ≈ 20 000 h
When bearing dimensions are to be selected ¡Operation using lubricant of low kinematic
Table 5-2 Dimension stabilizing treatment given Lna greater than 90 % in reliability, the strength viscosity The equation suggests that the rating life of
Dimension stabilizing Effective temperature of shaft and housing must be considered. Ball bearing⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅13 mm2/s or less these bearings as a system becomes shorter
treatment code range Roller bearing⋅⋅⋅⋅⋅⋅⋅⋅20 mm2/s or less than that of the bearing with the shorter life.
S0 Over 100°C, up to 150°C (1) Reliability coefficient a1 This fact is very important in estimating
¡Operation at very slow rotational speed bearing service life for applications using two or
S1 150°C 200°C Product of rolling element pitch diameter
Table 5-3 describes reliability coefficient, a1, more bearings.
S2 200°C 250°C which is necessary to obtain the corrected and rotational speed is 10 000 or less.
rating life of reliability greater than 90 %. ¡Contamination of lubricant is expected
¡Greater misalignment of inner and outer rings
Table 5-3 Reliability coefficient a1 is present
Reliability, % Lna a1 [Note] When bearing hardness is diminished by
heat, the basic dynamic load rating calculation
90 L 10a 1
must be corrected (ref. Table 5-1).
95 L 5a 0.62
96 L 4a 0.53
[Remark]
97 L 3a 0.44 When a2 > 1 in employing a special material, if As the above explanation shows, since a2 and a3
98 L 2a 0.33 lubrication is not proper, a2 × a3 is not always > 1. are inter-dependent, some calculations treat them as
99 L 1a 0.21 In such cases, if a3 < 1, bearing characteristic one coefficient, a23 .
coefficient is normally treated as a2 ≤ 1.
A 26 A 27
5. Selection of bearing dimensions
A 28 A 29
5. Selection of bearing dimensions
5-3-3 Load generated under gear transmission (2) Calculation of load on gears
(1) Loads affecting gear and gear coefficient
In the case of gear transmission, loads trans- ≤ Tangential load (tangential force) Kt ≥ Radial load (separating force) Kr ¥ Axial load (axial force) Ka
mitted by gearing are theoretically classified into
three types: tangential load (Kt ), radial load (Kr) Spur gears, helical gears, double-helical gears, Spur gears Kr = Kt tan α ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-13) 0
and axial load (Ka ). straight bevel gears, spiral bevel gears tan α
Those loads can be calculated dynamically Helical gears Kr = Kt ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-14) Ka = Kt tanβ ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-20)
Kt =
2M
=
19.1×106 W
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-12) cos β
(using equations ≤, ≥ and ¥, described in Dp Dpn Double-helical tan α
section (2)). gears Kr = Kt cos β ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-15) 0
To determine the actual gear loads, these
≤~¥ where : Drive
theoretical loads must be multiplied by Straight
1)
Kr1 = Kt tan α cos δ 1 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-16) Ka1 = Kt tan α sin δ 1 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-21)
side
coefficients considering vibration and impact bevel
during operation ( fw) (ref. Table 5-5) and the Kt : gear tangential load N Driven
gears Kr2 = Kt tan α cos δ 2 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-17) Ka2 = Kt tan α sin δ 2 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-22)
gear coefficient ( fg) (ref. Table 5-7) considering side
Kr : gear radial load N
Kt Kt
the finish treatment of gears. Ka : gear axial load N Drive Kr1 = tan α cos δ 1 ± sin β sin δ 1 Ka1 = tan α sin δ 1 sin β cos δ 1
1), 2) cos β cos β
M : torque affecting gears mN · m Spiral side
⋅⋅⋅⋅⋅⋅⋅⋅ (5-18) ⋅⋅⋅⋅⋅⋅⋅⋅ (5-23)
Table 5-7 Values of gear coefficient fg Dp : gear pitch circle diameter mm bevel
Kt Kt
gears Driven Kr2 = tan α cos δ 2 sin β sin δ 2 Ka2 = tan α sin δ 2 ± sin β cos δ 2
Gear type fg W : transmitting force kW cos β cos β
side ⋅⋅⋅⋅⋅⋅⋅⋅ (5-19) ⋅⋅⋅⋅⋅⋅⋅⋅ (5-24)
n : rotational speed min−1
Precision gears (both pitch error and [Notes] 1) Codes with subscript 1 and 2 shown in equations are respectively applicable to drive side gears and
1.0 − 1.1 α : gear pressure angle deg
tooth shape error less than 0.02 mm) driven side gears.
β : gear helix (spiral) angle deg 2) Symbols (+) and (−) denote the following ;
Normal gears (both pitch error and
1.1 − 1.3 δ : bevel gear pitch angle deg Symbols in upper row : clockwise rotation accompanied by right-handed spiral
tooth shape error less than 0.1 mm)
or counterclockwise rotation with left-handed spiral
Symbols in lower row : counterclockwise rotation with right-handed spiral or
clockwise rotation with left-handed spiral
[Remark] Rotating directions are described as viewed at the back of the apex of the pitch angle.
Clockwise rotation
Counterclockwise
δ rotation
Driven side
β (left-handed helix) Kt1 Kt1
Driven side
Driven side counterclockwise rotation
(counterclockwise rotation) with right-handed spiral
Kt1
Kt1
Ka1
Ka1
Ka2 Ka2 Kr1 Ka2 Kr1
Kr2 Kr2
Kr2
Kr1 Kr2
Kr1 Drive side Drive side
(clockwise rotation)
clockwise rotation
Ka1 with left-handed
Driven side Kt2 spiral
Kt2 Kt2
Drive side Kt2 Drive side
(left-handed helix)
Fig. 5-1 Load on spur gears Fig. 5-2 Load on helical gears Fig. 5-3 Load on straight bevel gears Fig. 5-4 Load on spiral bevel gears
A 30 A 31
5. Selection of bearing dimensions
a c
■ Combined radial force
Gear 2 b
Pitch circle FrA = FrAV 2 + FrAH 2
b
FrA = c K of gear 2 When θ , F, and M are zero, the same
b 2
b Dp 2
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-29)
⋅⋅⋅⋅⋅⋅ (5-26) FrA = c Kt + c Kr − 2c Ka result as in Ex. 3 is obtained
a FrB = FrBV 2 + FrBH 2
FrB = c K ⋅⋅⋅⋅⋅⋅ (5-28)
2 Dp 2
a a
FrB = c Kt + c Kr − 2c Ka
A 32 A 33
5. Selection of bearing dimensions
5-4 Dynamic equivalent load ■ For single-row angular contact ball bearings ■ For thrust ball bearings with contact angle
and tapered roller bearings, axial component α = 90°, to which an axial load is applied,
Bearings are used under various operating forces (Fac) are generated as shown in Pa = Fa.
conditions; however, in most cases, bearings Fig. 5-5, therefore a pair of bearings is
receive radial and axial load combined, while arranged face-to-face or back-to-back. α ■ The dynamic equivalent load of spherical
α thrust roller bearing can be calculated using
the load magnitude fluctuates during operation. The axial component force can be calcu- F ac F ac
Therefore, it is impossible to directly compare lated using the following equation. Load Load the following equation.
Fr center F r center
the actual load and basic dynamic load rating.
The two are compared by replacing the loads Fr
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-31) Pa = Fa + 1.2 Fr ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-32)
applied to the shaft center with one of a con- Fac =
2Y
stant magnitude and in a specific direction, that where : Fr/Fa ≤ 0.55
Load center position is listed in
yields the same bearing service life as under the bearing specification table.
actual load and rotational speed. Table 5-8 describes the calculation of the
This theoretical load is referred to as the dynamic equivalent load when radial loads Fig. 5-5 Axial component force
dynamic equivalent load (P). and external axial loads (Ka) are applied to
bearings.
5-4-1 Calculation of dynamic equivalent load
Table 5-8 Dynamic equivalent load calculation : when a pair of single-row angular contact
Dynamic equivalent loads for radial bearings ball bearings or tapered roller bearings is arranged face-to-face or back-to-back.
and thrust bearings (α ≠ 90°) which receive a
combined load of a constant magnitude in a Paired mounting
Loading condition Bearing Axial load Dynamic equivalent load
specific direction can be calculated using the Back-to-back arrangement Face-to-face arrangement
following equation,
FrB
A B B A
FrB PA = XFrA + YA + Ka
Bearing A 2YB
+ Ka
2YB
P = XFr + YFa ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-30) FrB FrA PA = FrA , where PA < FrA
+ Ka ≥
Ka Ka 2YB 2YA
where : F rB F rB
Bearing B − PB = FrB
F rA F rA
P : dynamic equivalent load N
for radial bearings, A B B A
Pr : dynamic equivalent radial load Bearing A − PA = FrA
for thrust bearings, FrB FrA
Pa : dynamic equivalent axial load Ka Ka + Ka <
2YB 2YA FrA
Fr : radial load N FrA PB = XFrB + YB − Ka
F rB Bearing B 2YA
Fa : axial load N F rA
F rB
F rA − Ka
2YA
X : radial load factor PB = FrB, where PB < FrB
Y : axial load factor
A B B A
(values of X and Y are listed in the Bearing A − PA = FrA
bearing specification table.) FrB FrA
≤ + Ka
Ka Ka 2YB 2YA FrA
FrA PB = XFrB + YB + Ka
Bearing B + Ka 2YA
F rB F rB 2YA
■ When Fa /Fr ≤ e for single-row radial bear- F rA F rA
PB = FrB, where PB < FrB
ings, it is taken that X = 1 , and Y = 0.
Hence, the dynamic equivalent load rating is A B B A FrB
FrB PA = XFrA + YA − Ka
Pr = Fr. Bearing A − Ka 2YB
2YB
FrB FrA PA = FrA, where PA < FrA
Values of e, which designates the limit of > + Ka
Ka Ka 2YB 2YA
Fa /Fr, are listed in the bearing specifica-
tion table. F rB F rB Bearing B − PB = FrB
F rA F rA
[Remarks] 1. These equations can be used when internal clearance and preload during operation are zero.
2. Radial load is treated as positive in the calculation, if it is applied in a direction opposite that shown in Fig. in Table
5-8.
A 34 A 35
5. Selection of bearing dimensions
5-4-2 Mean dynamic equivalent load (4) Fluctuation forming sine curve
(1) Staged fluctuation (2) Stageless fluctuation (3) Fluctuation forming sine curve
When load magnitude or direction varies, it is (upper half of sine curve)
necessary to calculate the mean dynamic
equivalent load, which provides the same length
P P P P
of bearing service life as that under the actual P1 Pmax Pmax
load fluctuation. Pmax
The mean dynamic equivalent load (Pm) P2
Pm
Pm Pm Pm
under different load fluctuations is described
using Graphs (1) to (4).
As shown in Graph (5), the mean dynamic
equivalent load under stationary and rotating
load applied simultaneously, can be obtained Pn Pmin
using equation (5-37). 0 0 0 0
n 1 t1 n 2 t2 n n tn Σ niti Σ niti Σ niti
p p p p
Pm = P1 n1t1 + P2 n2t2 + ⋅⋅⋅⋅⋅⋅ + Pn nntn Pmin + 2 Pmax
n1t1 + n2t2 + ⋅⋅⋅⋅⋅⋅⋅⋅⋅ + nntn Pm = ⋅⋅⋅⋅⋅⋅⋅⋅ (5-34) Pm = 0.68 Pmax ⋅⋅⋅⋅⋅⋅⋅⋅ (5-35) Pm = 0.75 Pmax ⋅⋅⋅⋅⋅⋅⋅⋅ (5-36)
3
⋅⋅⋅⋅⋅⋅ (5-33)
A 36 A 37
5. Selection of bearing dimensions
5-5 Basic static load rating and 5-5-2 Static equivalent load 5-5-3 Safety coefficient
static equivalent load
The static equivalent load is a theoretical load The allowable static equivalent load for a
5-5-1 Basic static load rating calculated such that, during rotation at very low bearing is determined by the basic static load
speed or when bearings are stationary, the rating of the bearing; however, bearing service
Excessive static load or impact load even at same contact stress as that imposed under life, which is affected by permanent deforma-
very low rotation causes partial permanent actual loading condition is generated at the con- tion, differs in accordance with the performance
deformation of the rolling element and raceway tact center between raceway and rolling ele- required of the bearing and operating condi-
contacting surfaces. This permanent deforma- ment to which the maximum load is applied. tions.
tion increases with the load; if it exceeds a cer- For radial bearings, radial load passing Therefore, a safety coefficient is designated,
tain limit, smooth rotation will be hindered. through the bearing center is used for the calcu- based on empirical data, so as to ensure safety
The basic static load rating is the static load lation; for thrust bearings, axial load in a direc- in relation to basic static load rating.
which responds to the calculated contact stress tion along the bearing axis is used.
shown below, at the contact center between the C0
raceway and rolling elements which receive the The static equivalent load can be calculated fs = ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-42)
P0
maximum load. using the following equations.
A 38 A 39
5. Selection of bearing dimensions
5-6 Allowable axial load for cylindrical roller bearings 5-7 Applied calculation examples
Bearings whose inner and outer rings com- Table 5-10 Values of coefficient determined
prise either a rib or loose rib can accommodate from loading condition fa [Example 1] Bearing service life (time) [Example 2] Bearing service life (time)
a certain magnitude of axial load, as well as with 90 % reliability with 96 % reliability
radial load. In such cases, axial load capacity is Loading condition fa
(Conditions) (Conditions)
controlled by the condition of rollers, load Continuous loading 1
capacity of rib or loose rib, lubrication, rotational Deep groove ball bearing : 6308 Deep groove ball bearing : 6308
Intermittent loading 2
speed etc. Radial load Fr = 3 500 N Radial load Fr = 3 500 N Fa
Instantaneous loading 3
For certain special uses, a design is available Axial load not applied (Fa = 0) Axial load Fa = 1 000 N
to accommodate very heavy axial loads. In gen- Rotational speed n = 800 min−1 Rotational speed n = 800 min−1
Table 5-11 Values of coefficient determined
eral, axial loads allowable for cylindrical roller
from bearing diameter series fb Fr Fr
bearings can be calculated using the following
equation, which are based on empirical data. Diameter series fb q Basic dynamic load rating (Cr) is obtained from q From the bearing specification table ;
9 0.6 the bearing specification table. ¡Basic load rating (Cr , C0r) f0 factor is obtained.
0 0.7 Cr = 40.7 kN Cr = 40.7 kN
Fap = 9.8 fa · fb · fp · dm2 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (5-43)
2 0.8 w Dynamic equivalent radial load (Pr) is calculated C0r = 24.0 kN
3 1.0 using equation (5-30). f0 = 13.2
where :
Fap : maximum allowable axial load N 4 1.2 Pr = Fr = 3 500 N ¡Values X and Y are obtained by comparing value
fa : coefficient determined from e Bearing sevice life (L10h) is calculated using e, calculated from value f0 Fa / C0r via
loading condition (Table 5-10) equation (5-2). proportional interpolation, with value f0 Fa / Fr .
fb : coefficient determined from f0 Fa 13.2 × 1 000
bearing diameter series (Table 5-11) 106C p = = 0.550
L10h = C0r 24.0 × 103
fp : coefficient for rib surface pressure 60n P
(0.550 − 0.345)
(Fig. 5-7) 106 40.7 × 103 3 e = 0.22 + (0.26 − 0.22) ×
× (0.689 − 0.345)
= ≈ 32 800 h
dm : mean value of bore diameter d and 60 × 800 3 500 = 0.24
outside diameter D mm
Fa 1 000
d+D = = 0.29 > e
Fr 3 500
2
The result is,
X = 0.56
(0.550 − 0.345)
Y = 1.99 − (1.99 − 1.71) ×
(0.689 − 0.345)
0.16
Oil lubrication = Grease lubrication
= 1.82
(dmn<120 × 103)
w Dynamic equivalent load (Pr) is obtained using
equation (5-30).
A 40 A 41
5. Selection of bearing dimensions
A 42 A 43
5. Selection of bearing dimensions
(Conditions) Gear 1
K t1
Tapered roller bearing Gear 2 Bearing B
Bearing A K r1
Bearing A : 32309 JR
Bearing B : 32310 JR
Gear type : spur gear (normally machined) Operating condition: accompanied by impact K r2
Gear pressure angle α 1 = α 2 = 20° Installation locations
K t2
Gear pitch circle diameter Dp1 = 360 mm a1 = 95 mm , a2 = 265 mm,
Dp2 = 180 mm a1 a2
b1 = 245 mm , b2 = 115 mm ,
b1 b2
Transmission power W = 150 kW c = 360 mm
c
Rotational speed n = 1 000 min−1
q Using equations (5-12) and (5-13), theoretical ¡Combining the loads of KtA and KrA, the radial e The following specifications can be obtained y Using equation (5-2), the basic rating life of
loads applied to gears (tangential load, Kt; radial load (FrA) applied to bearing A can be calculated from the bearing specification table. each bearing is calculated :
load, Kr) are calculated. as follows : Basic dynamic load rating [Bearing A]
e X 1) Y 1)
FrA = KtA2 + KrA2 (Cr) 106 CrA p
[Gear 1] L10hA =
60n PA
19.1 × 106W 19.1 × 106 × 150 = 19 6972 + 5062 = 19 703 N Bearing A 146 kN
Kt1 = = 106 146 × 103 10/3
Dpn 360 × 1 000 [Bearing B] 0.35 0.4 1.74 = ×
60 × 1 000 19 867
= 7 958 N ¡Load consisting of Kt1 and Kt2 is : Bearing B 176 kN
≈ 12 900 h
Kr1 = Kt1tan α 1 = 2 896 N a1 b1 [Note] 1) Those values are used, where Fa / Fr > e.
KtB = fw fg K + K [Bearing B]
c t1 c t2 Where Fa / Fr ≤ e, X = 1, Y = 0.
[Gear 2] 106 CrB p
19.1 × 106 × 150 = 1.5 × 1.2 ×
95
× 7 958 +
245
× L10hB =
Kt2 = = 15 917 N 360 360 r When an axial load is not applied externally, if 60n PB
180 × 1 000
the radial load is applied to the tapered roller 106 176 × 103 10/3
Kr2 = Kt2tan α 2 = 5 793 N 15 917 = 23 278 N = ×
bearing, an axial component force is generated. 60 × 1 000 23 971
Considering this fact, the axial load applied ≈ 12 800 h
¡Load consisting of Kr1 and Kr2 is :
w The radial load applied to the bearing is calculated,
a1 b1 from the shaft and peripheral parts is to be
where the load coefficient is determined as fw = 1.5 KrB = fw fg K − K
c r1 c r2 calculated : Reference
from Table 5-5, and the gear coefficient as fg = 1.2
95 245 (Equation 5-31, Table 5-8) Using equation (5-9), the system service life
from Table 5-7. = 1.5 × 1.2 × × 2 896 − ×
360 360 (L10hS) using a pair of bearings is :
FrB 23 971 F 19 703
[Bearing A] = > rA =
5 793 = − 5 721 N 2 YB 2 × 1.74 2 YA 2 × 1.74 L10hS =
1
¡Load consisting of Kt1 and Kt2 is : 1 1 1/e
According to the result, it is clear that the axial +
a2 b2 ¡The radial load (FrB) applied to bearing B can L10hAe L10hBe
KtA = fw fg K + Kt2
c t1 c be calculated using the same steps as with
component force (FrB /2YB) applied to bearing B 1
=
is also applied to bearing A as an axial load app- 1 1 8/9
= 1.5 × 1.2 ×
265
× 7 958 +
115
× bearing A. +
360 360 lied from the shaft and peripheral parts. 12 9009/8 12 8009/8
FrB = KtB2 + KrB2 ≈ 6 940 h
15 917 = 19 697 N t Using the values listed in Table 5-8, the dynamic
= 23 2782 + (− 5 721)2 = 23 971 N
equivalent load is calculated, where Ka = 0 :
¡Load consisting of Kr1 and Kr2 is :
FrB
a2 b2 PrA = XFrA + YA
KrA = fw fg K − K 2 YB
c r1 c r2
23 971
265 115 = 0.4 × 19 703 × 1.74 ×
= 1.5 × 1.2 × × 2 896 − × 2 × 1.74
360 360
= 19 867 N
5 793 = 506 N PrB = FrB = 23 971 N
A 44 A 45
6. Boundary dimensions and bearing numbers
Cross-section dimensions of radial bearings
6-1 Boundary dimensions sions related to bearing bore diameter numbers
and thrust bearings expressed in dimension
and bore diameters are listed in diameter series Dimension Diameter
series can be compared using Figs. 6-2 and
Bearing boundary dimensions are dimen- and dimension series.
Height
series series
series
6-3.
sions required for bearing installation with shaft Reference
or housing, and as described in Fig. 6-1, include 1) Diameter series is a series of nominal bear- 0 12 3 4
In this way, many dimension series are
the bore diameter, outside diameter, width, ing outside diameters provided for respective
provided; however, not all dimensions are 70
height, and chamfer dimension. ranges of bearing bore diameter; and, a 71
practically adapted. 72 7
These dimensions are standardized by the dimension series includes width and height 73
Some of them were merely prescribed, given 74
International Organization for Standardization as well as diameters.
expected future use.
(ISO 15). JIS B 1512 "rolling bearing boundary 2) Tapered roller bearing boundary dimensions 90
91
dimensions" is based on ISO. listed in the Appendixes are adapted to con- 92 9
These boundary dimensions are provided, ventional dimension series (widths and diam- 93
classified into radial bearings (tapered roller eters). Tapered roller bearing boundary 6-2 Dimensions of snap ring grooves 94
bearings are provided in other tables) and thrust dimensions provided in JIS B 1512-2000 are and locating snap rings 10
bearings. new dimension series based on ISO 355 (ref. 11
12 1
Boundary dimensions of each bearing are descriptions before the bearing specification JIS B 1509 "rolling bearing -radial bearing 13
listed in Appendixes at the back of this catalog. table); for reference, the bearing specification with locating snap ring-dimensions and toler-
In these boundary dimension tables, the outside table covers numeric codes used in these ances" conforms to the dimensions of snap ring 14
diameter, width, height, and chamfer dimen- dimension series. groove for fitting locating snap ring on the out-
side surface of bearing and the dimensions and
tolerances of locating snap ring.
u d1 22
T 2
B B ud
C r 23
r r r r r1 r
r r r r r1
T
r r 24
r r u D1 r
Taper
1 or 1 r uD
r r 12 30
ud
uD ud uD ud uD
B uD Fig. 6-3 Thrust bearing dimension
r u D1 series diagram
r (diameter series 5 omitted)
r1 r1
B u d2 T1
(1) Radial bearing (2) Tapered roller bearing
(tapered roller bearings not included) r
r u D1
Radial bearing Thrust bearing u d3 Width series 8 0 1 2 3 4 5 6
(tapered roller bearings not included)d : shaft race nominal bore diameter 4
d : nominal bore diameter uD
d1 : shaft race nominal outside 3
D : nominal outside diameter diameter2) (3) Thrust bearing Diameter series 2
B : nominal assembled bearing width d2 : central race nominal bore diameter 1
(single/double direction) 90
r : inner/outer ring chamfer dimension1)
d3 : central race nominal outside 8
diameter 2)
02
21 22
13 12
D : housing race nominal outside
32
00 01
1910 11
83
diameter [Notes] Dimension series
68
69
60
82
Tapered roller bearing
03
04
29 20
23
24
38
39
31
33
48
49
40
41
42
58
59
50
1) The bearing specification
08 09
30
d : nominal bore diameter D1 : housing race nominal bore
table includes the minimum
18
28
D : nominal outside diameter diameter1)
T : nominal assembled bearing width T : single direction nominal bearing height value.
B : nominal inner ring width T1 : double direction nominal bearing height 2) The bearing specification
B : central race nominal height table includes the maximum
C : nominal outer ring width
r : inner ring chamfer dimension1) r : shaft/housing race chamfer dimension1) value.
r1 : outer ring chamfer dimension1) r1 : central race chamfer dimension1)
Fig. 6-1 Bearing boundary dimensions Fig. 6-2 Radial bearing dimension series diagram (diameter series 7 omitted)
A 46 A 47
6. Boundary dimensions and bearing numbers
A 50 A 51
7. Bearing tolerances
7-1 Tolerances and tolerance ■ Boundary dimension accuracy Table 7-2 Bearing type and tolerance class
classes for bearings items on shaft and housing mounting
Tolerance
dimensions Bearing type Applied standards Applied tolerance class
table
Bearing tolerances and permissible values for ¡Tolerances for bore diameter, outside Deep groove ball bearing Class 0 − Class 6 Class 5 Class 4 Class 2
the boundary dimensions and running accuracy diameter, ring width, assembled bearing
Angular contact ball bearing Class 0 − Class 6 Class 5 Class 4 Class 2
of bearings are specified. width JIS B 1514-1
These values are prescribed in JIS B 1514 ¡Tolerances for set bore diameter and set Self-aligning ball bearing Class 0 − − − − −
Table 7-3
"tolerances for rolling bearings." (These JIS outside diameter of rollers
Cylindrical roller bearing Class 0 − Class 6 Class 5 Class 4 Class 2
standards are based on ISO standards.) ¡Tolerance limits for chamfer dimensions
Bearing tolerances are standardized by ¡Permissible values for width variation Needle roller bearing JIS B 1536-1 Class 0 − − − − −
(machined ring type)
classifying bearings into the following six ¡Tolerance and permissible values for
classes (accuracy in tolerances becomes higher tapered bore Metric series JIS B 1514-1 Class 0 Class 6X (Class 6) Class 5 Class 4 Class 2 Table 7-5
(single-row)
in the order described): 0, 6X, 6, 5, 4 and 2. ■ Running accuracy
(items on runout of rotating elements) Tapered
Metric series BAS 1002 Class 0 − − − − − Table 7-6
(double or four-row)
Class 0 bearings offer adequate perfor- ¡Permissible values for radial and axial roller
bearing
mance for general applications; and, bearings runout of inner and outer rings Inch series ANSI/ABMA Class 4 − Class 2 Class 3 Class 0 Class 00 Table 7-7
of class 5 or higher are required for demanding ¡Permissible values for perpendicularity
Metric series Class PK − Class PN Class PC Class PB − Table 7-8
applications and operating conditions including of inner ring face (J-series)
those described in Table 7-1. ¡Permissible values for perpendicularity
Spherical roller bearing JIS B 1514-1 Class 0 − − − − − Table 7-3
of outer ring outside surface
These tolerances follow ISO standards, but ¡Permissible values for thrust bearing Thrust ball bearing Class 0 − Class 6 Class 5 Class 4 − Table 7-9
JIS B 1514-2
some countries use different names for them. raceway thickness Spherical thrust roller bearing Class 0 − − − − − Table 7-10
Tolerances for each bearing class, and
organizations concerning bearings are listed in Accuracies for dimensions and running of Precision ball screw − − − Class P5Z Class P4Z − −
support bearing
Table 7-2. each bearing type are listed in Tables 7-3 JTEKT standards
through 7-10; and, tolerances for tapered bore Double direction angular Equivalent Equivalent
contact thrust ball bearing − − − to class 5 to class 4 − −
and limit values for chamfer dimensions of
radial bearings are in Tables 7-11 and 7-12. Normal
Radial bearing ISO 492 Class 6X Class 6 Class 5 Class 4 Class 2 −
Class
ISO
Normal
A 52 A 53
7. Bearing tolerances
Table 7-3 (1) Radial bearing tolerances (tapered roller bearings excluded)
= JIS B 1514-1 =
(1) Inner ring (bore diameter) Unit : μm
Nominal bore Single plane mean bore diameter deviation Single bore Single plane bore diameter variation Vdsp Mean bore diameter variation Nominal bore
diameter diameter deviation 1) diameter B
d 3 dmp 3 ds1) Diameter series 7, 8, 9 Diameter series 0, 1 Diameter series 2, 3, 4 Dia. series Vdmp d
mm class 0 class 6 class 5 class 4 class 2 class 4 class 2 class 0 class 6 class 5 class 4 class 0 class 6 class 5 class 4 class 0 class 6 class 5 class 4 class 2 class 0 class 6 class 5 class 4 class 2 mm
over up to upper lower upper lower upper lower upper lower upper lower upper lower upper lower max. max. max. max. max. over up to
− 0.6 0 − 8 0 − 7 0 − 5 0 − 4 0 − 2.5 0 − 4 0 − 2.5 10 9 5 4 8 7 4 3 6 5 4 3 2.5 6 5 3 2 1.5 − 0.6
0.6 2.5 0 − 8 0 − 7 0 − 5 0 − 4 0 − 2.5 0 − 4 0 − 2.5 10 9 5 4 8 7 4 3 6 5 4 3 2.5 6 5 3 2 1.5 0.6 2.5
2.5 10 0 − 8 0 − 7 0 − 5 0 − 4 0 − 2.5 0 − 4 0 − 2.5 10 9 5 4 8 7 4 3 6 5 4 3 2.5 6 5 3 2 1.5 2.5 10 uD ud
10 18 0 − 8 0 − 7 0 − 5 0 − 4 0 − 2.5 0 − 4 0 − 2.5 10 9 5 4 8 7 4 3 6 5 4 3 2.5 6 5 3 2 1.5 10 18
18 30 0 − 10 0 − 8 0 − 6 0 − 5 0 − 2.5 0 − 5 0 − 2.5 13 10 6 5 10 8 5 4 8 6 5 4 2.5 8 6 3 2.5 1.5 18 30
30 50 0 − 12 0 − 10 0 − 8 0 − 6 0 − 2.5 0 − 6 0 − 2.5 15 13 8 6 12 10 6 5 9 8 6 5 2.5 9 8 4 3 1.5 30 50
50 80 0 − 15 0 − 12 0 − 9 0 − 7 0 −4 0 − 7 0 −4 19 15 9 7 19 15 7 5 11 9 7 5 4 11 9 5 3.5 2 50 80 Cylindrical bore
80 120 0 − 20 0 − 15 0 − 10 0 − 8 0 −5 0 − 8 0 −5 25 19 10 8 25 19 8 6 15 11 8 6 5 15 11 5 4 2.5 80 120
120 150 0 − 25 0 − 18 0 − 13 0 − 10 0 −7 0 − 10 0 −7 31 23 13 10 31 23 10 8 19 14 10 8 7 19 14 7 5 3.5 120 150
B
150 180 0 − 25 0 − 18 0 − 13 0 − 10 0 −7 0 − 10 0 −7 31 23 13 10 31 23 10 8 19 14 10 8 7 19 14 7 5 3.5 150 180
180 250 0 − 30 0 − 22 0 − 15 0 − 12 0 −8 0 − 12 0 −8 38 28 15 12 38 28 12 9 23 17 12 9 8 23 17 8 6 4 180 250
250 315 0 − 35 0 − 25 0 − 18 0 − 15 − − 0 − 15 − − 44 31 18 15 44 31 14 11 26 19 14 11 − 26 19 9 8 − 250 315
315 400 0 − 40 0 − 30 0 − 23 0 − 18 − − 0 − 18 − − 50 38 23 18 50 38 18 14 30 23 18 14 − 30 23 12 9 − 315 400
400 500 0 − 45 0 − 35 0 − 28 0 − 23 − − 0 − 23 − − 56 44 28 23 56 44 21 17 34 26 21 17 − 34 26 14 12 − 400 500
Taper 121
500 630 0 − 50 0 − 40 0 − 35 − − − − − − − − 63 50 35 − 63 50 26 − 38 30 26 − − 38 30 18 − − 500 630 uD ud
or 301
630 800 0 − 75 0 − 50 0 − 45 − − − − − − − − 94 63 45 − 94 63 34 − 56 38 34 − − 56 38 23 − − 630 800
800 1 000 0 − 100 0 − 60 0 − 60 − − − − − − − − 125 75 60 − 125 75 45 − 75 45 45 − − 75 45 30 − − 800 1 000
1 000 1 250 0 − 125 0 − 75 0 − 75 − − − − − − − − 156 94 75 − 156 94 56 − 94 56 56 − − 94 56 38 − − 1 000 1 250
1 250 1 600 0 − 160 − − − − − − − − − − − − 200 − − − 200 − − − 120 − − − − 120 − − − − 1 250 1 600 Tapered bore
1 600 2 000 0 − 200 − − − − − − − − − − − − 250 − − − 250 − − − 150 − − − − 150 − − − − 1 600 2 000
Table 7-3 (2) Radial bearing tolerances (tapered roller bearings excluded)
(3) Outer ring (outside diameter) Unit : μm
Nominal Single plane mean outside diameter deviation Single outside Single plane outside diameter variation VDsp Shielded/sealed type Mean outside Nominal
outside dia. diameter deviation 1) Diameter series diameter variation outside dia.
D 3 Dmp 3 Ds1) Diameter series 7, 8, 9 Diameter series 0, 1 Diameter series 2, 3, 4 Dia.
series 2, 3, 4 0, 1, 2, 3, 4
VDmp D
mm class 0 class 6 class 5 class 4 class 2 class 4 5) class 2 class 0 2) class 6 2) class 5 5) class 4 5) class 0 2) class 6 2) class 5 5) class 4 5) class 0 2) class 6 2) class 5 5) class 4 5) class 2 class 0 2) class 6 2) class 0 2) class 6 2) class 5 class 4 class 2
mm
over up to upper lower upper lower upper lower upper lower upper lower upper lower upper lower max. max. max. max. max. max. over up to
− 2.5 0 − 8 0 − 7 0 − 5 0 − 4 0 − 2.5 0 − 4 0 − 2.5 10 9 5 4 8 7 4 3 6 5 4 3 2.5 10 9 6 5 3 2 1.5 − 2.5
2.5 6 0 − 8 0 − 7 0 − 5 0 − 4 0 − 2.5 0 − 4 0 − 2.5 10 9 5 4 8 7 4 3 6 5 4 3 2.5 10 9 6 5 3 2 1.5 2.5 6
6 18 0 − 8 0 − 7 0 − 5 0 − 4 0 − 2.5 0 − 4 0 − 2.5 10 9 5 4 8 7 4 3 6 5 4 3 2.5 10 9 6 5 3 2 1.5 6 18
18 30 0 − 9 0 − 8 0 − 6 0 − 5 0 − 4 0 − 5 0 − 4 12 10 6 5 9 8 5 4 7 6 5 4 4 12 10 7 6 3 2.5 2 18 30
30 50 0 − 11 0 − 9 0 − 7 0 − 6 0 − 4 0 − 6 0 − 4 14 11 7 6 11 9 5 5 8 7 5 5 4 16 13 8 7 4 3 2 30 50
50 80 0 − 13 0 − 11 0 − 9 0 − 7 0 − 4 0 − 7 0 − 4 16 14 9 7 13 11 7 5 10 8 7 5 4 20 16 10 8 5 3.5 2 50 80
80 120 0 − 15 0 − 13 0 − 10 0 − 8 0 − 5 0 − 8 0 − 5 19 16 10 8 19 16 8 6 11 10 8 6 5 26 20 11 10 5 4 2.5 80 120
120 150 0 − 18 0 − 15 0 − 11 0 − 9 0 − 5 0 − 9 0 − 5 23 19 11 9 23 19 8 7 14 11 8 7 5 30 25 14 11 6 5 2.5 120 150
150 180 0 − 25 0 − 18 0 − 13 0 − 10 0 − 7 0 − 10 0 − 7 31 23 13 10 31 23 10 8 19 14 10 8 7 38 30 19 14 7 5 3.5 150 180
180 250 0 − 30 0 − 20 0 − 15 0 − 11 0 − 8 0 − 11 0 − 8 38 25 15 11 38 25 11 8 23 15 11 8 8 − − 23 15 8 6 4 180 250
250 315 0 − 35 0 − 25 0 − 18 0 − 13 0 − 8 0 − 13 0 − 8 44 31 18 13 44 31 14 10 26 19 14 10 8 − − 26 19 9 7 4 250 315
315 400 0 − 40 0 − 28 0 − 20 0 − 15 0 − 10 0 − 15 0 − 10 50 35 20 15 50 35 15 11 30 21 15 11 10 − − 30 21 10 8 5 315 400
400 500 0 − 45 0 − 33 0 − 23 0 − 17 − − 0 − 17 − − 56 41 23 17 56 41 17 13 34 25 17 13 − − − 34 25 12 9 − 400 500
500 630 0 − 50 0 − 38 0 − 28 0 − 20 − − 0 − 20 − − 63 48 28 20 63 48 21 15 38 29 21 15 − − − 38 29 14 10 − 500 630
630 800 0 − 75 0 − 45 0 − 35 − − − − − − − − 94 56 35 − 94 56 26 − 55 34 26 − − − − 55 34 18 − − 630 800
800 1 000 0 − 100 0 − 60 0 − 50 − − − − − − − − 125 75 50 − 125 75 38 − 75 45 38 − − − − 75 45 25 − − 800 1 000
1 000 1 250 0 − 125 0 − 75 0 − 63 − − − − − − − − 156 94 63 − 156 94 47 − 94 56 47 − − − − 94 56 31 − − 1 000 1 250
1 250 1 600 0 − 160 0 − 90 0 − 80 − − − − − − − − 200 113 80 − 200 113 60 − 120 68 60 − − − − 120 68 40 − − 1 250 1 600
1 600 2 000 0 − 200 0 − 120 − − − − − − − − − − 250 150 − − 250 150 − − 150 90 − − − − − 150 90 − − − 1 600 2 000
2 000 2 500 0 − 250 − − − − − − − − − − − − 313 − − − 313 − − − 188 − − − − − − 188 − − − − 2 000 2 500
(Refer.) Table 7-4 Tolerances for measuring instrument ball bearings (inch series)
= ANSI/ABMA standards = (reference)
(1) Inner ring and outer ring width Unit : μm
Single plane Single bore Single plane bore Mean bore Radial runout of Axial runout of Perpendicularity of inner Single inner or Inner or outer ring
mean bore diameter deviation diameter variation diameter variation assembled bearing assembled bearing ring face with respect to outer ring width width variation
Nominal diameter deviation inner ring inner ring the bore deviation
bore dia. 3 dmp 3 ds Vdsp Vdmp Kia Sia Sd 3 Bs , 3 Cs VBs , VCs
d
mm classes class classes class classes class classes class class class class class class class class class class classes class class class
5P, 7P 9P 5P, 7P 9P 5P, 7P 9P 5P, 7P 9P 5P 7P 9P 5P 7P 9P 5P 7P 9P 5P, 7P, 9P 5P 7P 9P
over up to upper lower upper lower upper lower upper lower max. max. max. max. max. upper lower max.
− 10 0 − 5.1 0 − 2.5 0 − 5.1 0 − 2.5 2.5 1.3 2.5 1.3 3.8 2.5 1.3 7.6 2.5 1.3 7.6 2.5 1.3 0 − 25.4 5.1 2.5 1.3
10 18 0 − 5.1 0 − 2.5 0 − 5.1 0 − 2.5 2.5 1.3 2.5 1.3 3.8 2.5 1.3 7.6 2.5 1.3 7.6 2.5 1.3 0 − 25.4 5.1 2.5 1.3
18 30 0 − 5.1 0 − 2.5 0 − 5.1 0 − 2.5 2.5 1.3 2.5 1.3 3.8 3.8 2.5 7.6 3.8 1.3 7.6 3.8 1.3 0 − 25.4 5.1 2.5 1.3
Single plane mean Single outside Single plane outside Mean outside Radial runout of Axial runout of Perpendicularity of outer Single outer ring Single outer
outside diameter diameter deviation diameter variation diameter variation assembled bearing assembled bearing ring outside surface with flange outside ring flange
deviation outer ring outer ring respect to the face diameter deviation width deviation
3 Dmp 3 Ds VDsp VDmp Kea Sea SD 3 D1s 3 C1s
Nominal
outside dia. classes class classes class classes class
D 5P, 7P 9P 5P, 7P 9P 5P, 7P 9P
mm classes class class class class class class class class class class classes classes
5P, 7P 9P Open Shielded/ Open Open Shielded/ Open Open Shielded/ Open 5P 7P 9P 5P 7P 9P 5P 7P 9P 5P, 7P 5P, 7P
type sealed type type sealed type type sealed type
type type type
over up to upper lower upper lower upper lower upper lower upper lower max. max. max. max. max. upper lower upper lower
− 18 0 − 5.1 0 − 2.5 0 − 5.1 +1 − 6.1 0 − 2.5 2.5 5.1 1.3 2.5 5.1 1.3 5.1 3.8 1.3 7.6 5.1 1.3 7.6 3.8 1.3 0 − 25.4 0 − 50.8
18 30 0 − 5.1 0 − 3.8 0 − 5.1 +1 − 6.1 0 − 3.8 2.5 5.1 2 2.5 5.1 2 5.1 3.8 2.5 7.6 5.1 2.5 7.6 3.8 1.3 0 − 25.4 0 − 50.8
30 50 0 − 5.1 0 − 3.8 0 − 5.1 +1 − 6.1 0 − 3.8 2.5 5.1 2 2.5 5.1 2 5.1 5.1 2.5 7.6 5.1 2.5 7.6 3.8 1.3 0 − 25.4 0 − 50.8
B
B C1 d : nominal bore diameter
D : nominal outside diameter
B : nominal assembled bearing width
D1 : nominal outer ring flange outside diameter
C1 : nominal outer ring flange width
uD ud u D1 ud uD
A 58 A 59
7. Bearing tolerances
Table 7-5 (1) Tolerances for metric series tapered roller bearings
= JIS B 1514-1 =
(1) Inner ring Unit : μm
Single plane mean outside Single outside Single plane Mean outside Radial runout of Single outer ring T
Nominal Nominal Nominal
diameter deviation diameter deviation outside diameter diameter variation assembled width deviation
outside outside bore C
variation bearing outer ring
diameter diameter diameter
D 3 Dmp 3 Ds VDsp VDmp Kea SD3) Sea3) D d 3 Cs
mm classes classes classes mm mm classes
classes 0, 6X classes 6, 5 class 4 class 2 class 4 class 2 0, 6X
class 6 class 5 class 4 class 2
0, 6X
class 6 class 5 class 4 class 2
0, 6X
class 6 class 5 class 4 class 2 class 5 class 4 class 2 class 4 class 2 class 6X
0, 6, 5, 4, 2
over up to upper lower upper lower upper lower upper lower upper lower upper lower max. max. max. max. max. over up to over up to upper lower upper lower
B
− 18 0 − 12 0 − 81) 0 − 6 0 − 5 0 − 6 0 − 5 12 − 6 5 4 9 − 5 4 2.5 18 − 6 4 2.5 8 4 1.5 5 2.5 − 18 − 10 0 − 100
18 30 0 − 12 0 − 8 0 − 6 0 − 5 0 − 6 0 − 5 12 8 6 5 4 9 6 5 4 2.5 18 9 6 4 2.5 8 4 1.5 5 2.5 18 30 10 18 0 − 100 uD ud
30 50 0 − 14 0 − 9 0 − 7 0 − 5 0 − 7 0 − 5 14 9 7 5 4 11 7 5 5 2.5 20 10 7 5 2.5 8 4 2 5 2.5 30 50 18 30 0 − 100
50 80 0 − 16 0 − 11 0 − 9 0 − 6 0 − 9 0 − 6 16 11 8 7 4 12 8 6 5 2.5 25 13 8 5 4 8 4 2.5 5 4 50 80 30 50 0 − 100
80 120 0 − 18 0 − 13 0 − 10 0 − 6 0 − 10 0 − 6 18 13 10 8 5 14 10 7 5 3 35 18 10 6 5 9 5 3 6 5 80 120 50 80 0 − 100 Shall
comform
120 150 0 − 20 0 − 15 0 − 11 0 − 7 0 − 11 0 − 7 20 15 11 8 5 15 11 8 6 3.5 40 20 11 7 5 10 5 3.5 7 5 120 150 80 120 0 − 100
to the
150 180 0 − 25 0 − 18 0 − 13 0 − 7 0 − 13 0 − 7 25 18 14 10 7 19 14 9 7 4 45 23 13 8 5 10 5 4 8 5 150 180 120 180 0 − 100 tolerance d : nominal bore
180 250 0 − 30 0 − 20 0 − 15 0 − 8 0 − 15 0 − 8 30 20 15 11 8 23 15 10 8 5 50 25 15 10 7 11 7 5 10 7 180 250 180 250 0 − 100 3 Bs on diameter
d of the D : nominal outside
250 315 0 − 35 0 − 25 0 − 18 0 − 9 0 − 18 0 − 9 35 25 19 14 8 26 19 13 9 5 60 30 18 11 7 13 8 6 10 7 250 315 250 315 0 − 100
same diameter
315 400 0 − 40 0 − 28 0 − 20 0 − 10 0 − 20 0 − 10 40 28 22 15 10 30 21 14 10 6 70 35 20 13 8 13 10 7 13 8 315 400 315 400 0 − 100 bearing B : nominal inner ring
400 500 0 − 45 0 − 331) − − − − − − − − 45 33 26 − − 34 25 17 − − 80 40 24 − − 17 − − − − 400 500 400 500 0 − 100 width
500 630 0 − 50 0 − 381) − − − − − − − − 60 38 30 − − 38 29 20 − − 100 50 30 − − 20 − − − − 500 630 500 630 − − C : nominal outer ring
width
630 800 0 − 75 0 − 451) − − − − − − − − 80 45 38 − − 55 34 25 − − 120 60 36 − − 25 − − − − 630 800 630 800 − −
T : nominal assembled
800 1 000 0 − 100 0 − 601) − − − − − − − − 100 60 50 − − 75 45 30 − − 140 75 43 − − 30 − − − − 800 1 000 800 1 000 − − bearing width
1 000 1 250 0 − 125 0 − 80 1)
− − − − − − − − 130 75 65 − − 90 56 38 − − 160 85 52 − − 38 − − − − 1 000 1 250
1 250 1 600 0 − 160 0 − 1001) − − − − − − − − 170 90 90 − − 100 68 50 − − 180 95 62 − − 50 − − − − 1 250 1 600
[Notes] 1) Class 6 values are prescribed in JTEKT standards. SD : perpendicularity of outer ring outside surface with respect to the face
2) These shall be applied to bearings of tolerance class 5. Sea : axial runout of assembled bearing outer ring
3) These shall not be applied to flanged bearings.
[Remark] Values in Italics are prescribed in JTEKT standards.
A 60 A 61
7. Bearing tolerances
Table 7-5 (2) Tolerances for metric series tapered roller bearings Table 7-6 Tolerances for metric series double-row and four-row
tapered roller bearings (class 0) = BAS 1002 =
(3) Assembled bearing width and effective width Unit : μm (1) Inner ring, outer ring width and overall width Unit : μm
Nominal bore Actual bearing width deviation Actual effective inner Single Actual overall inner rings/
sub-unit width deviation Nominal bore Single plane mean plane bore Mean bore Single outer ring outer rings width deviation
diameter
d 3 Ts 3 T1s diameter bore diameter diameter diameter or inner ring width
d deviation variation variation deviation Double-row Four-row
mm class 0 class 6X class 6 classes 5, 4 class 2 class 0 class 6X classes 5, 4 class 2
mm 3 Ts 3 Ts , 3 Ws
over up to upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower upper lower 3 dmp Vdsp Vdmp Kia 3 Bs , 3 Cs
− 10 + 200 0 + 100 0 − − + 200 − 200 + 200 − 200 + 100 0 + 50 0 + 100 − 100 + 100 − 100 over up to upper lower max. max. max. upper lower upper lower upper lower
10 18 + 200 0 + 100 0 + 200 0 + 200 − 200 + 200 − 200 + 100 0 + 50 0 + 100 − 100 + 100 − 100 30 50 0 − 12 12 9 20 0 − 120 + 240 − 240 − −
18 30 + 200 0 + 100 0 + 200 0 + 200 − 200 + 200 − 200 + 100 0 + 50 0 + 100 − 100 + 100 − 100 50 80 0 − 15 15 11 25 0 − 150 + 300 − 300 − −
30 50 + 200 0 + 100 0 + 200 0 + 200 − 200 + 200 − 200 + 100 0 + 50 0 + 100 − 100 + 100 − 100 80 120 0 − 20 20 15 30 0 − 200 + 400 − 400 + 500 − 500
50 80 + 200 0 + 100 0 + 200 0 + 200 − 200 + 200 − 200 + 100 0 + 50 0 + 100 − 100 + 100 − 100 120 180 0 − 25 25 19 35 0 − 250 + 500 − 500 + 600 − 600
80 120 + 200 − 200 + 100 0 + 200 − 200 + 200 − 200 + 200 − 200 + 100 − 100 + 50 0 + 100 − 100 + 100 − 100 180 250 0 − 30 30 23 50 0 − 300 + 600 − 600 + 750 − 750
120 180 + 350 − 250 + 150 0 + 350 − 250 + 350 − 250 + 200 − 250 + 150 − 150 + 50 0 + 150 − 150 + 100 − 100 250 315 0 − 35 35 26 60 0 − 350 + 700 − 700 + 900 − 900
180 250 + 350 − 250 + 150 0 + 350 − 250 + 350 − 250 + 200 − 300 + 150 − 150 + 50 0 + 150 − 150 + 100 − 150 315 400 0 − 40 40 30 70 0 − 400 + 800 − 800 + 1 000 − 1 000
250 315 + 350 − 250 + 200 0 + 350 − 250 + 350 − 250 + 200 − 300 + 150 − 150 + 100 0 + 150 − 150 + 100 − 150 400 500 0 − 45 45 34 80 0 − 450 + 900 − 900 + 1 200 − 1 200
315 400 + 400 − 400 + 200 0 + 400 − 400 + 400 − 4001) − − + 200 − 200 + 100 0 + 200 − 2001) − − 500 630 0 − 60 60 40 90 0 − 500 + 1 000 − 1 000 + 1 200 − 1 200
400 500 + 450 − 450 + 200 0 + 400 − 400 + 450 − 4501) − − + 225 − 225 + 100 0 + 225 − 2251) − − 630 800 0 − 75 75 45 100 0 − 750 + 1 500 − 1 500 − −
500 630 + 500 − 500 − − + 500 − 500 + 500 − 5001) − − − − − − − − − − 800 1 000 0 − 100 100 55 115 0 − 1 000 + 1 500 − 1 500 − −
630 800 + 600 − 600 − − + 600 − 600 + 600 − 6001) − − − − − − − − − − Kia : radial runout of assembled bearing inner ring
800 1 000 + 750 − 750 − − + 750 − 750 + 750 − 7501) − − − − − − − − − −
Nominal bore Actual effective outer ring T T1 Master (2) Outer ring Unit : μm
diameter width deviation outer ring
d 3 T2s Single Mean out- T
Nominal outside Single plane mean plane side
mm class 0 class 6X classes 5, 4 class 2 diameter outside diameter outside diameter T C
over up to upper lower upper lower upper lower upper lower D deviation diameter variation
mm variation
− 10 + 100 0 + 50 0 + 100 − 100 + 100 − 100 3 Dmp VDsp VDmp Kea
10 18 + 100 0 + 50 0 + 100 − 100 + 100 − 100 over up to upper lower max. max. max.
ud ud B
18 30 + 100 0 + 50 0 + 100 − 100 + 100 − 100 50 80 0 − 16 16 12 25
50 + 100 0 + 50 + 100 − 100 + 100 − 100 uD u du D ud
30 0 80 120 0 − 18 18 14 35
50 80 + 100 0 + 50 0 + 100 − 100 + 100 − 100 120 150 0 − 20 20 15 40
80 120 + 100 − 100 + 50 0 + 100 − 100 + 100 − 100 150 180 0 − 25 25 19 45
120 180 + 200 − 100 + 100 0 + 200 − 100 + 100 − 150 180 250 0 − 30 30 23 50
180 250 + 200 − 100 + 100 0 + 200 − 100 + 100 − 150 T2 250 315 0 − 35 35 26 60
Master inner
250 315 + 200 − 100 + 100 0 + 200 − 100 + 100 − 150 315 400 0 − 40 40 30 70
sub-unit
315 400 + 200 − 200 + 100 0 + 200 − 2001) − − 400 500 0 − 45 45 34 80 T
400 500 + 225 − 225 + 100 0 + 225 − 2251) − − 500 630 0 − 50 60 38 100
500 630 − − − − − − − − 630 800 0 − 75 80 55 120
630 800 − − − − − − − − 800 1 000 0 − 100 100 75 140
800 1 000 − − − − − − − − ud 1 000 1 250 0 − 125 130 90 160 W
[Note] 1) These shall be applied to bearings of tolerance class 5. 1 250 1 600 0 − 160 170 100 180 uD ud
[Remark] Values in Italics are prescribed in JTEKT standards. Kea : radial runout of assembled bearing outer ring
A 62 A 63
7. Bearing tolerances
Table 7-7 Tolerances and permissible values for inch series tapered roller bearings
= ANSI/ABMA 19 =
(1) Inner ring Unit : μm (4) Assembled bearing width and overall width Unit : μm
Applied Nominal bore diameter Deviation of a single bore diameter 3 ds Applied Nominal bore diameter Nominal outside diameter Deviation of the actual bearing width and overall width of inner rings/outer rings 3 Ts, 3 Ws
bearing d , mm (1/25.4) class 4 class 2 class 3 class 0 class 00 bearing d, mm (1/25.4) D, mm (1/25.4) class 4 class 2 class 3 classes 0,00
type over up to upper lower upper lower upper lower upper lower upper lower type over up to over up to upper lower upper lower upper lower upper lower
− 76.2 ( 3.0) + 13 0 + 13 0 + 13 0 + 13 0 +8 0 − 101.6 ( 4.0) − − + 203 0 + 203 0 + 203 − 203 + 203 − 203
76.2 ( 3.0) 266.7 (10.5) + 25 0 + 25 0 + 13 0 + 13 0 +8 0 101.6 ( 4.0) 266.7 (10.5) + 356 − 254 + 203 0 + 203 − 203 + 203 − 203
266.7 (10.5) 304.8 (12.0) + 25 0 + 25 0 + 13 0 + 13 0 +8 0 266.7 (10.5) 304.8 (12.0) − − + 356 − 254 + 203 0 + 203 − 203 + 203 − 2031)
All Single-row
304.8 (12.0) 609.6 (24.0) + 51 0 + 51 0 + 25 0 − − − − 304.8 (12.0) 609.6 (24.0) − 508.0 (20.0) − − + 381 − 381 + 203 − 203 − −
types
609.6 (24.0) 914.4 (36.0) + 76 0 − − + 38 0 − − − − 304.8 (12.0) 609.6 (24.0) 508.0 (20.0) − − − + 381 − 381 + 381 − 381 − −
914.4 (36.0) 1 219.2 (48.0) + 102 0 − − + 51 0 − − − − 609.6 (24.0) − − + 381 − 381 − − + 381 − 381 − −
1 219.2 (48.0) − + 127 0 − − + 76 0 − − − − − 101.6 ( 4.0) − − + 406 0 + 406 0 + 406 − 406 + 406 − 406
101.6 ( 4.0) 266.7 (10.5) − − + 711 − 508 + 406 − 203 + 406 − 406 + 406 − 406
266.7 (10.5) 304.8 (12.0) − − + 711 − 508 + 406 − 203 + 406 − 406 + 406 − 4061)
Double-row
304.8 (12.0) 609.6 (24.0) − 508.0 (20.0) − − + 762 − 762 + 406 − 406 − −
(2) Outer ring Unit : μm
304.8 (12.0) 609.6 (24.0) 508.0 (20.0) − − − + 762 − 762 + 762 − 762 − −
Applied Nominal outside diameter Deviation of a single outside diameter 3 Ds 609.6 (24.0) − − + 762 − 762 − − + 762 − 762 − −
bearing D , mm (1/25.4) class 4 class 2 class 3 class 0 class 00 − 127.0 ( 5.0) − − − − + 254 0 + 254 0 − −
Double-row
type over up to upper lower upper lower upper lower upper lower upper lower (TNA type) 127.0 ( 5.0) − − − − + 762 0 + 762 0 − −
− 266.7 (10.5) + 25 0 + 25 0 + 13 0 + 13 0 +8 0
Four-row Total dimensional range − − +1 524 −1 524 +1 524 −1 524 +1 524 −1 524 +1 524 −1 524
266.7 (10.5) 304.8 (12.0) + 25 0 + 25 0 + 13 0 + 13 0 +8 0
All 304.8 (12.0) 609.6 (24.0) + 51 0 + 51 0 + 25 0 − − − − [Note] 1) These shall be applied to bearings of class 0.
types 609.6 (24.0) 914.4 (36.0) + 76 0 + 76 0 + 38 0 − − − −
914.4 (36.0) 1 219.2 (48.0) + 102 0 − − + 51 0 − − − −
1 219.2 (48.0) − + 127 0 − − + 76 0 − − − −
T T T T
A 64 A 65
7. Bearing tolerances
A 66 A 67
7. Bearing tolerances
400 500 0 − 45 0 − 35 34 26 30 18 9 6 [Note] 1) Double direction thrust ball bearings shall be included in d of single direction thrust ball bearings
of the same diameter series and nominal outside diameter.
500 630 0 − 50 0 − 40 38 30 35 21 11 7
[Remark] Values in Italics are prescribed in JTEKT standards.
630 800 0 − 75 0 − 50 55 40 40 25 13 8
800 1 000 0 − 100 − − 75 − 45 30 15 −
1 000 1 250 0 − 125 − − 95 − 50 35 18 − Table 7-10 Tolerances for spherical thrust roller bearings (class 0) = JIS B 1514-2 =
[Notes] 1) Double direction thrust ball bearings shall be included in d of single direction thrust ball bearings of (1) Shaft race Unit : μm
the same diameter series and nominal outside diameter. Single plane mean bore Single plane bore Refer.
2) Applies only to thrust ball bearings and cylindrical roller thrust bearings with 90° contact angle. Nominal bore diameter
diameter deviation diameter variation Actual bearing height deviation
d
mm
(2) Housing race Unit : μm 3 dmp Vdsp Sd 3 Ts
over up to upper lower max. max. upper lower
Single plane mean outside Single plane Race raceway to
Nominal outside diameter deviation outside diameter back face thickness
ud 50 80 0 − 15 11 25 + 150 − 150
diameter variation variation 80 120 0 − 20 15 25 + 200 − 200
D 3 Dmp VDsp Se1) 2)
mm 120 180 0 − 25 19 30 + 250 − 250
classes T
classes 0, 6, 5 class 4 0, 6, 5 class 4 classes 0, 6, 5, 4 180 250 0 − 30 23 30 + 300 − 300
over up to upper lower upper lower max. max. uD 250 315 0 − 35 26 35 + 350 − 350
10 18 0 − 11 0 − 7 8 5 315 400 0 − 40 30 40 + 400 − 400
18 30 0 − 13 0 − 8 10 6 400 500 0 − 45 34 45 + 450 − 450
30 50 0 − 16 0 − 9 12 7
Sd : perpendicularity of inner ring face with respect to the bore
50 80 0 − 19 0 − 11 14 8 B u d2 T1
T2 [Remark] Values in Italics are prescribed in JTEKT standards.
80 120 0 − 22 0 − 13 17 10
120 180 0 − 25 0 − 15 19 11 uD (2) Housing race Unit : μm
180 250 0 − 30 0 − 20 23 15 Shall conform to Single plane mean outside
Nominal outside diameter ud
the tolerance Si diameter deviation
250 315 0 − 35 0 − 25 26 19 d : shaft race nominal D, mm
on d or d2 of the 3 Dmp
315 400 0 − 40 0 − 28 30 21 same bearing bore diameter
over up to upper lower
400 500 0 − 45 0 − 33 34 25 d2 : central race nominal T
120 180 0 − 25
bore diameter
500 630 0 − 50 0 − 38 38 29 180 250 0 − 30
D : housing race nominal uD
630 800 0 − 75 0 − 45 55 34 outside diameter 250 315 0 − 35
800 1 000 0 − 100 0 − 60 75 45 B : central race nominal 315 400 0 − 40
height
1 000 1 250 0 − 125 − − 95 − 400 500 0 − 45
T : nominal bearing height d : shaft race nominal bore diameter
1 250 1 600 0 − 160 − − 120 − (single direction) 500 630 0 − 50 D : housing race nominal outside diameter
[Notes] 1) These shall be applied to race with flat back face only. T1 , T2 : nominal bearing height 630 800 0 − 75 T : nominal bearing height
2) Applies only to thrust ball bearings and cylindrical roller thrust bearings (double direction) 800 1 000 0 − 100
with 90° contact angle.
A 68 A 69
7. Bearing tolerances
Table 7-11 Tolerances and permissible values for tapered bores of radial bearings Table 7-12 Tolerances and permissible values for flanged radial ball bearings
(class 0 ⋅⋅⋅ JIS B 1514-1) (1) Tolerances on flange outside diameters Unit : μm
3 d1mp − 3 dmp Nominal outer ring flange outside diameter Deviation of single outer ring flange outside diameter, 3D1s
D1
2 (mm) Locating flange Non-locating flange
(1) Basically tapered bore (taper 1:12) Unit : μm (2) Basically tapered bore (taper 1:30) Unit : μm Deviation of Variation of outer ring
Perpendicularity of outer ring outside surface Axial runout of assembled bearing
Nominal with respect to the flange back face outer ring flange back face
outside single outer ring flange width SD1 Sea1
Nominal bore Nominal bore
3 dmp 3 d1mp − 3 dmp Vdsp1) 3 dmp 3 d1mp − 3 dmp Vdsp1) diameter flange width
diameter diameter Deep groove ball Tapered roller Deep groove ball Tapered roller
D 3C1s1) VC1s1) bearings and angular bearings and angular
d, mm d, mm contact ball bearings bearings contact ball bearings bearings
over up to upper lower upper lower max. over up to upper lower upper lower max. (mm)
classes 0, 6, 5, 4, 2 classes 0, 6 class 5 class 4 class 2 class 5 class 4 class 2 class 5 class 4 class 2 class 5 class 4 class 2 class 4 class 2
− 10 + 22 0 + 15 0 9 − 50 + 15 0 + 30 0 19
over up to upper lower max. max. max. max. max.
10 18 + 27 0 + 18 0 11 50 80 + 15 0 + 30 0 19
− 2.5 Shall con- Shall con-
5 2.5 1.5 8 4 1.5 8 4 1.5 11 7 3 7 4
18 30 + 33 0 + 21 0 13 80 120 + 20 0 + 35 0 22
2.5 6 form to the form to the 5 2.5 1.5 8 4 1.5 8 4 1.5 11 7 3 7 4
30 50 + 39 0 + 25 0 16 120 180 + 25 0 + 40 0 40
6 18 tolerance tolerance 5 2.5 1.5 8 4 1.5 8 4 1.5 11 7 3 7 4
50 80 + 46 0 + 30 0 19 180 250 + 30 0 + 46 0 46 3Bs on d of VBs on d of
80 120 + 54 0 + 35 0 22 250 315 + 35 0 + 52 0 52 18 30 the same the same 5 2.5 1.5 8 4 1.5 8 4 1.5 11 7 4 7 4
120 180 + 63 0 + 40 0 40 315 400 + 40 0 + 57 0 57 30 50 class and class and 5 2.5 1.5 8 4 1.5 8 4 2 11 7 4 7 4
the bearing the bearing
180 250 + 72 0 + 46 0 46 400 500 + 45 0 + 63 0 63 50 80 6 3 1.5 8 4 1.5 8 4 2.5 14 7 6 7 6
250 315 + 81 0 + 52 0 52 500 630 + 50 0 + 70 0 70 [Note] 1) These shall be applied to groove ball bearings, i.e. deep groove ball bearing and angular contact ball bearing etc.
315 400 + 89 0 + 57 0 57
400 500 + 97 0 + 63 0 63
500 630 + 110 0 + 70 0 70
630 800 + 125 0 + 80 0 −
800 1 000 + 140 0 + 90 0 − B
1 000 1 250 + 165 0 + 105 0 −
C1
1 250 1 600 + 195 0 + 125 0 −
[Note] 1) These shall be applied to all radial planes with tapered bore, not be applied to bearings of diameter series 7, 8.
[Remark] 1) Symbols of quantity d1 : reference diameter at theoretical large end of tapered bore d : nominal bore diameter
1 1
d1 = d + B or d1 = d + B D : nominal outside diameter
12 30
u D1 ud uD B : nominal assembled bearing width
3 dmp : single plane mean bore diameter deviation at theoretical small end of tapered bore
D1 : nominal outer ring flange outside diameter
3 d1mp : single plane mean bore diameter deviation at theoretical large end of tapered bore
C1 : nominal outer ring flange width
Vdsp : single plane bore diameter variation (a tolerance for the diameter variation given by
a maximum value applying in any radial plane of the bore)
B : nominal inner ring width
1
α : of nominal tapered angle of tapered bore
2
(tapered ratio 1/12) (tapered ratio 1/30)
α = 2°23′9.4″ α = 0°57′17.4″
= 2.385 94° = 0.954 84°
= 0.041 643 rad = 0.016 665 rad
A 70 A 71
7. Bearing tolerances
rm
0.3
40 − 0.8 1 [Note] 1) Inner ring shall be included in division d, and
− −
in
15 21 30
−
or
40 1 2
0.6 outer ring, in division D.
r1
19 − − 25 38 40 − 1.3 2 Radial
B
m
− [Remarks] direction
in
50 1.5 3
1 A
[Remarks] 50 − 1.9 3 1. There shall be no specification for the accuracy of the
− 120 2 3.5 Bore or outside
1. Value of r max or r1 max in the axial direction of bearings 1.1 shape of the chamfer surface, but its outline in the axial
120 − 2.5 4 A
surface
with nominal width lower than 2 mm shall be the same − 120 2.3 4 plane shall not be situated outside of the imaginary cir-
1.5
120 − 3 5 cle arc with a radius of r min or r1 min which contacts the B
as the value in radial direction.
− 80 3 4.5
2. There shall be no specification for the accuracy of the 2 80 220 3.5 5 inner ring back face and bore, or the outer ring back
220 − 3.8 6 face and outside surface. Axial direction
shape of the chamfer surface, but its outline in the axial
plane shall not be situated outside of the imaginary cir- [Remark] There shall be no specification for the accuracy of the 2. Values in Italics are provided in JTEKT standards.
shape of the chamfer surface, but its outline in the
cle arc with a radius of r min or r1 min which contacts the axial plane shall not be situated outside of the imagi- A : r min or r1 min
nary circle arc with a radius of r1 min which contacts the B : r max or r1 max
inner ring side face and bore, or the outer ring side face inner ring side face and bore, or the outer ring side
and outside surface. face and outside surface.
A 72 A 73
7. Bearing tolerances
The details on measuring methods for Roller set bore Deviation of the roller set bore diameter ;
diameter Measuring 3 Fw = (dG + δ 1m) − Fw
bearings are prescribed in JIS B 1515.
( F w) load Deviation of the minimum diameter of the roller
This section outlines measuring methods for set bore diameter ;
dimensional and running accuracy. 3 Fw min = (dG + δ 1min) − Fw
(dG) outside diameter of the master gauge
Dimensional accuracy (1) Master gauge (δ 1m) arithmetical mean value of the amount
of movement of the outer ring
Bore diameter Obtain the maximum value (dsp max) and the minimum value (dsp min) of the bore diameter (ds) (δ 1min) minimum value of the amount of
(d) acquired in a single radial plane. movement of the outer ring
Cylindrical bore Obtain the single plane mean bore diameter (dmp) as the arithmetic mean value of the
maximum value (dsp max) and minimum values (dsp min). Roller set out- Deviation of the roller set outside diameter ;
bearings Measuring
side diameter 3 Ew = (DG + δ 2m) − Ew
dsp max + dsp min load
dmp = ( Ew)
2
1.2r max
(B)
Vdmp = dmp max − dmp min 3 Bs = Bs − B 3 Cs = Cs − C
Deviation of a single bore diameter ; Inner ring width variation ; Outer ring width variation ;
3 ds = ds − d Outer ring width VBs = Bs max − Bs min VCs = Cs max − Cs min
(C)
Bore diameter Bore diameter at the theoretical small end and
(d) bore diameter at the theoretical large end ; Ring supports Ring supports
Tapered bore d ⋅ h − das ⋅ hb (3 places on circumference) (3 places on circumference)
bearings u d1s ds = bs a
ha − hb Assembled
u das d (B − hb) − dbs (B − ha) bearing width Deviation of the actual bearing width ; 3 Ts = Ts − T
Radial plane a d1s = as Disc master
ha − hb of tapered roller
ha Single plane mean bore diameter deviation at the bearing
B u dbs
Radial plane b theoretical small end ; (T)
hb 3 dmp = dmp − d
Deviation on taper ;
u ds (3 d1mp − 3 dmp) = (d1mp − d1) − (dmp − d)
Bore diameter variation in a single plane ;
Nominal Deviation of the actual Deviation of the actual
Vdsp = dsp max − dsp min
effective width effective width of inner effective width of outer
of tapered roller sub-unit ; 3 T1s = T1s − T1 ring ; 3 T2s = T2s − T2
Outside diameter Obtain the single plane mean outside diameter (Dmp) as the arithmetical mean value of the bearing
maximum value (Dsp max) and the minimum value (Dsp min) of the outside diameters (Ds) Disc master Master outer ring Disc master
(D) ( T1, T2 )
acquired in a single radial plane.
Master inner sub-unit
Dsp max + Dsp min
Dmp =
2
1.2r max
A 74 A 75
7. Bearing tolerances
1.2r max
with respect to obtained as the difference bet-
Radial runout of Weight for measuring load The measurement of outer ring runout the face ween the maximum value and
Weight for measuring load (Kea) shall be obtained as the difference the minimum value of the read-
assembled bear- ( SD )
ing outer ring between the maximum value and the ings of the measuring instru-
( Kea ) minimum value of the readings of the ment, when the outer ring has
measuring instrument, when the outer ring been rotated through one rota-
1.2r max
has been rotated through one rotation. Guide stoppers tion along the guide stopper.
[Note]
Guide stoppers The measurement of the radial
runout of the outer ring of
cylindrical roller bearings, ma- Shaft/central The measurement of the thickness
chined ring needle roller bear- race raceway variation (Si) of shaft race race-
ings, self-aligning ball bearings to back face way track shall be obtained as the
and spherical roller bearings thickness varia- difference between the maximum
shall be carried out by fixing tion of thrust value and the minimum value of the
Guide Guide
the inner ring with ring sup- ball bearing with Stoppers readings of the measuring instru-
(When inner ring is not fitted.) Stoppers
Ring supports ports. flat back face ment, when the shaft race has been
Race
( Si ) Race supports rotated through one rotation along
Axial runout of Weight for supports
measuring load The axial runout of the inner ring (Sia) the guide stopper. For the central
assembled
shall be obtained as the difference race, carry out the same measure-
bearing inner
between the maximum value and the ment for the two raceway grooves
ring
minimum value of the readings of the to obtain the thickness variation of
( Sia ) (Shaft race) (Central race)
measuring instrument, when the inner the raceway track (Si).
ring has been rotated through one
rotation. Housing race
raceway to back The measurement of the thick-
face thickness ness variation (Se) of housing
variation of race raceway track shall be
Axial runout of The axial runout of the outer ring thrust ball bear- obtained as the difference bet-
assembled Weight for Weight for (Sea) shall be obtained as the ing with flat ween the maximum value and the
bearing outer measuring load measuring load difference between the maximum back face minimum value of the readings
ring value and the minimum value of the Guide of the measuring instrument,
( Se) Race
Stoppers
( Sea ) readings of the measuring instrument, supports when the housing race has been
when the outer ring has been rotated rotated through one rotation along
through one rotation. the guide stopper.
A 76 A 77
8. Limiting speed
The rotational speed of a bearing is normally 8-1 Correction of limiting speed 8-2 Limiting speed for 8-4 Frictional coefficient (reference)
affected by friction heat generated in the sealed ball bearings
bearing. If the heat exceeds a certain amount, When the load condition is C/P < 13, i.e. The frictional moment of rolling bearings can
seizure or other failures occur, thus causing the dynamic equivalent load P exceeds approxi- The limiting speed of ball bearings with a be easily compared with that of plain bearings.
rotation to be discontinued. mately 8 % of basic dynamic load rating C, or contact seal (RS, RK type) are determined by The frictional moment of rolling bearings can be
The limiting speed is the highest speed at when a combined load in which the axial load is the rubbing speed at which the seal contacts obtained from their bore diameter, using the fol-
which a bearing can continuously operate greater than 25 % of radial load is applied, the the inner ring. These allowable rubbing speeds lowing equation :
without generating such critical heat. limiting speed should be corrected by using differ depending on seal rubber materials; and,
The limiting speed differs depending on vari- equation (8-1) : for ball bearings with the Koyo standard contact d
ous factors including bearing type, dimensions type seal (NBR), a rubbing speed of 15 m/s is M= lP ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (8-2)
2
and their accuracy, lubrication, lubricant type utilized.
and amount, shapes of cages and materials and na = f1 · f2 · n ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (8-1)
where :
load conditions, etc. 8-3 Considerations for high speed M : frictional moment mN · m
where : l : frictional coefficient
The limiting speed determined under grease When bearings are used for high speed,
na : corrected limiting speed min−1 P : load on the bearing N
lubrication and oil lubrication (oil bath) for each especially when the rotation speed approaches d : nominal bore diameter mm
f1 : correction coefficient determined
bearing type are listed in the bearing the limiting speed or exceeds it, the following
from the load magnitude (Fig. 8-1)
specification table. should be considered :
f2 : correction coefficient determined The friction coefficient is greatly dependent
These speeds are applied when bearings of (for further information on high speed, consult
standard design are rotated under normal load from combined load (Fig. 8-2) on bearing type, bearing load, rotation speed
with JTEKT)
conditions (approximately,C/P ≥ 13, n : limiting speed under normal load and lubrication, etc.
Fa /Fr ≤ 0.25). condition min−1 (1) Use of high precision bearings Reference values for the friction coefficient
Each lubricant has superior performance in (values in the bearing specification table) (2) Study of proper internal clearance during stable operation under normal operating
use, according to type. C : basic dynamic load rating N Reduction in internal clearance caused conditions are listed in Table 8-1.
Some are not suitable for high speed ; when P : dynamic equivalent load N by temperature increase should be For plain bearings, the value is normally 0.01
bearing rotational speed exceeds 80 % of cata- Fr : radial load N considered. to 0.02 ; but, for certain cases, it is 0.1 to 0.2.
log specification, consult with JTEKT. Fa : axial load N (3) Selection of proper cage type and
materials Table 8-1 Friction coefficient l
For high speed, copper alloy or phenolic
Friction
resin machined cages are suitable. Bearing type
coefficient l
Synthetic resin molded cages for high
speed are also available. Deep groove ball bearing 0.001 0 − 0.001 5
1 (4) Selection of proper lubrication Angular contact ball bearing 0.001 2 − 0.002 0
Angular contact Suitable lubrication for high speed Self-aligning ball bearing
ball bearing should be selected jet lubrication, oil mist 0.000 8 − 0.001 2
Cylindrical roller bearing
lubrication and oil air lubrication, etc.
0.9 Full complement type
0.002 5 − 0.003 5
Deep groove needle roller bearing
ball bearing Needle roller and cage assembly 0.002 0 − 0.003 0
f2 0.8 Tapered roller bearing 0.001 7 − 0.002 5
1 Spherical roller bearing 0.002 0 − 0.002 5
0.9 Thrust ball bearing 0.001 0 − 0.001 5
0.8 0.7 Spherical thrust roller bearing 0.002 0 − 0.002 5
f1
0.7
0.6 Tapered roller bearing
0.6 Spherical roller bearing
0.5
4 5 6 7 8 9 10 11 12 13 14 15 0 0.5 1 1.5 2
C Fa
P Fr
Fig. 8-1 Values of correction coefficient Fig. 8-2 Values of correction coefficient
f1 of load magnitude f2 of combined load
A 78 A 79
9. Bearing fits
9-1 Purpose of fit 9-2 Tolerance and fit 9-3 Fit selection In view of these considerations, the following
paragraphs explain the details of the important
for shaft & housing In selecting the proper fit, careful factors in fit selection.
The purpose of fit is to securely fix the inner
or outer ring to the shaft or housing, to preclude consideration should be given to bearing
For metric series bearings, tolerances for the 1) Load characteristics
detrimental circumferential sliding on the fitting operating conditions.
shaft diameter and housing bore diameter are
surface. Major specific considerations are : Load characteristics are classified into three
standardized in JIS B 0401-1 and 0401-2 "ISO
Such detrimental sliding (referred to as ¡Load characteristics and magnitude types : rotating inner ring load; rotating outer
system of limits and fits - Part 1 and Part 2"
"creep") will cause abnormal heat generation, ¡Temperature distribution in operating ring load and indeterminate direction load.
(based on ISO 286; shown in Appendixes at the
wear of the fitting surface, infiltration of abrasion ¡Bearing internal clearance Table 9-1 tabulates the relationship between
back of this catalogue). Bearing fits on the shaft
metal particles into the bearing, vibration, and ¡Surface finish, material and thickness of these characteristics and fit.
and housing are determined based on the toler-
many other harmful effects, which cause a shaft and housing
ances specified in the above standard.
deterioration of bearing functions. ¡Mounting and dismounting methods
Fig. 9-1 shows the relationship between
Therefore, it is necessary to fix the bearing ¡Necessity to compensate for shaft thermal
tolerances for shaft and housing bore diameters
ring which is rotating under load to the shaft or expansion at the fitting surface
and fits for bearings of class 0 tolerance.
housing with interference. ¡Bearing type and size
p6
Clearance fit Transition fit n6 Inner ring : Running
stationary wheels &
(Snug fit) m5 m6 Stationary
pulleys with
k5 k6
Outer ring : stationary
js5 Stationary
h5 h6 h7 js6 rotating Clearance fit Interference shaft
inner ring load
g5 g6 3 dmp acceptable fit necessary
JIS bearing
tolerance Single plane
Interference fit mean bore Rotating
class 0 f6 Inner ring : (f, g, h, js) (K, M, N, P)
diameter Rotating outer ring load Shaker
deviation rotating screens
with
inner (unbalanced
Outer ring : vibration)
ring
stationary
Fig. 9-1 Relationship between tolerances for shaft/housing bore diameters and fits
Indeterminate
Indeterminate Rotating or stationary direction load Interference fit Interference fit Cranks
(bearings of class 0 tolerance)
A 80 A 81
9. Bearing fits
2) Effect of load magnitude 4) Effect of temperature 5) Maximum stress due to fit 6) Other considerations
When a radial load is applied, the inner ring A bearing generally has an operating temper- When a bearing is fitted with interference, the When a high degree of accuracy is required,
will expand slightly. Since this expansion ature, higher than the ambient temperature. bearing ring will expand or contract, generating the tolerance of the shaft and housing must be
enlarges the circumference of the bore When the inner ring operates under load, its internal stress. improved. Since the housing is generally less
minutely, the initial interference is reduced. temperature generally becomes higher than that Should this stress be excessive, the bearing easy to machine precisely than the shaft, it is
The reduction can be calculated by the of the shaft and the effective interference ring may fracture. advisable to use a clearance fit on the outer
following equations : decreases due to the greater thermal expansion The maximum bearing fitting-generated ring.
of the inner ring. stress is determined by the equation in Table With hollow shafts or thin section housings,
[In the case of Fr ≤ 0.25 C0] If the assumed temperature difference 9-2. greater than normal interference is needed.
between the bearing inside and surrounding In general, to avoid fracture, it is best to With split housings, on the other hand,
3 dF = 0.08
d
· Fr × 10 −3 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (9-1) housing is 3 t , the temperature difference at the adjust the maximum interference to less than smaller interference with outer ring is needed.
B
fitting surfaces of the inner ring and shaft will be 1/1 000 of the shaft diameter, or the maximum When the housing is made of aluminum or
[In the case of Fr > 0.25 C0] approximately (0.10 to 0.15) × 3 t . stress (σ), determined by the equation in Table other light metal alloy, relatively greater than
The reduction of interference (3 dt) due to 9-2, should be less than 120 MPa. normal interference is needed.
3 dF = 0.02
Fr
× 10 −3 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (9-2) temperature difference is then expressed as fol- In such a case, consult with JTEKT.
B
lows :
where:
3 dF : reduction of inner ring interference mm 3 dt = (0.10 to 0.15) 3 t · α · d
d : nominal bore diameter of bearing mm
B : nominal inner ring width mm ≈ 0.001 5 3 t · d × 10 −3 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (9-5)
Fr : radial load N Table 9-2 Maximum fitting-generated stress in bearings
C0 : basic static load rating N where: Shaft & inner ring Housing bore & outer ring
3 dt : reduction of interference due to
Consequently, when the radial load, exceeds temperature difference mm (In the case of hollow shaft) (In the case of Dh ≠ ∞)
the C0 value by more than 25 %, greater 3 t : temperature difference between d 02 d2 D2
the inside of the bearing and the 1− 1+ 1−
interference is needed. E 3 deff d2 Di2 3 Dh2
surrounding housing ; σ= · · σ = E · Deff ·
Much greater interference is needed, when 2 d d 02 D De2
impact loads are expected. α : linear expansion coefficient of 1− 1−
bearing steel (≈ 12.5 × 10 −6) 1/; Di2 Dh2
d : nominal bore diameter of bearing mm (In the case of solid shaft) (In the case of Dh = ∞)
3) Effect of fitting surface roughness E 3 deff 2 3 Deff
σ= · · 1+
d σ =E·
d D
The effective interference obtained after fit- Consequently, when a bearing is higher in 2 Di2
ting differs from calculated interference due to temperature than the shaft, greater interference
plastic deformation of the ring fitting surface. is required. where :
σ : maximum stress MPa De : raceway contact diameter of outer ring mm
When the inner ring is fitted, the effective inter- However, a difference in temperature or in the
ference, subject to the effect of the fitting sur- coefficient of expansion may sometimes d : nominal bore diameter ball bearing ⋅⋅⋅⋅⋅⋅ De ≈ 0.2 (4D + d)
face finish, can be approximated by the increase the interference between outer ring (shaft diameter) mm roller bearing ⋅⋅⋅ De ≈ 0.25 (3D + d)
following equations : and housing. Therefore, when clearance is pro-
Di : raceway contact diameter of inner ring mm D : nominal outside diameter
vided to accommodate shaft thermal expansion,
[In the case of a ground shaft] care should be taken. ball bearing ⋅⋅⋅⋅⋅⋅ Di ≈ 0.2 (D + 4 d) (bore diameter of housing) mm
d roller bearing ⋅⋅⋅ Di ≈ 0.25 (D + 3 d) 3 Deff : effective interference of outer ring mm
3 deff ≈ 3 d ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (9-3)
d+2 3 deff : effective interference of inner ring mm Dh : outside diameter of housing mm
[In the case of a turned shaft] d 0 : bore diameter of hollow shaft mm E : young's modulus 2.08 × 105 MPa
d
3 deff ≈ 3 d ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (9-4) [Remark] The above equations are applicable when the shaft and housing are steel.
d+3
When other materials are used, JTEKT should be consulted.
where:
3 deff : effective interference mm
3 d : calculated interference mm
d : nominal bore diameter of bearing mm
A 82 A 83
9. Bearing fits
9-4 Recommended fits Past experience is also valuable. Table 9-4 (1) Recommended shaft fits for radial bearings (classes 0, 6X , 6)
Table 9-3 shows standard fits for the metric
Cylindrical
As described in Section 9-3, the characteris- series bearings; Tables 9-4 to 9-8 tabulate the roller bearing Spherical roller Class of
tics / magnitude of the bearing load, tempera- most typical and recommended fits for different Ball bearing Applications
Tapered bearing shaft
ture, mounting / dismounting methods and other bearings types. Conditions 1) roller bearing tolerance
Remarks (for refer-
conditions must be considered to choose proper ence)
Shaft diameter (mm) range
fits. over up to over up to over up to
Table 9-3 Standard fits for metric series bearings 1)
Cylindrical bore bearing (classes 0, 6X, 6)
(1) Fits for bore diameter 2) of radial bearings
Electric
− 18 − − − − h5 For applications requir- appliances,
Rotating inner ring load or indeterminate direction load Stationary inner ring load Light load or 18 100 − 40 − − js 6
Class of bearing ing high accuracy, js 5,k machine
fluctuating load
Class of shaft tolerance range 100 200 40 140 − − k6 5 and m 5 should be tools,
Pr used in place of js 6, k 6 pumps,
m6 k6 js 6 h6 g6 ≤ 0.06
Classes 0, 6X, 6 r6 p6 n6 h5 f6 Cr and m 6. blowers,
m5 k5 js 5 h5 g5 − − 140 200 − − m6
carriers etc.
Stationary
movement.
Class of shaft tolerance range
Tension
Classes 0, 6 js 6 h6 n6 m6 k6 js 6 Inner ring does not For applications requir- pulleys,
Fit Transition fit Interference fit Transition fit need to move All shaft diameters h6 ing high accuracy, h 5 rope
smoothly on shaft. should be used. sheaves
etc.
(4) Fits for outside diameter 2) of thrust bearings Central axial load only All shaft diameters js 6 −
Combined load (in the case of spherical thrust roller bearing) Tapered bore bearing (class 0) (with adapter or withdrawal sleeve)
Central axial load −
(generally for thrust bearings) Stationary housing race load or Rotating housing For transmission shafts,
Class of bearing
indeterminate direction load race load All loads All shaft diameters h 9/IT 5 2)
h 10/IT 7 2) may be applied.
Class of housing bore tolerance range
[Notes] 1) Light, normal, and heavy loads refer to those with dynamic equivalent radial loads (Pr) of 6 % or lower, over 6 % up
Classes 0, 6 − H8 G7 H7 JS 7 K7 M7
to 12 % inclusive, and over 12 % respectively in relation to the basic dynamic radial load rating (Cr) of the bearing
Fit Clearance fit Transition fit concerned.
2) IT 5 and IT 7 mean that shaft roundness tolerance, cylindricity tolerance, and other errors in terms of shape should
[Notes] 1) Bearings specified in JIS B 1512 be within the tolerance range of IT 5 and IT 7, respectively. For numerical values for standard tolerance grades IT
2) Follow JIS B 1514-1 and 1514-2 for tolerance. 5 and IT 7, refer to supplementary table at end of this catalog.
[Remark] This table is applicable to solid steel shafts.
A 84 A 85
9. Bearing fits
Table 9-4 (2) Recommended housing fits for radial bearings (classes 0, 6X, 6) Table 9-5 (1) Recommended shaft fits for precision extra-small/miniature
ball bearings (d < 10 mm)
Conditions
Class of hous- Unit : μm
Outer ring Applications
ing bore toler- Remarks Single plane Shaft diameter
Housing Load type etc.1) axial (for reference) Bearing mean bore
ance range dimensional
displacement 2) Load type tolerance diameter tolerance Fit 1) Applications
class deviation 3dmp
G 7 may be applied
Ordinary bearing upper lower upper lower
when a large size
devices, ABMA 5P 0 − 5.1 7.6T − 2.5L
bearing is used, or if Middle/high + 2.5 − 2.5 Gyro rotors,
All load railway rolling stock −5
H7 the temperature differ- speed JIS class 5 0 7.5T − 2.5L air cleaners,
types axle boxes, power
ence is large between Light or ABMA 7P 0 − 5.1 7.6T − 2.5L electric tools,
transmission equip- + 2.5 − 2.5
the outer ring and Rotating normal load −4 encoders
ment etc. JIS class 4 0 6.5T − 2.5L
housing. inner
One-piece ring load ABMA 5P 0 − 5.1 2.6T − 7.5L Gyro gimbals,
Light or Easily − 2.5 − 7.5
or H8 − Low speed JIS class 5 0 −5 2.5T − 7.5L synchronizers,
normal load displaceable
split type Light load ABMA 7P 0 − 5.1 2.6T − 7.5L servomotors,
F 7 may be applied − 2.5 − 7.5 floppy disc spindles
JIS class 4 0 −4 1.5T − 7.5L
when a large size
Stationary High temperature bearing is used, or if ABMA 5P 0 − 5.1 2.6T − 7.5L
Drying cylinders Rotating Low to − 2.5 − 7.5 Pinch rolls,
outer at shaft and inner G7 the temperature differ- JIS class 5 0 −5 2.5T − 7.5L
ring load etc. outer high speed tape guide rollers,
ring ence is large between ring load Light load ABMA 7P 0 − 5.1 2.6T − 7.5L linear actuators
− 2.5 − 7.5
the outer ring and JIS class 4 0 −4 1.5T − 7.5L
housing.
[Note] 1) Symbols T and L means interference and clearance respectively.
Light or Not
Mainly applied to
normal load, displaceable K6
roller bearings.
requiring in principle
Table 9-5 (2) Recommended housing fits for precision extra-small/miniature
high running Mainly applied to
Displaceable JS 6 ball bearings (D ≤ 30 mm)
accuracy ball bearings.
Unit : μm
Requiring
Easily Single plane Housing bore
low-noise H6 −
displaceable Bearing mean outside diameter
rotation
Load type tolerance diameter dimensional Fit 1) Applications
Light or Normally For applications deviation 3Dmp tolerance
JS 7 Electric motors, class
normal load displaceable requiring high
pumps, upper lower upper lower
Not accuracy, JS 6 and K
Indeterminate Normal or crankshaft main ABMA 5P
displaceable K7 6 should be used in
bearings etc. 0 − 5.1 + 5 0 0 − 10.1L
direction load heavy load Middle/high ABMA 7P
One-piece in principle place of JS 7 and K 7. Gyro rotors,
speed
type 0 −5 0 − 10 L air cleaners,
High impact Not Traction motors JIS class 52) + 5 0
M7 − 0 −6 0 − 11 L electric tools,
load displaceable etc. Light or
encoders
normal load 0 −4 0− 9 L
Light or Conveyor rollers, Rotating JIS class 42) + 5 0
0 −5 0 − 10 L
fluctuating M7 − ropeways, inner
load tension pulleys etc. ring load ABMA 5P
0 − 5.1 + 2.5 − 2.5 2.5T − 7.6L
ABMA 7P
Normal or Mainly applied to Wheel hubs with Gyro gimbals,
N7 Low speed
Rotating heavy load ball bearings. ball bearings etc. 0 −5 2.5T − 7.5L synchronizers,
Not JIS class 52) + 2.5 − 2.5
outer 0 −6 2.5T − 8.5L servomotors,
displaceable Wheel hubs with Light load
ring load floppy disc spindles
Thin section roller bearings, 0 − 4 2.5T − 6.5L
JIS class 42) + 2.5 − 2.5
housing, Mainly applied to bearings for 0 −5 2.5T − 7.5L
P7
heavy or high roller bearings. large end of ABMA 5P
impact load connecting rods 0 − 5.1 + 2.5 − 2.5 2.5T − 7.6L
ABMA 7P
etc. Low to
Rotating
high speed 0 −5 2.5T − 7.5L Pinch rolls,
outer JIS class 52) + 2.5 − 2.5
[Notes] 1) Loads are classified as stated in Note 1) to Table 9-4 (1). 0 −6 2.5T − 8.5L tape guide rollers
ring load
2) Indicating distinction between applications of non-separable bearings permitting and not permitting axial Light load
0 −4 2.5T − 6.5L
displacement of the outer rings. JIS class 42) + 2.5 − 2.5
[Remarks] 1. This table is applicable to cast iron or steel housings. 0 −5 2.5T − 7.5L
2. If only central axial load is applied to the bearing, select such tolerance range class as to provide clearance in [Notes] 1) Symbols T and L means interference and clearance respectively.
the radial direction for outer ring. 2) In the columns "single plane mean outside diameter deviation" and "fit" upper row values are applied in the case of
D ≤ 18 mm, lower row values in the case of 18 < D ≤ 30 mm.
A 86 A 87
9. Bearing fits
Table 9-6 (1) Recommended shaft fits for metric J series tapered roller bearings Table 9-6 (2) Recommended housing fits for metric J series tapered roller bearings
■ Bearing tolerance : class PK, class PN ■ Bearing tolerance : class PK, class PN
Nominal bore Nominal outside Class of
diameter Class of shaft diameter
d D housing bore
Load type Remarks Load type Remarks
mm tolerance range mm diameter
over up to over up to tolerance range
10 120 m6
Normal load Used for free or 18 315 G7 Outer ring is easily displaceable in
120 500 n6 fixed side 315 400 F6
Rotating axial direction.
10 120 n6 Position of outer ring
inner ring Heavy load Rotating
120 180 p6 Generally, bearing internal clearance Outer ring is displaceable in
load inner ring is adjustable 18 400 J7
Impact load axial direction.
180 250 r6 should be larger than standard. load (in axial direction)
High speed rotation
250 500 r7 Position of outer ring
is not adjustable 18 400 P7 Outer ring is fixed in axial direction.
Normal load
80 315 h 6 or g 6 (in axial direction)
without impact
Rotating
10 120 n6 Rotating Position of outer ring 18 120
outer ring Heavy load
120 180 p6 Generally, bearing internal clearance outer ring is not adjustable 120 180 R7 Outer ring is fixed in axial direction.
load Impact load
180 250 r6 should be larger than standard. load (in axial direction) 180 400
High speed rotation
250 500 r7
■ Bearing tolerance : class PC, class PB ■ Bearing tolerance : class PC, class PB
Nominal bore Class of shaft Nominal outside Class of housing bore
diameter tolerance range diameter diameter tolerance range
Load type d Remarks Load type D Remarks
mm (bearing tolerance class) mm (bearing tolerance class)
over up to PC PB over up to PC PB
A 88 A 89
9. Bearing fits
Table 9-7 (1) Recommended shaft fits for inch series tapered roller bearings Table 9-7 (2) Recommended housing fits for inch series tapered roller bearings
■ Bearing tolerance : class 4, class 2 ■ Bearing tolerance : class 4, class 2
Nominal bore Deviation of Dimensional Nominal outside Deviation of Dimensional tolerance
diameter a single bore tolerance of diameter a single outside of housing bore
Load type d diameter shaft diameter Remarks Load type D diameter diameter Remarks
mm (1/25.4) 3 ds , μm μm mm (1/25.4) 3 Ds , μm μm
over up to upper lower upper lower over up to upper lower upper lower
− 76.2 ( 3.0) + 13 0 + 38 + 25 − 76.2 ( 3.0) + 25 0 + 76 + 51
76.2 ( 3.0) 304.8 (12.0) + 25 0 + 64 + 38 76.2 ( 3.0) 127.0 ( 5.0) + 25 0 + 76 + 51 Outer ring is easily
Used for free
Normal load 127.0 ( 5.0) 304.8 (12.0) + 25 0 + 76 + 51 displaceable in
304.8 (12.0) 609.6 (24.0) + 51 0 + 127 + 76 or fixed side.
304.8 (12.0) 609.6 (24.0) + 51 0 +152 +102 axial direction.
Rotating 609.6 (24.0) 914.4 (36.0) + 76 0 + 190 + 114 609.6 (24.0) 914.4 (36.0) + 76 0 +229 +152
inner ring
load Heavy load − 76.2 ( 3.0) + 13 0 Position of − 76.2 ( 3.0) + 25 0 + 25 0
Should be such Generally, bearing outer ring 76.2 ( 3.0) 127.0 ( 5.0) + 25 0 + 25 0 Outer ring is
Impact load 76.2 ( 3.0) 304.8 (12.0) + 25 0 that average inter- internal clearance Rotating
inner ring is adjust- 127.0 ( 5.0) 304.8 (12.0) + 25 0 + 51 0 displaceable in
High speed 304.8 (12.0) 609.6 (24.0) + 51 0 ference stands at should be larger able (in axial 304.8 (12.0) 609.6 (24.0) + 51 0 + 76 + 25 axial direction.
rotation + 76 0.000 5 × d (mm) than standard. load
609.6 (24.0) 914.4 (36.0) 0 direction). 609.6 (24.0) 914.4 (36.0) + 76 0 +127 + 51
− 76.2 ( 3.0) + 13 0 + 13 0 Position of − 76.2 ( 3.0) + 25 0 − 13 − 38
Normal load 76.2 ( 3.0) 304.8 (12.0) + 25 0 + 25 0 outer ring 76.2 ( 3.0) 127.0 ( 5.0) + 25 0 − 25 − 51
without is not Outer ring is fixed in
304.8 (12.0) 609.6 (24.0) + 51 0 + 51 0 adjustable 127.0 ( 5.0) 304.8 (12.0) + 25 0 − 25 − 51 axial direction.
impact 304.8 (12.0) 609.6 (24.0) + 51 0 − 25 − 76
609.6 (24.0) 914.4 (36.0) + 76 0 + 76 0 (in axial
direction). 609.6 (24.0) 914.4 (36.0) + 76 0 − 25 −102
− 76.2 ( 3.0) + 13 0 0 − 13
Rotating Normal load Inner ring is Position of − 76.2 ( 3.0) + 25 0 − 13 − 38
76.2 ( 3.0) 304.8 (12.0) + 25 0 0 − 25 outer ring
outer ring without displaceable in Rotating 76.2 ( 3.0) 127.0 ( 5.0) + 25 0 − 25 − 51
304.8 (12.0) 609.6 (24.0) + 51 0 0 − 51 is not Outer ring is fixed in
load impact axial direction. outer ring adjustable 127.0 ( 5.0) 304.8 (12.0) + 25 0 − 25 − 51 axial direction.
609.6 (24.0) 914.4 (36.0) + 76 0 0 − 76 load 304.8 (12.0) 609.6 (24.0) + 51 0 − 25 − 76
(in axial
− 76.2 ( 3.0) + 13 0 direction). 609.6 (24.0) 914.4 (36.0) + 76 0 − 25 −102
Heavy load Should be such Generally, bearing
Impact load 76.2 ( 3.0) 304.8 (12.0) + 25 0 that average inter- internal clearance
High speed 304.8 (12.0) 609.6 (24.0) + 51 0 ference stands at should be larger ■ Bearing tolerance : class 3, class 0 1)
rotation 609.6 (24.0) 914.4 (36.0) + 76 0 0.000 5 × d (mm) than standard.
Nominal outside Deviation of Dimensional tolerance
diameter a single outside of housing bore
Load type D diameter diameter Remarks
■ Bearing tolerance : class 3, class 0 1)
mm (1/25.4) 3 Ds , μm μm
Nominal bore Deviation of Dimensional over up to upper lower upper lower
diameter a single bore tolerance of
Load type d diameter shaft diameter Remarks − 152.4 ( 6.0) + 13 0 + 38 + 25
Used for free 152.4 ( 6.0) 304.8 (12.0) + 13 0 + 38 + 25 Outer ring is easily
mm (1/25.4) 3 ds , μm μm displaceable in
side. 304.8 (12.0) 609.6 (24.0) + 25 0 + 64 + 38 axial direction.
over up to upper lower upper lower 609.6 (24.0) 914.4 (36.0) + 38 0 + 89 + 51
Spindles of − 76.2 ( 3.0) + 13 0 + 30 + 18 − 152.4 ( 6.0) + 13 0 + 25 + 13
152.4 ( 6.0) 304.8 (12.0) + 13 0 + 25 + 13 Outer ring is
precision 76.2 ( 3.0) 304.8 (12.0) + 13 0 + 30 + 18 Used for fixed
displaceable in
machine 304.8 (12.0) 609.6 (24.0) + 25 0 + 64 + 38 side. 304.8 (12.0) 609.6 (24.0) + 25 0 + 51 + 25 axial direction.
tools 609.6 (24.0) 914.4 (36.0) + 38 0 + 76 + 38
Rotating 609.6 (24.0) 914.4 (36.0) + 38 0 + 102 + 64 Rotating
inner ring Position of − 152.4 ( 6.0) + 13 0 + 13 0
− 76.2 ( 3.0) + 13 0 inner ring outer ring
load Heavy load Should be such Generally, bearing load 152.4 ( 6.0) 304.8 (12.0) + 13 0 + 25 0
+ 13 is adjustable
Impact load 76.2 ( 3.0) 304.8 (12.0) 0 that average inter- internal clearance (in axial 304.8 (12.0) 609.6 (24.0) + 25 0 + 25 0
High speed 304.8 (12.0) 609.6 (24.0) + 25 0 ference stands at should be larger direction). 609.6 (24.0) 914.4 (36.0) + 38 0 + 38 0
rotation 609.6 (24.0) 914.4 (36.0) + 38 0 0.000 5 × d (mm) than standard. Outer ring is fixed in
Position of axial direction.
− 76.2 ( 3.0) + 13 0 + 30 + 18 outer ring − 152.4 ( 6.0) + 13 0 0 − 13
Spindles of is not 152.4 ( 6.0) 304.8 (12.0) + 13 0 0 − 25
Rotating precision 76.2 ( 3.0) 304.8 (12.0) + 13 0 + 30 + 18
outer ring adjustable 304.8 (12.0) 609.6 (24.0) + 25 0 0 − 25
load
machine 304.8 (12.0) 609.6 (24.0) + 25 0 + 64 + 38 (in axial 609.6 (24.0) 914.4 (36.0) + 38 0 0 − 38
tools 609.6 (24.0) 914.4 (36.0) + 38 0 + 102 + 64 direction).
Position of
[Note] 1) Class 0 bearing : d ≤ 304.8 mm outer ring − 152.4 ( 6.0) + 13 0 − 13 − 25
Rotating is not 152.4 ( 6.0) 304.8 (12.0) + 13 0 − 13 − 38
outer ring Outer ring is fixed in
load
adjustable 304.8 (12.0) 609.6 (24.0) + 25 0 − 13 − 38 axial direction.
(in axial 609.6 (24.0) 914.4 (36.0) + 38 0 − 13 − 51
direction).
[Note] 1) Class 0 bearing : D ≤ 304.8 mm
A 90 A 91
9. Bearing fits
In Table 10-1,
Sfo : reduction of clearance due to fitting of
the outer ring and housing S : operating clearance mm 3 Deff : effective interference of outer ring mm
S : operating clearance So : clearance before mounting mm Dh : outside diameter of housing mm
Outer ring Sf : decrease of clearance due to fitting mm De : outer ring raceway contact diameter mm
Effective Sfi : expansion of inner ring raceway ball bearing ⋅⋅⋅⋅⋅⋅ De ≈ 0.2(4 D + d)
clearance contact diameter mm roller bearing ⋅⋅⋅ De ≈ 0.25(3 D + d)
Residual So : clearance before Sfo : contraction of outer ring raceway
mouting D : nominal outside diameter mm
clearance contact diameter mm
(original clearance) α : linear expansion coefficient of
St1 : decrease of clearance due to temperature
differentials between inner and outer rings mm bearing steel (12.5 × 10 −6) 1/;
St2 : decrease of clearance due to temper- Dw : average diameter of rolling elements mm
Ball ature rise of the rolling elements mm ball bearing ⋅⋅⋅⋅⋅⋅ Dw ≈ 0.3(D − d)
Sw : increase of St : decrease of clearance Sfi : decrease of clearance Sw : increase of clearance due to load mm roller bearing ⋅⋅⋅ Dw ≈ 0.25(D − d)
clearance due due to temperature due to fitting of
to load differentials between inner ring and shaft
3 deff : effective interference of inner ring mm ti : temperature rise of the inner ring ;
inner and outer rings d : nominal bore diameter mm te : temperature rise of the outer ring ;
(shaft diameter)
tw : temperature rise of rolling elements ;
d0 : bore diameter of hollow shaft mm
* Sw (increase of clearance due to load) is
Di : inner ring raceway contact diameter mm
generally small, and thus may be ignor-
Operating clearance (S) S = So − (Sf + St1 + St2) + Sw * ball bearing ⋅⋅⋅⋅⋅⋅ Di ≈ 0.2(D + 4 d)
ed, although there is a equation for
determining the value. roller bearing ⋅⋅⋅ Di ≈ 0.25(D + 3 d)
(In the case of hollow shaft) (In the case of Dh ≠ ∞) ■ Bearings are sometimes used with a non-steel shaft or housing.
d02 D2 In the automotive industry, a statistical method is often incorporated for selection of clearance.
1− 1− In these cases, or when other special operating conditions are involved, JTEKT should be consulted.
d d2 De Dh2
Decrease of clearance due Sfi = 3 deff · Sfo = 3 deff ·
Di d02 D De2
to fitting (Sf) 1− 1−
Di2 Dh2
(In the case of solid shaft) (In the case of Dh = ∞)
d De
Sfi = 3 deff Sfo = 3 Deff
Di D
Decrease of clearance due The amount of decrease varies depending where : De = Di + 2Dw
on the state of housing; however, generally Consequently, St1 + St2 will be determined
to temperature differentials the amount can be approximated by the by the following equation :
between inner and outer following equation on the assumption that
the outer ring will not expand : St1 + St2 = α · Di · t1 + 2 α · Dw · t2
rings (St1)
St1 = α (Di · ti − De · te) Temperature differential between the
inner and outer rings, t1, can be expres-
sed as follows :
Decrease of clearance due t1 = ti − te
to temperature rise of St2 = 2 α · Dw · tw Temperature differential between the roll-
ing element and outer ring, t2, can be
rolling element (St2) expressed as follows :
t2 = tw − te
A 94 A 95
10. Bearing internal clearance
Table 10-2 Radial internal clearance of deep groove ball bearings (cylindrical bore) Table 10-4 Axial internal clearance of matched pair angular contact
Unit : μm ball bearings (measurement clearance) 1) Unit : μm
Extra-small ball bearing : 9 mm or larger in outside diameter and under 10 mm in bore diameter
Miniature ball bearing : under 9 mm in outside diameter
A 96 A 97
10. Bearing internal clearance
Table 10-5 Radial internal clearance of double-row Table 10-6 Radial internal clearance of self-aligning ball bearings
angular contact ball bearings Unit : μm
Unit : μm Nominal bore Cylindrical bore bearing clearance Tapered bore bearing clearance
Clearance diameter
Nominal bore diameter d, mm C2 CN C3 C4 C5 C2 CN C3 C4 C5
d, mm CD2 CDN CD3 over up to min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max.
over up to min. max. min. max. min. max. 2.5 6 1 8 5 15 10 20 15 25 21 33 − − − − − − − − − −
2.5 10 0 7 2 10 8 18
6 10 2 9 6 17 12 25 19 33 27 42 − − − − − − − − − −
10 18 0 7 2 11 9 19
18 24 0 8 2 11 10 21 10 14 2 10 6 19 13 26 21 35 30 48 − − − − − − − − − −
24 30 0 8 2 13 10 23 14 18 3 12 8 21 15 28 23 37 32 50 − − − − − − − − − −
30 40 0 9 3 14 11 24 18 24 4 14 10 23 17 30 25 39 34 52 7 17 13 26 20 33 28 42 37 55
40 50 0 10 4 16 13 27
24 30 5 16 11 24 19 35 29 46 40 58 9 20 15 28 23 39 33 50 44 62
50 65 0 11 6 20 15 30
[Remark]
65 80 0 12 7 22 18 33 Regarding deep groove ball
30 40 6 18 13 29 23 40 34 53 46 66 12 24 19 35 29 46 40 59 52 72
80 100 0 12 8 24 22 38 bearings and matched pair and 40 50 6 19 14 31 25 44 37 57 50 71 14 27 22 39 33 52 45 65 58 79
100 120 0 13 9 25 24 42 double-row angular contact ball
50 65 7 21 16 36 30 50 45 69 62 88 18 32 27 47 41 61 56 80 73 99
120 140 0 15 10 26 25 44 bearings, equations of the rela-
140 160 0 16 11 28 26 46 tionship between radial internal 65 80 8 24 18 40 35 60 54 83 76 108 23 39 35 57 50 75 69 98 91 123
clearance and axial internal
160 180 0 17 12 30 27 47 80 100 9 27 22 48 42 70 64 96 89 124 29 47 42 68 62 90 84 116 109 144
clearance are shown on page
180 200 0 18 14 32 28 48
A 105. 100 120 10 31 25 56 50 83 75 114 105 145 35 56 50 81 75 108 100 139 130 170
120 140 10 38 30 68 60 100 90 135 125 175 40 68 60 98 90 130 120 165 155 205
140 160 15 44 35 80 70 120 110 161 150 210 45 74 65 110 100 150 140 191 180 240
A 98 A 99
10. Bearing internal clearance
− 10 0 25 20 45 35 60 50 75 − − 12 14 5 10 − − − − − − − − − − − −
10 24 0 25 20 45 35 60 50 75 65 90 14 24 5 10 10 20 20 30 35 45 45 55 55 65 75 85
24 30 0 25 20 45 35 60 50 75 70 95 24 30 5 10 10 25 25 35 40 50 50 60 60 70 80 95
30 40 5 30 25 50 45 70 60 85 80 105 30 40 5 12 12 25 25 40 45 55 55 70 70 80 95 110
40 50 5 35 30 60 50 80 70 100 95 125 40 50 5 15 15 30 30 45 50 65 65 80 80 95 110 125
50 65 10 40 40 70 60 90 80 110 110 140 50 65 5 15 15 35 35 50 55 75 75 90 90 110 130 150
120 140 15 60 60 105 100 145 145 190 200 245 120 140 15 30 30 60 60 90 105 135 135 160 160 190 230 260
140 160 20 70 70 120 115 165 165 215 225 275 140 160 15 35 35 65 65 100 115 150 150 180 180 215 260 295
160 180 25 75 75 125 120 170 170 220 250 300 160 180 15 35 35 75 75 110 125 165 165 200 200 240 285 320
180 200 35 90 90 145 140 195 195 250 275 330 180 200 20 40 40 80 80 120 140 180 180 220 220 260 315 355
200 225 45 105 105 165 160 220 220 280 305 365 200 225 20 45 45 90 90 135 155 200 200 240 240 285 350 395
225 250 45 110 110 175 170 235 235 300 330 395 225 250 25 50 50 100 100 150 170 215 215 265 265 315 380 430
250 280 55 125 125 195 190 260 260 330 370 440 250 280 25 55 55 110 110 165 185 240 240 295 295 350 420 475
280 315 55 130 130 205 200 275 275 350 410 485 280 315 30 60 60 120 120 180 205 265 265 325 325 385 470 530
315 355 65 145 145 225 225 305 305 385 455 535 315 355 30 65 65 135 135 200 225 295 295 360 360 430 520 585
355 400 100 190 190 280 280 370 370 460 510 600 355 400 35 75 75 150 150 225 255 330 330 405 405 480 585 660
400 450 110 210 210 310 310 410 410 510 565 665 400 450 45 85 85 170 170 255 285 370 370 455 455 540 650 735
450 500 110 220 220 330 330 440 440 550 625 735 450 500 50 95 95 190 190 285 315 410 410 505 505 600 720 815
[Note] 1) Clearance C 9 NA is applied to tapered bore cylindrical roller bearings of JIS tolerance classes 5 and 4.
A 100 A 101
10. Bearing internal clearance
30 40 15 30 30 45 45 60 60 80 80 100 30 40 25 35 35 50 50 65 65 85 85 105
40 50 20 35 35 55 55 75 75 100 100 125 40 50 30 45 45 60 60 80 80 100 100 130
50 65 20 40 40 65 65 90 90 120 120 150 50 65 40 55 55 75 75 95 95 120 120 160
65 80 30 50 50 80 80 110 110 145 145 180 65 80 50 70 70 95 95 120 120 150 150 200
80 100 35 60 60 100 100 135 135 180 180 225 80 100 55 80 80 110 110 140 140 180 180 230
100 120 40 75 75 120 120 160 160 210 210 260 100 120 65 100 100 135 135 170 170 220 220 280
120 140 50 95 95 145 145 190 190 240 240 300 120 140 80 120 120 160 160 200 200 260 260 330
140 160 60 110 110 170 170 220 220 280 280 350 140 160 90 130 130 180 180 230 230 300 300 380
160 180 65 120 120 180 180 240 240 310 310 390 160 180 100 140 140 200 200 260 260 340 340 430
180 200 70 130 130 200 200 260 260 340 340 430 180 200 110 160 160 220 220 290 290 370 370 470
200 225 80 140 140 220 220 290 290 380 380 470 200 225 120 180 180 250 250 320 320 410 410 520
225 250 90 150 150 240 240 320 320 420 420 520 225 250 140 200 200 270 270 350 350 450 450 570
250 280 100 170 170 260 260 350 350 460 460 570 250 280 150 220 220 300 300 390 390 490 490 620
280 315 110 190 190 280 280 370 370 500 500 630 280 315 170 240 240 330 330 430 430 540 540 680
315 355 120 200 200 310 310 410 410 550 550 690 315 355 190 270 270 360 360 470 470 590 590 740
355 400 130 220 220 340 340 450 450 600 600 750 355 400 210 300 300 400 400 520 520 650 650 820
400 450 140 240 240 370 370 500 500 660 660 820 400 450 230 330 330 440 440 570 570 720 720 910
450 500 140 260 260 410 410 550 550 720 720 900 450 500 260 370 370 490 490 630 630 790 790 1 000
500 560 150 280 280 440 440 600 600 780 780 1 000 500 560 290 410 410 540 540 680 680 870 870 1 100
560 630 170 310 310 480 480 650 650 850 850 1 100 560 630 320 460 460 600 600 760 760 980 980 1 230
630 710 190 350 350 530 530 700 700 920 920 1 190 630 710 350 510 510 670 670 850 850 1 090 1 090 1 360
710 800 210 390 390 580 580 770 770 1 010 1 010 1 300 710 800 390 570 570 750 750 960 960 1 220 1 220 1 500
800 900 230 430 430 650 650 860 860 1 120 1 120 1 440 800 900 440 640 640 840 840 1 070 1 070 1 370 1 370 1 690
900 1 000 260 480 480 710 710 930 930 1 220 1 220 1 570 900 1 000 490 710 710 930 930 1 190 1 190 1 520 1 520 1 860
A 102 A 103
10. Bearing internal clearance
Table 10-10 Radial internal clearance of double/four-row and Table 10-11 Examples of non-standard clearance selection
matched pair tapered roller bearings (cylindrical bore)
Service conditions Applications Examples of clearance selection
Unit : μm
In the case of heavy/impact load, Railway rolling stock axle jour-
Nominal bore Clearance C3
diameter large interference nals
d, mm C1 C2 CN C3 C4
Shaker screens, C 3, C 4
In the case of vibration/impact load,
over up to min. max. min. max. min. max. min. max. min. max. railway rolling stock traction motors, C4
interference fit both for inner/outer rings
14 18 0 10 10 20 20 30 30 40 40 50 tractor final reduction gears C4
18 24 0 10 10 20 20 30 30 40 40 55 When shaft deflection is large Automobile rear wheels C5
24 30 0 10 10 20 20 30 30 45 45 60 Dryers of paper making machines, C 3, C 4
When shaft and inner ring are heated
30 40 0 12 12 25 25 40 40 55 55 75 table rollers of rolling mills C3
40 50 0 15 15 30 30 45 45 60 60 80 When clearance fit both for inner/outer rings Roll necks of rolling mills C2
50 65 0 15 15 30 30 50 50 70 70 90 When noise/vibration during rotation is
Micro-motors C 1, C 2, CM
65 80 0 20 20 40 40 60 60 80 80 110 to be lowered
80 100 0 20 20 45 45 70 70 100 100 130 When clearance after mounting is to be
100 120 0 25 25 50 50 80 80 110 110 150 Lathe spindles C 9 NA, C 1 NA
adjusted in order to reduce shaft runout
120 140 0 30 30 60 60 90 90 120 120 170
140 160 0 30 30 65 65 100 100 140 140 190
160 180 0 35 35 70 70 110 110 150 150 210
where :
3 a : axial internal clearance mm α : nominal contact angle
3 r : radial internal clearance mm e : limit value of Fa /Fr
mo = re + ri − Dw shown in
re : outer ring raceway groove radius mm the bearing specification table.
ri : inner ring raceway groove radius mm
Dw : ball diameter mm
A 104 A 105
11. Preload
Generally, bearings are operated with a 11-2 Method of preloading 11-3 Preload and rigidity In Fig. 11-1, when preload P is applied (inner
certain amount of proper clearance allowed. ring is tightened toward the axial direction),
For some applications, however, bearings are The preload can be done either by the For angular contact ball bearings and tapered
position preloading or the constant pressure roller bearings, the "back-to-back" arrangement bearings A and B are displaced by δao respec-
mounted with axial load of such magnitude that tively, and the clearance between inner rings
the clearance will be negative. preloading; typical examples are given in is generally used to apply preload for higher
Table 11-1. rigidity. diminishes from 2δao to zero.
The axial load, referred to as "preload," is The displacement when axial load T is
often applied to angular contact ball bearings This is because shaft rigidity is improved by
Comparison between position and the longer distance between load centers in the applied to these matched pair bearings from the
and tapered roller bearings. outside can be determined as δa .
constant pressure preloadings back-to-back arrangement.
11-1 Purpose of preload Fig. 11-1 shows the relationship between pre-
¡With the same amount of preloading, the load given via position preloading and rigidity [For reference]
■ To improve running accuracy by reducing position preloading produces smaller dis- expressed by displacement in the axial direction How to determine δa in Fig. 11-1
runout of shaft, as well as to heighten position placement in the axial direction, and thus is of the back-to-back bearing. qDetermine the displacement curve of bearing
accuracy in radial and axial directions. liable to bring about higher rigidity. A.
(Bearings for machine tool spindles and ¡The constant pressure preloading produces P : amount of preload (load) wDetermine the displacement curve of bearing
measuring instruments) stable preloading, or little fluctuation in the B. ...Symmetrical curve in relation to horizon-
T : axial load from outside
■ To improve gear engagement accuracy by amount of preload, since the spring can tal axis intersecting vertical line of preload P
increasing bearing rigidity. absorb the load fluctuation and shaft expan- TA : axial load applied to Bearing A at point x.
(Bearings for automobile final reduction gears) sion/contraction caused by temperature dif- eWith the load from outside defined as T,
TB : axial load applied to Bearing B
■ To reduce smearing by eliminating sliding in ference between the shaft and housing during determine line segment x − y on the horizon-
irregular rotation, self-rotation, and around- δ a : displacement of matched pair tal line passing through point x.
operation. bearing
the-raceway revolution of rolling elements. ¡The position preloading can apply a larger Displace segment x − y in parallel along the
(For high rotation-speed angular contact ball preload. δ aA : displacement of Bearing A displacement curve of bearing B.
bearings) Determine point y’ at which to intersect
δ aB : displacement of Bearing B
■ To minimize abnormal noise due to vibration Consequently, the position preloading is more displacement curve of bearing A.
or resonance. suitable for applications requiring high rigidity, 2 δ ao : clearance between inner rings rδa can be determined as the distance
before preloading between line segments x’ − y’ and x − y.
(For small electric motor bearings) while the constant pressure preloading is more
■ To keep rolling elements in the right position suitable for high rotational speed, vibration pre- Bearing A Bearing B Fig. 11-2 shows the relationship between pre-
relative to the raceway. vention in the axial direction, and thrust bear-
(For thrust ball bearings and spherical thrust ings used on horizontal shafts. P P load and rigidity in the constant pressure pre-
roller bearings used on horizontal shafts) loading using the same matched pair bearings
as in Fig. 11-1.
T In this case, since the spring rigidity can be
δ ao δ ao ignored, the matched pair bearing shows almost
Table 11-1 Method of preloading the same rigidity as a separate bearing with pre-
Position preloading Constant pressure preloading Displacement in load P applied in advance.
axial direction
Displacement in
axial direction
TA
TB T Displacement curve Displacement curve
of bearing A of bearing A
T
δ aB x' y'
¡Method using matched ¡Method using ¡Method using nut or bolt ¡Method using coil spring or δ ao
δa δa
pair bearing with stand- spacer with capable of adjusting diaphragm spring. x y
out adjusted for preload- dimensions preload in axial direction. δ aA (T) Axial load δ aA
Axial load
ing (see below). adjusted for
δ ao δ ao
preloading. In this case, starting
friction moment during
P P Displacement curve
adjustment should be of preloading spring
Displacement curve
measured so that of bearing B
proper preload will be
δ ao δ ao Fig. 11-1 Preloading diagram Fig. 11-2 Preloading diagram
applied.
in position preloading in constant pressure
preloading
A 106 A 107
11. Preload
11-4 Amount of preload 11-4-1 Preload amount of matched pair Table 11-3 Recommended fits for high-precision matched pair angular contact ball bearings
angular contact ball bearings with preload applied
The amount of preload should be determined, (1) Dimensional tolerance of shaft Unit : μm (2) Dimensional tolerance of housing bore Unit : μm
to avoid an adverse effect on bearing life, tem- Table 11-2 shows recommended preload for
perature rise, friction torque, or other perfor- matched pair angular contact ball bearings of Inner ring rotation Outer ring Inner ring rotation Outer ring
rotation Housing rotation
mance characteristic, in view of the bearing JIS class 5 or higher used for machine tool spin- Shaft
bore
dles or other higher precision applications. diameter Interference diameter
Tolerance of Clearance1) Tolerance
application. Tolerance between shaft Tolerance housing bore diameter between
JTEKT offers four types of standard preload: mm of housing
Decrease of preload due to wear-in, accuracy of shaft and inner ring of shaft mm housing
diameter matching 1) diameter Fixed-side Free-side bore
of the shaft and housing, mounting conditions, slight preload (S), light preload (L), medium pre- and outer diameter
over up to adjustment over up to bearing bearing ring
and lubrication should also be fully considered load (M), and heavy preload (H), so that preload
can be selected properly and easily for various − 2 0−2 0 ± 4.5 + 9 − 6
in determining preload. 6 10 − 6 − 4 18 30
0 2− 6 − 12
applications.
− 2 0 + 11 − 6
Generally, light or medium preload is recom- 10 18 0−2 30 50 ± 5.5 2− 6
− 7 − 5 0 − 13
mended for grinder spindles, and medium or − 2 0 + 13 − 8
18 30 0 − 2.5 50 80 ± 6.5 3− 8
heavy preload for spindles of lathes and milling − 8 − 6 0 − 16
machines. − 2 0 + 15 − 9
30 50 0 − 2.5 80 120 ± 7.5 3− 9
− 9 − 7 0 − 19
Table 11-3 shows recommended fits of high-
− 2 0−3 0 ± 9 + 18 − 11
precision matched pair angular contact ball 50 80
− 10 − 8
120 180
0 4 − 12 − 23
bearings used with light or medium preload − 2 0 + 20 − 13
80 120 0−4 180 250 ± 10 5 − 15
applied. − 12 − 10 0 − 27
− 2 0−5 0 + 23 − 16
120 180 − 14 − 12 250 315 ± 11.5 0 6 − 18 − 32
[Note] 1) Matching adjustment means to measure [Note] 1) Lower value is desirable for fixed side; higher value for
of bore diameter the bearing and match it free side.
to the measured shaft diameter.
Table 11-2 Standard preload of high-precision matched pair angular contact ball bearings
[S : slight preload, L : light preload, M : medium preload, H : heavy preload] Unit : N
Bore 7900 C 7000 7000 C 7200 7200 C ACT 000 ACT 000 B Bore
diameter diameter
No. S L M L M H S L M H L M H S L M H L M L M No.
00 5 15 30 30 80 145 6 20 50 100 50 145 245 10 30 80 145 − − − − 00
01 7 20 40 30 80 145 6 20 50 100 60 145 295 15 40 100 195 − − − − 01
02 8 25 50 50 145 245 10 30 80 145 80 245 390 15 50 145 245 − − − − 02
03 8 25 50 60 145 295 15 40 100 165 100 245 540 25 70 145 345 − − − − 03
04 15 40 80 60 145 295 15 40 100 245 145 295 635 25 80 195 390 − − − − 04
05 15 50 100 100 245 490 20 60 145 295 145 390 785 35 100 245 490 − − − − 05
06 15 50 100 145 295 635 25 80 195 390 145 590 930 35 100 295 590 195 345 295 685 06
07 25 70 140 145 390 785 35 100 245 490 245 785 1 270 50 145 390 785 195 390 390 735 07
08 25 80 155 145 390 785 35 100 295 590 390 880 1 570 65 195 440 880 245 440 440 835 08
09 35 100 195 245 540 980 50 145 345 635 490 1 080 1 770 85 245 540 1 080 245 490 490 930 09
10 35 100 195 245 635 1 180 50 145 390 735 540 1 180 2 060 85 245 590 1 180 295 540 540 1 030 10
11 40 120 235 295 785 1 370 65 195 440 880 635 1 370 2 450 100 295 735 1 470 390 685 685 1 270 11
12 40 120 235 390 880 1 570 65 195 490 980 785 1 470 2 940 115 345 785 1 670 390 735 735 1 420 12
13 50 145 295 440 980 1 770 85 245 540 1 090 835 1 670 3 330 130 390 930 1 860 440 835 785 1 520 13
14 65 195 390 490 1 080 2 060 85 245 635 1 270 930 1 860 3 720 160 490 980 2 060 590 1 130 1 030 2 010 14
15 65 195 390 590 1 180 2 150 100 295 685 1 370 980 2 150 3 920 195 590 1 180 2 350 590 1 130 1 080 2 110 15
16 65 195 390 635 1 370 2 350 100 295 735 1 470 1 080 2 450 4 310 225 685 1 370 2 750 685 1 370 1 270 2 500 16
17 85 245 490 735 1 570 2 550 130 390 880 1 770 1 270 2 940 4 900 260 785 1 570 2 940 735 1 420 1 320 2 600 17
18 100 295 590 785 1 670 2 840 145 440 980 1 960 1 470 3 230 5 390 260 785 1 770 3 430 980 1 860 1 770 3 380 18
19 100 295 590 880 1 770 3 140 160 490 1 080 2 060 1 670 3 430 5 880 290 880 1 960 3 920 980 1 960 1 860 3 530 19
20 100 345 685 880 1 960 3 530 175 540 1 180 2 150 1 860 3 920 6 370 325 980 2 150 4 410 1 030 2 010 1 910 3 680 20
21 100 345 685 980 2 150 3 920 195 590 1 270 2 350 2 060 4 310 7 060 360 1 080 2 350 4 900 1 180 2 250 2 150 3 770 21
22 145 390 785 1 080 2 380 4 410 210 635 1 470 2 550 2 250 4 900 7 840 385 1 180 2 450 5 290 1 320 2 600 2 450 4 760 22
24 145 490 980 1 180 2 650 4 900 225 685 1 670 2 840 2 450 5 390 8 820 420 1 270 2 840 5 490 1 420 2 800 2 550 5 100 24
26 195 590 1 180 1 370 3 140 5 390 245 735 1 770 3 140 2 750 5 880 9 310 485 1 470 3 140 5 880 1 770 3 380 3 230 6 230 26
28 195 635 1 270 1 470 3 430 5 880 260 785 1 960 3 920 2 940 6 370 9 800 520 1 570 3 430 6 370 2 010 3 920 3 720 7 210 28
30 245 735 1 470 1 770 3 920 6 860 275 835 2 150 4 410 3 330 6 860 10 300 585 1 770 3 720 6 860 2 500 4 850 4 660 8 920 30
32 245 785 1 570 2 150 4 410 7 840 290 880 2 350 4 900 3 630 7 350 10 800 645 1 960 4 120 7 840 2 500 4 850 4 660 8 920 32
34 345 880 1 810 2 450 4 900 8 820 325 980 2 450 5 390 3 920 7 840 11 800 645 2 150 4 410 8 330 3 090 6 030 5 730 11 100 34
A 108 A 109
11. Preload
1 000 ) ( ——————————
)
× 10 −3 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (11-1) device and special care
required for mainte- injected inside bearing.
nance Fig. 12-1 gives one example of a feeding
· Lubricating Good Excellent method.
¡Spherical thrust roller bearing (the higher value determined by ability
the two equations should be taken.) · Rotation Low/medium Applicable at high
speed speed speed as well
C0a Grease sector Grease
Fa min = ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (11-2)
——————————
· Replacement Slightly Easy
2 000 of lubricant troublesome A nipple
2 2 · Life of Relatively Long
n C0a
Fa min = 1.8Fr + 1.33
( 1 000 )
—————————— •
( 1 000 )
——————————
× 10 −4 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (11-3) lubricant
· Cooling effect
short
No cooling Good (circulation is
effect necessary)
where : · Filtration of Difficult Easy Grease
dirt
Fa min : minimum necessary axial load N valve
n : rotational speed min−1
12-1-1 Grease lubrication
(Inside of housing A)
C0a : static axial load rating N
Grease lubrication is widely applied since
Fr : radial load N there is no need for replenishment over a long Fig. 12-1 Example of grease feeding method
period once grease is filled, and a relatively (using grease sector)
simple structure can suffice for the lubricant
sealing device.
There are two methods of grease lubrication. In the example, the inside of the housing is
One is the closed lubrication method, in which divided by grease sectors. Grease fills one
grease is filled in advance into shielded/sealed sector, then flows into the bearing.
bearing; the other is the feeding method, in
which the bearing and housing are filled with
grease in proper quantities at first, and refilled
at a regular interval via replenishment or
replacement.
A 110 A 111
12. Bearing lubrication
On the other hand, grease flowing back from 3) Grease feeding interval 4) Grease life in shielded/sealed ball bearing
the inside is forced out of the bearing by the In normal operation, grease life should be Grease life can be estimated by the following equation when a single-row deep groove ball bearing is
centrifugal force of the grease valve. regarded roughly as shown in Fig. 12-2, and filled with grease and sealed with shields or seals.
When the grease valve is not used, it is replenishment/replacement should be carried
necessary to enlarge the housing space on the out accordingly. Pr
discharge side to store old grease.
log L = 6.10 − 4.40 × 10 −6dmn − 2.50 (C
———————
r )
− 0.05 − (0.021 − 1.80 × 10 −8dmn) T ⋅⋅⋅ (12-1)
The housing is uncovered and the stored old
grease is removed at regular intervals. where :
[C] L : grease life h
20 000
dm = D + d (D : outside diameter, d : bore diameter) mm
2
[B] 10 000 n : rotational speed min−1
No
20 000 8 000 Pr : dynamic equivalent radial load N
m
in
6 000 Cr : basic dynamic radial load rating N
a
lb
[A]
T : operating temperature of bearing °C
or
e
20 000 10 000 4 000
di
am
et
er
of
be
10 000 5 000 2 000
ar
The conditions for applying equation (12-1) are as follows :
in
8 000 4 000
g
1 400
d
6 000 3 000 a) Operating temperature of bearing : T °C Pr
=
c) Load condition :
10
1 000 Cr
m
Applicable when T ≤ 120
Interval tf , h
m
4 000 2 000 800
Pr
600 when T < 50, Applicable when ≤ 0.2
Cr
T = 50
20
2 000 1 000 400 Pr
When T > 120, please contact with JTEKT. when < 0.05 ,
30 Cr
Pr
= 0.05
40
600 300 Cr
160
200
400 200
dmn = 125 × 103
300
100 200 400 600 1 000 2 000 4 000 6 000 10 000 20 000 When dmn > 500 × 103, please contact with JTEKT.
1 0.8 0.6 0.5 0.4 0.3 0.2 0.16 0.12 0.1 0.08 0.06
A 112 A 113
12. Bearing lubrication
Table 12-2 Type and method of oil lubrication ¡This method uses a nozzle to jet oil at a constant pres-
t sure (0.1 to 0.5MPa), and is highly effective in cooling.
¡Simplest method of bearing immersion in oil for operation. Oil jet ¡Suitable for high speed and heavy load.
q ¡Suitable for low/medium speed. ¡Generally, the nozzle (diameter 0.5 to 2 mm) is located 5
lubrication
Oil bath ¡Oil level gauge should be furnished to adjust the amount to 10 mm from the side of a bearing.
of oil. When a large amount of heat is generated, 2 to 4 nozzles
(In the case of horizontal shaft) should be used.
About 50 % of the lowest rolling element should be ¡Since a large amount of oil is supplied in the jet lubrica-
immersed. tion method, old should be discharged with an oil pump
(In the case of vertical shaft) to prevent excessive residual oil.
About 70 to 80 % of the bearing should be immersed. a magnetic ¡Required amount of oil : see Remark 1.
¡It is better to use a magnetic plug to prevent wear iron plug
particles from dispersing in oil.
Oil splash This method can supply oil for bearings located away
Supply of oil
from the oil tank. Supply of oil
Supply of oil
¡Usable up to relatively high speed.
¡It is necessary to keep oil level within a certain range.
¡It is better to use a magnetic plug to prevent wear iron
particles from dispersing in oil.
It is also advisable to set up a shield or baffle board to
prevent contaminants from entering the bearing. Discharge
of oil
Discharge
of oil Discharge
of oil
A 114 A 115
12. Bearing lubrication
¡A proportioning pump sends forth a ¡Compressed air and lubricating oil are Remark 2 Notes on oil mist lubrication
small quantity of oil, which is mixed with supplied to the spindle, increasing the
compressed air by a mixing valve. internal pressure and helping prevent
The admixture is supplied continuously dirt, cutting-liquid, etc. from entering. 1) Required amount of mist 3) Mist oil
u (mist pressure : 5 kPa)
and stably to the bearing. As well, this method allows the lubricat- Oil used in oil mist lubrication should meet the
Oil/air ing oil to flow through a feeding pipe,
¡This method enables quantitative control following requirements.
lubrication minimizing atmospheric pollution. 0.11dR
of oil in extremely small amounts, (In the case of a bearing) Q= ¡ability to turn into mist
always supplying new lubricating oil. ■ JTEKT produces an oil/air lubricator and, 1 000
¡has high extreme pressure resistance
It is thus suitable for machine tools and air cleaner, as well as a spindle unit incor- 0.028d1
other applications requiring high speed. porating the oil/air lubrication system. ( Inseals
the case of two oil
combined ) Q=
1 000
¡good heat/oxidation stability
¡rust-resistant
Please refer to brochure "oil/air lubrica- ¡unlikely to generate sludge
tor & air clean unit". where : ¡superior demulsifier
Q : required amount of mist L/min
Oil/air inlet Oil/air can be
Oil/air inlet (5 points) d : nominal bore diameter mm Oil mist lubrication has a number of
supplied here.
Oil/air inlet R : number of rolling element rows advantages for high speed rotation bearings.
d1 : inside diameter of oil seal mm Its performance, however, is largely affected
by surrounding structures and bearing oper-
ating conditions.
In the case of high speed (dmn ≥ 400 × 103),
If contemplating the use of this method,
it is necessary to increase the amount of oil and
please contact with JTEKT for advice based
heighten the mist pressure.
on JTEKT long experience with oil mist
lubrication.
2) Piping diameter and design of lubrication
hole/groove
Oil/air outlet Oil/air outlet (2 points) When the flow rate of mist in piping exceeds 5
m/s, oil mist suddenly condenses into an
(Example of spindle unit incorporating oil/air lubrication system) oil liquid.
Consequently, the piping diameter and
Remark 1 Required oil supply in forced oil circulation ; oil jet lubrication methods dimensions of the lubrication hole/groove in the
housing should be designed to keep the flow
rate of mist, obtained by the following equation,
1.88 × 10−4l • d • n • P from exceeding 5 m/s.
G=
60 c • r • 3 T
0.167Q
where : Values of friction coefficient l V= ≤5
A
G: required oil supply L/min
l: friction coefficient (see table at right) Bearing type l
where :
d : nominal bore diameter mm Deep groove ball bearing 0.001 0 − 0.001 5 V : flow rate of mist m/s
n : rotational speed min−1 Angular contact ball bearing 0.001 2 − 0.002 0 Q : amount of mist L/min
P : dynamic equivalent load of bearing N Cylindrical roller bearing 0.000 8 − 0.001 2 A : sectional area of piping or
c : specific heat of oil 1.88-2.09kJ/kg·K Tapered roller bearing 0.001 7 − 0.002 5 lubrication groove cm2
r : density of oil g/cm3 Spherical roller bearing 0.002 0 − 0.002 5
3T : temperature rise of oil K
The values obtained by the above equation To determine the optimum oil supply, it is
show quantities of oil required to carry away all advised to start operating with two-thirds of the
the generated heat, with heat release not taken calculated value, and then reduce the oil gradu-
into consideration. ally while measuring the operating temperature
In reality, the oil supplied is generally half to of bearing, as well as the supplied and dis-
two-thirds of the calculated value. charged oil.
Heat release varies widely according to the
application and operating conditions.
A 116 A 117
12. Bearing lubrication
12-2 Lubricant
(2) Thickener (3) Additives Table 12-4 Grease consistency
12-2-1 Grease Most greases use a metallic soap base such Various additives are selectively used to
Grease is made by mixing and dispersing a as lithium, sodium, or calcium as thickeners. For serve the respective purposes of grease ASTM (JIS)
some applications, however, non-soap base applications. NLGI penetration index Service conditions/
solid of high oil-affinity (called a thickener) with scale 25°C, 60 mixing applications
lubricant oil (as a base), and transforming it into thickeners (inorganic substances such as ben- ¡Extreme pressure agents operations
a semi-solid state. tone, silica gel, and organic substances such as When bearings must tolerate heavy or impact
0 355 − 385 For centralized lubricating
As well, a variety of additives can be added to urea compounds, fluorine compounds) are also loads.
310 − 340 For centralized lubricating,
improve specific performance. used. ¡Oxidation inhibitors 1
at low temperature
In general, the mechanical stability, bearing When grease is not refilled for a long period.
2 265 − 295 For general use
operating temperature range, water resistance, Structure stabilizers, rust preventives, and
(1) Base oil 3 220 − 250 For general use,
and other characteristics of grease are deter- corrosion inhibitors are also used. at high temperature
Mineral oil is usually used as the base oil for mined by the thickener. 4 175 − 205 For special applications
grease. When low temperature fluidity, high (Lithium soap base grease)
temperature stability, or other special perfor- Superior in heat resistance, water resistance (4) Consistency
mance is required, diester oil, silicon oil, polyg- Consistency, which indicates grease hard- (5) Mixing of different greases
and mechanical stability. Since mixing of different greases changes
lycolic oil, fluorinated oil, or other synthetic oil is (Calcium soap base grease) ness, is expressed as a figure obtained, in
often used. accordance with ASTM (JIS), by multiplication their properties, greases of different brands
Superior in water resistance; inferior in heat should not be mixed.
Generally, grease with a low viscosity base oil resistance. by 10 the depth (in mm) to which the cone-
is suitable for applications at low temperature or shaped metallic plunger penetrates into the If mixing cannot be avoided, greases contain-
(Sodium soap base grease) ing the same thickener should be used. Even if
high rotation speed; grease with high viscosity Superior in heat resistance; inferior in water grease at 25°C by deadweight in 5 seconds.
base oils are suitable for applications at high The softer the grease, the higher the figure. the mixed greases contain the same thickener,
resistance. however, mixing may still produce adverse
temperature or under heavy load. (Non-soap base grease) Table 12-4 shows the relationships between
the NLGI scales and ASTM (JIS) penetration effects, due to difference in additives or other
Superior in heat resistance. factors.
indexes, service conditions of grease.
(NLGI : National Lubricating Grease Institute) Thus it is necessary to check the effects of a
mixture in advance, through testing or other
methods.
Table 12-3 Characteristics of respective greases
Calcium grease Sodium grease
Lithium grease Complex base grease Non-soap base grease
(cup grease) (fiber grease)
Thickener Lithium soap Calcium soap Sodium soap Lithium complex soap Calcium complex soap Bentone Urea compounds Fluorine compounds Thickener
Mineral oil Synthetic oil Synthetic oil Mineral oil Mineral oil Mineral oil Mineral/ Synthetic oil Base oil
Base oil (diester oil) (silicon oil) Mineral oil Mineral oil
synthetic oil
Dropping Dropping
point (°C) 170 to 190 170 to 230 220 to 260 80 to 100 160 to 180 250 or higher 200 to 280 − 240 or higher 250 or higher point (°C)
Operating tempera- − 30 to + 120 − 50 to + 130 − 50 to + 180 − 30 to + 150 − 10 to + 130 − 10 to + 150 − 30 to + 150 − 40 to + 250 Operating tempera-
ture range (°C) − 10 to + 70 0 to + 110 ture range (°C)
Rotation Rotation
Medium to high High Low to medium Low to medium Low to high Low to high Low to medium Medium to high Low to high Low to medium speed range
speed range
Mechanical Mechanical
Excellent Good to excellent Good Fair to good Good to excellent Good to excellent Good Good Good to excellent Good stability
stability
Water Water
Good Good Good Good Bad Good to excellent Good Good Good to excellent Good resistance
resistance
Pressure Pressure
Good Fair Bad to fair Fair Good to excellent Good Good Good to excellent Good to excellent Good resistance
resistance
Most widely Superior low tem- Superior high and Suitable for appli- Liable to emulsify Superior Superior pressure Suitable for Superior water Superior chemical
usable for various perature and fric- low temperature cations at low in the presence of mechanical resistance when applications at resistance, resistance and
rolling bearings. tion characteristics. characteristics. rotation speed water. stability and heat extreme pressure high temperature oxidation stability, solvent
resistance. agent is added. and under and heat stability. resistance.
Suitable for bear- and under light Used at relatively Used at relatively Used in bearings relatively heavy Suitable for Usable at up to
ings for measuring load. high temperature. high temperature. for rolling mills. load. applications at 250 °C.
Remarks instruments and Not applicable at high temperature Remarks
extra-small ball high temperature. and high speed.
bearings for small
electric motors.
A 118 A 119
12. Bearing lubrication
These synthetic oils contain various additives Table 12-7 Proper kinematic viscosities by bearing operating conditions
12-2-2 Lubricating oil
(oxidation inhibitors, rust preventives, antifoam-
For lubrication, bearings usually employ ing agents, etc.) to improve specific properties. Operating Proper kinematic viscosity (expressed in the ISO viscosity grade or the SAE No.)
dmn value
highly refined mineral oils, which have superior Table 12-5 shows the characteristics of temperature Light/normal load Heavy/impact load
oxidation stability, rust-preventive effect, and lubricating oils.
high film strength. − 30 to 0°C All rotation speeds ISO VG 15, 22, 46 Refrigerating −−
Mineral lubricating oils are classified by
machine oil
With bearing diversification, however, various applications in JIS and MIL.
synthetic oils have been put into use. Bearing oil ISO VG 68 Bearing oil
300 000 or lower ISO VG 46
Turbine oil SAE 30 Turbine oil
0 to 60°C Bearing oil Bearing oil
300 000 to 600 000 ISO VG 32 ISO VG 68
Turbine oil Turbine oil
Table 12-5 Characteristics of lubricating oils 600 000 or higher ISO VG 7, 10, 22 (Bearing oil) −−
Highly Major synthetic oils ISO VG 68, 100
Type of 300 000 or lower ISO VG 68 (Bearing oil) (Bearing oil)
refined Polyglycolic Polyphenyl Fluorinated SAE 30
lubricating oil Diester oil Silicon oil
mineral oil oil ether oil oil
300 000 to 600 000 ISO VG 32, 46 Bearing oil ISO VG 68 Bearing oil
Operating 60 to 100°C Turbine oil Turbine oil
temperature − 40 to + 220 − 55 to + 150 − 70 to + 350 − 30 to + 150 0 to + 330 − 20 to + 300
Bearing oil
range (°C) 600 000 or higher ISO VG 22, 32, 46 −−
Turbine oil
Lubricity Excellent Excellent Fair Good Good Excellent Machine oil
Oxidation stability Good Good Fair Fair Excellent Excellent ISO VG 68, 100 Bearing oil
300 000 or lower (Bearing oil) ISO VG 100 to 460
Radioactivity SAE 30, 40 Gear oil
Bad Bad Bad to fair Bad Excellent − 100 to 150°C
resistance ISO VG 68 Bearing oil ISO VG 68, 100
300 000 to 600 000 (Bearing oil)
SAE 30 Turbine oil SAE 30, 40
D+d
[Remarks] 1. dmn = × n ⋅⋅⋅ { D : nominal outside diameter (mm), d : nominal bore diameter (mm),
————————
2 −1
Table 12-6 Proper kinematic viscosity n : rotational speed (min )}
[Selection of lubricating oil] by bearing type 2. Refer to refrigerating machine oil (JIS K 2211), turbine oil (JIS K 2213), gear oil (JIS K 2219),
machine oil (JIS K 2238) and bearing oil (JIS K 2239).
Proper kinematic viscosity 3. Please contact with JTEKT if the bearing operating temperature is under −30°C or over 150°C .
The most important criterion in selecting a Bearing type
at operating temperature ISO viscosity grade
200 000
lubricating oil is whether the oil provides proper 100 000
50 000 A : VG 10 G : VG 100
viscosity at the bearing operating temperature. Ball bearing
Cylindrical roller bearing 13mm2/ s or higher 10 000 B : VG 15 H : VG 150
Standard values of proper kinematic viscosity 5 000
can be obtained through selection by bearing C : VG 22 I : VG 220
type according to Table 12-6 first, then through Tapered roller bearing D : VG 32 J : VG 320
Spherical roller bearing 20mm2/ s or higher E : VG 46 K : VG 460
selection by bearing operating conditions 1 000
according to Table 12-7. 500 F : VG 68 L : VG 680
Spherical thrust roller
32mm2/ s or higher
Viscosity mm2/s
bearing 200
When lubricating oil viscosity is too low, the
oil film will be insufficient. On the other hand, 100
when the viscosity is too high, heat will be 50
generated due to viscous resistance. 40
30
In general, the heavier the load and the A B C D E F G H I J K L
20
higher the operating temperature, the higher the
lubricating oil viscosity should be ; whereas, the
higher the rotation speed, the lower the 10
viscosity should be.
Fig. 12-3 illustrates the relationship between
5
lubricating oil viscosity and temperature.
4
3
−40 −20 0 20 40 60 80 100 120 140
Temperature °C
Fig. 12-3 Relationship between lubricating oil viscosity and temperature (viscosity index :100)
A 120 A 121
13. Bearing materials
Bearing materials include steel for bearing 2) Case carburizing bearing steel Table 13-1 Chemical composition of high carbon chromium bearing steel
rings and rolling elements, as well as steel (case hardened steel) Chemical composition ( % )
sheet, steel, copper alloy and synthetic resins When a bearing receives heavy impact loads, Standard Code
C Si Mn P S Cr
Mo
for cages. the surface of the bearing should be hard and
Not more Not more
These bearing materials should possess the the inside soft. SUJ 2 0.95 − 1.10 0.15 − 0.35 1.30 − 1.60
than 0.50 than 0.08
following characteristics : Such materials should possess a proper Not more Not more
JIS G 4805 Not more
1) High elasticity, durable under Bearing amount of carbon, dense structure, and carbur- SUJ 3 0.95 − 1.10 0.40 − 0.70 0.90 − 1.15 than 0.025 than 0.025 0.90 − 1.20
than 0.08
high partial contact stress. rings izing case depth on their surface, while having
SUJ 5 0.95 − 1.10 0.40 − 0.70 0.90 − 1.15 0.90 − 1.20 0.10 − 0.25
2) High strength against rolling proper hardness and fine structure internally.
contact fatigue due to large Rolling Not more Not more Not more
For this purpose, chromium steel and SAE J 404 52100 0.98 − 1.10 0.15 − 0.35 0.25 − 0.45 1.30 − 1.60
than 0.025 than 0.025 than 0.06
repetitive contact load. elements nickel-chromium-molybdenum steel are used as
3) Strong hardness materials. [Remark] As for bearings which are induction hardened, carbon steel with a high carbon content of 0.55 to 0.65 %
4) High abrasion resistance Bearing Typical steel materials are shown in Table is used in addition to those listed in this table.
5) High toughness against rings
13-2.
Rolling
impact load elements These materials also undergo vacuum degas- Table 13-2 Chemical composition of case carburizing bearing steel
6) Excellent dimensional stability Cages sing in order to reduce non-metallic inclusions
Chemical composition ( % )
and oxygen content which leads to higher Standard Code
reliability. C Si Mn P S Ni Cr Mo
13-1 Bearing rings and 0.13 − 0.15 − 0.60 − 0.90 −
rolling elements materials SCr 415 − −
3) Others 0.18 0.35 0.85 Not more Not more 1.20
For special applications, the following 0.18 − 0.15 − 0.60 − than 0.030 than 0.030 0.90 −
1) High carbon chromium bearing steel SCr 420 − −
materials are used, according to operational 0.23 0.35 0.85 1.20
High carbon chromium bearing steel specified
conditions. 0.18 − 0.15 − 0.60 − Not more Not more 0.90 − 0.15 −
in JIS is used as a general material in bearing SCM 420 −
0.23 0.35 0.85 than 0.030 than 0.030 1.20 0.30
rings (inner rings, outer rings) and rolling JIS G 4053
(When very high reliability is required) 0.17 − 0.15 − 0.60 − 0.40 − 0.40 − 0.15 −
elements (balls, rollers). SNCM 220
· high refining steel ⋅⋅⋅ developed by JTEKT 0.23 0.35 0.90 Not more Not more 0.70 0.65 0.30
Their chemical composition classified by steel
· vacuum arc remelted steel 0.17 − 0.15 − 0.40 − than 0.030 than 0.030 1.60 − 0.40 − 0.15 −
type is given in Table 13-1. SNCM 420
· electro slag remelted steel 0.23 0.35 0.70 2.00 0.65 0.30
Among these steel types, SUJ 2 is generally
0.12 − 0.15 − 0.30 − Not more Not more 4.00 − 0.70 − 0.15 −
used. SUJ 3, which contains additional Mn and SNCM 815
(When heat resistance is required) 0.18 0.35 0.60 than 0.030 than 0.030 4.50 1.00 0.30
Si, possesses high hardenability and is
· high speed steel for high temperature 0.17 − 0.15 − 0.70 − Not more Not more 0.70 −
commonly used for thick section bearings. 5120 − −
bearings ⋅⋅⋅ refer to Table 13-3 0.22 0.35 0.90 than 0.035 than 0.040 0.90
SUJ 5 has increased hardenability, because it
0.18 − 0.15 − 0.70 − Not more Not more 0.40 − 0.40 − 0.15 −
was developed by adding Mo to SUJ 3. SAE J 404 8620
(When high corrosion resistance is required) 0.23 0.35 0.90 than 0.035 than 0.040 0.70 0.60 0.25
For small and medium size bearings, SUJ 2
· stainless steel ⋅⋅⋅ refer to Table 13-4 0.17 − 0.15 − 0.45 − Not more Not more 1.65 − 0.40 − 0.20 −
and SUJ 3 are used, and for large size and 4320
0.22 0.30 0.65 than 0.025 than 0.025 2.00 0.60 0.30
extra-large size bearings with thick sections,
SUJ 5 is widely used. (When high heat, corrosion, and chemical
Generally, these materials are processed into resistance are required)
· ceramics Table 13-3 Chemical composition of high speed steel for high temperature bearings
the specified shape and then undergo harden-
ing and annealing treatment until they attain a Chemical composition ( % )
hardness of 57 to 64 HRC. Standard Code
C Si Mn P S Cr Mo V Ni Cu Co W
Not Not Not Not Not Not Not Not
0.77 − more more more more 3.75 − 4.00 − 0.90 − more more more more
AISI M 50 0.85 than 4.25 4.50 1.10 than
than than than than than than
0.25 0.35 0.015 0.015 0.10 0.10 0.25 0.25
A 122 A 123
13. Bearing materials
A 124 A 125
14. Shaft and housing design
Table 14-1 Recommended accuracy and For thrust bearings, the mounting dimensions
roughness of shafts and housings 14-2 Mounting dimensions should be carefully determined such that bear-
ing race will be perpendicular to the support and u da
Housing Mounting dimensions mean the necessary the supporting area will be wide enough.
Item Bearing class Shaft
bore dimensions to mount bearings on shafts or For thrust ball bearings, the shaft shoulder
classes 0, 6 IT 3 − IT 4 IT 4 − IT 5 housings, which include the fillet radius or diameter da should be larger than pitch diame-
Roundness
tolerance
shoulder diameters. ter of ball set, while the shoulder diameter of
classes 5, 4 IT 2 − IT 3 IT 2 − IT 3 Standard values are shown in Table 14-2. housing Da should be smaller than the pitch
Cylindrical classes 0, 6 IT 3 − IT 4 IT 4 − IT 5 (The mounting related dimensions of each bear-
form
diameter of ball set. (Fig. 14-6)
ing are given in the bearing specification table.)
tolerance classes 5, 4 IT 2 − IT 3 IT 2 − IT 3 u Da
The grinding undercut dimensions for ground For thrust roller bearings, the housing/shaft
Shoulder classes 0, 6 IT 3 IT 3 − IT 4 shafts are given in Table 14-3.
runout
diameter Da/da should cover the lengths of both
tolerance classes 5, 4 IT 3 IT 3 rollers. (Fig. 14-7) Fig. 14-6 Thrust ball bearings
Roughness
Small size bearings 0.8 a 1.6 a
of fitting
Large size bearings 1.6 a 3.2 a
surfaces Ra
[Remark] Refer to the figures listed in the attached u da
table when the basic tolerance IT is
required.
Table 14-2 Shaft/housing fillet radius and shoulder height of radial bearings
Unit : mm Table 14-3 Grinding undercut dimensions
Housing for ground shafts
r min r min Chamfer Shaft and housing
u Da
dimension of Shoulder height
Fillet
ra max h inner ring or h min
radius
outer ring
General 1) Special 2) rg
Bearing r min ra max cases cases Fig. 14-7 Spherical thrust roller bearings
r min
0.05 0.05 0.3 0.3
ra max t
h 0.08 0.08 0.3 0.3
0.1 0.1 0.4 0.4
r min r min r min
0.15 0.15 0.6 0.6
0.2 0.2 0.8 0.8 b
0.3 0.3 1.25 1
0.5 0.5 1.75 1.5
Unit : mm
Shaft 0.6 0.6 2.25 2
0.8 0.8 2.75 2.5 Chamfer dimen- Grinding undercut dimensions
1 1 2.75 2.5 sion of inner ring
[Notes] t rg b
1.1 1 3.5 3.25 r min
1) Shoulder heights greater than those
specified in the Table are required to 1.5 1.5 4.25 4 1 0.2 1.3 2
accommodate heavy axial loads. 2 2 5 4.5 1.1 0.3 1.5 2.4
2) Used when an axial load is small. 2.1 2 6 5.5 1.5 0.4 2 3.2
These values are not recommended for tapered 2.5 2 6 5.5 2 0.5 2.5 4
roller bearings, angular contact ball bearings, or 3 2.5 7 6.5 2.1 0.5 2.5 4
spherical roller bearings. 4 3 9 8 3 0.5 3 4.7
[Remark] 5 4 11 10 4 0.5 4 5.9
6 5 14 12 5 0.6 5 7.4
Fillet radius can be applied to thrust bearings.
7.5 6 18 16 6 0.6 6 8.6
9.5 8 22 20 7.5 0.6 7 10
12 10 27 24
15 12 32 29
19 15 42 38
A 126 A 127
14. Shaft and housing design
(c)
A 128 A 129
14. Shaft and housing design
Table 14-6 (2) Non-contact type sealing devices 14-4-2 Contact type sealing devices Table 14-7 Complete list of
This type provides a sealing effect by means oil seal part functions
(2) Flinger (slinger) (3) Labyrinth of the contact of its end with the shaft and are Names Functions
manufactured from synthetic rubber, synthetic Sealing edge Prevents fluid leakage by
resin, or felt. making contact with rotating
The synthetic rubber oil seal is most popular. shaft.
The contact surface of
1) Oil seals the sealing edge with the
Many types and sizes of oil seals, as a fin- shaft should always filled
ished part, have been standardized. with lubricant, so as to
JTEKT produces various oil seals. maintain an oil film
The names and functions of each oil seal part therein.
are shown in Fig. 14-8 and Table 14-7. Table Sealing lip and Provides proper pressure on
(d) Flinger attached (e) Flinger attached (h) Axial labyrinth (i) Radial labyrinth spring the sealing edge to maintain
14-8 provides a representative example.
inside outside
stable contact. Spring pro-
vides proper pressure on the
lip and maintains such pres-
Outside surface
Case sure for a long time.
Outside sur- Fixes the oil seal to the hous-
face ing and prevents fluid leak-
Spring age through the fitting
surface.
Sealing lip Comes encased in metal
(f) Cover type flinger (g) Oil thrower ( j ) Aligning labyrinth (k) Axial labyrinth with Rubber cased type or rubber
Sealing edge
greasing feature covered type.
Minor lip
(auxiliary lip) Case Strengthens seal.
Minor lip Prevents entry of contami-
(auxiliary lip) nants.
■ A flinger utilizes centrifugal force to splash away ■ A labyrinth provides clearance in the shape of
Fig. 14-8 Names of oil seal parts In many cases, the
the oil and dirt. It produces an air stream which engagements between the shaft and housing.
space between the seal-
prevents oil leakage and dirt by a pumping action. It is the most suitable for prevention of lubricant
ing lip and minor lip is
In many cases, this device is used together with leakage at high rotation speed.
filled with grease.
other sealing devices.
■ Though an axial labyrinth, shown in (Fig. h), is
■ A flinger installed inside the housing (Fig. d) pro- popular because of its ease of mounting, the
vides an inward pumping action, preventing lubri- sealing effect is better in a radial labyrinth,
Table 14-8 Typical oil seal types
cant leakage; and, when installed outside (Fig. e), shown in (Fig. i).
the outward pumping action prevents lubricant With case With inner case Without case
■ An aligning labyrinth (Fig. j) is used with self- Without spring With spring With spring
contamination.
aligning type bearings.
■ A cover type flinger (Fig. f) splashes away dirt and
■ In the cases of (Fig. i) and (Fig. j), the housing or
dust by centrifugal force.
the housing cover should be split.
■ The oil thrower, shown in (Fig. g), is a kind of
■ Recommended labyrinth clearances are given in HM ( JIS GM ) MH ( JIS G ) HMS ( JIS SM ) MHS ( JIS S ) CRS HMSH ( JIS SA ) MS
flinger. An annular ridge on the shaft or a ring fit-
the following table.
ted onto the shaft utilizes centrifugal force to pre-
vent the lubricant from flowing out. Shaft diameter Radial clearance Axial clearance −
50mm or less 0.25 − 0.4mm 1 − 2mm
Over 50mm 0.5 − 1 mm 3 − 5mm HMA MHA HMSA ( JIS DM ) MHSA ( JIS D ) CRSA HMSAH ( JIS DA )
■ To improve sealing effect, fill the labyrinth clear- ¡The oil seals shown in the lower row contain the minor lip (auxiliary lip). ¡By providing a slit on the
ance with grease, shown in (Fig. k). ¡Special types of seals such as the mud resistance seal, pressure resistance oil seals, it is possible to
seal and outer seal for rotating housings can be provided to serve under various attach them from other
operating conditions. points than the shaft ends.
A 130 A 131
14. Shaft and housing design
15-3-2 Bearing mounting For bearings in which the outer rings rotate, Table 15-1 Press fit of bearings with cylindrical bores
an interference fit is applied to the outer rings.
Mounting procedures depend on the type and Mounting methods Descriptions
fitting conditions of bearings. Interference fitting is roughly classified as
shown here. The detailed mounting processes ■ As shown in the Fig., a bearing should be mounted
For general bearings in which the shaft slowly with care, by using a fixture to apply force evenly
rotates, an interference fit is applied to inner are described in Tables 15-1 to 15-3.
to the bearing.
rings, while a clearance fit is applied to outer When mounting the inner ring, apply pressure to the
rings. inner ring only. Similarly, in mounting the outer ring,
press only the outer ring.
Interference fit Bearings with Press fit ⋅⋅⋅ Applied to small size bearings with (Hydraulic pump)
of inner rings cylindrical bore restricted interference. (Table 15-1)
Mounting fixture
Mounting fixture
Shrink fit ⋅⋅⋅ Applied to bearings which allow heavy
interference or to large size bearings. (Table 15-2)
(a) Using press fit
Bearings with Mounting on tapered shafts ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (Table 15-3) (the most widely used method)
tapered bore
(Inner ring press fit) (Outer ring press fit) (Inner ring press fit)
Mounting using sleeves ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (Table 15-3)
■ If interference is required on
both the inner and outer ring of Mounting
non-separable bearings, use fixture
Interference fit Press fit ⋅⋅⋅ Most widely used method (Table 15-1) two kinds of fixtures as shown Mounting
fixture
of outer rings in the Fig. and apply force care-
fully, as rolling elements are
Cooling fit ⋅⋅⋅ Bearings are fit into housings by cooling them with dry (b) Using bolts and nuts (c) Using hammers easily damaged.
ice, etc. screw hole should only when there Be sure never to use a hammer
In this method, proper rust-preventive treatment is be provided at the is no alternative in such cases.
required, since moisture in the atmosphere adheres to shaft end measure Simultaneous press fit of
bearings. inner ring and outer ring
The force necessary to press fit or remove inner rings of bearings differs depending In equations (15-1) and (15-2), Value of resistance coefficient fk
on the finish of shafts and how much interference the bearings allow. Ka : force necessary for press fit or removal N Conditions fk
The standard values can be obtained by using the following equations. 3 deff : effective interference mm
· Press fitting bearings on to cylindri-
d2 fk : resistance coefficient 4
(Solid shafts) Ka = 9.8 fk • 3 deff • B 1− ×103 ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (15-1) cal shafts
————————
A 134 A 135
15. Handling of bearings
Table 15-2 Shrink fit of cylindrical bore bearings Table 15-3 Mounting bearings with tapered bores
Shrink fit Descriptions Mounting methods Descriptions
■ This method, which expands bearings by heating ■ When mounting bearings directly on
Thermometer them in oil, has the advantage of not applying too tapered shafts, provide oil holes and
much force to bearings and taking only a short time. grooves on the shaft and inject high pres-
sure oil into the space between the fitting
[Notes] surfaces (oil injection). Such oil injection
¡Oil temperature should not be higher than 100 °C, can reduce tightening torque of locknut by
because bearings heated at higher than 120 °C lessening friction between the fitting sur-
faces.
lose hardness.
¡Heating temperature can be determined from the bore diameter of ■ When exact positioning is required in
a bearing and the interference by referring to Fig. 15-3. mounting a bearing on a shaft with no
¡Use nets or a lifting device to prevent the bearing from resting shoulder, use a clamp to help determine
(a) Heating in an oil bath directly on the bottom of the oil container. q Locknut w Hydraulic nut the position of the bearing.
¡Since bearings shrink in the radial direction as well as the axial
direction while cooling down, fix the inner ring and shaft shoulder (a) Mounting on tapered shafts
tightly with the shaft nut before shrinking, so that no space is left
between them.
C
Expansion of bore diameter (μm)
60 °C
80
160 7 50 ence value between bearings (class 0) and Bearings can also be mounted using
90
hydraulic nuts.
0 °C
=
e e
p6
3
re ra
temperature.
ffe e
120
di emp
C
30° n 6
special spanner
T
A 136 A 137
15. Handling of bearings
Table 15-4 Mounting tapered bore spherical roller bearings During power operation, check the noise, stopped, and inspection for defects immediately
increase in temperature and vibration. conducted.
Nominal bore Reduction of Axial displacement, mm Minimum required residual clearance, μm If any of the abnormalities listed in Tables 15- The bearings should be dismounted if neces-
diameter radial internal
d clearance 5 and 15-6 are found, operation must be sary.
mm μm 1/12 taper 1/30 taper CN C3 C4
clearance clearance clearance Table 15-5 Bearing noises, causes, and countermeasures
over up to min. max. min. max. min. max.
24 30 15 20 0.27 0.35 − − 10 20 35 Noise types Causes Countermeasures
30 40 20 25 0.32 0.4 − − 15 25 40 Flaw noise similar to noise when
40 50 25 35 0.4 0.5 − − 20 30 45 Flaw on raceway Improve mounting procedure, cleaning
Rust noise punching a rivet
Rust on raceway method and rust preventive method.
50 65 30 40 0.45 0.6 − − 25 35 55 Brinelling noise
Brinelling on raceway Replace bearing.
65 80 35 50 0.55 0.75 − − 35 40 70 Cyclic (Unclear siren-like noise)
80 100 40 55 0.65 0.85 − − 40 50 85 similar to a large
Flaking noise Flaking on raceway Replace bearing.
100 120 55 70 0.85 1.05 2.15 2.65 45 65 100 hammering noise
120 140 65 90 1.0 1.2 2.5 3.0 55 80 110 Improve cleaning method, sealing
140 160 75 100 1.1 1.35 2.75 3.4 55 90 130 Insertion of foreign
Dirt noise (an irregular sandy noise.) device.
matter
160 180 80 110 1.2 1.5 3.0 3.8 60 100 150 Use clean lubricant. Replace bearing.
180 200 90 120 1.4 1.7 3.5 4.3 70 110 170 Improper fitting or Review fitting and clearance conditions.
200 225 100 130 1.55 1.85 3.85 4.6 80 120 190 drumming or
Fitting noise excessive bearing Provide preload.
hammering noise
225 250 110 140 1.7 2.05 4.25 5.1 90 130 210 clearance Improve mounting accuracy.
250 280 120 160 1.8 2.3 4.5 5.75 100 140 230 Not
cyclic Flaws, rust and flaking
280 315 130 180 2.0 2.5 5.0 6.25 110 150 250 Flaw noise, rust noise, flaking noise Replace bearing.
on rolling elements
315 355 150 200 2.3 2.8 5.75 7.0 120 170 270
355 400 170 220 2.5 3.1 6.25 7.75 130 190 300 often heard in cylindrical
If noise is caused by improper lubrication, a proper lubricant
roller bearings with
400 450 190 240 2.8 3.4 7.0 8.5 140 210 330 Squeak should be selected.
grease lubrication, espe-
450 500 210 270 3.1 3.8 7.75 9.5 160 230 360 noise In general, however, serious damage will not be caused by an
cially in winter or at low
improper lubricant if used continuously.
500 560 240 310 3.5 4.3 8.75 10.8 170 260 370 temperatures
560 630 260 350 3.9 4.8 9.75 12.0 200 300 410
Review fitting, clearance.
630 710 300 390 4.3 5.3 10.8 13.3 210 320 460 Abnormal load
Adjust preload. Improve accuracy in
710 800 340 430 4.8 6.0 12.0 15.0 230 370 530 Incorrect mounting
Others Abnormally large metallic sound processing and mounting shafts and
Insufficient amount of
800 900 370 500 5.3 6.7 13.3 16.8 270 410 570 housings. Improve sealing device.
or improper lubricant
900 1000 410 550 5.9 7.4 14.8 18.5 300 450 640 Refill lubricant. Select proper lubricant.
[Remark] The values for reduction of radial internal clearance listed above are values obtained when mounting bearings with
CN clearance on solid shafts. In mounting bearings with C 3 clearance, the maximum value listed above should be
Table 15-6 Causes and countermeasures Normally, listening rods are employed for
for abnormal temperature rise bearing noise inspections.
taken as the standard.
Causes Countermeasures The instrument detecting abnormalities
15-4 Test run ¡Uneven running torque ⋅⋅⋅ through sound vibration and the Diagnosis
Too much Reduce lubricant amount.
due to improper mounting and mounting lubricant Use grease of lower consistency. System utilizing acoustic emission for abnor-
A trial operation is conducted to insure that errors. mality detection are also applicable.
the bearings are properly mounted. Insufficient
lubricant Refill lubricant. In general, bearing temperature can be esti-
In the case of compact machines, rotation mated from housing temperature, but the most
For machines too large to allow manual oper- Improper
may be checked by manual operation at first. Select proper lubricant. accurate method is to measure the temperature
ation, idle running is performed by turning off lubricant
If no abnormalities, such as those described of outer rings directly via lubrication holes.
the power source immediately after turning it on. Abnormal Review fitting and clearance con-
below, are observed, then further trial operation load ditions and adjust preload. Normally, bearing temperature begins to rise
Before starting power operation, it must be con-
proceeds using a power source. gradually when operation is just starting; and,
firmed that bearings rotate smoothly without any Improper
¡Knocking ⋅⋅⋅ mounting Improve accuracy in processing unless the bearing has some abnormality, the
abnormal vibration and noise. and mounting shaft and housing.
due to flaws or insertion of foreign matter temperature stabilizes within one or two hours.
Power operation should be started under no excessive Review fitting.
on rolling contact surfaces. Improve sealing device. Therefore, a rapid rise in temperature or
load and at low speed, then the speed is gradu- friction
¡Excessive torque (heavy) ⋅⋅⋅ unusually high temperature indicates some
ally increased until the designed speed is
due to friction on sealing devices, too small abnormality.
reached.
clearances, and mounting errors.
A 138 A 139
15. Handling of bearings
15-5 Bearing dismounting It is recommended that dismounting devices Table 15-8 Dismounting tapered bore bearings
be designed and manufactured, if necessary.
After dismounting bearings, handling of the It is useful for discovering the causes of fail- Inner ring dismounting methods Descriptions
bearings and the various methods available for ures when the conditions of bearings, including ¡Fig. (a) shows the dismounting of an
this should be considered. mounting direction and location, are recorded inner ring by means of driving
If the bearing is to be disposed of, any simple prior to dismounting. wedges into notches at the back of
method such as torch cutting can be employed.
the labyrinth. Fig. (b) shows dis-
If the bearing is to be reused or checked for the
Dismounting method mounting by means of feeding high
causes of its failure, the same amount of care
Tables 15-7 to 15-9 describe dismounting pressure oil to the fitting surfaces. In
as in mounting should be taken in dismounting
methods for interference fit bearings intended both cases, it is recommended that a
so as not to damage the bearing and other
for reuse or for failure analysis. stopper (ex. shaft nuts) be provided
parts.
to prevent bearings from suddenly
Since bearings with interference fits are eas- (a) Dismounting by (b) Dismounting by
The force necessary to remove bearings can use of a wedge use of oil pressure dropping out.
ily damaged during dismounting, measures to
prevent damage during dismounting must be be calculated using the equations given on
page A 134. ¡For bearings with an adapter sleeve,
incorporated into the design.
the following two methods are suit-
able. As shown in Fig. (c), fix bear-
Table 15-7 Dismounting of cylindrical bore bearings ings with clamps, loosen locknuts,
then hammer off the adapter sleeve.
Inner ring dismounting methods Descriptions This method is mainly used for small
¡Non-separable bearings should be size bearings. Fig. (d) shows the
treated carefully during dismounting method using hydraulic nuts.
so as to minimize external force, (c) Dismounting by (d) Dismounting by
which affects their rolling elements. use of clamps use of hydraulic nuts ¡Small size bearings with withdrawal
sleeves can be removed by tighten-
¡The easiest way to remove bearings ing locknuts as shown in Fig. (e).
Fixtures is by using a press as shown in Fig. For large size bearings, provide sev-
(a). It is recommended that the fix- eral bolt holes on locknuts as shown
ture be prepared so that the inner in Fig. ( f ), and tighten bolts. The
ring can receive the removal force. bearings can then be removed as
easily as small size bearings.
(a) Dismounting by ¡Figs. (b) and (c) show a dismounting
use of a press method in which special tools are (e) Dismounting (f) Dismounting (g) Dismounting ¡Fig. (g) shows the method using
employed. In both cases, the jaws of by use of by use of by use of hydraulic nuts.
the tool should firmly hold the side of locknuts bolts hydraulic nuts
the inner ring.
A 140 A 141
15. Handling of bearings
15-6 Maintenance and inspection 15-6-2 Inspection and analysis 15-7 Methods of analyzing
of bearings bearing failures
Before determining that dismounted bearings
Periodic and thorough maintenance and will be reused, the accuracy of their dimensions It is important for enhancing productivity and
inspection are indispensable to drawing full per- and running, internal clearance, fitting surfaces, profitability, as well as for accident prevention
formance from bearings and lengthening their raceways, rolling contact surfaces, cages and that abnormalities in bearings are detected dur-
useful life. seals must be carefully examined, so as to con- ing operation.
Besides, prevention of accidents and down firm that no abnormality is present. Representative detection methods are
time by early detection of failures through main- It is desirable for skilled persons who have described in the following section.
tenance and inspection greatly contributes to sufficient knowledge of bearings to make deci-
the enhancement of productivity and profitabil- sions on the reuse of bearings.
ity. Criteria for reuse differs according to the per- 1) Noise checking
formance and importance of machines and Since the detection of abnormalities in bear-
15-6-1 Cleaning inspection frequency. ings from noises requires ample experience,
If the following defects are found, replace the sufficient training must be given to inspectors.
Before dismounting a bearing for inspection,
bearing with a new one. Given this, it is recommended that specific per-
record the physical condition of the bearing,
¡Cracks and chips in bearing components sons be assigned to this work in order to gain
including taking photographs.
¡Flaking on the raceway surfaces and the this experience.
Cleaning should be done after checking the
rolling contact surfaces Attaching hearing aids or listening rods on
amount of remaining lubricant and collecting
¡Other failures of a serious degree housings is effective for detecting bearing
lubricant as a sample for examination.
described in the following section "16. noise.
¡A dirty bearing should be cleaned using two Examples of bearing failures."
cleaning processes, such as rough clean- 2) Checking of operating temperature
ing and finish cleaning. Since this method utilizes change in operat-
It is recommended that a net be set on the ing temperature, its application is limited to rela-
bottom of cleaning containers. tively stable operations.
¡In rough cleaning, use brushes to remove For detection, operating temperatures must
grease and dirt. Bearings should be han- be continuously recorded.
dled carefully. Note that raceway surfaces If abnormalities occur in bearings, operating
may be damaged by foreign matter, if bear- temperature not only increase but also change
ings are rotated in cleaning oil. irregularly.
¡During finish cleaning, clean bearings care- It is recommended that this method be
fully by rotating them slowly in cleaning oil. employed together with noise checking.
A 142 A 143
16. Examples of bearing failures
Table 16-1 (1) Bearing failures, causes and countermeasures
z Flaking Flaking occurring at an incipient · Too small internal clearance · Provide proper internal clearance.
stage · Improper or insufficient lubricant · Select proper lubricating method
· Too much load · Rust or lubricant.
Flaking on one side of radial · Extraordinarily large axial load · Fitting between outer ring on the
bearing raceway free side and housing should be
changed to clearance fit.
Symmetrical flaking along circum- · Inaccurate housing roundness · Correct processing accuracy of
ference of raceway housing bore.
Especially for split housings,
(A-6961)
(A-6476)
care should be taken to ensure
processing accuracy.
Slanted flaking on the radial ball · Improper mounting · Correct centering.
bearing raceway · Shaft deflection · Widen bearing internal clearance.
Flaking is a phenomenon when material is [Reference] Pitting
· Inaccuracy of the shaft and · Correct squareness of shaft or
removed in flakes from a surface layer of the Pitting is another type of failure caused
Flaking occurring near the edge of housing housing shoulder.
bearing raceways or rolling elements due to by rolling fatigue, in which minute holes of
the raceway or rolling contact
rolling fatigue. approx. 0.1 mm in depth are generated on
surface of roller bearings
This phenomenon is generally attributed the raceway surface.
Flaking on the raceway surface at · Heavy impact load during mount- · Improve mounting procedure.
to the approaching end of bearing service
the same interval as rolling ing
life. However, if flaking occurs at early
element spacing · A flaw of cylindrical roller bear- · Provide rust prevention treatment
stages of bearing service life, it is necessary
ings or tapered roller bearings before long cessation of operation.
to determine causes and adopt countermea- caused when they are mounted.
sures. · Rust gathered while out of
operation
x Cracking, Cracking in outer ring or inner ring · Excessive interference · Select proper fit.
chipping · Excessive fillet on shaft or · Adjust fillet on the shaft or in the
housing housing to smaller than that of
· Heavy impact load the bearing chamfer dimension.
· Advanced flaking or seizure · Re-examine load conditions.
Cracking on rolling elements · Heavy impact load · Improve mounting and handling
· Advanced flaking procedure.
· Re-examine load conditions.
(A-6395)
Cracking on the rib · Impact on rib during mounting · Improve mounting procedure.
· Excessive axial impact load · Re-examine load conditions.
c Brinelling, Brinelling on the raceway or rolling · Entry of foreign matter · Clean bearing and its peripheral
nicks · Brinelling is a small surface indentation generated contact surface parts.
either on the raceway through plastic deformation · Improve sealing devices.
at the contact point between the raceway and
rolling elements, or on the rolling surfaces from
insertion of foreign matter, when heavy load is Brinelling on the raceway surface · Impact load during mounting · Improve mounting procedure.
applied while the bearing is stationary or rotating at the same interval as the · Excessive load applied while · Improve machine handling.
(A-6617)
A 144 A 145
16. Examples of bearing failures
v Pear skin, · Pear skin is a phenomenon in which minute brinell Indentation similar to pear skin on · Entry of minute foreign matter · Clean the bearing and its periph-
marks cover the entire rolling surface, caused by the raceway and rolling contact eral parts.
discoloration
the insertion of foreign matter. This is character- surface. · Improve sealing device.
ized by loss of luster and a rolling surface that is
rough in appearance. Discoloration of the raceway, · Too small bearing internal clear- · Provide proper internal clearance.
In extreme cases, this is accompanied by
surface rolling contact surface, ance · Select proper lubricating method
(A-6720)
discoloration due to heat generation.
· Discoloration is a phenomenon in which the sur- rib face, and cage riding land. · Improper or insufficient lubricant or lubricant.
face color changes because of staining or heat · Quality deterioration of lubricant
(Discoloration) generation during rotation. due to aging, etc.
Color change caused by rust and corrosion is
generally separate from this phenomenon.
b Scratches, · Scratches are relatively shallow marks generated Scratches on raceway or rolling · Insufficient lubricant at initial · Apply lubricant to the raceway
scuffing by sliding contact, in the same direction as the contact surface operation and rolling contact surface when
sliding. This is not accompanied by apparent · Careless handling mounting.
melting of material. · Improve mounting procedure.
n Smearing Smearing is a phenomenon in which a cluster of Smearing on raceway or rolling · Improper or insufficient lubricant · Select proper lubricating method
minute seizures cover the rolling contact surface. contact surface · Slipping of the rolling elements or lubricant.
Since smearing is caused by high temperature due · Provide proper preload.
This occurs due to the break
to friction, the surface of the material usually melts
down of lubricant film when an
partially ; and, the smeared surfaces appear very
abnormal self rotation causes
rough in many cases.
(A-6640)
m Rust, · Rust is a film of oxides, or hydroxides, or carbon- Rust partially or completely cover- · Improper storage condition · Improve bearing storage condi-
corrosion ates formed on a metal surface due to chemical ing the bearing surface. · Dew formation in atmosphere tions.
reaction. · Improve sealing devices.
· Corrosion is a phenomenon in which a metal · Provide rust preventive treat-
surface is eroded by acid or alkali solutions ment before long cessation of
through chemical reaction (electrochemical reac-
operation.
tion such as chemical combination and battery
formation) ; resulting in oxidation or dissolution.
(A-7130)
, Electric When an electric current passes through a bearing Pitting or a corrugated surface · Sparks generated when electric · Providing a bypass which
pitting while in operation, it can generate sparks between failure on raceway and rolling current passes through bearings prevents current from
the raceway and rolling elements through a very contact surface passing through bearings.
thin oil film, resulting in melting of the surface · Insulation of bearings.
metal in this area. The bearings must be
This phenomenon appears to be pitting at first replaced, if the corrugated
sight. (The resultant flaw is referred to as a pit.)
texture is found by scratch-
When the pit is magnified, it appears as a hole like
a crater, indicating that the material melted when it ing the surface with a finger-
was sparking. nail or if pitting can be
(A-6652)
In some cases, the rolling surface becomes corru- observed by visual inspection.
gated by pitting.
A 146 A 147
16. Examples of bearing failures
. Wear Normally, wear of bearing is observed on sliding Wear on the contact surfaces Improper or insufficient lubricant · Select proper lubricating method
contact surfaces such as roller end faces and rib (roller end faces, rib faces, cage or lubricant.
faces, cage pockets, the guide surface of cages and pockets) · Improve sealing device.
cage riding lands. Wear is not directly related to · Clean the bearing and its periph-
material fatigue. eral parts.
Wear caused by foreign matter and corrosion can Wear on raceways and rolling · Entry of foreign matter
(A-4719)
affect not only sliding surfaces but rolling surfaces. contact surfaces · Improper or insufficient lubricant
⁄0 Fretting Fretting occurs to bearings which are subject to Rust-colored wear particles · Insufficient interference · Provide greater interference
vibration while in stationary condition or which are generated on the fitting surface · Apply lubricant to the fitting
exposed to minute vibration. It is characterized by (fretting corrosion) surface
rust-colored wear particles.
Since fretting on the raceways often appears
similar to brinelling, it is sometimes called
"falsebrinelling". Brinelling on the raceway surface · Vibration and oscillation when · Improve fixing method of the
at the same interval as rolling bearings are stationary. shaft and housing.
(A-6649)
⁄1 Creeping Creeping is a phenomenon in which bearing rings Wear, discoloration and scuffing, · Insufficient interference · Provide greater interference.
move relative to the shaft or housing during opera- caused by slipping on the fitting · Insufficient tightening of sleeve · Proper tightening of sleeve.
tion. surfaces
(A-6647)
⁄2 Damage to Since cages are made of low hardness materials, Flaws, distortion, chipping, crack- · Extraordinary vibration, impact, · Re-examine load conditions.
cages external pressure and contact with other parts can ing and excessive wear in cages. moment · Select proper lubricating method
easily produce flaws and distortion. In some cases, Loose or damaged rivets. · Improper or insufficient lubricant or lubricant.
these are aggravated and become chipping and · Improper mounting (misalign- · Minimize mounting deviation.
cracks. ment) · Re-examine cage types.
Large chipping and cracks are often accompanied · Dents made during mounting · Improve mounting.
(A-6455)
⁄3 Seizure A phenomenon caused by abnormal heating in Discoloration, distortion and · Too small internal clearance · Provide proper internal clearance.
bearings. melting together · Improper or insufficient lubricant · Select proper lubricating method
· Excessive load or lubricant.
· Aggravated by other bearing · Re-examine bearing type.
flaws · Earlier discovery of bearing flaws.
(A-6679)
A 148 A 149