Removing the servomaster and clutch

Work description

Work description
Servomaster
Depressurise the system.

WARNING!
1
Wear protective goggles. Hydraulic fluid is corrosive and can cause permanent eye
damage.

Remove the parts in the following order:

2
1. Hose (2) to the fluid reservoir. Fold the hose upwards so that the fluid does not
run out of the reservoir. 3
2. Bleed hose (3).

b115433
4
3. Hydraulic hose (4) to the slave cylinder.
4. Panel underneath the steering wheel. 1. Nuts
2. Hose to fluid reservoir
3. Bleed hose
4. Hydraulic hose to slave cylinder

03:11-00 Issue 1 en-GB 1 (4)

©
Scania CV AB 2012, Sweden
 Removing the servomaster and clutch
Work description

5. Union for air supply hose (7).

5 6
Note:
Use a counterhold when loosening the union.

6. The servomaster 3 nuts (1).

112 871
5. Parallel pin
6. Locking pin
7. Air supply hose

03:11-00 Issue 1 en-GB 2 (4)

©
Scania CV AB 2012, Sweden
 Removing the servomaster and clutch
Work description

7. Locking pin (6) and parallel pin (5).

b115462
03:11-00 Issue 1 en-GB 3 (4)
©
Scania CV AB 2012, Sweden
 Removing the servomaster and clutch
Work description

Clutch, tools 2
Examples of suitable tools from Scania: 6

Part number Designation

4
98 747 Guide pins
99 204 Mandrel
99 205 Socket

1. Remove the gearbox. 8

7
2. Remove the screws (7) and (8).
3. Fit the guide pins 98 747 in the screw holes.
4. Fit the mandrel 99 204 with the socket 99 205 in the centre of the disc.
3
5. Remove the clutch cover and the clutch disc by alternately loosening the remain-
ing screws.
5

332 188
1

03:11-00 Issue 1 en-GB 4 (4)

©
Scania CV AB 2012, Sweden