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the challenge is not figuring if we need to bring in more or less fresh air…
Negative Pressure Ventilation But rather figuring out how to do it to without causing:
Excessive fuel usage
Michael Czarick Drafts
The University of Georgia
Harmful drops house temperature
It is not very effective in bringing in small volumes of air during cold weather.
First, it is difficult to control the amount of fresh air As a results natural/curtain ventilation tends to flood a
entering a house house with cold fresh air
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Secondly, it is difficult to evenly distribute the fresh air Birds on the upwind side of the house get more fresh air than
throughout the house those on the downwind side
95.0°F
90
80
67.7 76.6 70
60
55.0°F
Last but not least, you can’t control where the incoming air
Upwind vs. downwind moves once it enters a house…
Due to the simple fact
that cold air is heavier
90.0°F
90
90.0°F
90
90.0°F
90
than warm air and tends
80 80 80
to quickly fall to the floor
70 70 70
64.4
61.3 60 59.3 56.8 60 60
43.2
50 50 49.4 50
Cold air falling to the floor Cold air falling to the floor
100.0°F 100.0°F
100 100
90 90
80 80
70 70
60 60
50.0°F 50.0°F
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Obviously we need more control over air exchange and
distribution It is important to realize that…
We need a negative pressure ventilation system: Just because a house has exhaust fans and air inlets does not necessarily mean
Where exhaust fans provide control over the amount of air brought in to a that a producer has adequate control over air exchange and air distribution.
house
and air inlets provide control over air distribution and mixing.
Example:
(two story – totally enclosed broiler house)
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Example: Two exhaust fans operating in a house with the
Why is having a negative pressure so important? side wall curtains wide open
First, without a negative pressure exhaust fans (the producer) have essentially
no control over air exchange.
As we close the curtains we increase the control the fans have on air When we close the curtains enough that the fans
exchange and lessen the effect of the wind on air exchange have to pull air from the entire house…
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In this situation what is controlling air
quality/exchange…the fans or the wind? How do we know if we have a negative pressure?
25 Pa 0.10”
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What determines the amount of negative pressure we have? Opening vs. Static pressure for a 10,000 cfm fan
The level of negative pressure is determined by the amount of opening 0.2
available to a fan. 0.18
Less opening…More pressure 0.16
0.14
Static pressure
More opening…Less pressure
0.12
We have charts that illustrate this relationship…
0.1
0.08
0.06
0.04
0.02
0
10
15
20
25
30
35
40
45
50
55
60
Opening (ft2)
What about air speed and negative pressure? Pressure difference vs. Air velocity
2,000
1,800
1,600
Air Velocity (ft/min)
1,400
1,200
1,000
800
600
400
200
0
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
0.11
0.12
0.13
0.14
0.15
0.16
0.17
0.18
0.19
0.2
Static pressure (“)
1,400
1,200
1,000
800
0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08”
600
400
200
0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08”
0
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
0.11
0.12
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0.14
0.15
0.16
0.17
0.18
0.19
0.2
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As a result when the exhaust fans turn on.. Last but not least…
And a negative pressure is established… Because air flow through an inlet opening is determined by the following
It is the same throughout the house…regardless of where the fans are located equation…
And air will enter through all openings at the same speed…regardless where Cfm = velocity X area = 1,100 ft/min X 1 ft2
the fans are located If all the openings are the same size (i.e 1 ft2”)
1,100 ft/min 1,100 ft/min 1,100 ft/min 1,100 ft/min 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm
0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08”
0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08” 0.08”
1,100 ft/min 1,100 ft/min 1,100 ft/min 1,100 ft/min 1,100 ft/min 1,100 ft/min 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm 1,100
1,100ft/min
cfm
The same amount of air will enter through each opening…regardless of fan
location
With control over fresh air distribution and incoming air With control over fresh air distribution and incoming air
speed… speed…
We can direct the incoming air to obtain proper conditioning of incoming air We can direct the incoming air to obtain proper conditioning of incoming air
40oF
100%
80oF
60oF 25%
50oF 50%
75%
But, not only do we need a negative pressure Evolution of negative pressure inlets:
We need the right kind of air inlet opening. Poultry producers initially used a
We need an inlet that allows the producer precise control over: small curtain opening with an
Inlet opening/size as well as… exhaust fan or two
the direction of the incoming air Provided some control over the
amount of opening available to the
fans and therefore negative pressure
but..
Opening size was not consistent
No control over the direction of the
incoming air.
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Small curtain openings tend to direct air downward toward
the birds…and not upward towards the ceiling Small curtain opening with exhaust fan
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Temperature
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72
70
68
11:25 11:30 11:35 11:40 11:45
ceiling center
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Adjustable door side wall inlets Side wall inlet air flow patterns
Inlet opening and air direction are able to be controlled
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74
72
70
68
11:10 11:15 11:20 11:25
Time
ceiling center
Basic inlet system design: How many air inlets should a house have?
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The amount of air that can flow through an inlet is
Number of inlets depends on two factors: determined by the following equation…
How much air can you pull through each inlet?
How many fans (cfm) you want to operate through a house’s air inlets? Cfm per inlet = Area X Velocity
velocity area
But air doesn’t flow evenly through an inlet Correction factor can change with inlet design
Cfm per inlet = Area X 0.6 X Velocity Cfm per inlet = Area X (0.7 – 0.8) X Velocity
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Calculating air flow through an air inlet Calculating air flow through an air inlet
Cfm per inlet = Area X 0.6 X Velocity Cfm per inlet = Area X 0.6 X Velocity
1,400
1,200
1,000
800
600
400
200
0
0
0.1
0.2
Normal static pressure when operating side wall inlets is typically around
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
0.18
0.19
0.05” and 0.10”
Static pressure (“)
We size our inlets based on a normal high operating pressure of 0.10”
Velocity vs. Pressure difference Calculating air flow through an air inlet
1,400
1,300
1,200
1,100
Air Velocity (ft/min)
1,000
900
800
700
600
500
400
300 Velocity = 1,250 ft/min
200
100 Cfm per inlet = Area X 0.6 X Velocity
0
= 1.8 ft2 X 0.6 X 1,250 ft/min
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
0.11
0.12
= 1,350 ft3/min
Static pressure (“)
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We can make it a little simpler by putting it in terms of cfm
per square foot of inlet area Cfm per square foot of inlet opening
1 ft
1 ft
Velocity = 1,250 ft/min
Cfm per square foot = Area X 0.6 X Velocity
= 1 ft2 X 0.6 X 1,250 ft/min
= 750 ft3/min
Inlet performance information can also be obtained from Fan/Inlet test chamber…
manufacturer measure inlet capacity at different openings and pressures
Fully opened performance How many air inlets should a house have?
Depends on two factors:
How much air can you pull in through each inlet?
How many fans (cfm) do you want to operate using your air inlets?
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It doesn’t take many fans or inlets to maintain air quality and a house full of market age broilers can produce a significant
house temperature during cold weather with small chicks but… amount of heat during the cooler times of the year
Which can take a lot of fan capacity to control house temperature and air
quality
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85.0°F
We don’t want to have to go to tunnel ventilation Ideally we want to inlet ventilate until outside temperatures
mode when it is still cool outside are at least in the mid sixties (older birds)…
We need to make sure we have enough side wall inlet capacity until it is This typically requires a minimum of 5 cfm of exhaust fan capacity per square
relatively warm outside foot of floor space.
5
4.5
4
3.5
3
2.5
2
1.5
Higher total bird heat production…more fans, more inlet capacity to maintain 1
proper house temperature during cool/moderate weather 0.5
0
Total house heat production will vary of course bird weight…
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3.25
3.5
3.75
4
4.25
4.5
4.75
5
5.25
5.5
5.75
6
6.25
6.5
6.75
7
7.25
7.5
7.75
8
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Broilers - small Required side wall inlet capacity – small bird
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40’ X 500’ house 6.5
25,000 birds @ 4.5 lbs. 6
5.5
3.5
4.5
5.5
6.5
7.5
3
3.25
3.75
4
4.25
4.75
5
5.25
5.75
6
6.25
6.75
7
7.25
7.75
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Maximum Pounds per Square foot
Broiler house inlet capacity – small bird Inlet performance information from manufacturer
Minimum = 4.6 cfm/ft2
40 X 500’ house = 20,000 ft2
Inlet cap. = 20,000 ft2 X 4.6 cfm/ft2
= 92,000 cfm
Broiler house inlet capacity – small bird Inlet performance information from manufacturer
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Broiler house inlet capacity – small bird Broilers – large broilers
40’ X 500’ house
20,000 birds @ 8 lbs.
8 lbs per ft2
Minimum = 4.6 cfm/ft2 Minimum = 4.6 cfm/ft2
40 X 500’ house = 20,000 ft2 40 X 500’ house = 20,000 ft2
Inlet cap. = 20,000 ft2 X 4.6 cfm/ft2 Inlet cap. = 20,000 ft2 X 4.6 cfm/ft2
= 92,000 cfm = 92,000 cfm
# of Inlets = 92,000 cfm/ 2,825 cfm # of Inlets = 92,000 cfm/ 1,625 cfm
= 33 inlets (34) = 56 inlets
Required side wall inlet capacity – Large broilers Broiler house inlet capacity – Large bird
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6.5
6
5.5
Cfm/ft2 of floor space
5
4.5
4 Minimum = 5.5 cfm/ft2 Minimum = 5.5 cfm/ft2
3.5
3 40 X 500’ house = 20,000 ft2 40 X 500’ house = 20,000 ft2
2.5 Inlet cap. = 20,000 ft2 X 5.5 cfm/ft2 Inlet cap. = 20,000 ft2 X 5.5 cfm/ft2
2
1.5 = 110,000 cfm = 110,000 cfm
1
0.5
0 # of Inlets = 110,000 cfm/2,825 cfm # of Inlets = 110,000 cfm/1,625 cfm
3
3.25
3.5
3.75
4
4.25
4.5
4.75
5
5.25
5.5
5.75
6
6.25
6.5
6.75
7
7.25
7.5
7.75
8
= 40 inlets = 68 inlets
Maximum Pounds per Square foot
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Broiler house inlet capacity – small bird Pullets
40’ X 500’ house
14,000 birds @ 4.5 lbs
3.2 lbs per ft2
Minimum = 4.75 cfm/ft2 Minimum = 4.75 cfm/ft2
40 X 500’ house = 20,000 ft2 40 X 500’ house = 20,000 ft2
Inlet cap. = 20,000 ft2 X 4.75 cfm/ft2 Inlet cap. = 20,000 ft2 X 4.75 cfm/ft2
= 95,000 cfm = 95,000 cfm
Required side wall inlet capacity - Pullets Broiler house inlet capacity – small bird
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6.5
6
5.5
Cfm/ft2 of floor space
5
4.5
4 Minimum = 3.75 cfm/ft2 Minimum = 3.75 cfm/ft2
3.5
3 40 X 500’ house = 20,000 ft2 40 X 500’ house = 20,000 ft2
2.5 Inlet cap. = 20,000 ft2 X 3.75 cfm/ft2 Inlet cap. = 20,000 ft2 X 3.75 cfm/ft2
2
1.5 = 75,000 cfm = 75,000 cfm
1
0.5
0 # of Inlets = 75,000 cfm/2,825 cfm # of Inlets = 75,000 cfm/1,625 cfm
3
3.25
3.5
3.75
4
4.25
4.5
4.75
5
5.25
5.5
5.75
6
6.25
6.5
6.75
7
7.25
7.5
7.75
8
= 26 inlets = 46 inlets
Maximum Pounds per Square foot
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Turkeys Required side wall inlet capacity - Turkeys
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40’ X 500’ house 6.5
5,700 birds @ 40 lbs. 6
5.5
3.5
4.5
5.5
6.5
7.5
3
3.25
3.75
4
4.25
4.75
5
5.25
5.75
6
6.25
6.75
7
7.25
7.75
8
Maximum Pounds per Square foot
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A better solution would be to replace the four large inlets
Increase the number of side wall fans… with eight smaller inlets…
Air jets expand at roughly a 22o angle Maximum distance between inlets?
Approximately 20’
Ideal = 15’ to 10’
11o 11o
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Can inlets be too close together? Side wall air inlet distribution:
Possibly.. Quite simply air inlets should be evenly distributed throughout a house
But you may get better performance with fewer, because we want fresh air to be uniformly distributed throughout a house
larger inlets especially in wider houses
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70
64.0°F
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Commercial layer house with no inlets in the tunnel
inlet area Too many inlets on tunnel inlet end of house…
and you end with a cool tunnel inlet area
90.0°F
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80
70
64.0°F
There is more than one type of “inlet”…. Too many “inlets” in the tunnel curtain area…
There are “planned” and “unplanned” inlets 105.0°F
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90
80
70
65.0°F
Too many inlets near the tunnel fans… Too many “inlets” near the tunnel fans…
100.0°F
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80
70
65.0°F
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Too many inlets near the tunnel fans or tunnel inlet
will not only make the ends cool and “fresh” Side wall air inlet distribution:
But tend to decrease the air quality in the rest of the house Air inlets should be placed directly across from one another.
Promotes proper air circulation patterns
But, if for some reason the inlets are over 20’ apart they
should be staggered (pullet houses) Side wall inlet distribution:
In some instances inlets can be closed on one side of the house (40’ or less in
width)
Small birds
Strong winds
Etc..
But, to get the proper fresh air distribution.. Side wall air inlet distribution:
you will need the right combination of inlet opening and static pressure Using only the inlets on the exhaust fan side of the house can be done at
times as well
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The fact is exhaust fan place will often have very little effect
Air flow pattern remains essentially the same… on inlet air flow patterns within a house
if you have the right pressure and inlet opening Air enters the house at a speed of between 800 and 1,200 ft/min
But the air will be moving toward the fans at a speed of less than 25 ft/min
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Enters quickly through inlets…moves slowly toward
exhaust fans Side wall air inlet distribution:
One or two tunnel fans and side wall inlets Using inlets on one side of the house should be avoided in wider houses
Using inlets on both sides of a house will tend to create more uniform house
temperatures/air quality
The cold, fresh air will not be evenly distributed Too much fresh air in one area of the house
95.0°F
90
80
70
60
60.3
50
45.0°F
90
80
70
60
71.4
50
45.0°F
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How many minimum ventilation fans should a house
Minimum ventilation fans: have?
“Minimum ventilation fans” are those fans that are primarily used to control
air quality during cold weather
Interval timer fans
“Temperature control fans” those used to reduce house temperature
Side wall fans, tunnel fans, or a combination
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What is the downside of evenly spacing min. vent. fans
along the side of a tunnel-ventilated house? First...potential for multiple cool spots
100.9°F
100
90
80.0°F
The closer the timer fans are to the center of the house the
cooler the ends become Timer fans near end walls
Min vent fans Min vent fans
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End wall fan for minimum ventilation Important point…
If the air is not mixed properly chimney fans can be But, if the air is very well mixed there really is
very problematic nothing wrong with an exhaust fan is in the ceiling.
100.0°F
100
95
90
85
80
78.0°F
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Minimum ventilation fan placement when partial Minimum ventilation fan placement when partial
house brooding? house brooding?
Minimum ventilation fans must be installed in all bird and nonbird areas
This means that in a half house brooding situation there should be minimum
ventilation fans in each end of a house.
Minimum ventilation fan placement when partial house Minimum ventilation fan placement when partial house
brooding brooding
40’ X 500’ house = 20,000 ft2 40’ X 500’ house = 20,000 ft2
1 cfm/ft2
1 cfm/ft2
1 cfm/ft2
1 cfm/ft2
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Minimum ventilation fan placement when center house Minimum ventilation fan placement when center house
brooding? brooding?
Center-brooded houses there should be fans in the brood area and both Center-brooded houses there should be fans in the brood area and both
nonbrood areas. nonbrood areas.
40’ X 500’ house 60’ X 600’ house
36” 36” 36” 36”
24” 24” 36” 36” 24” 24”
What size of minimum ventilation fans should be used with younger birds in
the off brooding areas?
Older birds? What size of minimum ventilation fans should be used with younger birds?
What size of minimum ventilation fans should be used with older birds?
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