CRRC PIONEER ELECTRIC (INDIA) PVT LTD.

ROUTINE TEST PLAN FOR STSTOR OF

TRACTION MOTOR 6FRA6068

KIND OF TEST ROUTINE TEST

CUSTOMER INDIAN RAILWAY

PROJECT WAG9 & WAP7
TYPE 6FRA6068 STATOR

Registered Office address Factory address

502, 86 Padma Place Plot number 177-178,
Nehru Place, Sector 4, HSIIDC Growth Center Bawal
New Delhi - 110019 District Rewari

Prepared By Checked By Approved By

Ritesh Kumar (Testing) Nirmal kumar (Quality) Liu Haidong
 PROTOTYPE TEST PLAN FOR STATOR OF MOTOR 6 FRA6068

INDEX:-

s.no Test Carried Out Reference Page

A Main technical parameters of tested sample 3

1 Measurement of cold resistance 4

2 Impedance measurement 4

3 Insulation resistance measurement 4

5 Core Loop Test 5

11 High Voltage Withstand Test 5

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 PROTOTYPE TEST PLAN FOR STATOR OF MOTOR 6 FRA6068

1.Main technical parameters of tested samples

Rated voltage (V)

2180

Rated current (A)

270

Rated frequency (Hz)

65

Insulation class 200 Class H

Power factor
0.88

Number of poles 6

Stator winding connection

Y

Type of Cooling Forced external ventilation

Cooling amount of wind (m3/s)

1.35

1.Measurement of Cold Resistance:-

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 PROTOTYPE TEST PLAN FOR STATOR OF MOTOR 6 FRA6068

Measure The Cold DC Resistance of individual Stator Winding using DC Resistance Bridge Method.
Measure the actual DC resistance at ambient temperature, record ambient and frame temperature.
The difference between frame and ambient temperature should not more than 2K.
Limit Values: 93.28mΩ ~ 103.10 mΩ after conversation at 30°C .
Item Stator Winding
Line Resistance U-V V-W W-U
DC Resistance (mΩ) (R1)
Ambient temperature(°C) (t1)
Conversions to 30°C(mΩ)

Limit Values: 93.28mΩ ~ 103.10 mΩ after conversation at 30°C .

2. Impedance Measurement:-
Measurement of impedance by using regulated single phase supply and injecting the current approx. 5A,
10A, 15A between 2 phases U-V, V-W, W-V and measurement of the voltage drop between phase and current
injected. Impedance shall be obtained by the ratio of Voltage drop between phase and current injected.
Limits:- Impedance should be balance in all 3 phases.

Impedance Avg. Impedance

Phase to Phase Current (A) Voltage (V)
(Ω) (Ω)
5
U-V 10
15
5
V-W 10
15
5
U-W 10
15

3. Insulation Resistance Measurement:-

Measure the insulation resistance of stator winding at cold and hot state at 1000V dc.
Limit Value of insulation resistance should be as follow
Insulation Resistance of Stator winding to surface at cold state
Standard Value ≥ 500MΩ @1000V

Insulation Resistance of Stator winding to surface at hot State

Standard Value ≥500MΩ @ 1000V

5 .Core Loop test:-

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 PROTOTYPE TEST PLAN FOR STATOR OF MOTOR 6 FRA6068
This test is carried out to find healthiness of the stamping for 30 minutes at 4 points at Top, Bottom, Left &
Right side of stator core.
Current of 26A is to be injected in core loop of 10 turns warped around the stator core. Cable size in between
25-35 mm square.
Difference between max. & min. temperature should not be more than 15°C.

Initial Core After Loop test core Difference

Location Temperature Temperature (Max – Min)
Top
Bottom
Left
Right
Limit Difference between max. & min. temperature should not be more than 15°C.

11. High Voltage Withstand Test:-

Perform High Voltage test between phases to earth at 8.3KV, for 60 second.
Limitations: During test there should be no Spark and smoke from the stator winding.

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