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The difference in the way certain textural properties in bakery products are viewed
and the way they are associated with quality are described below:
Raw materials and components used in automated bakeries play an important role in
manufacturing high quality bakery products. When these are are sold to distribution
networks, storage conditions need to be considered as they can affect shelf-life. The
quality of the dough and the raw ingredients used in the bakery can be tested for
adherence to industry standards with the help of the FTC's range of fixtures for
dough.
The acceptability of bakery products can be tested by emulating the way they are
handled, for example, the freshness of bread can be tested by squashing it. It is also
important to consider that the coatings or fillings used on baked products may have
considerable effect on the texture of the final product when it reaches the consumer.
Bulk analysis
Figure 2. Measuring Crouton hardness via bulk analysis using Kramer Shear Cell
This method can be used for measuring the crunchiness and freshness of biscuits,
and the integrity of the fruit used for filling pies.
Compression
The most appropriate indicator of the freshness of the product is compression, for
instance, the way in which a loaf of bread recovers after compression is indicative of
its quality. If it retains a good amount of springiness it can be proven to be fresh,
whilst crumbliness is a sign of excess loss of moisture. The deformability can be
tested through FMBRA compression testing.
Figure 3. FMBRA compression testing
The back extrusion test (Figure 4) can be used for measuring the flow and
consistency of custard. This method is also suitable for testing softer food materials
like liquids and pastes that are usually tested inside their packaging. Based on the
controlled manner in which semi-solid and viscous liquids are displaced, properties
like thinning, consistency, viscosity, spreadability, flow and adhesiveness can be
assessed. The back extrusion method can be used for comparing the composition of
different custard formulations, the spreading and yielding properties of fillings and
sauces, and the consistency of batter.
To test the firmness of bread, large size cylinders are pressed into the center (Figure
5), while small balls, cylinders, cones and needles are penetrated into the surface of
the sample to replicate the biting action.
Figure 5. Firmness testing of bread
The changes in the crispness and hardness of bakery products can be tested
through penetration and puncture testing, which helps in assessing new
formulations, or how different conditions affect shelf-life.
This testing method helps evaluate the firmness, maturity and gel strength at multiple
points on the same sample since the form and texture may be different in different
sections.
Shear
The fracturability of brittle solids in the form of bars can be tested by this method.
The sample is supported at both ends and a force is applied at the center using a
knife edge until it breaks, or until the sample is deformed to a specific point if
assessing flexure characteristics.
Tension
In addition to this, the rollability of flour tortillas can be measured by testing the burst
strength. The stickiness and adhesion of dough can be evaluated as well.