Ball and Socket Versus Wrist Pin: Author Dennis Boerger, Manager of Product Management, AIDA-America Corporation
Nearly every mechanical press transmits force
from a crankshaft, eccentric shaft or eccentric gear through connecting rods to the press slide. The attachment of the connecting rods to the slide is commonly referred to as the suspension point (see figure #1).
Figure #2
Requirement 2-The system needs to be of
sufficient size to accept high reverse loads at the bottom of the press stroke and then lift the slide and upper die on the up-stroke. Again, the physical size of the suspension point components is important for carrying the tension load.
Figure #1
There are two common systems used for slide
suspension. The first system is the ball and socket type (see Figure #2) and the second is the wrist pin type (see Figure #3). The slide suspension system has four primary requirements: Figure #3
Requirement #1-The system needs to be of Requirement #3-The system needs to be able to
sufficient size to transmit the force of the press reduce the effect of high off-center loads drive to the slide and upper die so that work can generated in the die. be completed on the material in the die. The physical size of the suspension point components is very important for carrying this compressive load.
Volume Five Tension Load-Reverse, or tension load capacity, is also a function of the area of the components to which the load is applied. The wrist pin design relies solely on the wrist pin diameter (see Figure #4).
Figure #4
Requirement #4-The slide suspension system
needs to be able to accomplish these tasks with little or no maintenance.
The effectiveness of the ball and socket versus
the wrist pin design, with the above four requirements as a guide, can be determined by selecting any size press and comparing the suspension point components of that machine. Figure #6
The ball design again relies on the spherical ball
seat that provides a minimum of 2 times greater area than the wrist pin (see Figure#5). This greater area provides significantly higher reverse load capacity and reduces wear on the suspension point components.
Off-Center Load-Slide tipping, caused by off-
center loads in multi-station dies, has a direct Figure #5 effect on the slide suspension point. When off- center loads exist and slide tipping is the result, Compressive Load-Compressive load capacity the ball seat (see Figure #6) rotates with the slide is a function of the area of the components to but maintains a full load carrying area so that no which the load is applied. The wrist pin design excessive stress is placed on the suspension relies on a saddle bushing below the connecting point components and there is no additional rod (see Figure #4). The surface area of the wear of the components. With the wrist pin saddle bushing is given a value of X. The ball design, the connection and saddle bearing are design uses a spherical ball seat with a load flat (not spherical) in the right to left direction carrying area of 2.2 times greater than the saddle (see Figure #7) and as a result, slide bushing (see Figure #5). The additional load carrying area reduces wear and maintenance of these components.
Volume Five The Suspension Point Wear and Maintenance Factor-As outlined previously, the ball seat spherical design provides less wear and less maintenance for compression and tension loading because of its larger area and superior off-center load capacity. There is still another situation where the ball design will provide superior performance when compared to the wrist pin. The load application point in a wrist pin design is at the bottom of the adjusting nut (see Figure #8). With the slide adjustment up, the head of the adjusting screw is contained inside its housing and has maximum support. Figure #7
tipping has a negative effect on these
components. When the slide tips, clearance between the connection and saddle bearing is reduced or eliminated on one side of the load carrying area. This causes the full load to be applied to a significantly reduced area and producing a high wear point that can result in the damage to the saddle bearing. The slide tipping also places a bending load on the wrist pin, which causes excessive wear in the wrist pin bushing and in severe cases, breakage of the components in this area.
Figure #9
Also, the distance from the wrist pin to the load
application point is at the minimum. However, when the slide adjustment is down, (see Figure #9) the distance from the wrist pin to the load application point is at the maximum and the head of the adjusting screw protrudes from its housing and has little or no support. This allows it to deflect under the side load created by the angle of the connection. The ball screw design (see Figure #10) is not affected by the position of the slide adjustment because the screw and connection remain in a straight line and load Figure # 8 support is not changed. Finally, when comparing figures #8 and #9 with figure #10, it becomes obvious that support for the suspension point is
Volume Five superior with the ball. Support ribs in the slide are placed directly under the ball type suspension point while support ribs in the wrist pin design slide must be positioned to allow clearance for the adjusting screw thus reducing the amount of support available.
Figure #10
Conclusion-Both the wrist pin and the ball and
socket slide suspension designs have been used in mechanical metal forming presses for many years and both have provided reliable performance for press users. The point of this technical paper is not to conclude that one design is good and the other is bad, but rather to illustrate the reasons why the ball and socket design is superior to the wrist pin design for mechanical presses. Larger load supporting areas for compression and tension loads, maintenance of full bearing area in off-center loading conditions and reduced wear and maintenance make the ball and socket design superior.
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