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SAM512

SERVICE MANUAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 TONE CONTROL OUTPUT MONITOR

VOL 4 5 VOL 4 5 VOL 4 5 VOL 4 5 VOL 4 5 VOL 4 5 5 VOL


SAM 512
6 6 6 6 6 6 4 6 OFF
MIC PFL 3 7 PFL 3 7 PFL 3 7 PFL 3 7 PFL 3 7 3 7 3 7 PHONES
2 8 2 8 2 8 2 8 2 8 BASS 0 MID 0 TREB 0
2 8 2 8 PROFESSIONAL MIXER
dB dB dB
1 9 1 9 1 9 1 9 1 9 1 9 1 9
ON
-15 +15 -15 +15 -15 +15
0 10 0 10 0 10 0 10 0 10 LEVEL dB L R 0 10 0 10
-10 0 +6 -10 0 +6 POWER

AUDIO CREATIVE POWER


SERVICE MANUAL SAM512

INDEX

- BLOCK DIAGRAM
- SCHEMATICS
- COMPONENTS LOCATION SCHEMA AND PARTS LIST
- TESTING AND QUALITY CONTROL
- TECHNICAL CHARACTERISTICS
- WIRING DIAGRAM
- MECHANICAL DIAGRAM
- PACKING DIAGRAM
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

C101 47µ/16
C102 47µ/16
C103 47µ/16
C104 47µ/16
C105 100p
C106 100p
C107 100p
C108 100p
C109 47µ/16
C110 47µ/16
C111 47µ/16
C112 47µ/16
C113 47µ/16
C114 47µ/16
C115 100p
C116 100p
C117 100p
C118 100p
C119 47µ/16
C120 47µ/16
C121 47µ/16
C122 47µ/16
C123 47µ/16
C124 47µ/16
C125 100p
C126 100p
C127 100p
C128 100p
C129 47µ/16
C130 47µ/16
C131 47µ/16
C132 47µ/16
C133 47µ/16
C134 47µ/16
C135 100p
C136 100p
C137 100p
C138 100p
C139 47µ/16
C140 47µ/16
C141 47µ/16
C142 47µ/16
C143 47µ/16
C144 100p
C145 47µ/16
C146 100p
C147 100p
C148 100p
C149 47µ/16
C150 47µ/16
C151 100p
C152 100p
C153 47µ/16
C154 47µ/16
C155 47µ/16
C156 47µ/16
C157 100p Sheet 1 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

C158 47µ/16
C159 47µ/16
C160 100p
C161 100p
C162 47µ/16
C163 47µ/16
C164 100p
C165 100p
C166 47µ/16
C167 100p
C168 47µ/16
C169 33n
C170 33n
C171 2n2
C172 1n
C173 2n2
C174 47µ/16
C175 33n
C176 33n
C177 2n2
C178 1n
C179 2n2
C180 47µ/16
C181 100p
C182 100n
C183 100p
C184 100n
C185 47µ/16
C186 100p
C187 47µ/16
C188 100p
C189 100p
C190 100p
C191 100p
C192 47µ/16
C193 47µ/16
C194 220m/10
C195 220m/10
C196 47µ/16
C197 100p
C198 47µ/16
C199 100p
C200 100p
C201 100p
C202 100p
C203 47µ/16
C204 47µ/16
C205 220µ/10
C206 220µ/10
C207 47µ/50
C208 47µ/50
C209 47µ/50
C210 47µ/50
C211 100n
C212 100n
C213 100n
C214 100n Sheet 2 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

C215 100n
C216 100n
C217 100n
C218 100n
C219 100n
C220 100n
C221 100n
C222 100n
C223 47µ/50
C224 47µ/50
C225 47µ/50
C226 47µ/50
C227 47µ/50
C228 47µ/50
D101 BAS16
D102 BAS16
D103 RED
D104 GREEN
D105 GREEN
D106 RED
D107 GREEN
D108 GREEN
IC101 NE5532A
IC102 TL072
IC103 TL072
IC104 NE5532A
IC105 TL072
IC106 TL072
IC107 TL072
IC108 NE5532A
IC109 TL072
IC110 RC4556
IC111 TL072
IC112 TL072
IC113 TL072
IC114 LM324
IC115 LM324
IC116 TL072
IC117 NE5532
IC118 NE5532
J101 YKB21-5130
J102 YKC21-3035
J103 TP
J104 TP
J105 TP
J106 TP
J107 YKB21-5130
J108 YKC21-3035
J109 TP
J110 TP
J111 TP
J112 TP
J113 YKB21-5130
J114 YKC21-3035
J115 TP
J116 TP
J117 TP Sheet 3 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

J118 TP
J119 YKB21-5130
J120 YKC21-3035
J121 TP
J122 TP
J123 TP
J124 TP
J125 YKC21-3035
J126 TP
J127 TP
J128 TP
J129 TP
J130 YKB21-5130
J131 TP
J132 TP
J133 YKB21-5130
J134 TP
J135 TP
J136 YKC21-3035
J137 YKB21-5130
J138 YKC21-3035
J139 YKC21-3035
J140 TP
J141 TP
J142 TP
J143 TP
J144 YKC21-3035
J145 YKB21-5130
J146 YKB21-5130
J147 WIRE 5
J148 WIRE 5
J149 3xJP
J150 3xJP
J151 B5B-XHA
J152 B5B-XHA
J153 TP
J154 TP
J155 TP
J156 TP
J157 TP
J158 TP
PC 11.0531 PRINTED CIRCUIT
R101 1k
R102 1k
R103 220k
R104 10k
R105 10k
R106 1k
R107 9k1
R108 9k1
R109 1k
R110 22k
R111 10k
R112 22k
R113 10k
R114 10k
R115 10k Sheet 4 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

R116 2x10kA
R117 10K
R118 10k
R119 10K
R120 10k
R121 1k
R122 1k
R123 220k
R124 10k
R125 10k
R126 1k
R127 9k1
R128 9k1
R129 1k
R130 22k
R131 10k
R132 22k
R133 10k
R134 10k
R135 10k
R136 2x10kA
R137 10k
R138 10k
R139 10k
R140 10k
R141 1k
R142 1k
R143 220k
R144 10k
R145 10k
R146 1k
R147 9k1
R148 9k1
R149 1k
R150 22k
R151 10k
R152 22k
R153 10k
R154 10k
R155 10k
R156 2x10kA
R157 10k
R158 10k
R159 10k
R160 10k
R161 1k
R162 1k
R163 220k
R164 10k
R165 10k
R166 1k
R167 9k1
R168 9k1
R169 1k
R170 22k
R171 10k
R172 22k Sheet 5 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

R173 10k
R174 10k
R175 10k
R176 2x10kA
R177 10k
R178 10k
R179 10k
R180 10k
R181 22k
R182 10k
R183 22k
R184 10k
R185 10k
R186 10K
R187 2x10kA
R188 10k
R189 10k
R190 10K
R191 10k
R192 9k1
R193 1k
R194 1k
R195 9k1
R196 10k
R197 220k
R198 10k
R199 1k
R200 1k
R201 9k1
R202 1k
R203 1k
R204 9k1
R205 10k
R206 220k
R207 10k
R208 1k
R209 1k
R210 10k
R211 22k
R212 10k
R213 22k
R214 10k
R215 2x10kA
R216 10k
R217 1k
R218 22k
R219 121Ω
R220 10k
R221 10k
R222 1k
R223 22k
R224 121Ω
R225 10k
R226 10k
R227 1k
R228 1k
R229 10k Sheet 6 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

R230 2x50kB
R231 10k
R232 15k
R233 6k2
R234 2x50kB
R235 6k2
R236 9k1
R237 2x50kB
R238 9k1
R239 470k
R240 470k
R241 10k
R242 10k
R243 15k
R244 6k2
R245 6k2
R246 9k1
R247 9k1
R248 470k
R249 470k
R250 1k
R251 1k
R252 1k
R253 1k
R254 10k
R255 1k82
R256 10k
R257 1M
R258 47k
R259 15k
R260 1k5
R261 47k
R262 6k2
R263 1k5
R264 47k
R265 1k
R266 1k5
R267 10k
R268 1k82
R269 10k
R270 1M
R271 47k
R272 15k
R273 1k5
R274 47k
R275 6k2
R276 1k5
R277 47k
R278 1k
R279 1k5
R280 2x10kA
R281 10k
R282 10k
R283 3k32
R284 2k7
R285 MF10k
R286 MF10k Sheet 7 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

R287 MF10k
R288 MF10k
R289 MF10k
R290 MF10k
R291 MF10k
R292 MF10k
R293 75Ω
R294 75Ω
R295 1k
R296 10k
R297 1k
R298 47k
R299 47k
R300 75Ω
R301 75Ω
R302 10k
R303 10k
R304 3k32
R305 2k7
R306 MF10k
R307 MF10k
R308 MF10k
R309 MF10k
R310 MF10k
R311 MF10k
R312 MF10k
R313 MF10k
R314 75Ω
R315 75Ω
R316 1k
R317 10k
R318 1k
R319 47k
R320 47k
R321 100Ω
R322 4k32
R323 4k32
R324 100k
R325 4k32
R326 4k32
R327 100k
R328 100Ω
R329 100Ω
R330 4k32
R331 4k32
R332 100k
R333 4k32
R334 4k32
R335 100k
R336 100Ω
R337 100Ω
R338 4k32
R339 4k32
R340 100k
R341 4k32
R342 4k32
R343 100Ω Sheet 8 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

R344 100k
S101 PBS22H01
S102 PBS22H01
S103 PBS22H01
S104 PBS22H01
S105 PBS22H01
S106 17128
W101 10mm
W102 10mm
W103 17.5mm
W104 12.5mm
W105 10mm
W106 17.5mm
W107 30mm
W108 20mm
W109 12.5mm
W110 10mm
W111 17.5mm
W112 12.5mm
W113 10mm
W114 10mm
W115 17.5mm
W116 30mm
W117 30mm
W118 20mm
W119 12.5mm
W120 10mm
W121 12.5mm
W122 10mm
W123 17.5mm
W124 12.5mm
W125 10mm
W126 10mm
W127 17.5mm
W128 30mm
W129 30mm
W130 20mm
W131 12.5mm
W132 10mm
W133 17.5mm
W134 12.5mm
W135 10mm
W136 10mm
W137 17.5mm
W138 30mm
W139 30mm
W140 20mm
W141 12.5mm
W142 10mm
W143 12.5mm
W144 20mm
W145 20mm
W146 10mm
W147 20mm
W148 12.5mm
W149 12.5mm
W150 10mm Sheet 9 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

W151 20mm
W152 30mm
W153 12.5mm
W154 10mm
W155 30mm
W156 30mm
W157 25mm
W158 15mm
W159 20mm
W160 10mm
W161 20mm
W162 7.5mm
W163 20mm
W164 20mm
W165 7.5mm
W166 15mm
W167 10mm
W168 20mm
W169 20mm
W170 15mm
W171 30mm
W172 30mm
W173 20mm
W174 0Ω
W175 30mm
W176 12.5mm
W177 10mm
W178 0Ω
W179 17.5mm
W180 20mm
W181 0Ω
W182 20mm
W183 20mm
W184 20mm
W185 30mm
W186 20mm
W187 20mm
W188 20mm
W189 20mm
W190 20mm
W191 7.5mm
W192 30mm
W193 30mm
W194 17.5mm
W195 20mm
W196 15mm
W197 30mm
W198 15mm
W199 17.5mm
W200 17.5mm
W201 20mm
W202 17.5mm
W203 15mm
W204 12.5mm
W205 12.5mm
W206 30mm
W207 30mm Sheet 10 of 11
PARTS LIST: PRINTED CIRCUIT 11.0531C
MODEL:SAM512 DRW.Nº 330086PL REV:
DATE:010417 REPLACES: REPLACED BY:

REFERENCE VALUE

W208 15mm
W209 7.5mm
W210 7.5mm

Sheet 11 of 11
author: QUERALT 010417 M02-01 SAM512
ECLER approved:
date:
title:
project:

VERIFICATION PROCESS
product:

num: 51.0083 version: 01.00

PRELIMINARY:

Input sensitivities:

LINE -10dBV /0dBV (jumper OFF)


MIC BAL -50dBV (jumper ON)
MIC BAL ATT -30dBV (jumper OFF)
MIX -10dBV (jumper ON)

Output levels:

OUT -10dBV (jumpers OFF)


0dBV (side jumpers ON)
+2dBV (central jumpers ON, side jumpers OFF )
+6dBV (central jumpers ON, side jumpers ON )
REC1 -10dBV (pre-tone)
REC2 -10dBV (post-tone)
HEADPHONES +20dBV (600 Ù load)

Control setting:

Set all the input and output VOL potentiometers to the minimum.
PFL and MONO switches must be OFF.
Set the TONE CONTROL potentiometers to the central position.

LINE INPUT

Place the jumpers for a 0dBV output level.


Feed the INPUT1 with a 0dBV/2KHz signal.
Rise the corresponding VOL and check the potentiometer travel.
Verify that on the REC1 output the signal level is -10dBV±1dBV and the linearity for the
whole bandwidth (20Hz-2KHz-20KHz).
Null an input and check that it is the same at the output.
Check the PFL switch. The signal level on the headphones output must be +20dBV +/-
1dBV for a 600 ohm load. Check the potentiometer travel.
Place the INPUT1 jumpers and check that the REC1 output rises to 0dBV. Remove the
jumpers.
Repeat the process for the remaining LINE inputs.

MIC & MIC ATT INPUTS

Place the corresponding jumpers.


Feed the MICRO1 input with a -50dBV (balanced)/2KHz signal.
Verify that on the REC1 output the signal level is -10dBV ±1dBV.

51-0083-0100 M02-01 SAM512 Anglès.doc 1 of 3


Also verify the linearity (20Hz-2KHz-20KHz).
To verify the MIC ATT position, remove the jumpers and raise the input signal level by
20dBV (-30dBV) and check that the REC1 output level remains the same.
Repeat the process for the remaining inputs.

TONE CONTROL

Place the corresponding jumpers.


Verify that on the REC2 output the signal level is -10dBV ±1dBV.
Check the following values:

BASS 80Hz ±12dBV (±1dBV)


MID 2KHz ±15dBV (±1dBV)
TREBLE 10KHz ±12dBV (±1dBV)

Place the potentiometers back to the central position.

MIX INPUT

Place the corresponding jumpers.


Feed the input with a -10dBV signal.
Check that the OUT level is 0dBV.

OUTPUT

Use the NO BAL output for the measures.


Raise the VOL control. Check the potentiometer travel.
Verify the MONO switch. Disconnect one of the input channels and turn the switch ON.
Check that on both output channels the signal level is 6dBV lower. Turn the switch OFF.
Check that the signal level on OUT is 0dBV ±1dBV and also check the linearity for the
whole bandwidth (20Hz-2KHz-20KHz).
Remove the jumpers on the MIX INPUT and check that the output level falls 10dBV. Raise
the generator level to 0dBV in order to maintain the output level.
Measure now on the BAL output (any of them). Adjust the corresponding trim pot to equal
both signal levels (≈-6dBV). Adjust in the same way the other channel. Check the different
gains of this circuit as a function of the jumper combination (-10, 0, +2 and +6 dBV).

VU-METER

Verify that with -10dBV on the output (output gain = 0dBV) the first green Led on the left
is shining; with 0dBV, the following green Led shines and with 6dBV the red Led shines.
Adjust the generator level to obtain these values.

PHANTOM

By using a phantom-feeded microphone, verify that it doesn’t operate when the unit’s
phantom supply is not activated (configurable) but the PHANTOM switch is pressed.

51-0083-0100 M02-01 SAM512 Anglès.doc 2 of 3


BURNING TEST.
To submit the unit to a burning test, leave it connected to the mains supply and turned on
for 24 hours.

SAFETY VERIFICATION TESTS.

Preliminary:

Unplug the unit to be tested from the mains outlet.


Short all ground terminals from signal inputs, outputs and other external connectors,
except the mains plug’s ground.
Turn on the unit’s main power switch.

Ground continuity test:

Connect the tester’s probes between the mains ground contact and the unit’s backside
main ground test point. When applying a 10A current, verify that the ground impedance
is lower than 0’1Ω.

Electrical insulation test:

Connect the electrical insulation tester’s probes between the mains outlet ground
contact and both shorted mains input poles. Adjust the tester’s current limit down to
10mA. Apply 1500Vac during 5 seconds.
The unit’s insulation should be able to resist this voltage, without generating spurious
sparks or a spark over effect, and the tester may not detect any dysfunction.

CAUTION: Do not disconnect or touch the test probes until the test has finished
completely!

VERIFICATION USING MUSIC

Verify all signal in- and outputs with music. Verify that all signal controls are functioning
correctly, and that a good sound quality is obtained, noise- and distortion-free.
To ensure that all electrical junctions are well-fixed, hit the tested unit against your
working table, obviously without damaging its outer presentation; no crispering or
annoying background noise should be added to the output signal due to this.

QUALITY CONTROL

All mechanical parts should be visually revised, in order to detect scratches on the unit's
painting; all screws should be on their place, correctly tight and unmarked. Check out the
unit's general presentation

51-0083-0100 M02-01 SAM512 Anglès.doc 3 of 3


author: Queralt 011109 M02-01 SAM512
ECLER approved:
date:
title:
project:

TECHNICAL CHARACTERISTICS
product:

num: 53.0019 version: 01.01

Inputs Sensitivity nom/Impedance LINE -10(0)dBV*/10(32)kΩ


MICRO (BAL) -50(-30)dBV*/2.2kΩ
MIX -10(0)dBV*/10(32)kΩ

Outputs Level/Minimum Load OUT 0(-10/+2/+6)dBV*/2.2kΩ


1(0.3/1.25/2)V
OUT BAL 0(-10/+2/+6)dBV*/600Ω
1(0.3/1.25/2)V
REC -10dBV/10kΩ
HEADPHONES 230mW/400 Ω

Frequency Response LINE 15Hz÷35kHz -1dB


MICRO BAL 20Hz÷25kHz -1dB

Harmonic Distortion LINE <0.01%


MICRO <0.1%

CMRR MICRO >70dB @ 1kHz

Signal Noise Ratio LINE >85dB


MICRO >75dB

Tone control BASS 100Hz ±12dB


MID 1.8KHz ±15dB
TREBLE 10KHz ±12dB

Phantom voltage +18VDC

Mains 90-264VAC

Power consumption 13VA

Dimensions Panel 482.6x44mm


Depth 181mm

Weight 2.4kg.

*Internally selectable
Nº Qty ECLER Code Desc. abreujada
1 2 FCCANT113000 INTERIOR REINFORCEMENT 1U 9
4
2 1 FCBOLS010000 STANDARD BAG 43x60
3 1 FCCAJSTA1600 PACKING CARDBOARD BOX 4
2
4 2 FCBOL0010000 BAG 60x80
5 1 FCFUNMAN0000 USER MANUAL BAG
8
6 1 FCBOL0020000 PLASTIC BAG 120x180 4
7 4 FCARAT300000 SCREW INSULATOR
8 4 FCARN5000000 WASHER 5X11,5X0,8
9 4 FCPIE1125500 RUBBER FOOT 7
14
10 1 FCCONX017500 MAINS CABLE 3x1 5 4
11 1 FCMANSAM5100 USER MANUAL SAM512
12 1 FCTARJG00000 WARRANTY CARD 12
13 1 FCETI0951140 PRODUCT LABEL PACK (ONE FOR EACH UNIT) 1
14 5 FCMJ00010000 MINI JUMPER EDJ1Z0

5
1

11
1

6
1

10
1

2
1

3
1 1
2

13
1

Jordi Folch 040209 M02-01 SAM 512


ECLER drawn:
approved:
date:
title:
project:

PACKING DIAGRAM
product:

number: 32.0009 version 02.02


Nº Qty ECLER Code Desc. abreujada
1 2 FCCANT1130 INTERIOR REINFORCEMENT 1U 9
4
2 1 FCBOLS0100 STANDARD BAG 43x60
3 1 FCCAJSTA16 PACKING CARDBOARD BOX 4
2
4 2 FCBOL00100 BAG 60x80
5 1 FCFUNMAN00 USER MANUAL BAG
8
6 1 FCBOL00200 PLASTIC BAG 120x180
4
7 4 FCARAT3000 SCREW INSULATOR
8 4 FCARN50000 WASHER 5X11,5X0,8
9 4 FCPIE11255 RUBBER FOOT 7
14
10 1 FCCONX0175 MAINS CABLE 3x1 4
5
11 1 FCMANSAM50 USER MANUAL SAM502
12 1 FCTARJG000 WARRANTY CARD 12
13 2 FCETICAJA1 STICKER 105x57 1
14 5 FCMJ000100 MINI JUMPER EDJ1Z0

5
1

11
1

6
1

10
1

2
1

3
1 1
2

13
2

Jordi Folch 010515 M02-01 SAM 512


ECLER drawn:
approved:
date:
title:
project:

PACKING DIAGRAM
product:

number: 32.0009 version 02.01

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