BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI

Pilani Campus
AUGS/ AGSR Division

August 26, 2021

FIRST SEMESTER 2021-2022

Course Handout (Part II)

In addition to the part I (General Handout for all courses appended to the timetable), this portion gives further
specific details regarding the course.

Course No.: ME F315

Course Title: Advanced Manufacturing Process
Instructor-in-Charge: Radha Raman Mishra
Instructor (Lecture/Tutorial): Radha Raman Mishra
Instructors (Practical): Rishi Kumar (RS), Shrikanta Pawar (RS), Shailendra Tripathi (RS), and
T Lachana Dora (RS)

1. Course Description

Unconventional manufacturing processes and analysis, micro-manufacturing technologies, introduction to

computer-aided manufacturing, CNC machines, CNC Part programming, additive manufacturing, modelling
and simulation of manufacturing processes, surface technologies, related laboratory exercise and fabrication
project.

2. Scope and Objective of the Course

The present course introduces theoretical and analytical knowledge about unconventional manufacturing
processes and basic approach for modelling and simulation of the manufacturing processes. Moreover, it
enables learners to understand the fundamentals and working principles of micro manufacturing techniques,
additive manufacturing, CAM, and surface technologies.

3. Text Books

• S. Kalpakjian and S. R. Schmid, “Manufactuirng Engineering and Technology,” Pearson Education,

2001, New Delhi (T1)
• A. Ghosh and A. K. Mallik, “Manufacturing Science”, 2nd ed., Affiliated East-West Press, New
Delhi, 2010. (T2)

4. Reference Books

• G. F. Benedict, “Non Traditional Manufacturing Processes”, CRC Press, 2019. (R1)

• V. K. Jain, “Advanced Machining Processes”, 2nd ed., Allied Publisher Bombay, 2010. (R2)
• V. K. Jain (Editor), “Micromanufacturing Processes”, 1st ed., CRC Press, 2012. (R3)
• M. Groover and E. Zimmers, “CAD/CAM: Computer-Aided Design and Manufacturing”, 1st ed.,
Pearson Education, 2003, New Delhi (R4)
• I. Gibson, D. W. Rosen and B. Stucker, “Additive manufacturing technologies: rapid prototyping to
direct digital manufacturing”, Springer, 2010. (R5)
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 BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI
Pilani Campus
AUGS/ AGSR Division

5. Course Plan

Module No. Lecture Session Reference Learning outcomes

M1: Unconventional L (1-5): Introduction, needs, applications, T1, T2, To understand the basic
Manufacturing advantages, and disadvantages. Principles, R1 and R2 concepts, working
processes and working and analysis of unconventional principles and learn
analysis Machining, unconventional forming, analyses of
unconventional welding, and unconventional
unconventional casting processes manufacturing processes

M2: Micro- L (6-10): Introduction, fundamentals and R3 To get acquainted with

manufacturing working principles: micro/nano finishing, various micro-
technologies micro-welding, micro-forming, and micro- manufacturing
molding technologies technologies

M3: Additive L (11-15): Introduction, needs and T1 and R5 To understand principles

manufacturing applications; fundamental principles and and working of Additive
working of additive manufacturing Manufacturing
processes processes

M4: Emerging L (16-22): 4D, 5D and 6D Printing, Class To get acquainted with
material processing microwave energy-based manufacturing, Notes recent technological
and manufacturing nanomanufacturing, bio-inspired developments in
technologies manufacturing manufacturing processes

M5: Computer- L (23-25): Introduction, CNC machines, T1and R4 To learn fundamentals,

Aided CNC Part programming systems, working and
Manufacturing part programing of CNC

M6: Modelling and L (26-28): Introduction, need, different Class To learn molecular
simulation approaches of modeling, atomistic Notes dynamics approach and
modeling, exposure to LAMMPS exposure to atomistic
software, simulation of basic material simulations of material
systems systems

M7: Surface L (29-31): Basics of tribology, lubrication, T1 and T2 To get acquainted with
technologies wear, cost of friction and wear fundamentals of surface
behavior of materials

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 BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI
Pilani Campus
AUGS/ AGSR Division

6. Evaluation Scheme

Components Duration Weightage Date Remarks

(minutes) (%)
Mid Semester Test 90 25 Will be announced by AUGSD-AGSRD CB/OB

Assignments/Projects/ - 20 To be announced in the class CB/OB

Seminars/Quiz
Practical - 20 To be announced in the class CB/OB

Comprehensive 180 35 Will be announced by AUGSD-AGSRD CB/OB

Examination

7. Chamber Consultation Hour

To be announced in the first class.

8. Notices
All notices regarding the course will be sent through the email/Nalanda/Google classroom.

9. Make-up Policy
Make-up will be granted ONLY in genuine cases with PRIOR permission as per the institute rules.

Instructor-in-Charge
ME F315

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