INDEECON

EQUIPMENTS & INSTRUMENTS CO

INSTRUCTION & OPERATION MANUAL

FOR
LOW TEMPERATURE BATH -80ºC

CUSTOMER:

Vega Calibration And Validation Services LLP.

C/105, 1st Floor, Jaswanti Allied Business Centre, Kachpada,
Ramchandra Lane Extn., Malad West. Mumbai-400064.

MFG. BY:

INDEECON EQUIPMENTS & INSTRUMENTS CO.

Gala No. 8&9, Parmar Industrial Mall,
Opp. Range office, Gokhivare,
Vasai (E), Thane -401 208

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AN ISO 9001:2008 Co.
 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB

TABLE OF CONTENTS

01. Approval Page

02. System description
03. Material of Construction
04. Functional Specification
05. Safety features
06. Safety Feature Test
07. Installation Checklist
08. Operating Procedure
09. Name of Components
10. Functions of Control Panel Components
11. Trouble shooting Guide
12. Maintenance Check List

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AN ISO 9001:2008 Co.
 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB

System Description:

 The -80ºC Low Temperature Bath is having double wall construction .Inner wall is stainless steel 304
and outer wall is made of ms powder coated
 It consists of control panel mounted in the front side of the -80ºC Low Temperature Bath
 Motors mounted on the top for uniform heat distribution
 Heaters &cooling coils mounted in the working area.
 Motorized fan is designed to circulate the hot &cold liquid to offer even temperature of desired set
parameter & offers specified accuracy
 The liquid is circulated in order to mix cold &heated liquid and is passed in working chamber under
control of electronic circuitry to maintain the presetted test parameter quite accurately.
 The puff insulation is provided between the two walls to minimize the heat loss.
 The insulation is done with modern insulation technology which offers better efficiency.
 The top & front door with silicon gasket for sealing the chamber to prevent the interruption of the
performance condition of the chamber.
 Cooling is achieved by means of hermetically sealed Emerson make compressor of suitable capacity
to offer temperature up to - 800c.
 The cooling assembly is located at bottom with safety overload protector
 A separate motor is provided for condenser cooling for cfc free refrigerant(R404A) for 1 ststage
&(R508B) for 2nd stage
 The complete assembly is fitted on the base for ease of servicing and replacement

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AN ISO 9001:2008 Co.
 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB
MATERIALS OF CONSTRUCTION:

MATERIALS OF CONSTRUCTION:
Item description Location Material of
construction
Chamber (inner surface) Chamber inner SS 304
skin
Chamber(outer surface) Chamber Outer MS Powder
skin Coated
Gasket for door inner Door Silicon

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AN ISO 9001:2008 Co.
 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB

Functional Specifications

The chamber has been designed for the following functional requirement

Temperature Range: -80ºC to 50ºC

Equipment is designed to maintain the set temp in profile conditions.

SAFETY FEATURE TEST:

Function Working
( Y/N)
Overload Protector Compressor is provided with Yes
Overload protector

Time delay Time Delay is provided as a Yes

safety for compressor.

Safety Controller If main controller fails Yes

temperature is controlled by
main control output safety. Ti
will give safety alarm
Interlock Interlock between Heater, Yes
compressor & motor against
any system failure.

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AN ISO 9001:2008 Co.
 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB
0.5 INSTALLATION CHECK LIST

Date Statement Yes /

No
01 Verify that the “As Built Drawings are complete and Yes
represent the design concept.
02 Verify that major components are securely anchored Yes
and protected from shock.
03 Verify that there is sufficient room for servicing Yes
provided.
04 Verify that there is no observable physical damage. Yes
05 Verify that all piping and electrical connections have
been done according to the drawing.
06 All access part are examined and cleared of any Yes
debris.
07 Walking access to roof mounted equipment provided. Yes
08 Required electric connections are tight, whether Yes
proofed and grounded.
09 Wiring diagram glued or taped to inside section of No
control panel.
10 Equipment identification name plate visible. Yes
11 Unit installed on foundation and secured in place as Yes
per manufactured recommendation.

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AN ISO 9001:2008 Co.
 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB

Operating Procedure

1. Fill the Bath with Methanol up to the Top level

2. Switch on the Mains
3. Switch on the Cooling 1 switch
4. Switch on the Motor
3. Cascade temperature will start decreasing after 5 to 6 minutes switch on Cooling 2 switch.
4 Set the controller to the final target temperature of controller.
a) Press side arrow Key right most digit will flash
b) Set the required temperature by pressing side arrow key , up & down Key
c) After getting the required temperature value press enter

5. Similarly set the cascade temperature to 0 Deg C

6. Load the calibration sensor inside the chamber; and ensure proper spacing from both side wall and
back wall for proper circulation.

7. Observe that the set TEMPERATURE is proper and Temperature indicators display the Temperature
and ensure that it is stable.

8. Ensure above step is carried out very precisely before starting of any test cycle.

9. IMPORTANT:
a) Do not overload the UNIT WITH UUC more than the Chiller chamber volume
b) Avoid the placement of UUC so close to each other so as to allow the proper circulation for
maintaining even condition throughout the Chiller.

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AN ISO 9001:2008 Co.
 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB

COMPONENT OF THE CONTROL FUNCTION

PANEL
Mains on/off Rotary Switch Chamber is powered after switching on this switch
Heater on/off indicating For indicating heater on/off status
lamp
Controller with led display. Controller for controlling Ramp and soak.
controller 2 Cascade system controller to switch on 2nd
refrigeration system.
Motor on/off switch To be kept in on mode always (to switch off the
motor)
Heater on Switch to be kept in on mode ,depending on controller
command heater lamp will glow
Compressor Will switch on depending on setting of the controller

Name of Make Quantity

component / Specifications Model No.
Accessories
1 KW Prajapati 01 No.
Air Heater
U type , SS304
Circulating Precision 01 Nos.
1/12 hp 2800rpm
Motor
SSR 25 Amps. Satronix 03 Nos. SJDA-330-25
Controller 48x48 Eurotherm 01 Nos. 3216
Safety 48x48 I-Therm 01 No. AI -401
Controller

Condenser 18x18(H) , 4 Row Katariya 01 No.

Dryer Size 3/8” Emerson 01 No.
Solenoid Valve Size 3/8” Danfoss 2 Nos.
Accumulator Size 5/8” 01 No.
Emmerson
Compressor Single Phase Emmerson 2 No.

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AN ISO 9001:2008 Co.

Equipment Name
Model No.
Trouble Shooting Guide
Sr. no. Trouble
1 Cooling Not Achieving
2 Heating Not Achieved
3 SSR Not Working
AN ISO 9001:2008 Co.
INDEECON
EQUIPMENTS & INSTRUMENTS CO
-80ºC Low Temperature Bath
INDEE-LTB
Reason Corrective Action
Compressor not Check compressor MCB is in on condition
switching on Check the controller signals are On
Check the Heater Check the Heater terminals are shorting with the
Ground
Check the Heater Resistance
Check the LED lights of SSR LED are blinking with
respect to the controller signal.
Check the SSR output with the help of Test Lamp
Controller Not Check the voltage at the controller terminal (should
giving the signal be 3 to 32 VDC in on condition) with respect to op
to the SSR 1 indication
Controller is giving signal to SSR check at SSR
output side with the help of test lamp.
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 INDEECON
EQUIPMENTS & INSTRUMENTS CO

Equipment Name -80ºC Low Temperature Bath

Model No. INDEE-LTB

Maintenance Check List

Maintenance check list for Quarterly:

 Check the electrical connections

 Check Heater Terminal
 Tightened all electrical terminals
 Tightened motor blower

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AN ISO 9001:2008 Co.