TE

ECHNICAL
L SPECIFIC
CATION – LABORA
ATORY Auttoclaves

Be
enchtop and Verttical Seriies

STA
ANDARD C
CONFIGUR
RATION SUMMARY DE
EVICE PIC
CTURE
 Chhamber volum me from 28 to 160
1 liters
 Working pressure meets ASM ME and PED requirements
 Working at presssures of 0-325 5 kPa absolutte
 Teemperature range 105 °C (2 221 °F) to 137 °C (279 °F)
 Usser friendly control system with
w multi-colo or display
 Upp to 30 cycle e programs (p preset prograams according g to
se
elected optionss)
 USSB and Ethern net communication ports
 Ind
dependent prressure gauge e in front pannel (not for 28xx
2
moodel)
 316Ti stainless steel chamber
 Twwo PT100 sen nsors
 Coonforms to PE ED 97/23 EEC
 Coonforms to staandards: ASME, UL
 Coompany Quality System Co ompliance withh ISO 9001:20 008
an
nd ISO 13485:2003

TIONAL FE
OPT EATURE SUMMARY
S Y 2840EL-D Be
enchtop Autocclave
 Faast Cooling byy cooling coil (nnot for 2840 EL-D)
E
 Suuper Fast coolling by fan and d cooling
co
oil (not for 2840 0 EL-D)
 Vaacuum pump for pre-vaccuum air rem moval and po
ost-
va
acuum moisturre removal for fast drying
 F0 control for se ensitive loads
 Ind
dependent built-in steam ge enerator
 Disinfection/Isotthermal cycle 60°C (140°F) to 94°C (201°°F)
 Warming Cycle 95°C (203°F) to 104°C (219°F)
 Bioohazard system with a 0.2µm biollogical filter for
de
econtaminating g discharged air
a from the stterilizer
 Buuilt-in printer
 Exxternal Indepe endent Record der
 Usser remote mo onitoring
 Addvanced reporrting system
 IQ
Q, OQ, PQ
 Sppecial Cycles ffor material teesting

ODUCT DE
PRO ESCRIPTIO
ON
This autoclave
a series is designed to be highlyy customizable e in
order to cover a la arge range off applications for laboratorries,
research institutes a
and biotechno
ology facilities..

The autoclave serie es has a chammber volume ra ange from

ers to 160 literss. The autoclave is heated by a heating
28 lite
plate on
o the outer cchamber wall for
f Bench-top or heating
eleme ent inside the cchamber for Vertical.
V Optio
onally the
autocllave can be eq quipped with a steam generrator. All moddels
have a temperature e range from 105 °C (221 °F F) to 137 °C
(279°F F) and a working pressure that
t meets AS SME and PED
requirrements.

2840ELV-D Vertical
V Autocllave
PLICATION
APP NS
Laborratory
Reseaarch Institutess
Biotec
ch Facilities
Food laboratories Info
ormation provided
d by Tuttnauer is i believed to be accurate and reliable.
Materrial Stress Tessting How d by Tuttnauer for its use.
wever, no responssibility is assumed
Laborratory QA Thiss specification is subject
s to change without notice.
Pharmmaceutical Lab boratory

Rev.. 28-11-2012 T
Tuttnauer - Your Sterilization
S & Inffection Control Partners
P Page 1 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es

PRO
ODUCT SP
PECIFICAT
TION ST
TANDARDS AND CODE
ES

CHAM
MBER VOLU
UME & SIZE
E Ou
ur high quality laboratory au utoclaves are designed to comply
c
witth the strictest international directives and
d standards.

MODEL
M CHAMBER DIIMENSIONS VOLUME (liter) Dirrectives & Gu
uidelines:
Preessure Equipm
ment Directivee – PED 97/23
3 EEC
Diameter ǿ EM
MC Directive 89/336
8 EEC
Depth (mm)
(mm) Ro
oHS Directivess – 2002/96 EE EC
2840
0 EL-D 280 400 28 Loww Voltage Dire
ective 73/23 EEC
E
Ma
achine Directiv
ve 2006/42
2840
0 ELV-D 280 460 31
3840
0 EL-D Sta
andards:
380 400 52 DIN
N 58951-2:20003 Steam Sterilizers for Lab boratory use
3840
0 ELV-D
AS
SME Code, Se ed Pressure Vessels
ection VIII, Divvision 1, Unfire
3850
0 EL-D EN
N 13445:2009 for Pressure Vessels
V
380 500 65 EN
N 14222:2003 for Stainless Steel
S Shell Booilers
3850
0 ELV-D
EN
N 13060 (only Annex
A C) - Water
W Quality
3870
0 EL-D
380 690 85
3870
0 ELV-D Safety and EMC
C Standards:
IEC
C/UL/EN 6101
10-1, IEC 6101
10-2-040, EN 61326
5050
0 EL-D
500 500 110
5050
0 ELV-D Goood Practice Standards:
S
ISO
O 17665-1 andd ST79
5075
5 EL-D
500 750 160
5075
5 ELV-D Quuality System Compliance:
ISO
O 9001:2008 (Quality
( Syste
ems)
ISO
O 13485:20033 (Quality Systtems for Mediccal Devices)

ELEC
CTRICAL SA
AFETY AND COMPONENTS CH
HAMBER CO
ONSTRUCTIION
All co
omponents are e safety appro oved and cerrtified by natio
onal Ma
aterials
and in
nternational orrganizations lik
ke UL, CE and
d others. The sterilizer ch
hamber is con m solid, high quality
nstructed from
aterials.
ma

Ch
hamber
Sta
andard Chamb
ber Material: 316Ti
3
LANG
GUAGE
The operator displa ng 26 languages:
ay is available in the followin De
esign Pressurre
Ch
hamber is designed for 2.8 Bar(a)/142°C.
B
Bulgarian
Do
oor Gasket
Chineese
A silicone
s gaske
et is permanen
ntly fixed in the
e door.
Croatiian
Czechh Suurface Treatm ment
Dutchh A passivation
p layyer is applied to the internal surface throuugh an
Danish ele
ectro-chemicall treatment wh hich results in a smooth and d shiny
sh
Englis sta
ainless steel suurface. The surface
s is polisshed to a Ra value
v <
Estonian 0.8
8 µm which is highly protective against co orrosion.
Frencch
Georggian
German HAMBER HE
CH EATING
Greekk Staandard
Hunga arian Benchtop autocllave: is heated by a heating plate on thee outer
Koreaan cha amber wall.
Latvia
an Vertical autoclavve: is heated by an immerssed heating element
Lithua
anian insside the chambber at the botttom.
Polish
h
Portugguese Opptional Advan nced Heating (Steam Geneerator)
Roma anian An integrated stteam generattor and a coiled pipe around the
Russian outter chamber wall can be e used for heeating benchtop or
Serbiaan verrtical autoclaves.
Slovakian
Spanish Inssulation
Swedish The autoclave chamber
c is completely insullated with a chloride
Thai free glass wooll thereby kee eping the auttoclave cool on o the
sh
Turkis outtside. The ins
sulation reduces the enerrgy consumpttion by
Vietna
am keeeping the heatt inside the ch
hamber.

Rev. 28-11-2012
2 Page 2 of
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TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es

SAFE
ETY FEATUR
RES
Door Safety Syste
ems SUUPER FAST LIQUID
L COOLING (OPTION N)
The laboratory autoclaves are designed wiith a numberr of In addition to faast cooling, an optional fan
n can be app plied to
endent mecha
indepe anical and elecctronic safety features. furtther circulate
e the compre essed air in the chamberr. This
speeeds up the heat exchange e during the co
ooling stage in
n order
 A safety devicce prevents the operator from f opening the to safely achievve super fast cooling of th he liquid load under
door
d when the e chamber is pressurized
p essure. This can
pre c reduce cyccle time up to 90% and min nimizes
 Steam
S will noot to enter the chamber when w the doo
or is loa
ad exposure to o high temperaatures
open
o
 A cycle canno ot start if the door is open n or not properly Waater and Air supply
s for all Fast Cooling
g Options
locked Waater supply required
r for superfast coooling: 2 to 3 Bar
 The
T controllerr will not allow w the door to be
b unlocked until
u pre
essure with a ½”
½ diameter pipe.
p
liquid temperature reaches the pred determined end
temperature
t ompresses airr required for superfast cooling:
Co c 6 to 8 bar
 The
T w the door to be opened until
controllerr will not allow u pre
essure with a ½”
½ diameter pipe.
p
chamber
c presssure reaches room pressure

General Safety Fea atures DR

RYING OPTIONS
 Safety
S Valvess: The cham pped with safety
mber is equip Acctive Drying with
w Post Vac cuum
valves
v – if th
he pressure exceeds
e the allowed limit the For benchtop autoclaves, an n optional vaccuum pump can c be
safety
s valves will
w discharge. use ed for post vacuum
v drying
g, at the end d of the sterillization
cyccle, ensuring improved dryying of porous loads and hollow
 Built-in
B Steamm Generator Safety: A waterr level monitoring insstruments such as pipette tips. The benchtop autoclave is
system
s maintaains a constan
nt water level and
a ensures safe
s equ uipped with a heating plate attached und der the chambber that
operation
o of th
he heaters. hea ats the chamb ber during thee drying phase e. The low pressure
in the
t autoclave chamber, cau used by the vacuum,
v reducces the
VALV
VES boiiling temperatture forcing moisture
m to eva
aporate rapidlly. The
The piping
p systemm of the autocclave uses electrical solennoid vap pour is then re
emoved from the chamber by vacuum re esulting
valves
s to control th
he condensate
e and steam flow
f in and ouut of in a dry load.
the ch
hamber, to control the vacu
uum, and to co
ontrol the air inlet
valve. Coomplete Dryin ng with Cham mber Heating and Post Va acuum
Higghly efficient drying is ach hieved by un niformly heatinng the
cha amber wall of o the benchto op or verticall autoclave. This
T is
VALIDATION PO
ORT
ach hieved by hea ating the chammber from steaam passed thro ough a
The chamber
c is provided
p with
h a threaded d connection for
coiiled pipe aro ound the cha amber. The post
p vacuum stage
option
nal vacuum/pre
essure gauges and test sen
nsors.
red
duces the boiling point whicch speeds up drying. This results
in fast
f and comp plete drying, and guaranteess that even the most
WATER RING VA
ACUUM PUM
MP diffficult loads succh as textiles, porous loadss, hollow instru
uments
Preva
acuum Air Re emoval & Pos
st vacuum Mo oisture Remooval and d tips, will dry.
The optional
o vacuuum pump effectively remove
es up to 99%
% air
and moisture
m from the chamberr. The pump is mounted ono a PR
REVACUUM CYCLE (OP
PTION)
shock
k absorber (da amping mech
hanism) to miinimize vibrattion. The prevacuum cycle is a fasst and effective
e cycle for remmoving
For model
m 2840EL L pre & postt vacuum is achieved with a ore than 99% of the air from
mo m the chambe er in order to ensure
e
membbrane pump. goo
od steam penetration and faast heating upp.

FAST T LIQUID COO OLING (OPTIO ON) BIO

O-HAZARD SYSTEM OPTION (OPT
TION)
Imporrtance of Cooling - The chamber
c consstruction includes Tutttnauer’s Bio-HHazard system m provides ann effluent sterillization
internal water coils (for benchtopp autoclave) an nd external wa ater cyccle. Prior to sterilization, during the airr removal sta age, all
coils (for vertical aautoclave) whhich rapidly reduce
r the liq
quid
efflluent is passe
ed through a 0.2µm biolog gical filter thatt filters
tempeerature by the injection of coold water into these coils. This
T
the
e exhaust airr. During the sterilization phase, condensate
option
n is particularly useful for sterilizing
s senssitive liquid loads
requirring reduced hheat exposure time. doe es not leave the autoclave chamber where w it is ste
erilized
durring the cyc cle together with the bio ological filter. After
Cooling Process - Fast cooling is achievved by replaccing ste
erilization thee sterilized effluent is cooled
c to a safe
m with compre
steam essed air to equalize
e presssure and passsing tem
mperature befo ore being disccharged to dra
ain.
water through the cooling coils thereby reduccing cooling time
t
by as much as 75%. This resu ults in safe coooling preventing
F0 CONTROL OPTION (OP
PTION)
breaking, deforminng, damaging g loads and d reducing highh
tempeerature exposu
ure time. Alsoo, more sterilization cycles per F0 control enables reduc ced media exposure to high
day ca
an be perform
med. tem
mperatures th hereby reduccing cycle tim me and prevventing
dammage to temp perature sensitive media. Provisions
P are
e made
The in nstallation site
e must includ
de a separate
e compressed air to ccontrol the ste
erilization proc
cess by insertiion of a tempeerature
utility to operate the
e cooling syste
em. sennsor (PT100) in the load. The exposure time meassure is
callculated using g algorithm ba ased software e from the tim
me the
tem
mperature sen nsor in the loa ad has reached a predeterrmined
sett point until th
he end of the heat up stag ge. The F0 vaalue is
reccorded in the sterilization
s printout after the
e cycle comple
etes.

Rev. 28-11-2012
2 Page 3 of
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TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es

GRAV
VITY CYCLE
E VA
ACUUM SYS
STEM AND
D DRAIN CO
OOLING WA
ATER
Non-pporous goods,, liquids and media in clossed vented gllass QU
UALITY
contaiiners are suita
able to be sterilized by a grravity cycle. The
T Citty tap water su
upply:
gravity
y cycle uses the gravity air displacement principle.  Hardness be etween 0.7 and
d 2 mmol/l
 The tap wa ater pressure should be in
i the range of
DISIN
NFECTION/IS
SOTHERMA
AL CYCLE (O
OPTION) 2 – 5 bar (30
0 - 72 psi)
This cycle
c is design
ned to enable disinfection (““low” temperatture  Recommend ded temperature: 15°C
isotheermal treatme ent) typically used for preparing agar and
other biological media.
m The temperature
t g is
range setting
flexible within 60°C (140°F) to 944°C (201°F).
WA
ATER CONSSUMPTION OF
O MINERA
AL FREE
WARM MING CYCLE E (OPTION) WA
ATER PER CYCLE
C
The warming
w cycle has a temperrature range frrom 95°C (203
3°F)
EL-D
D / ELC-D ELV-D / ELVC-D
to 104
4°C (219°F). Model
(L
Liters) (Liters))

TWO
O PT100 SEN
NSORS 2840 0.8 3
Two flexible
f PT1000 temperature e sensors insside the cham
mber
are provided to mo onitor load te
emperature fo
or sensitive liq
quid 3840 1.4 8
loads which requirre precise temmperature and d heat expossure
contro
ol. 3850 1.5 8

3870 2 8
y is an importa
Safety ant concern. Safety
S is ensu
ured by using two
PT1000’s to comparee liquid tempe
eratures betweeen liquids in two
5050 3 20
vesse
els. If the tem
mperature is different
d then it means a gllass
vesse
el may have brroken. 5075 5 20

ermore, two PT100s ensu

Furthe ure glass vesssels of differrent
volum
mes in the chamber are sterrilized and rea
ach specified end
e
tempeerature.

STEAM SUPP
PLY OPTIO
ON CO
ONTROL SYSTEM
S
Steamm Generator The main board controls and monitors the physical param
meters
The optional
o indeppendent built--in steam ge enerator supp plies ation process
of the steriliza s and performs the ope eration
steam
m for the sterillization processs. The stain
nless steel ste
eam quence of th
seq he machine, according to o a user seelected
generrator is an electrically hea ated type gennerator equipped pro
ogram, and inc
cludes the following features:
with im
mmersion heaaters.
 Fo software control
c (option
nal)
The section “Ele ectrical Speccifications” prrovides detaailed  PID (Proportional Integral Differential) pressure contro ol
mation about the electrical requirements
inform r for the autoclave  Digital inputss and outputs for
f sterilizer co
ontrol
when using an interrnal steam gennerator.  Analog inputss for control and
a reading tem mperature and d
pressure
Waterr Source for Steam
S Generrator  A USB port forfo external de
evices and an optional barco ode
Waterr to the steam i supplied byy a single-phase
m generator is feature. Direcct connection to an internal thermal printeer. An
pump which is con nnected to de
e-mineralized water sourcee or Ethernet com mmunication port.
p
RO water source.  Measures ch hamber pressu ure and steam m generator preessure
 FLASH mem mory and real-ttime clock bacckup store cyccle
Steam m Generator Water
W Qualityy data for the last 100 cycless even if there
e is a power fa
ailure
Variou us water systtems can be e used to sup pply mineral-ffree  In/Out test
water to the steam generator such as Reverse Osmosis (R RO),  Filter replaceement notificattion based on number of cy ycles
ed water, etc. Water sup
distille pplied to the steam genera ator
should d be in comp pliance with th
he EN 13060 0 (only Annexx C) The control sysstem controlss all system functions, monitors
standa ard which includes the e following hardness and sysstem operatioons, visually alerts the operator of cycle
condu uctivity require
ements: maalfunctions and
d, on demandd, provides vissual indication of the
chaamber temperrature and pre
essure.
 Hardness
H (∑ Ioons of alkaline
e earth) < 0.02
2 mmol/l
 Conductivity
C < 15 µS/cm (at 20 °C)

Note: Soft water shhould not be used

u since its use may result in
corros
sion of the steam generator and chamberr.

Rev. 28-11-2012
2 Page 4 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es

TEMP
PERATURE AND PRESSURE SENS
SORS
The temperature
t a
and pressure
e measuring circuits
c are both
b The following infformation is displayed:
linearr and designed
d with components having a high precision.  Temperature e and pressuree in the chamb ber
The PT100 senso ors conform to Class A of the IEC751  Door status
standard (ISO/EN 6 61010-2-040).  Sterilization time
t count dow wn
 Autoclave sttatus: standby, ready, prre-vacuum, heating,
The control
c system
m allows for the
t calibration
n of temperatture sterilization, exhaust, dry time, air inlet, cycle ended
and pressure
p to be performed dig
gitally.
AL
LARMS
Each sensor circuiit is calibrated
d with individ
dual constantss to The autoclave uses visual ala arm indicators.. Automatic process
ct the deviation in manufacturing and agin
correc ng. cheecking and failure
fa detection are provided by the control
sysstem. In the event
e of a faillure during the sterilization cycle,
The system uses F FLASH memorry in which the e offset and gain
g the
e system ente ers an alarm phase which will safely end the
data of
o the sensorss are stored. This data mayy be entered into pro
ocess automattically. The ran nge of alarms includes:
the sy
ystem, through
h programming g or through th
he autoclave
contro
ol panel.  Temperature e & pressure sensor
s failure
 Phase time-o outs
 Door(s) not properly
p closed
d
 Power failuree
TROL PANE
CONT EL  No water in the
t water rese ervoir
Contrrol and Monittoring  Optional utilitty alarms: noo water / no steam
s / no air
The control
c system is operated via
v the Bacsofft fully automa
ated
menu driven pane el, consolidated into a 3 button circcuit,
allowing the user to
o easily operatte, browse pro
ograms or set the YCLE DOCU
CY UMENTATION - PRINTER
R
autocllave The autoclave can
c be equipp ped with an op ptional printerr which
prinnts a detaile
ed history of each cycle performed by b the
entification Co
30 ide odes and Passswords are prrovided to con ntrol insstrument. The printing forma
at is 24 characcters per line.
accesss/operation o of the mach hine preventinng unauthorized
accesss. These acccess levels are e customizablee. Access con ntrol The following in en the autoclave is
nformation is printed whe
can bee applied to fuunctions, suchh as running te
est cycles, settting turned on:
parammeters, calibrration, servicce and maintenance, cyycle
selecttion, cycle starrt and door co
ontrol.  Time & date when autoclave last turned off (powered down)
 Time & date when autoclave last turned on (powered up)
With the standard d factory con alibration of the
nfiguration, ca
tempeerature circuitts and calibra
ation of the pressure circcuits The following prreliminary infoormation and set paramete
ers are
requirre an access ccode. nted when the
prin e sterilization cycle
c begins:

Cyycle Start:
MULT
TI-COLOR D
DISPLAY  Date
User interface (UII) has been designed wiith the follow
wing  Time
featurres:  Serial numbeer
 Model name
 Color is ussed to indicate
e each stage of
o the cycle  Software verrsion
 Quick acce ess to importa
ant information
n  Cycle numbe er
 Built-in vie
ew of historical cycle data  Cycle name
 Graphical display of tem mperature and pressure grap
phs
Ste
erilization Para
ameters
 Multiple languages
 Sterilization temperature
t
 Sterilization time
t
 End tempera ature
 Dry time (mo odels with prevvacuum and steam generato
or)

Thereafter, the autoclave sta arts performin ng the sequence of

opeerations of the cycle. The measured va alues of tempe erature
andd pressure aree printed at 1 minute time inntervals. All interval
tim
mes can be us ser defined. Furthermore,, the custome er may
req
quest customizzed time intervvals prior to order delivery.

The data is prin

nted beginning with the da ate and endin
ng with
YCLE ENDED
“CY D” for a complete cycle or “CYCLE FAILEED” for
an aborted cycle
e.

Rev. 28-11-2012
2 Page 5 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es

STERILIZER D
DOCUMEN
NTATION W
WARRANTY
Y
Two copies
c of the m
manuals are provided
p in En
nglish. Techn
nical Tutttnauer warra
ants that ea ach device is carefully tested,
t
manuals include eleectrical and piping diagram. insspected and that it leaves
s the factory in proper working
w
con ndition.

Tutttnauer certifie
es that the devvice is guaran
nteed to be fre
ee from
MAINTENANC
CE / SERV
VICE PLAN
N deffects in material and wo orkmanship, forf one yearr from
A gloobal network of skilled se ervice specialists can provvide insstallation date but not more e than 18 mo onths from sh hipping
period
dic inspectionss and adjustmments to helpp assure low-ccost datte, against fa aulty compon nents and assembly. Exttended
peak performance.
p A detailed se
ervice and maaintenance pla
an is waarranty periods s are optional.
includ
ded in the operrator manual.
The warranty do oes not includde and does not replace routine
r
treatment and preventive maintenance to be perfformed
PAC
CKAGING FOR SHIP
PMENT acccording to "Preventive and Period dical Mainten
nance"
The sterilizer
s is pa
acked in a wooden
w crate or rigid box for insstructions men
ntioned in the device's
d accom
mpanying mannual.
shippiing/transportation.
The user must ensure that all utilities u
used, includin
ng the
ater, meet all
wa a the spec cifications mentioned
m in the
operator manua
al.

The user is subjject to the full warranty sta

atement found in the
doccumentation delivered
d with the equipmen nt.

LITY DATA
UTIL A / REQUIREMENTS
S
Min neral-Free Fe
eed Water forr Steam Gene erator
Drainage (Sewage e) Waater supplied to
t the steam generator
g shouuld have the
1. At least 1/ 2" se
ewage pipe. folllowing hardne
ess and condu
uctivity requirements;
2. Thhe sewage sha all be able to withstand
w conttinuous
tem
mperature of 8 80 °C. The dra ain/sewage syystem should be
b  Hardness (∑∑ Ions of alkaline earth) < 0.02 mmol/l
ab
ble to withstand 120 °C in ca ase of malfuncction.
 Conductivityy < 15 µS/cm (at 20 °C)
Note: Local nationa
al regulations may require that the drain be
b
tapped and vented, and not conn nected to other drains which
h 1. Water intend ded for the steaam generator must have a water
w
may cause
c back preessure or obsttruct flow. An air break mayy quality in acccordance with EN 13060 (on nly Annex C)
also be
b necessary. 2. Install 1/2" piipe with a shut-off valve at its end
3. Regulations may require a Back-Flow prrotection devicce

Comppressed Air (ffor fast coolin ng) ote: Soft waterr should not be
No e used since its use may re
esult in
1. At least 1/2" hosse to supply th
he compresse ed air corrrosion of the steam genera
ator and chamber.
ompressed air pressure 6 – 8 Bar
2. Co
3. Bu
uilding compre essed air supp ply line require
es shut-off valvve
3. Prressure: 6 barr, free from liquid water drop plets, filtered to
t Tap Water
25
5 µm, free fromm oil droplets greater
g than 2 µm 1. Intended for vacuum pump p and cooling
off valve at its end
2. Install 1/2" piipe with shut-o
3. Supply presssure 2 – 3 bar at approximattely 15 °C
Ambie
ent Temperatture temperature
Room
m temperature should be in the
t range from
m 5 to 40 °C an
nd 4. Local regulattions may requ uire a Back-Fllow protection
85% RH
R (relative hu
umidity). device
5. Hardness (fre ee of alkaline earth ions) shhould be betwe
een
0.7 mmol/l and 2.0 mmol/ll

Rev. 28-11-2012
2 Page 6 of
o 14
TEC
CHNICAL SPECIFICA
S ATION – LABORAT
L ORY Auto
oclaves
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nchtop and Vertic
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es

ELE
ECTRICAL SPECIFIC
CATION
Benchtop Models Verrtical Models

Mo
odel Voltage Phases Power (kW
W) M
Model Voltage Phas
ses Powerr (kW)
V (50/60 Hz) V (50/60 Hzz)

2840 EL 208 / 230 1 2.2 28

840 ELV 208 / 230 1 2.4

3840 EL 208 / 230 1 3.2 38

840 ELV 20
08 / 230 / 380--400 3 6

385
50 EL 208 / 230 1 3.2 38
850 ELV 20
08 / 230 / 380--400 3 6

3870 EL 208 / 230 / 380-400

0 3 4.8 38
870 ELV 20
08 / 230 / 380--400 3 6

505
50 EL 208 / 230 / 380-400
0 3 4.8 50
050 ELV 20
08 / 230 / 380--400 3 9

5075 EL 208 / 230 / 380-400

0 3 6.6 50
075 ELV 20
08 / 230 / 380--400 3 9

Notess:
1) With
W or withoutt neutral for 3--phase supplyy
2) 3-phase autocllaves can be converted
c to 1-phase using a switch box (optional). Moodels 3850/700 ELV have a current
c
consumption of 27A with a 1-phase conne ection. The ele
ectric current for models 50
050/5075 is 40
0A.

TERNAL DIMENSION
EXT NS
Mode
els WITHOUT internal stea
am generator:

Benchtop Models Vertical Models

M

External Extern
nal
Model Model
Dimens sions Dimensiions
W x H x D (mm) W x H x D (mm)
2840 EL-D 530 x 440
0 x 630
284
40 ELV-D 540 x 980 x 440
3840 EL-D 720 x 540
0 x 765
384
40 ELV-D 730 x 1000
0 x 540
3850 EL-D 720 x 540
0 x 765
3850 ELV-D 730 x 1000
0 x 540
3870 EL-D 720 x 540
0 x 940
3870 ELV-D 730 x 1000
0 x 540
5050 EL-D 860 x 740
0 x 890
5050 ELV-D 870 x 860 x 770
5075 EL-D 860 x 740 x 1120
5075 ELV-D 870 x 1090
0 x 770

Mode
els WITH interrnal steam ge
enerator:

Benchtop Models Vertical Models

M
Externnal Extern
nal
Model Model
Dimens sions Dimensiions
W x H x D (mm) W x H x D (mm)
284
40 ELCG-D 530 x 440
0 x 760
2840
0 ELVCG-D 540 x 980 x 440
385
50 ELCG-D 730 x 1366
6 x 1190
3840
0 ELVCG-D 730 x 1000
0 x 700
387
70 ELCG-D 730 x 1366
6 x 1190
3850
0 ELVCG-D 730 x 1000
0 x 700
505
50 ELCG-D 870 x 1578
8 x 1175
3870
0 ELVCG-D 730 x 1000
0 x 700
507
75 ELCG-D 870 x 1578
8 x 1175
5050
0 ELVCG-D 870 x 1090
0 x 770
5075
5 ELVCG-D 870 x 1090
0 x 770

Rev. 28-11-2012
2 Page 7 of 14
TEC
CHNICAL SPECIFICA
S ATION – LABORAT
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oclaves
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FLA
ASK LOAD
DING CAPA
ACITY

ERLENME
EYER FL
LASKS

Rev. 28-11-2012
2 Page 8 of 14
TEC
CHNICAL SPECIFICA
S ATION – LABORAT
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oclaves
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SCHOTT D
DURAN FLASK
KS

Loadiing configuraation example

e:
Loading capacity 38
850 ELV-D with 2 x 19 Scottt Duran 250 ml
m bottles

Rev. 28-11-2012
2 Page 9 of 14
TEC
CHNICAL SPECIFICA
S ATION – LABORAT
L ORY Auto
oclaves
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es

CYC
CLE TIMES
S

Note:: Temperaturre measured

d in reference
e container

Model Loading Heatin

ng Time Co
ooling Time Co
ooling Time Co
ooling Time
Capacity 121 ºC
C 80
0ºC without Cooling
C 80 d cooling 80ºC with Rapiid
0ºC with rapid
an
nd Radial Fann Co
ooling

Ben
nchtop A
Autoclaves
s
1 x 250 ml 22 min 52
2 min - 26
6 min
2840
0 EL
8 x 500 ml 29 min 13
38 min - 52
2 min
1 x 500 ml 24 min 72
2 min 166 min 29
9 min
3850
0 EL 10 x 500 ml 30 min 12
25 min 255 min 48
8 min
8 x 2000 ml 47 min 28
80 min 61 min 10
06 min
3870
0 EL 10 x 1000 ml
m 42 min 17
70 min 377 min 68
8 min
5050
0 EL 20 x 1000 ml
m 44 min 27
74 min 466 min 95
5 min
5075
5 EL 15 x 2000 ml
m 50 min 31
14 min 733 min 13
32 min

Verrtical Auto
oclaves
1 x 1000 ml 31 min 87
7 min - 38
8 min
2840
0 ELV
10 x 500 ml 41 min 16
61 min - 53
3 min
3850
0 ELV 12 X 500 ml
m 25 min 13
30 min 244 min 48
8 min
6 x 1000 ml 25 min 15
51 min 266 min 50
0 min
3870
0 ELV
18 x 1000 ml
m 35 min 27
70 min 455 min 95
5 min
5050
0 ELV 6 x 2000 ml 33 min 26
63 min 51 min 98
8 min
5075
5 ELV 42 x 500 ml 44 min 23
30 min 488 min 94
4 min

Rev. 28-11-2012
2 Page 10
0 of 14
TEC
CHNICAL SPECIFICA
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oclaves
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es

PRO
OGRAM CY
YCLE DAT
TA
PROG
GRAMS 1 TO 6

Prog
gram 1 Glass (Fa
ast Exhaust)
Models Parameterrs Units
U Factory Setting
F
Par 1, 2 1. Sterilizattion Temperature ºC 134
EL-D
D 2. Sterilizattion Time Min 3
ELC--D 3. Exhaust Mode Fast
P 3
Par
ELV--D Notes:
ELVC
C-D

Prog
gram 2 Plastic (F
Fast Exhaust)
Models Parameterrs Units
U Factory Setting
F
1. Sterilizattion Temperature ºC 121
EL-D
D Par 1,
1 2 2. Sterilizattion Time Min 15
ELC--D 3. Exhaust Mode Fast
ELV--D Par 3 Notes:
ELVC
C-D

Prog
gram 3 Liquid A (Slow Exhaustt)
Models Parameterrs Units
U Factory Setting
F
Par 1, 2 1. Sterilizattion Temperature ºC 121
EL-D
D 2. Sterilizattion Time min 15
ELC--D 3. Exhaust Mode Slow
Par 3
ELV--D Notes:
ELVC
C-D

Prog
gram 4 Liquids B / Waste (Slow
w Exhaust)
Models Parameterrs Units
U Factory Setting
F
Par 1, 2 1. Sterilizattion Temperature ºC 121
EL-D
D 2. Sterilizattion Time min 30
ELC--D P 3
Par 3. Exhaust Mode Slow
ELV--D Notes:
ELVC
C-D

Prog
gram 5 Liquid A – Fast Cooling
g
Models Par 1, 2 Parameterrs Units
U Factory Setting
F
1. Sterilizattion Temperature ºC 121
ELC--D 2. Sterilizattion Time min 15
ELVC
C-D Parr 3 3. Exhaust Mode Fast Cooling
Notes:

Prog
gram 6 Liquid B – Fast Cooling
g
Models Par 1, 2 Parameterrs Units
U Factory Setting
F
1. Sterilizattion Temperature ºC 121
ELC--D 2. Sterilizattion Time min 30
ELVC
C-D 3. Exhaust Mode Fast Cooling
Notes:
Par 3

Rev. 28-11-2012
2 Page 11
1 of 14
TEC
CHNICAL SPECIFICA
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L ORY Auto
oclaves
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es

PROG
GRAMS 7 TO 12

Progrram 7 Glass
Models
s Parameters Un
nits Factory Setting
F
Par 1, 2 1. Sterilizatio
on Temperature ºC
C 134
ELC-D
D-PV 2. Sterilizatio
on Time M
Min 3
ELVC--D-PV 3. Exhaust Mode
M Fast
Pa
ar 3
ELC-D
D-PVG
ELVC--D-PVG Notes:
Residual air is displaced by 1 vacuum
v pulses (d
down to 25 kPa). When
W the pressure
e
reaches atmo ospheric pressuree the vacuum pummp is activated until the pressure dro
ops to
25 kPa.
Progrram 8 Plastic
Models
s Parameters Un
nits Factory Setting
F
1. Sterilizatio
on Temperature ºC
C 121
EL-D-P
PV Par 1, 2 2. Sterilizatio
on Time M
Min 15
ELV-D
D-PV 3. Exhaust Mode
M Fast
ELC-D
D-PV
ELVC--D-PV Par 3
ELC-D
D-PVG Notes:
ELVC--D-PVG Residual air is displaced by 1 vacuum
v pulses (d
down to 25 kPa). When
W the pressure
e
reaches atmo ospheric pressuree the vacuum pummp is activated until the pressure dro
ops to
25 kPa.
Progrram 9 Liquids A: slow exhaustt
Models
s Parameters Un
nits Factory Setting
F
1. Sterilizatio
on Temperature ºC
C 121
EL-D-P
PV Par 1, 2 2. Sterilizatio
on Time m
min 15
ELV-D
D-PV 3. Exhaust Mode
M Slow
ELC-D
D-PV Notes:
ELVC--D-PV Par 3
EL-D-P
PVG
Residual air is displaced by 1 vacuum
v pulses (d
down to 25 kPa). When
W the pressure e
ELV-D
D-PVG
reaches atmo ospheric pressuree the vacuum pummp is activated until the pressure droops to
25 kPa. Exhaaust time is depenndent on load volu
ume and configuraation of bottles/flassks.

Progrram 10 Liquids B: slow exhaustt

Models
s Parameters Un
nits Factory Setting
F
Par 1,
1 2 1. Sterilizatio
on Temperature ºC
C 121
EL-D-P
PV 2. Sterilizatio
on Time m
min 30
ELV-D
D-PV 3. Exhaust Mode
M Slow
ELC-D
D-PV Par 3 Notes:
ELVC--D-PV
EL-D-P
PVG Residual air is displaced by 1 vacuum
v pulses (d
down to 25 kPa). When
W the pressure e
ELV-D
D-PVG reaches atmo ospheric pressuree the vacuum pummp is activated until the pressure droops to
25 kPa. Exhaaust time is depenndent on load volu
ume and configuraation of bottles/flassks.

Liquids A – Fast Cooling

g
Progrram 11
Slow exhaust
Models
s Parameters Un
nits Factory Setting
F
Par 1, 2 1. Sterilizatio
on Temperature ºC
C 121
ELC-D
D-PV 2. Sterilizatio
on Time m
min 15
ELVC--D-PV 3. Exhaust Mode
M Fast Cooling
ELC-D
D-PVG Notes:
ELVC--D-PVG Par 3
Residual air is displaced by 1 vacuum
v pulses (d
down to 25 kPa). When
W the pressure
e
reaches atmo ospheric pressuree the vacuum pummp is activated until the pressure dro
ops to
25 kPa.

Liquids B – Fast Cooling

g
Progrram 12
Slow exhaust
Models
s Parameters Unnits F
Factory Setting
Par 1,
1 2 1. Sterilizatio
on Temperature ºC
C 121
ELC-D
D-PV 2. Sterilizatio
on Time m
min 30
ELVC--D-PV 3. Exhaust Mode
M Fast Cooling
ELC-D
D-PVG Par 3 Notes:
ELVC--D-PVG Residual air is displaced by 1 vacuum
v pulses (d
down to 25 kPa). When
W the pressure
e
reaches atmo ospheric pressure
e the vacuum pummp is activated until the pressure dro
ops to
25 kPa.

Rev. 28-11-2012
2 Page 12
2 of 14
TEC
CHNICAL SPECIFICA
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oclaves
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PROG
GRAMS 13 T
TO 17

Progrram 13 Waste
Models
s Parameters Units Factory Setting
F
Par 1, 2 1. Sterilizatio
on Temperature ºC
C 134
ELC-D-PVG 2. Sterilizatio
on Time Min 7
ELVC-D-PVG 3. Exhaust Mode
M Fast
4. Drying Tim me (Post-Vacuum)) min 15

Par 3, 4 Notes:
Residual air isi displaced by 4 vacuum
v pulses (down to 25 kPa) annd 3 steam pulsess up to
160 kPa. When the pressure re eaches atmosphe eric pressure the vacuum
v pump is activated
a
until the presssure drops to 25 kPa.
k Exhausts effluents to Bio-Hazaard system.
Progrram 14 Hollow Loa
ad
Models
s Par 1, 2 Parameters Units Factory Setting
F
1. Sterilizatio
on Temperature ºC
C 121
ELC-D-PVG 2. Sterilizatio
on Time min 15
ELVC-D-PVG 3. Exhaust Mode
M Fast
4. Drying Tim me (Post-Vacuum)) min 15
Par 3, 4
Notes:
Residual air isi displaced by 4 vacuum
v pulses (down to 25 kPa) annd 3 steam pulses
s up to
160 kPa. When the pressure re eaches atmospheeric pressure the vacuum
v pump is activated
a
until the presssure drops to 25 kPa.
k
Progrram 15 Air Leakag
ge/Vacuum Tes
st
Models
s Parameters Un
nits Factory Setting
F
1. Stabilizing Time m
min 5
EL-D-P
PV 2. Test Time m
min 10
ELV-D-PV
ELC-D-PV
Par 1, 2
ELVC-D-PV Notes:
ELC-D-PVG
ELVC-D-PVG
Chamber vaccuum is brought too 10 kPa. Thereafter all valves and
d motors are close
ed for 5
bling pressure stabilization.
minutes enab
5 min 10 min

Progrram 16 Isothermall
Optioonal for
all Models
M Parameters Units Factory Setting
F
1. Isothermall Temperature ºC
C 85
2. Isothermall Time min 15

Notes:

Progrram 17 Warm Up
Optioonal for
all Models
M Parameters Units Factory Setting
F
1. Warm Up T
Temperature ºC
C 60
2. Warm Up T
Time min 15

Notes:

Rev. 28-11-2012
2 Page 13
3 of 14
TEC
CHNICAL SPECIFICA
S ATION – LABORAT
L ORY Auto
oclaves
Ben
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es

SPE
ECIAL OPT
TIONS AND ACCESSORIES

CONT TROL SYSTEM OPTIONS ARDWARE OPTIONS

HA O
Indep
pendent Temp perature Prob
be (PT100) No
ote: Other hardware option
ns such as va
acuum pump, steam
Independent probee that can be connected to an extern
nal ge
enerator, etc.. have beenn mentioned above in reelevant
endent device
indepe e. se
ections.

Exterrnal Independ dent Recorder Aiir Compresso or

This external recorder, with independent microprocess sor Introduces presssurized air in nto the chamb ber for rapid cooling
c
ol and power supply, is su
contro uitable for ind
dependent cycle off liquids for mo
odels with a fa
ast cooling sysstem.
docummentation. This multi-range e input recorder can recordd 4 No ot needed if air pressure soource is available on site.
channnels at once from PT100s and/or presssure transduccer.
Simple operation w with an easy-tto-view displaay allows one to Prrinter
n various ite
key-in ems of set data. The unit operattes Internal therma al printer for cycle
c documentation. During the
indepeendently of the autoclave. cyycle the printeer records temperature, prressure, time, date,
cyycle status, en
nd of cycle.
Speciial Custom Cycles
Other special prog grams like: glass-test,
g rep
peating prograam Mobile Lifting Device
run, material
m stress test, Durham program, Thhe mobile lifting device fo
or vertical auttoclave baske
et with
long term
t test (dayys long), aging
g test, varnish
h test, and oth
her he
eavy sterilisattion load up to 150 kg. The lift is mobile
appliccation related pprograms are optionally avaailable. eq
quipped with an integrated swivel arm a for maximum
maneuverabilityy and can servvice a few autoclaves. Conntrolled
byy push buttonss on a movable control han
ndset. Equippeed with
SOFTTWARE OPTIO ONS a maintenance free electrical battery.
R.PC..R (Remote P PC Reporting))
PC sooftware for gennerating reporrts which include: IQ
Q, OQ, PQ
 graph of the cyycle data alification (IQ) - documentarry evidence to
Installation Qua o verify
that the equipmment has been n built and installed in comp
pliance
 numeric data o of the cycle
wiith design spe
ecifications.
 copy of cycle pprint-outs
 ta
able of all meaasured values Operational Qualification
Q (OQ) Prelim minary Operrational
 ta
able of all para
ameters Qualification (OOQ) - docume entary evidencce to verify th
hat the
 option
o to save all reports in PDF
P file forma
at eqquipment op perates in accordance with its design
sppecifications in
n its normal operating
o rangge and perforrms as
The software allowss 2 modes of operation:
o inttended througghout all anticipated operatin
ng ranges.

Prreliminary Peerformance Qualification (PPQ) - docum mentary

Onlinee mode
evvidence which verifies that the
t equipmentt or system op
perates
Up to 8 autoclavess may be acc cessed using a PC within the
t co
onsistently and
a gives reproducibilitty within defined
d
organization via ann Ethernet co onnection. Th
hese autoclavves sp
pecifications and
a parameterrs for prolongeed periods.
can each be remote ely monitored at the same time showing all
reportts and graphs. History files are
a automaticcally download
ded Sw
witch Box
from the
t autoclave. Sw
witch box from
m 3-phases to 1-phase, requ
uested currentt 40A.

e mode
Offline
Data is transferred from the autooclave using a standard US SB
memo ory device. Th
his data can th
hen be viewedd with the rep
port
generrator software on a PC.

C
CONTACT INFORMA
ATION
In
nternational Sales
S and Marrketing
E--mail: info@tu
uttnauer-hq.co
om
W
Website: www..tuttnauer.com
m

Tu
uttnauer Euro ope b.v.
Hooeksteen 11, 4815
4 PR
P..O.B. 7191, 48
800 GD Bredaa
Th
he Netherland ds
Te
el: +31 (0) 765
5 423 510 Faax: +31 (0) 765
5 423 540
E--mail: info@tu
uttnauer.nl

Rev. 28-11-2012
2 Page 14
4 of 14