IT5 - FACILITIES LAYOUT AND DESIGN

MODULE 2 : LEAN MANUFACTURING

NAME : ____________________________________
COURSE /YEAR : _____________________________

Multiple Choice : Choose the letter of the best answer. Write your answer in the blank before the number.
USE CAPITAL LETTERS ONLY.

1.It is determine from the perspective of the costumer and relates to how much they are willing
to pay for products or services.
A. Value B. Create flow C. Map the value stream
2. Involves analyzing the material and other resources required to produce a product or service.
A. Create flow B. Map the value stream C. Value
3. Its about removing functional barriers to improve lead time.
A. Value B. Perfection C. Create flow
4. A pull system works by only commencing work when there is demand.
A. Perfection B. Establish Pull System C. Create flow
5. The pursuit of perfection via continued process.
A. Perfection B. Map the value stream C. Create flow
6. A form of production that purposely manufactures in much smaller batches by sequencing product variants within the same process.
A. Lead Scheduling B. Autonomation C. Just-in-Time
7. It is highly effective in reducing inventory levels and reduces space requirements.
A. Lead Scheduling B. Autonomation C. Just-in-Time
8. Design error detection and prevention into production processes with the goal of achieving zero detects.
A. Standardized Work B. Six Big Loses C. Error Proofing
9. Provides a framework for attacking the most common causes of waste in Manufacturing.
A. Autonomation B. Error Proofing C. Six Big Loses
10. Refers to the location where value is created, in other words in shop/ plant floor.
A. The real place B. Lead Scheduling C. Just-in-Time

ENUMERATE THE FOLLOWING:

TOOLS USE IN LEAN MANUFACTURING

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15.

TRUE OR FALSE :
Read the statement carefully then write TRUE if the statement is correct, and write FALSE if it is wrong. WRITE YOUR ANSWER IN
THE BLANK BEFORE THE NUMBER.

16. The waste transport is the movement of materials from one location to another.

17. The waste of Inventory costs your money . Inventory has to be stored, needs space, needs packaging, and it has to be
transported around.
18. The waste of Waiting is making too much or too early . It is the most serious of all seven waste.

19. The waste of Over processing cause by unclear operating procedure /specifications.

20. The waste of waiting are those movements of machine which are not as small or as easy to achieve as possible.