APRIL 2020

Visit our website www.anvilattachments.com for a full list of our products

Miami International Traders

Serial Number PL-2503
Job Number: 10946M
Model: PLSLR-8-1600
Type: 16 CY CLAMSHELL
Weight: 19,250 (+/- 3%)

P. O. Box 216
Slaughter, LA 70777 USA
PH: (800) 335-4722 – (225) 654-8222
Fax: (225) 654-7520
e-mail: sales@anvilattachments.com

Z:\Transfer\Job Manuals\Complete Manuals\Clam\SN Manuals\PL-2503.doc

 TABLE OF CONTENTS

WARRANTY................................................................................................................................................... 2 
INSTALLATION & SAFETY ....................................................................................................................... 3 
OPERATION INSTRUCTIONS ................................................................................................................... 5 
REMOTE CONTROL ............................................................................................................................ 5 
MANUAL CONTROL ........................................................................................................................... 5 
SHIM STOP ADJUSTMENTS .............................................................................................................. 5 
STAGE DRAWING ............................................................................................................................... 6 
REEVING PLAN ................................................................................................................................... 7 
WEDGE SOCKET .......................................................................................................................................... 8 
GREASING INSTRUCTIONS ...................................................................................................................... 9 
BLEEDING & OIL FILL INSTRUCTIONS ........................................................................................ 10 
OIL FILL LEVEL DRAWING............................................................................................................. 12 
FIELD REPAIR WELDING SPECIFICATIONS ................................................................................ 13 
SINGLE LINE MAINTENANCE & INSPECTION REPORT ............................................................ 14 
SPARE PARTS ............................................................................................................................................. 15 
APPROVAL DRAWING ............................................................................................................................. 16 
PARTS DRAWINGS .................................................................................................................................... 17 
GENERAL PARTS DRAWING .......................................................................................................... 17 
HEAD // EQUALIZER ASSEMBLY................................................................................................... 18 
UPPER SHEAVE HOUSING ASSEMBLY ........................................................................................ 19 
ARM ASSEMBLY ............................................................................................................................... 20 
CENTER SECTION ASSEMBLY ....................................................................................................... 21 
LOWER SHEAVE HOUSING ASSEMBLY....................................................................................... 22 
CYLINDER ASSEMBLY.................................................................................................................... 23 
BOWL ASSEMBLY ............................................................................................................................ 24 
MANIFOLD ......................................................................................................................................... 25 
CHECK VALVE ASSEMBLY ............................................................................................................ 26 
PO CHECK VALVE ASSEMBLY ...................................................................................................... 27 
TROUBLE SHOOTING GUIDE ................................................................................................................ 28 
RADIO SCHEMATIC .................................................................................................................................. 29 
HOSE LAYOUT ........................................................................................................................................... 30 
HYDRAULIC SCHEMATIC, SHT 1 .................................................................................................. 31 
HYDRAULIC SCHEMATIC, SHT 2 .................................................................................................. 32 
SERVICE RECORD..................................................................................................................................... 33 
NOTES ........................................................................................................................................................... 33 
APPENDIX A ................................................................................................................................................ 34 
SYN-BLEND RED .............................................................................................................................. 35 
MATERIAL SAFETY DATA SHEET ................................................................................................ 36 

1
 WARRANTY

Anvil Attachments Co. L.L.C. (hereinafter called “the manufacturer”) warrants

to the original purchaser (hereinafter called the “purchaser”) of this product (as said
term is defined below) that this product is manufactured free from defects in material
and workmanship. The term “product” as used herein shall mean and include only those
new and unused items manufactured by the named manufacturer. Manufacturer’s sole
obligation and only liability under the warranty is expressly limited to repairing, or, at
the manufacturer’s option, replacing without charge at manufacturer’s factory any
product proving defective in material or workmanship under normal use and service
which occurs within twelve (12) months after the date of first delivery of the product
to the purchaser. Any product components or parts manufactured by others are covered
only by such warranties as are extended by the manufacturer’s suppliers.

In order to make a claim under the warranty, purchaser must provide the
manufacturer with written notice of such claim within ten (10) days after the first
manifestation of a defect in the material or workmanship of the product. Products
claimed to be defective and for which repair or replacement is desired shall be, if
requested by the manufacturer, returned to the manufacturer’s factory for inspection and
analysis.

Any operation or use of the product beyond its rated capacity, any
improper use or application of the product, any substitution upon the product of
parts not approved by the manufacturer, not using the recommended grease, or
any alteration or repair of the products by others in such a manner which, in the
manufacturer’s judgment, affects the product materially and adversely, shall void
the manufacturer’s obligations under the warranty.

Any obligation or liability of the manufacturer under this warranty shall

not include any liability for direct, indirect, or consequential damages, or any
damages for delay resulting from and defect in the product. Purchaser hereby
waives all implied warranties of merchantability and implied warranties of fitness
for particular purpose.

No representative of the manufacturer is authorized to change this warranty in

any manner whatsoever, and no attempt, effort or promise to repair products on the
manufacturer either by the manufacturer or by any representative of the manufacturer at
any time shall change or extend this warranty in any way. Dealers and distributors agree
to extend only the above warranty to their customers.

2
 INSTALLATION & SAFETY
READ CAREFULLY BEFORE UNLOADING, INSTALLING OR USING THIS BUCKET:

1. This bucket’s scoops have been fastened together during preparation for shipment.
Clamshell buckets may open unexpectedly if lifted with these restraints removed. Only
after the bucket is placed under the crane and installed, ready for use, should the
fastening be removed.

2. To remove the restraints, shipping straps, unbolt the side with a single hole on the bowl
arm (See Figure A). Rotate strap and bolt to the open bolt hole on the opposite bowl arm
(See Figure B). The bucket is now ready for operation.

FIGURE A FIGURE B

3. When installing this bucket on the crane, be sure that the proper size wire cables are used.
The sheaves, as well as any wedges and sockets on this bucket, are sized to accommodate
the proper size cables. Other size cables may not seat properly and will loosen. Be sure
that the cables are seated in the sockets properly.

4. The bucket is only to be operated by qualified and fit personnel. The wire cable from
which this bucket is suspended should be inspected regularly and replaced if worn,
broken, or kinked.

5. Proper guarding is placed around the sheaves to keep the cable within the sheave
grooves. This guarding should be maintained so that the cables will not jump the
sheaves, or be pinched or cut, which will reduce the safety factor.

6. Know the weight of the bucket being used and calculate the expected loads to be picked
up. Do not operate the bucket outside the recommended capabilities of your crane
equipment.

7. Never position the bucket empty or loaded over any person.

3
8. Do not “cast” the bucket as control of the positioning may be lost and cables may
jump the scores of the crane drum.

9. Never let anyone get between the jaws of the bucket - even if the bucket is lying
open on the ground.

10. Never let any personnel ride in the bucket. The bucket is not designed to be an
elevator.

11. Maintain a regular inspection of the pins and other parts suspending the bucket and
be sure that they do not become unduly worn. This can be easily done during
regular lubrication.

12. Repair the bucket when damaged. Do not operate with loose corner arms, hinges,
teeth, etc.

13. It is absolutely forbidden to use the bucket for pressing material.

4
 OPERATION INSTRUCTIONS

REMOTE CONTROL

1. Emergency stop button on transmitter must be in the up position.

2. Turn the key switch on the transmitter to ON and then to START. The switch will go back to the
ON position. This will turn on the receiver and the transmitter.
3. Press and hold the OPEN button on the transmitter to open the bucket.
4. After discharge of bucket or to stop the cycle, release the button.
5. Turn the transmitter to OFF after work is complete.
6. The radio will go into a sleep cycle every 5 MINUTES on inactivity. Restart unit.
7. See Flex-4EX operation manual for Trouble shooting.

MANUAL CONTROL
Use 25 feet (7.62m) of 3/8” (10mm) rope. Secure the rope to the rope attachment on the manual control
valve, located on the manifold. Run the rope through the rope link in the head of the bucket.

With the bucket in the fully open position, and the cylinder in the fully extended position, lower the
bucket onto the material to be handled. Lower the cylinder down to the fully retracted position by
lowering the crane’s hoist. The cylinder will automatically lock. The crane operator can now lift the
hoisting cable to close the bucket.

With the bucket in the fully closed position, place it over the discharge area. Lightly pull the rope and
hold it in that position until the bucket is fully opened and empty. The bucket can be partially opened
by quickly pulling and releasing the rope.

NOTE: The rope must be removed during normal radio controlled operation.

SHIM STOP ADJUSTMENTS

Different weight materials may cause the bucket to react differently. If the space between the stop and the
top of the cylinder hub is greater than 3/8” (9.5 mm) while the bucket is suspended and fully loaded, the
shims will not need to be adjusted. A large gap could cause a sudden shock to the crane when the material
is discharged. Too many shims could cause the bucket/ grab not to close completely. Extra shims are
located on the top of the head and should always be stored there. The shims are 1/4'” (6.3 mm) thick.

NOTE: It is normal for the cylinder to extend up to 1-1/8” (28.5 mm) in the fully loaded,
closed bucket / grab position.

5
STAGE DRAWING

6
REEVING PLAN

7
 WEDGE SOCKET
 Align live end of rope with center line of pin (See Figure
Warning and Application 1).
Instructions  Secure dead end section of rope. (See Figure 1)
 DO NOT ATTACH DEAD END TO LIVE END
(See Figure 2).
 Use a hammer to seat Wedge and Rope, then apply
load with the crane to seat wedge in socket.
 To use with Rotation Resistant wire rope (special
wire rope constructions with 8 or more outer strands)
ensure that the dead end is welded, brazed or seized
before inserting the wire rope into the wedge socket
to prevent core slippage or loss of rope lay. The tail
length of the dead end should be a minimum of 20
rope diameters but not less than 6”. (See Figure 1).











FIGURE 1
RIGHT WRONG

WARNING
 Loads may slip or fall if the Wedge Socket is not
properly installed.
 A falling load can seriously injure or kill.
 Read and understand these instructions before installing
the Wedge Socket.
 Do not side load the Wedge Socket.
 Apply first load to fully seat the Wedge and Wire Rope
in the socket. This load should be of equal or greater
weight than loads expected in use.
 DO NOT WELD ON SOCKET. WRONG

FIGURE 2
Assembly Safety
 Use only with standard 6 to 8 strand wire rope of
designated size. The tail length of the dead end
should be a minimum of 6 rope diameters but not
less than 6”.

8
 GREASING INSTRUCTIONS
Your Anvil Attachments bucket has been designed and
constructed to provide years of dependable operation. The
performance you realize is directly related to the
maintenance and service you perform on the bucket.
Inspect and lubricate daily
A visual inspection of the bucket should be made at the
start of every working day. Particular attention should be
paid to the condition of the wire rope (see “Safety
Precautions” for unsafe wire rope conditions), pins,
sockets and other parts suspending the bucket. All pivot
points should be inspected to detect excessive wear and
“slop” in the connection. Operating the bucket with loose
pivot connections can cause severe damage to the
operating parts of the unit and may result in personnel
injuries.
Worn or broken parts should be replaced immediately
before returning the bucket to operation. If an inspection
reveals damage or any other sign of metal fatigue, a
certified welder should refer to the manual for proper
repair techniques.
All pivot points should be lubricated every 8 hours of
operation with a good bentonite base grease. Alemite
grease fittings have been provided at each point in the
most convenient place possible to ease maintenance. Any
broken fittings should be replaced immediately and
regreased.
Certain applications will require more frequent
lubrication example: dredging, handling material in
sandy dusty environment. Where these conditions
exist, the bucket should be lubricated at least every 4
hours of operation, if not more frequently.
A little grease is not sufficient
A sufficient amount of new grease should be used to
completely displace all of the old grease and embedded
abrasives. If a pin will not accept grease, first remove and
clean the fitting to ensure that grease flows freely through
it. If it will still not accept the grease, clean the grease
passage and bushing.
Do not operate the bucket until all joints have been
properly greased. For normal operations and conditions
Syn-Blend Red grease or equivalent must be used. See
Appendix A for characteristics and specifications.
By following these simple precautions and maintenance
procedures, you can be assured of maximum production
and long life from your Anvil Attachments bucket.
The radio control receiver, located in the receiver housing
on the bucket/ grab, should only be opened by a qualified
electrical technician.
Even though the electronics are enclosed in a splash proof
housing, the bucket/ grab should never be submersed in
water.
The 12 Volt DC battery, located in the receiver housing,
should be fully charged, before operation.
The bucket/ grab should be greased after each shift with a
high grade multi-purpose grease.
The bucket should be inspected for hydraulic leaks, and
wire rope wear after each shift.
To prevent damage and preserve the life of the bucket
during storage:
A. The radio unit and transmitter should be
removed from the bucket and stored in a dry
storage area with the batteries removed.
(Note: not maintaining the charge on the
battery in storage can reduce the life of the
battery.)
B. Bucket should be cleaned and greased. The
wire rope should be lubricated to protect
against corrosion.
(Note: During long term storage the
bucket should be re-greased every month.
In a salt water environment bucket should
be re-greased every 2 weeks and worked if
possible.)
C. The cylinder should be completely retracted so
the chrome rod is not exposed to the
environment.
9
 BLEEDING & OIL FILL INSTRUCTIONS

Note: The use of a crane is necessary in the operation.

1. Make sure all valves, fittings and hoses are tightly secured.

2. Place the bucket in the fully open position with the cylinder fully extended.

3. Check the oil in the reservoir.

DANGER: Remove reservoir fill cap only with the cylinder fully extended. Always remove the filler cap
slowly. Temperature changes can cause variations in system pressure.

Never remove the flanged reservoir top except to clean the reservoir.

Note: Take extreme care not to contaminate the area around the fill cap before removal.

Remove the cap on the top of the reservoir.

Look inside and note the level of the oil. There is a down pipe in the reservoir you will be looking into (See DWG.
SP-0075).

The level of the oil should be in the pipe, not below it.

Under normal circumstances you cannot overfill the reservoir.

Fill as needed with a high quality hydraulic oil (AW-32 or equivalent).

Replace the fill cap on the reservoir.

4. Using the crane hoist, lower the cylinder to the fully retracted position.
With the transmitter button NOT PRESSED, hoist the crane cable slowly to try and raise the cylinder.

If the cylinder rod extends more than 3/8” (9.5 mm) before the bucket starts to close, STOP!!

On the top of the cylinder end cap there is a bleeder valve much like the bleeder on automobiles brake system.

Loosen the bleeder valve until oil or air escapes.

Slowly hoist the crane cables until the cylinder reaches a locked position.

Tighten the bleeder valve.

Repeat this step until the cylinder locks in the desired position.

Note: Never retract the cylinder with bleeder valve open as this will let air back into the system)

10
5. Repeat step 3.

6. Finished.

NOTES:
A. Any time a lot of oil has to be added to the system as in an oil change, air bubbles can be
trapped in the oil making it more difficult to bleed the system.
B. Care should be taken to prevent contamination of the hydraulic system.
C. It is normal for the cylinder to extend up to 1-1/8” (28.5 mm) in the fully loaded / closed
bucket position. (See shim stop adjustment)

11
 WARNING: REMOVE RESERVOIR FILL CAP ONLY WHEN THE CYLINDER IS FULLY EXTENDED

RESERVOIR
CAP NOTE: CYLINDER MUST BE FULLY EXTENDED!!!!

CLEAN AREA AROUND THE RESERVOIR CAP BEFORE REMOVING.

To prevent system contamination, slowly remove the reservoir cap on
the top of the reservoir.

Fill as needed using the sight glass. Never over fill.

Anvil recommends AW-32 or equivalent hydraulic oil.
Replace fill cap on reservoir.
OIL FILL LEVEL DRAWING

OIL LEVEL SIGHT

GLASS

Hawco Pro−Line Owen Yaun Williams Drott

RADIO CONTROL SINGLE LINE CLAMSHELL

OIL FILL DETAIL
GB 9/26/07
SP-0075 1 OF 1

12
 FIELD REPAIR WELDING SPECIFICATIONS
514 T-1 STEEL

Cleaning: Remove any rust, scale moisture or any foreign material that could negatively affect the weld in
the area to be welded.

Preparation: (After cleaning, preheat the weld area to approximately 350° F (177°C) through full plate
thickness in an area of 6” around the weld area.) Be sure to maintain an interpass temperature of
150°F (66°C) while applying weld metal.

Welding: Use a Low Hydrogen (E7018) Welding Electrode. If the area to be welded needs a repair due to
cracking, the crack should be completely removed. Remove the crack by grinding or arc gouging
prior to welding. When adding a replacement part to a bucket or grapple, simply prepare the base
metal as described in the cleaning and preparation sections. Make sure that both the adjoining
metals are pre-heated to 350°F (177°C). Welding should be performed within the amperage and
voltage range specified by the manufacturer of the welding electrode. If cracks are not completely
removed before repairs are made, there is an excellent chance that the repair weld will also crack.
After the crack has been removed, if the prepared area is deep and has a narrow opening, grinding
may need to be performed to widen the opening. The bevel should be between 30 and 45 degrees.
Too small a bevel causes cracking or lack of penetration. Too large a bevel will cause excessive
welding and the base metal to warp. Remove the weld slag on any interpass welds before
applying additional weld metal.

After Welding: If the ambient temperature is below 32°F (0°C), allow the weld to cool as gradually as possible.
The weld should cool to a temperature you can touch with your hand. (Do not take a hot unit and
immerse it in water).

Ref: AWS D1.1 Structural Welding Code

NOTE: In case of heavy repairs, cracking may occur up to 48 hours after welding is complete. Be sure to
visually inspect the weld at least 48 hours after welding.

If you have any questions call our main office at 1-800-335-4722.

*(E-110) 110-18 is appropriate but 7018 (E-70) is more forgiving and less prone to cracking

13
 SINGLE LINE MAINTENANCE & INSPECTION REPORT

ANVIL ATTACHMENTS Notes Inspection Initials 4 8 24 100 1000

LLC. Recommends the
following:
Date Hours Hours Hours Hours Hours

Greasing Flush out old grease and

contaminates 1, 2
(8 Hour Max Interval)
Hydraulic Connections and Any leaks? If so, tighten or
Assemblies repair and check oil level 1

Sheave Inspection Check for side play. It should be

minimal 3

Cluster Sheave/Guide Roller Do they turn freely? Are any

Inspection worn?
Radio Unit Are connections tight? Are
battery chargers maintained? 3

Cable Inspection // Equalizer Includes cable, wedges, sockets,

Assembly cable clamps and shackles
Pins and Bushings Check for excessive slack

Cutting Edges Check alignment and wear

3

Upper and Lower Gears Check alignment and wear

3

Visual Inspection for Fatigue

// Cracks
Long Term Storage Grease and operate unit if
possible 2,
4

1- Grease more often in dusty conditions, when handling abrasive materials, when handling hot materials, when
submerging in hot liquid or steam. Anvil Attachments recommends the use of SYN-BLEND RED No-Melt Multi-
Purpose Grease.
2-Check after greasing and inspect also for evidence of fresh grease to be sure parts are receiving grease.
3-A complete clamshell inspection should be performed after any incident pertaining to other than normal operation
(dropped or slammed unit).
4-Be sure to grease every 6 months when storing for long periods of time.

WARNING

ANVIL ATTACHMENTS RECOMMENDS THE USE OF SYN-BLEND RED, NO-MELT MULTI

PURPOSE GREASE. USE OF NON-RECOMMENDED GREASE IN CERTAIN APPLICATIONS
SUCH AS: COKER UNITS, DREDGING, HIGH WATER CONTENT, HANDLING MATERIAL IN A
SANDY DUSTY ENVIRONMENT, HIGH TEMPERTURE STEAM OR WATER CAN CAUSE
SEIZING, WASH-OUT, POUNDING-OUT, EXCESSIVE WEAR, AND EQUIPMENT FAILURES.

14
 SPARE PARTS

We recommend using only the original, high quality parts. For your convenience, a parts drawing
is enclosed to assist you in ordering spare parts.

Important: The following information must be given when ordering parts to ensure accurate and
expedient shipment.

 Serial Number
 Model Number

Call Us Toll Free:

(800) 335–4722
If Outside of the United States, Call:
(225) 654-8223

Note: Keep this Parts and Operations Manual in a safe, convenient place for quick reference. When
a new operator is assigned, be sure that he/she reads this manual and adheres to these
recommendations.

15
 SPECIFICATIONS
RATED CAPACITY 16 CU. YD 12.2 M^3
SHEAVE DIA. Ø20" Ø508 MM
CABLE DIA. Ø1 1/8" Ø28.58 MM
MAX. PARTS 4 4
TOTAL WEIGHT ±3% 19,250 LBS. 8.73 t

APPROVAL DRAWING
16
 ITEM DWG. NO. DESCRIPTION
1 1 SP-0953-1 HEAD and EQUALIZER ASSEMBLY

2 SP-0953-2 UPPER SHEAVE HOUSING

3 SP-0953-3 ARM ASSEMBLY

2
4 SP-0953-4 CENTER SECTION ASSEMBLY

5 SP-0953-5 LOWER SHEAVE HOUSING ASSEMBLY

6 SP-0953-6 HYDRAULIC CYLINDER ASSEMBLY

1
7 SP-0953-7 BOWL ASSEMBLY

* DENOTES STOCK ITEM

GENERAL PARTS DRAWING

3 W DENOTES WELDED ITEM

PARTS DRAWINGS
4 5 NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY
6

NOTE:
WHEN ORDERING SPARE PARTS, SPECIFY:
SERIAL NUMBER OF BUCKET, ITEM NUMBER AND
QUANTITY

LUBRICATION SCHEDULE:
LUBRICATE ONCE EVERY SHIFT (MINIMUM).
USE TOP QUALITY BENTONITE BASE GREASE.
FITTINGS ARE 1/8" NPT #1610-B.
17
 ITEM QTY. DWG. NO. DESCRIPTION

1W 1 SEE SP-0953-2 UPPER SHEAVE HOUSING

2W 1 D-8424 HEAD ASSEMBLY

3 AR D-8424-7 UPPER SHIM

4W 1 D-8424-6 UPPER STOP

5 2 SP-0953-1-5 UPPER ARM PIN

*6 4 203009 UPPER ARM BUSHING

1 *7W 2 101202M CLOSE LINE SOCKET with WEDGE

HEAD // EQUALIZER ASSEMBLY

EQUALIZER ASSEMBLY
8 ITEM QTY. DWG. NO. DESCRIPTION

*11 1 107118 SHACKLE with PIN and NUT

2
12 1 D-8424-15 EQUALIZER BAR

*13 2 100038 WIRE ROPE SLING (1 1/8")

7

11

12

* DENOTES STOCK ITEM

3 W DENOTES WELDED ITEM

13

6 NOTE: QUANTITIES LISTED ARE

FOR ENTIRE BUCKET ASSEMBLY

5
4

DENOTES GREASING LOCATION

18
 ITEM QTY. DWG. NO. DESCRIPTION

ITEM # 3: PATENT NO. 7,607,643 1W 1 D-8424 UPPER SHEAVE HOUSING

*2 8 A6186-1 CLUSTER SHEAVE PIN

3 *3 4 B6274 CLUSTER SHEAVE

*4 8 106042 CLUSTER SHEAVE BEARING

4
5 2 SP-0953-2-5 UPPER SHEAVE PIN

*6 4 202015 UPPER SHEAVE HOUSING SPACER

UPPER SHEAVE HOUSING ASSEMBLY

2
7 4 SP-0953-2-7 SPACER HARDWARE

8 2 SP-0953-2-8 UPPER SHEAVE BUSHING

*9 2 100084 20" DIAMETER UPPER SHEAVE

* DENOTES STOCK ITEM

W DENOTES WELDED ITEM

NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY

6 DENOTES GREASING LOCATION

5

8 9
19
 ITEM QTY. DWG. NO. DESCRIPTION

1W 2 D-7454-2 FEMALE ARM

2W 2 D-7454-1 MALE ARM

*3 4 203009 LOWER ARM BUSHING

* DENOTES STOCK ITEM

W DENOTES WELDED ITEM

NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY

ARM ASSEMBLY
1

3
20
 ITEM QTY. DWG. NO. DESCRIPTION

1W 1 D-7892 CENTER SECTION ASSEMBLY

*2 2 107738 SPRING

3 1 SEE SP-0953-5 LOWER SHEAVE HOUSING

4
3 4 1 SEE SP-0953-6 HYDRAULIC CYLINDER ASSEMBLY

*5 1 B6875 (KAR-TECH) REMOTE CONTROL SYSTEM (SEE JOB FOLDER)

B7923 (MAGNETEK) SEE RADIO SCHEMATIC & INSTRUCTIONS

6 1 SEE SP-0072 MANIFOLD

CENTER SECTION ASSEMBLY

* DENOTES STOCK ITEM
W DENOTES WELDED ITEM

2
NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY

DENOTES GREASING LOCATION

21
 ITEM QTY. DWG. NO. DESCRIPTION

1W 2 D-6685-1 LOWER SHEAVE HOUSING ASSEMBLY

3
2 4 SP-0953-5-2 LOWER SHEAVE BUSHING
4
3 4 100084 20" DIAMETER LOWER SHEAVE

4 2 SP-0953-5-4 LOWER SHEAVE SPACER

5 4 SP-0953-5-5 LOWER SHEAVE CABLE ROLLER - MIDDLE

6 8 SP-0953-5-6 LOWER SHEAVE CABLE ROLLER - OUTER

2

LOWER SHEAVE HOUSING ASSEMBLY

7 2 SP-0953-5-7 CABLE ROLLER PIN

8 1 SP-0953-5-8 LOWER SHEAVE PIN

* DENOTES STOCK ITEM

W DENOTES WELDED ITEM

1 NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY

DENOTES GREASING LOCATION

7
22
 ITEM QTY. DWG. NO. DESCRIPTION ITEM QTY. DWG. NO. DESCRIPTION

*1 1 101379 HYDRAULIC CYLINDER (8" BORE) *11 1 101991 HYDRAULIC CYLINDER (10" BORE) CA0054096FPAZ

2 1 SP-0953-6-2 BLEEDER PLUG 12 1 SP-0953-6-12 BLEEDER VALVE

3 2 SP-0953-6-3 90 DEGREE FITTINGS 13 2 SP-0953-6-13 90 DEGREE FITTINGS

4 1 SP-0953-6-4 SEAL KIT (NOT SHOWN) SK18027 14 1 SP-0953-6-14 SEAL KIT (NOT SHOWN) SK1A386

* DENOTES STOCK ITEM

11
W DENOTES WELDED ITEM

NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY

1 12

CYLINDER ASSEMBLY
2
13

PLSLR-10 Bore

DENOTES GREASING LOCATION

PLSLR-8 Bore
23
 ITEM QTY. DWG. NO. DESCRIPTION
BOWL STANDARD PARTS
1W 2 SP-0953-7-1 BOWL ASSEMBLY
2
2 2 SP-0953-7-2 TIE PLATE
3

4 *3 4 B7460 CENTER SHAFT

5
*4 4 203022 BOWL ARM BUSHING

5 4 SP-0953-7-5 LOWER ARM PIN

* DENOTES STOCK ITEM

W DENOTES WELDED ITEM
1 NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY

DENOTES GREASING LOCATION

BOWL ASSEMBLY
ITEM DWG. NO. DESCRIPTION
BOWL OPTIONS 11 SP-0953-7-11 SPILL PLATES
13 REFERENCE JOB FOLDER FOR OPTIONS TAKEN
12 SP-0953-7-12 SPILL PLATE HARDWARE
14 8" BOLT ON EDGES // SEAL LIPS
*13 307019M BOLT ON EDGES

14 SP-0953-7-14 BOLT ON EDGE // SEAL LIP HARDWARE

11 12
*15 109509M BOLT ON SEAL LIP
15 *16 100044M BOLT ON SEAL LIP RUBBER INSERT
16 10" BOLT ON EDGES // SEAL LIPS
*17 307018M BOLT ON EDGES

18 SP-0953-7-18 BOLT ON EDGE // SEAL LIP HARDWARE

*19 109508M BOLT ON SEAL LIP

*20 100043M BOLT ON SEAL LIP RUBBER INSERT

19

20

17
18
24
 ITEM# QTY. PART/DWG NO. DESCRIPTION

*1 1 102586 ELECTRICAL VALVE

*2 1 102588 SOLENOID

*3 1 102587 MANUAL VALVE

3 *4 1 100018A MANIFOLD

5 1 SEE DWG SP-0083 PO CHECK VALVE

6 1 SEE DWG SP-0084 CHECK VALVE

7 1 - CHECK VALVE - INTERNAL

8 1 - FILTER

* DENOTES STOCK ITEM

W DENOTES WELDED ITEM
4 5

MANIFOLD
2

NOTE: QUANTITIES LISTED ARE FOR ENTIRE BUCKET ASSEMBLY

1 8
6
25
 ITEM# QTY. PART/DWG NO. DESCRIPTION

1 1 4 SP-0084-1 BOLT KIT

2 2 1 100017 COVER

3 1 207090 POPPET ASSEMBLY - INCLUDES ITEMS A-J

(WITHOUT ORIFICE)

ITEM QTY. DESCRIPTION

3 A 1 O-RING

B 1 O-RING
USED WITH MANIFOLD: JB #100018A
C 1 BACKUP
A D 1 O-RING
E

CHECK VALVE ASSEMBLY

E 1 RETAINER

F 1 L SPRING

G 1 POPPET

F H 1 CAGE
B
I 2 O-RING

J 4 BACKUP

C
H
D
G

I
J
26
 ITEM# QTY. PART/DWG NO. DESCRIPTION

1 1 4 SP-0083-1 BOLT KIT

2 2 1 100017 COVER

3 1 100005 POPPET ASSEMBLY - INCLUDES ITEMS A-J

(WITHOUT ORIFICE)

ITEM QTY. DESCRIPTION

3 A 1 O-RING

B 1 O-RING
USED WITH MANIFOLD: JB #100018A
C 1 BACKUP
A D 1 O-RING

PO CHECK VALVE ASSEMBLY

E E 1 RETAINER

F 1 S SPRING

G 1 POPPET

F H 1 CAGE
B
I 2 O-RING

J 4 BACKUP

C
H
D
G

I
J
27
 TROUBLE SHOOTING GUIDE
Problem:
Bucket will not close, cylinder will not latch

1. Manual valve is stuck open.

Check for damage (Bent or Broken)
2. Radio Sending Signal
Check by pressing bottom button on transmitter (bottom button turns on, but does not activate). Do not activate
receiver (top button). Touch the top of the solenoid valve coil with a non-magnetic object such as a screw driver. If
the solenoid is energized, you will feel a magnetic attraction.
-OR-
Disconnect the power cord from the valve. If the cylinder latches, replace the radio unit.
3. Pilot line check valve is upside down.
Pressure should be checked from the reservoir to the manifold (refer to hydraulic schematic 200915, item #7 for the
location and orientation of the check valve)
4. Contamination in the hydraulic system (Foreign matter)
Pilot operated check valve can be cleaned but the problem could re-occur if the entire system is not purged of
contamination, including the hydraulic cylinder.
To clean the valve of the check valve.
NOTE: the tiny orifice hole in the plug on the end of the PO check valve piston (Item #9) and the orifice under the
center plug (not shown) of the valve header block, item #2. If a foreign object plugs the hole, the valve will not lock
the system. The foreign object may or may not be present once the valve is removed.

Cylinder latches after it extends partially

There could be air in the hydraulic system. See bleeding instructions.
The oil level could be low. See the oil fill instructions.

Bucket will not open

Wrong transmitter
Low battery in transmitter, (2) AA Batteries
Low battery in receiver, (1) 12V Battery
Check all fuses, refer to electrical schematic for fuse locations.
Check for loose or damaged wiring and faulty connections.
Check bowl gears for obstructions

Problem:
Bucket drifts open
Bypass in cylinder
Faulty valve in manifold.

Cylinder will not retract

Reservoir has too much oil.
Cylinder damaged

Lower sheave housing oscillates when cylinder retracts

Upper or lower sheave not turning freely or at all, check sheaves.

28
 RADIO SCHEMATIC
Hawco Pro−Line Owen Yaun Williams Drott
29
 ITEM# QTY. PART/DWG NO. DESCRIPTION

1 1 - CYLINDER ROD TO MANIFOLD HOSE (#16)

2 1 - CYLINDER BUTT END TO MANIFOLD HOSE (#16)

3 1 - TANK TO MANIFOLD HOSE (#16)

4 1 - TANK TO CHECK VALVE HOSE (#4)

HOSE LAYOUT
1

3
30
 ITEM QTY. DESCRIPTION

1 1 HYDRAULIC RESERVOIR

2 1 VENT HOSE 1 1/4" x 60"

3 1 SUPPLY HOSE - 1" x 29"

4 1 HYDRAULIC MANIFOLD COMPLETE with VALVES

5 1 CYLINDER HOSE - ROD SIDE

6 1 CYLINDER HOSE - PISTON SIDE

7 1 HYDRAULIC CYLINDER

ROD

T PP T

7
HYDRAULIC SCHEMATIC, SHT 1

31
 ITEM QTY. DESCRIPTION

1 1 HYDRAULIC RESERVOIR

2A 1 SOLENOID VALVE (JB #102586)

MANIFOLD ASSY.
2B 1 12VDC SOLENOID (JB #102588)

3 1 MANUAL VALVE (JB #102587)

4 1 PILOT OPERATED CHECK VALVE

5 1 CHECK VALVE
8
6 1 HYDRAULIC CYLINDER
3 2 7 1 FILTER

8 1 INTERNAL CHECK VALVE

6
HYDRAULIC SCHEMATIC, SHT 2

32
 SERVICE RECORD

DATE ORDER NUMBER DESCRIPTION

NOTES
_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

33
APPENDIX A

34
 SYN-BLEND RED

Superior Quality
No-melt Multi-purpose Grease
L-7925

SYN-BLEND RED is a unique formulation of superior-quality lubricants designed for heavy duty and extreme applications.
For best results, apply SYN-BLEND RED with conventional equipment until all old lubricants are displaced. A better method
is to disassemble and manually remove the old grease prior to re-lubricating with SYN-BLEND RED. Neglecting to remove
or replace conventional grease and replacing with SYN-BLEND RED or equivalent will result in equipment failures.

SYN-BLEND RED is a bentonite-based grease possessing anti-wear properties over a wide range of temperatures, in both
extreme heat and extreme cold. SYN-BLEND RED is formulated with cohesive and adhesive properties that cling to metal
surfaces to withstand seizing, wash-out, pounding-out, excessive wear, and extreme loads. This product provides superior
lubrication for bearings and other moving parts in applications from trucks and autos, to industrial equipment, agricultural,
commercial, marine, construction, and mining applications. SYN-BLEND RED may be used for most lubrication needs. Its
unique formulation lasts longer, provides superior lubrication, and extends equipment life.

PERFORMANCE PROPERTIES:

 Non-melt – Maintains lubrication under all temperature extremes

 Washout Resistance – Withstands high-pressure water and steam cleaning
 Extreme Load Resistance – High-track formula clings to metal surfaces to maintain consistency
 Anti-Corrosion Formula – Designed to prevent corrosion of metal, reduces downtime

GREASE CHARACTERISTICS:

 NLGI Grade 2
 Color Red
 Thickener Type Inorganic
 Dropping Point °F None
 Texture Smooth
 OK Timken EP Load Pass

35
 Health: 0
Flammability: 1
Reactivity: 0
Personal Protection: B

MATERIAL SAFETY DATA SHEET

L-7925-RS Syn-Blend Red No Melt Multi-Purpose

Page 1
Grease
SECTION 1 – HAZARDOUS INGREDIENTS AND SARA Unusual Fire In the presence of mechanical impact or
III INOFRMATION and Explosion static discharge: no explosion risk.
Hazards:
Reportable Components:
SECTION 4 – PHYSICAL HAZARDS
CHEMICAL NAME CAS# % TLV (REACTIVITY DATA)

***Toxic chemical(s) subject to the reporting requirements of section 313 Stability: STABLE
of Title III and of 40 CFR 372 are present. ***
Acetone 67-64-1 <2% OSHA PEL Conditions and Extreme heat, strong oxidizers, acids
1000PPM Materials to
ACGIH TLV Avoid:
1000PPM-STEL 750PPM-TWA
Hazardous Carbon monoxide, smoke, fumes.
Sodium Nitrite 7632-00-0 <10% OSHA PEL Decomposition:
none established
ACGIH TLV Hazardous WILL NOT OCCUR
none established Polymerization:

DOT Shipping: Non-regulated/Syn-Blend Red SECTION 5 – HEALTH HAZARDS DATA

No Melt Multi-Purpose Grease Signs and Symptoms of Exposure:
Notes: N/A=NOT APPLICABLE Eye And Skin SKIN: POSSIBLE IRRITATION AND
Contact And DERMITITIS, NOT EASILY
SECTION 2 – PHYSICAL AND CHEMICAL Absorption: ABSORBED. EYES: IRRITATION,
CHARACTERICTICS REDNESS, TEARING, AND BLURRED
VISION.
Boiling Point: No Data
Ingestion: NOT LIKELY: INGESTION WILL
Vapor Density: No Data CAUSE GASTROINTESTINAL
DISTRESS, IRRITATION AND
Evaporation Rate: Slower than ether POSSIBLE NAUSEA

Solubility In Water: Negligible Inhalation: POSSIBLE: DIZZINESS AND

ASPHYXIATION, HEADACHE, LOSS
Appearance And Red, tacky semi-solid, mild odor OF COORDINATION, AND
Odor: BREATHING DIFFICULTY. ACUTE:
INHALATION OF VAPORS MAY BE
Specific Gravity: 0.9 NARCOTIC OR ANESTHETIC

pH: N/A Medical Conditions Generally Aggravated by Exposure:

DERMITITIS AND EYE IRRITATION
SECTION 3 – FIRE AND EXPLOSION DATA
Carcinogen: NO
IARC Monographs? NO NPT List? NO OSHA? NO
Flash Point: 450F (232C) Method Used: COC
EMERGENCY AND FIRST AID PROCEDURES:
Flammable Limits In Air By Volume:
Lower: N/A Upper: N/A
Eyes: FLUSH WITH LARGE AMOUNTS OF WATER
FOR AT LEAST 15 MINUTES AND GET
Extinguishing Use foam, CO2, dry chemical, water fog.
MEDICAL ATTENTION.
Media:
Skin: WASH AFFECTED AREA WITH LARGE
Special Water can be used to keep containers cool
AMOUNTS OF WATER AND REMOVE
Firefighting and to flush spills away from fire exposure.
SOAKED CLOTHING.
Procedures: Firefighters must wear self-contained
breathing apparatus in enclosed areas.
Ingestion: IF VICTIM IS CONSCIOUS, INDUCE
VOMITING AND GIVE LARGE QUANTITIES
OF WATER

36
 Health: 0
Flammability: 1
Reactivity: 0
Personal Protection: B

Disclaimer:
This safety information is provided to assist customers in assessing
compliance with health, safety, and environmental regulations.
L-7925-RS Syn-Blend Red No Melt Multi-Purpose Grease
Individuals handling this product should be informed of the
recommended safety precautions and should have access to this
NEVER GIVE ANYTHING BY MOUTH TO
information. Information contained herein is based on data available and
AN UNCONSCIOUS PERSON. GET
is believed to be accurate. No guarantee or warranty is provided since the
MEDICAL ATTENTION.
use of this product is within the exclusive control of the user and it is the
user’s responsibility to satisfy itself that they are suitable and complete
Inhalation: REMOVE TO FRESH AIR, AND GIVE
for its particular use.
ARTIFICAL RESUSCITATION. IF NOT
Customers are responsible for compliance with local, state, and federal
BREATHING. CALL A PHYSICIAN
regulations that may be pertinent in the storage, application, and disposal
IMMEDIATELY.
of this product.

SECTION 6 – PRECAUTIONS AND SPILL PROCEDURES

Handling and Storage Precautions:

WASH THOROUGHLY AFTER HANDLING. DO NOT GET IN
EYES. FOLLOW GOOD HYGIENE AND HOUSE KEEPING
PRACTICES. USE IN VENTILATED AREAS. STORE IN COOL DRY
AIR IN ORIGINAL OR EQUIVALENT CONTAINER IN
ACCORDANCE WITH ALL APPLICABLE REGULATIONS. DO
NOT EXPOSE TO EXTREME HEAT OR FLAME. STORE BELOW
150 DEG F.

Steps to be Taken if Material is Released or Spilled:

SMALL SPILL: RECOVER FREE PRODUCT. ADD SAND, EARTH,
OR SOME OTHER SUITABLE ABSORBENT. DISPOSE OF
MATERIAL IN ACCORDANCE WITH ALL STATE AND LOCAL
REGULATIONS.
LARGE SPILL: TAKE CARE TO KEEP PRODUCT OUT OF SEWERS
AND WATERCOURSES BY DIKING OR IMPOUNDING. ADVISE
AUTHORITIES IF PRODUCT HAS ENTERED SEWERS,
WATERCOURSES, OR EXTENSIVE LAND AREAS.

Waste Disposal Method:

Always dispose in accordance with applicable Federal, State, and Local
regulations.

SECTION 7 – SPECIAL PROTECTION INFORMATION AND

CONTROL MEASURES

Respiratory Protection:
NONE NEEDED WITH ADEQUATE VENTILATION

Ventilation:
USE WITH ADEQUATE VENTILATION

Eye Protection:
SPLASH PROOF EYE PROTECTION IS ADVISABLE

Protective Gloves:
RUBBER OR NEOPRENE

Work and Hygienic Practices:

WASH HANDS BEFORE EATING OR USING THE WASHROOM

Other Protective Equipment:

RUBBER BOOTS AND SPLASH APRON WHEN DEEMED
NECESSARY

37