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5604 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO.

6, JUNE 2023

Continuous Rotor Position Estimation for Flux


Modulated Doubly Salient Reluctance Motor
Drives Based on Back EMF Harmonics
Zhiyue Yu , Student Member, IEEE, Chun Gan , Senior Member, IEEE, Kai Ni , Member, IEEE,
Mao Xin, Yu Chen , Student Member, IEEE, and Ronghai Qu , Fellow, IEEE

Abstract—DC-biased sinusoidal current excited flux Index Terms—Back electromotive force (back EMF), flux
modulated doubly salient reluctance motor (FMDRM) drives modulated doubly salient reluctance motor (FMDRM), har-
are developed to reduce the torque ripple and vibration of monic characteristics, position estimation, virtual induc-
doubly salient reluctance motors (DRMs). Conventionally, tance calculation.
because of the discontinuous quasi-square current excita-
tion, the rotor position of DRMs is estimated by the combi-
nation of piecewise estimation of phase angle information
for each phase, where the continuous position estimation
I. INTRODUCTION
for the novel FMDRM drives cannot be realized. To solve ITH the continuous development of modern industrial
this issue, this article proposes a continuous rotor posi-
tion estimation strategy for FMDRM drives based on back
electromotive force (back EMF) harmonic characteristics.
W technology, the doubly salient reluctance motor (DRM)
drives have been widely concerned and recognized by aca-
First, the back EMF harmonics caused by the rotor saliency demic researchers and the industrial applications due to the
and their relationship with the rotor position are analyzed in rare-earth-free motor structure, high reliability, high efficiency,
detail. Then, the corresponding harmonic current regulator high starting torque, and wide speed range [1]–[4].
and quadrature signal generator are investigated to achieve To achieve the high-precision DRM control, the rotor position
harmonic current suppression and obtain the quadrature
harmonic back EMF components in the rotating reference is essential [5]. In conventional DRM drives, the phase windings
frame for rotor position estimation simultaneously. Further- are excited by discontinuous unipolar quasi-square waveform
more, a virtual-inductance-based method is developed to currents, and the rotor position is utilized to calculate the rotor
calibrate the phase angle offset between the estimated and speed and guide the phase commutation logic [6]–[8]. To achieve
actual rotor positions. With the proposed scheme, accurate accurate rotor speed sampling, the position sensors installed
continuous rotor position estimation can be achieved with-
out any additional hardware. Experimental validations are on the rotor shaft are required, such as the interface encoder,
presented on a three-phase 12/8 FMDRM prototype to ver- magnetic encoder, and resolver. However, the position sensors
ify the accuracy of the proposed rotor position estimation will increase the cost and volume of the motor drive. Besides, the
scheme. reliability of the motor drive will also be affected. Therefore, it
is necessary to investigate the rotor position estimation strategy
for DRM drives [9], [10].
Because of the rotor saliency of DRM, the rotor position
information is contained in the phase flux-linkage, phase induc-
tance, and other electromagnetic parameters. However, since
Manuscript received 3 March 2022; revised 14 July 2022; accepted 24 there is neither excitation winding nor permanent magnet, all
July 2022. Date of publication 10 August 2022; date of current version
23 January 2023. This work was supported in part by the National the electromagnetic parameters are observable only when the
Natural Science Foundation of China under Grants 52177043 and Grant phase winding is excited. Since the phase currents are discon-
51907073, in part by the Hubei Provincial Natural Science Foundation tinuous, the continuous position estimation cannot be achieved
of China under Grant 2021CFA076, in part by the Knowledge Innova-
tion Program of Wuhan-Basic Research under Grant 20221573, and in conventional DRM drives. Instead, the rotor position is
in part by the Applied Basic Frontier Program of Wuhan under Grant obtained by estimating the electric angle of each phase and
2020010601012207. (Corresponding author: Kai Ni.) combining these piecewise phase angles. According to the phase
Zhiyue Yu, Chun Gan, Kai Ni, Yu Chen, and Ronghai Qu are
with the State Key Laboratory of Advanced Electromagnetic Engi- angle estimation method, the rotor position estimation schemes
neering and Technology, School of Electrical and Electronic Engi- can be divided into two groups, i.e., the idle-phase-based and
neering, Huazhong University of Science and Technology, Wuhan conducting-phase-based schemes.
430074, China (e-mail: zhiyueyu@hust.edu.cn; chungan@hust.edu.cn;
nikai@hust.edu.cn; cy_huster@hust.edu.cn; ronghaiqu@hust.edu.cn). In the idle-phase-based schemes, the rotor position estimation
Mao Xin is with the Zhejiang Xizi Forvorda Electrical Machinery Com- is achieved in turn-OFF regions. High-frequency voltage pulses
pany Ltd., Hangzhou 311305, China (e-mail: xin.mao@hzforward.com). are injected into the idle phase, where the phase inductance of
Color versions of one or more figures in this article are available at
https://doi.org/10.1109/TIE.2022.3196378. the idle phase can be calculated according to the pulse current
Digital Object Identifier 10.1109/TIE.2022.3196378 [11]–[15]. Then, the rotor electric angle of the idle phase is

0278-0046 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5605

estimated according to the calculated phase inductance. Then,


the rotor position is obtained by combining the rotor electric
angles of each idle phase. However, with the high-frequency
pulse injection, there will be pulse currents in the turn-OFF re-
gion, which results in negative torque generation and additional
switching loss. Hence, the efficiency of the DRM drives will
be affected. Besides, with the increase of the rotor speed and
the rotor teeth number, the turn-OFF region will be shortened,
where the inductance calculation accuracy is reduced. Therefore,
the idle-phase-based schemes are only suitable for low-speed Fig. 1. Diagram of the motor structure and drive topology of the FM-
operations. DRM drive. (a) FMDRM structure. (b) Open-winding converter topology.
To avoid the side-effects caused by the high-frequency pulse
injection, the conducting-phase-based schemes are put forward, the side-effect of the magnetic saturation on the rotor position
where the rotor position is observed in turn-ON regions of each estimation can be avoided.
phase. In [16]–[19], the rotor position is estimated according Apart from the conventional quasi-square current excited
to the phase current waveform. In low-speed conditions, by DRM drives, the flux modulated DRM (FMDRM) drives are
calculating the rising time of phase current, the aligned position presented to deal with the inherent torque ripple and vibration
is determined for position estimation [16], [17]. In high-speed problems [31], [32]. By developing the novel dc-biased sinu-
conditions, the current changing rate is utilized to determine soidal current excitation scheme, the torque ripple and vibration
the position where the stator and rotor teeth begin to overlap can be effectively suppressed without modifying the motor
[18], [19]. However, the current waveform method can only structure. However, in the FMDRM drives, phase currents are
identify several certain feature rotor position points in each continuous and the three-dimensional (3-D) dq0-axis current
fundamental period, and the rest pieces of the rotor position control requires a continuous rotor position signal. Hence, both
information are estimated by the rotor speed and running time the idle-phase-based and conducting-phase-based schemes for
with the assumption of a constant rotor speed, leading to low conventional DRM drives cannot be utilized in the FMDRM
rotor position estimation accuracy. drives since the position estimation is piecewise and discon-
In [20], the flux-linkage characteristic method is investigated. tinuous. Therefore, it is essential to develop continuous rotor
According to the sampled phase current, the phase flux-linkage position estimation schemes for FMDRM drives.
is online calculated and the rotor position can be obtained To achieve the continuous rotor position estimation, in this
according to the flux-linkage and prestored electromagnetic article, a novel sensorless rotor position estimation is proposed
characteristics. However, large storage memory is required. In for FMDRM drives based on the back electromotive force (back
addition, several flux-linkage characteristic simplification meth- EMF) harmonics. Due to the rotor saliency, the phase back EMF
ods are presented in [21]–[23], where only the flux-linkage contains plenty of harmonic components, which reflect the rotor
characteristics of several feature points are required. Never- position information. First, the harmonic back EMF components
theless, the offline electromagnetic characteristic measurement are investigated together with their phase angle characteristics.
is complicated and lacks universality. The intelligent fitting Second, the harmonic current controller is investigated, which
algorithms, such as the fuzzy logic [24] and the neural net- can not only suppress the harmonic current components caused
work [25] are utilized to replace the prestored electromagnetic by the back EMF harmonics but also obtain the harmonic
characteristics. However, fuzzy logic and offline training of back EMFs in the rotating reference frame for rotor position
the neural network significantly increase the computational estimation. Third, the quadrature signal generator is developed
complexity. to obtain the quadrature signal of the harmonic back EMF
The inductance model methods are investigated in [26]–[28], in the rotating reference frame to calculate the rotor position.
where the rotor position can be estimated by calculating the Moreover, the three-phase virtual inductances are online cal-
inductance of the conducting phase and fitting the phase induc- culated, and the corresponding closed-loop calibration method
tance with several mathematical models. However, due to the is put forward to calibrate the phase angle offset of the back
uncertainty of the wiring resistance and the voltage drop of the EMF harmonics. With the proposed scheme, the real-time rotor
power device, there are random errors in the calculated phase position estimation can be achieved accurately and continuously
inductance, which affects rotor position estimation accuracy. instead of the combination of piecewise estimations of each
In addition, due to the nonlinearity of the silicon steel, the phase in conventional schemes. Neither additional hardware nor
inductance waveform will be significantly distorted due to the motor electromagnetic characteristics are required.
local saturation effect in heavy load conditions, which will
cause a large rotor position estimation error. To deal with the II. FMDRM DRIVES
parameter uncertainty, the online calibration method is presented
in [29], where the influence of the parameter uncertainty on the A. Motor Structure and Drive Topology
position estimation error and corresponding calibration method The structure of the three-phase 12/8 FMDRM is shown in
are investigated. In [30], the mapping relationship between Fig. 1(a), which is composed of salient stator and rotor and stator
the unsaturated and saturated inductance is investigated, where winding. The stator and rotor are made of silicon steel, and there

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5606 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023

are neither winding coils nor permanent magnets on the rotor.


The concentrated winding coils on the stator teeth are connected
in series or parallel to constitute the three-phase windings. It
can be seen that the structure of the FMDRM is similar to
the conventional DRMs. The major differences between the
conventional DRM and the FMDRM are the working principle
and the control scheme. Based on the flux modulation principle,
the stator winding of FMDRM is excited by the dc-biased sinu-
soidal current. In a word, once the novel flux-modulated control
scheme is developed, the DRM can be renamed the FMDRM for Fig. 2. FEA results of the phase back EMF under different phase
clear distinction and better understanding. Fig. 1(b) shows the currents. (a) Phase back EMF waveforms. (b) Harmonic analysis results.
drive topology of FMDRM. To realize the dc-biased sinusoidal
current excitation, the open-winding converter is utilized, which
is composed of two modular converters. The stator windings are where ea , eb , and ec are the back EMF of phases A, B, and C,
connected between the two modular converters to achieve the respectively. Ek and αk are the amplitude and initial phase angle
flow path of the zero-sequence current. The dc-biased sinusoidal of the kth order harmonic back EMF component, respectively. θe
current excitation is achieved by the cooperative control of two is the rotor electric angle. It should be noted that the initial rotor
modular converters. position in this article is the aligned position of phase A, which is
shown in Fig. 1(a). Although the phase back EMF is not highly
B. Back EMF Characteristics sinusoidal, the novel dc-biased sinusoidal current excitation
Due to the symmetric magnetic circuit structure, the mutual scheme can also achieve better overall motor performance since
coupling between phase windings can be neglected. Hence, the the current harmonics are significantly reduced compared to that
voltage equation of each phase is given by in the conventional quasi-square current excited DRM drive.

dψn d C. Motor Control Scheme


u n = R s in + = Rs in + (Ls in ) (1)
dt dt
The field-oriented vector control is developed for the FM-
where Rs is the stator resistance, Ls is the self-inductance, un ,
DRM to achieve the dc-biased sinusoidal current excitation
in , and ψ n are the voltage, current, and flux-linkage of phase
[31]–[33]. The reference value of the phase current root mean
N, respectively. For the FMDRM, the salient rotor can be re-
square (rms) value is obtained by a closed-loop speed regulator
garded as the flux modulator, which provides the flux modulation
according to the reference and actual rotor speeds. Then, to max-
effect to generate the rotating air-gap magnetic field. Due to
imize the output torque capability, the 3-D current component
the doubly salient structure, the air-gap permeance contains
distribution scheme in [34] is employed, where the reference
plenty of harmonic components. These harmonics will lead to
dq0-axis currents are calculated according to the reference phase
air-gap harmonic magnetic fields during the flux modulation
current rms value. In addition, to eliminate the disturbance of the
process. Then, according to the Faraday law of electromagnetic
back EMF distortion, the harmonic current regulator is utilized
induction, the mathematical equation of the phase back EMF is
to achieve accurate dq0-axis current control. Furthermore, the
presented in [33]. It is proved that the phase back EMF contains
reference voltages of two modulator converters are obtained
plenty of harmonic components, and the harmonic order of the
by the 3-D voltage distribution method in [31]. The SVPWM
phase back EMF is equal to that of the rotor side permeance
scheme is then utilized to generate the switching signals. During
harmonic. Therefore, the doubly salient structure is the major
the motoring operation, the coordinate transformation between
source of the back EMF harmonics. In addition, the armature
the abc-axis and dq0-axis is necessary, where the continuous
reaction caused by the ac current component also intensifies the
rotor position is required. Therefore, it is important to evaluate
back EMF distortion.
the continuous rotor position estimation scheme for the FMDRM
The back EMF will indeed vary with the rotor position and
drive.
the phase current. In addition, the magnetic saturation effect also
affects the back EMF distribution. For verification, finite element
III. RELATIONSHIP BETWEEN BACK EMF HARMONICS AND
analysis (FEA) results of the load back EMF and corresponding
ROTOR POSITION
harmonic analysis are shown in Fig. 2. It can be seen that
the three-phase back EMFs are significantly distorted since the In the proposed scheme, the rotor position estimation is
fundamental and multiple harmonic components are superposed. achieved according to the back EMF harmonic characteristics.
Besides, the amplitudes of back EMF harmonics vary with the As shown in Fig. 2(b), the second-order component is always
phase current. the dominant component apart from the fundamental component
Therefore, by using the Fourier series analysis, the three- regardless of the amplitude of the phase current, which can be
phase back EMFs can be expressed as expressed as
⎧ ∞ ⎧
⎨ ea = −  k=1 Ek sin [k(θe ) + αk ] ⎨ ea2 = −E2 sin (2θe + α2 )
eb = − ∞ k=1 Ek sin [k(θe − 2π/3) + αk ] (2) eb2 = −E2 sin (2θe + 2π/3 + α2 ) . (3)
⎩ ⎩
ec = − ∞ k=1 Ek sin [k(θe + 2π/3) + αk ] ec2 = −E2 sin (2θe − 2π/3 + α2 )

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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5607

With the flux modulated operation principle analyzed in [31],


the dc-biased sinusoidal current excitation scheme is developed,
where the stator current can be regarded as the superposition of
the dc excitation current and the ac armature current [35]. To
realize the decoupled current control, the 3-D current control
scheme is commonly utilized, where phase currents are trans-
ferred into the fundamental rotating reference frame according
Fig. 3. Block diagram of the closed-loop current control scheme.
to the coordinate transformation matrix as follows:
⎡ ⎤
cos (θe ) cos (θe − 2π/3) cos (θe + 2π/3)
2⎣ ⎧
C= − sin (θe ) − sin (θe − 2π/3) − sin (θe + 2π/3) ⎦ .
3 ⎨ a1 = E2 cos α2 + E4 cos α4
1/2 1/2 1/2
b1 = E2 sin α2 + E4 sin α4 (10)
(4) ⎩
ϕ1 = arctan(b1 /a1 )
With (3) and (4), the second-order harmonic back EMF in the

fundamental rotating reference frame can be given by ⎨ a2 = E2 sin α2 − E4 sin α4
⎧ b2 = −E2 cos α2 + E4 cos α4 . (11)
⎨ ed2 = −E2 sin (3θe + α2 ) ⎩
eq2 = −E2 cos (3θe + α2 ) (5) ϕ2 = arctan(b2 /a2 )

e02 = 0 It can be seen from (9)–(11) that, although the third-order
where ed2 , eq2 , and e02 are the d-axis, q-axis, and 0-axis back EMF harmonics in the dq-axis have different amplitudes
components caused by the second-order harmonic back EMF, and phase angles, both of them contain the continuous rotor
respectively. The second-order harmonic phase back EMF will position information. Hence, if one of the dq-axis back EMF
cause third-order harmonic back EMF components in the dq- harmonics is obtained, the continuous rotor position estimation
axis, while the 0-axis is not affected. can be achieved by extracting its phase angle information. In
In addition to the second-order component, the fourth-order addition, it can be seen from (9)–(11) that both the amplitudes
harmonic phase back EMF will also cause the third-order har- and initial phase angles of the dq-axis third-order back EMF
monic back EMF components in the dq-axis. According to (2), harmonics are determined by the second and fourth-order phase
the fourth-order phase back EMF can be expressed as back EMF harmonics. Hence, both these harmonics should be
⎧ considered in the rotor position estimation. Furthermore, since
⎨ ea4 = −E4 sin (4θe + α4 ) the phase back EMF harmonics will vary with the operating
eb4 = −E4 sin (4θe − 2π/3 + α4 ) . (6) condition, it is impossible to obtain the analytical equation of

ec4 = −E4 sin (4θe + 2π/3 + α4 ) the third-order back EMF harmonics in the dq-axis directly.
Similarly, with (4) and (6), the fourth-order harmonic back Therefore, it is essential to develop the online extraction method
EMF in the fundamental rotating reference frame can be given to obtain the third-order back EMF harmonics in the dq-axis
by for rotor position estimation, which will be introduced in the
⎧ following section.
⎨ ed4 = −E4 sin (3θe + α4 )
eq4 = E2 cos (3θe + α4 ) (7)
⎩ IV. PROPOSED ROTOR POSITION ESTIMATION STRATEGY
e04 = 0
where ed4 , eq4 , and e04 are the d-axis, q-axis, and 0-axis A. Back EMF Harmonics Extraction
components caused by the fourth-order harmonic back EMF, Conventionally, observers are utilized to obtain the back EMF
respectively. The fourth-order harmonic phase back EMF will [36]. However, for the FMDRM, due to the air-gap multihar-
also cause the third-order harmonic back EMF components in the monic characteristic, the back EMF harmonics are the com-
dq-axis. According to the superposition principle, the third-order binations of those with multiple frequencies, which cannot be
harmonic back EMF in the dq-axis caused by the second- and observed individually. In addition, the utilization of observers
fourth-order back EMF harmonics can be expressed as significantly increases the computational complexity of the con-
⎧ trol system. Therefore, in this article, the back EMF harmonics

⎪ ed3 = −[(E2 cos α2 + E4 cos α4 ) sin (3θe )
⎨ in the dq-axis are obtained by reutilizing the harmonic current
+ (E2 sin α2 + E4 sin α4 ) cos (3θe )]
(8) regulators to reduce the computational burden.

⎪ eq3 = [(E2 sin α2 − E4 sin α4 ) sin (3θe )
⎩ In general, to achieve the dc-biased sinusoidal current exci-
+ (−E2 cos α2 + E4 cos α4 ) cos (3θe )]
tation, the 3-D decoupled current control scheme is employed,
where ed3 and eq3 are the d-axis and q-axis third-order harmonic where the three-phase currents are transferred to the fundamental
back EMF, respectively. In addition, based on the auxiliary angle rotating reference frame according to the matrix in (5). The
formula, the dq-axis third-order back EMF harmonics can be block diagram of the closed-loop current control scheme in the
further simplified, given by FMDRM drive is shown in Fig. 3, where e is the back EMF, idq0
and udq0 are the current and voltage in the dq0-axis, respectively.
ed3 = − a21 + b21 sin (3θe + ϕ1 )
(9) The superscript “∗” represents the reference values. It can be
eq3 = a22 + b22 sin (3θe + ϕ2 ) seen that the back EMF can be regarded as the disturbance of

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5608 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023

Fig. 5. Block diagram of the quadrature signal generator.

Fig. 4. Harmonic current regulator. (a) Block diagram of the harmonic distortion can be eliminated. It should be noticed that, with the
current regulator. (b) Bode diagram of the closed-loop current controller
with the harmonic regulator. variation of the rotor speed, the fundamental frequency of the
FMDRM is also changed. Therefore, the resonant frequency of
the harmonic current regulator should be changed accordingly.
the closed-loop current controller, which will affect the current According to the bode diagram in Fig. 4(b), the disturbance
control accuracy. caused by the back EMF is compensated by the resonant part
With the matrix in (5), the fundamental current, voltage, of the harmonic current controller. In this condition, the output
and back EMF components are transferred into the dc com- signals of part (b) in (12) can be regarded as the third back EMF
ponents, while the back EMF harmonics are transferred into the harmonics in the dq-axis, which can be utilized for rotor position
third-order harmonic components, as mentioned in Section III. estimation. In conclusion, once the current harmonics caused
Hence, the current controller should have the accurate high- by the back EMF harmonics are effectively suppressed by the
frequency signal regulation ability. Otherwise, the third-order harmonic current regulator, the third harmonic components in
harmonic components will cause significantly harmonic current the dq-axis back EMF can be accurately obtained by the resonant
components, which will lead to additional torque ripple, radial part in the harmonic current regulator regardless of the back
vibration, and power losses [31]. EMF amplitude variation and the magnetic circuit saturation
To eliminate the harmonic current components caused by effect, which means that additional back EMF observers are not
back EMF harmonics, the vector-proportional-integral-based required and the computational complexity is not increased.
harmonic current regulator is developed. The block diagram of
the harmonic current regulator is shown in Fig. 4(a) and the B. Quadrature Signal Generation and Rotor Position
transfer function can be expressed as [33] Estimation
Ki Kpr s2 + Kir s When the back EMF harmonics in the dq-axis are obtained,
Gr (s) = Kp + + 2 (12)
 s s + ωb + ω0
2 the next step is to extract the phase angle information from one
(a) of them and calculate the rotor position according to this phase
(b)
angle information. To achieve the phase angle extraction, the
where Kp , Ki , Kpr , and Kir represent the proportional, integral, quadrature signals of the dq-axis back EMF harmonics should
second-order resonant, and first-order resonant coefficients, re- be obtained. To solve this issue, the quadrature signal generator
spectively. s is the Laplace operator. ω b and ω 0 are the bandwidth is developed to obtain the quadrature signals of the dq-axis back
frequency and resonant frequency, respectively. As shown in EMF harmonics, as shown in Fig. 5. In addition, the transfer
(12), the harmonic current regulator contains two parts, i.e., functions of the quadrature signal generator in the s domain can
the proportional-integral (PI) part and the resonant part. The be expressed as [37]
PI part is the same as the conventional PI regulator, which can ⎧
⎨ G(s) = y(s) = 2 Kωn s 2
achieve the dc signal regulation ability in the dq-axis and ensure u(s) s +Kωn s+ωn
(13)
the accurate control of the fundamental current components. ⎩ Gq (s) = y (s) Kωn2

u(s) = s2 +Kωn s+ω 2


q
n
Meanwhile, part (b) is the resonant part, which can achieve the
regulation ability of the resonant-frequency signals for harmonic where y(s) is the output signal with the same phase angle with
current suppression. the input signal u(s), while yq (s) is the output signal orthogonal
With the harmonic current regulator, the bode diagram of the to the y(s). In addition, to further investigate the characteristics
closed-loop current controller of the FMDRM drive is shown in of the quadrature signal generator, the bode diagrams of the
Fig. 4(b), where the resonant frequency is set as 600 Hz, which two transfer functions in (13) are shown in Fig. 6, where ω n
is three times the fundamental frequency of the FMDRM at the is set as 600 Hz. It can be seen from Fig. 6(a) that the transfer
rated speed. It can be seen that the 0 dB magnitude gain and function G(s) has the same characteristics as a bandpass filter,
the 0° phase angle response can be achieved for both the dc and where the magnitude gain and phase angle response are 0 dB
resonant-frequency signals with the harmonic current controller. and 0° at the frequency of ω n , respectively. Hence, the output
When the resonant frequency of the harmonic current regulator signal y(s) is the component of the input signal u(s) with the
is set to be three times the fundamental frequency, the reference frequency of ω n . Meanwhile, the transfer function Gq (s) has
tracking accuracy of the dq0-axis current can be ensured and similar characteristics as a low-pass filter, where the magnitude
the harmonic current components caused by the back EMF gain and phase angle response are 0 dB and -90° at the frequency

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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5609

Fig. 7. FEA results of the self-inductance and mutual-inductance un-


Fig. 6. Bode diagram of the quadrature signal generator. (a) Bode der different current levels. (a) Self-inductance of phase A. (b) Mutual-
diagram of G(s). (b) Bode diagram of Gq (s). inductance between phases A and B.

of ω n , respectively. Hence, the output signal yq (s) is the signal back EMF harmonics varies with the phase current, and the offset
orthogonal to y(s) and has the same magnitude. Therefore, once error is also changed with the operation condition, which cannot
the amplitudes of dq-axis third-order back EMF harmonics be directly obtained by analytical calculations. Therefore, the
change with the phase current, the amplitudes of corresponding corresponding online position offset calibration method should
quadrature signals will change accordingly, which ensures that be investigated, which is developed in the following part.
the rotor position estimation scheme is not affected by the
variation of the back EMF amplitude. C. Closed-Loop Position Offset Calibration
In general, both the d-axis and q-axis back EMF harmonics
can be utilized for the rotor position estimation. In this article, Because the FMDRM has a salient rotor structure, the air-gap
the q-axis harmonic back EMF is utilized as an example. When permeance at each point changes as the rotor rotates. At the
the harmonic current components are effectively suppressed, aligned points of each phase, the corresponding phase induc-
the output voltage of the resonant part in the q-axis current tances reach the maximum value. On the contrary, the phase
regulator uq3 can be obtained, whose frequency is equal to the inductances reach the minimum value at the unaligned points.
resonant frequency ω 0 . In this condition, if uq3 is set as the Hence, the phase inductances of the FMDRM change periodi-
input signal of the quadrature signal generator, and ω n is set to cally, which can be utilized to calibrate the position offset caused
be the same as the resonant frequency ω 0 , the q-axis third-order by the initial phase angle ϕ2 .
back EMF harmonic eq3 and corresponding quadrature signal According to Fig. 1(b), each phase winding is connected
eq3q can be obtained with the quadrature signal generator, between two corresponding converter legs. Hence, when the
which corresponds to the output signals y and yq , respectively. duty ratios of each converter leg are determined by the FMDRM
Therefore, since eq3 and eq3q always have the same amplitudes drive, the virtual phase voltages can be expressed as
with the quadrature signal generator, the phase angle of eq3 can Un = Udc (Dn1 − Dn2 ) (17)
be observed according to the trigonometric calculation without
distortion even considering the back EMF amplitude variation, where Un is the virtual phase voltage of phase N, Dn1, and Dn2
which can be expressed as are the duty ratios of the leg n1 and n2 in Fig. 1(b), respectively.
Then, according to the voltage equation in (1), the virtual flux-
θe3_est = arctan(eq3q /eq3 ). (14) linkage of phase N can be calculated by

In addition, according to the mathematical equation of the
dq-axis back EMF harmonics in (9), the frequency of θe3_est is Ψn = (Un − Rs in )dt. (18)
three times the frequency of the rotor electric position and the
With the virtual flux-linkage, the virtual inductance of phase
relationship between the rotor electric position and the estimated
N can be given by
phase angle of eq3 can be given by
Ln = Ψn /in . (19)
θe3_est = 3θe + ϕ2 (0 ≤ θe3_est ≤ 2π). (15)
FEA results of the self-inductance under different current
Hence, with the frequency division calculation, the rotor
levels are shown in Fig. 7(a). It can be seen that self-inductance
position can be estimated according to θe3_est . However, as
is mainly composed of the dc and fundamental components.
shown in (15), there is still a phase angle offset between the
In addition, with the increase of the current level, the self-
estimated and real rotor positions due to the initial phase angle
inductance is more sinusoidal. Hence, it is reasonable to neglect
ϕ2 , and the estimated rotor position can be given by
the high-order self-inductance components and establish the
θe_est = θe + θe_offset (16) first-order Fourier series self-inductance model, given by

where θe_est is the estimated rotor position and θe_offset is the ⎨ La = Ldc + L1 cos (θe )
offset error of the estimated rotor position. As shown in Fig. 2, Lb = Ldc + L1 cos (θe − 2π/3) (20)

the ratio between the amplitudes of the second- and fourth-order Lc = Ldc + L1 cos (θe + 2π/3)

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5610 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023

Fig. 9. Block diagram of the proposed closed-loop position offset cali-


bration method.
Fig. 8. Diagram of the three-phase currents and the virtual
inductances.

where Ldc and L1 are the amplitudes of the dc and fundamental


components of the virtual inductance, respectively.
Due to the forward voltage drops of the power devices, there
will be offset errors in the virtual phase voltages. Besides, there
are also errors in the phase resistance due to the temperature
rising during the operating process. With the integration in (18),
Fig. 10. Block diagram of the proposed position estimation scheme.
the errors above cause a unipolar linear error in the virtual flux-
linkage, which leads to a linear error in the virtual inductance.
However, with the first-order Fourier series inductance model in It can be seen that, if the phase angle offset is completely com-
(20), both the actual value and the calculation error are regarded pensated, the q-axis virtual inductance will be equal to 0. Other-
as a first-order series. It is proved in [29] that with the Fourier wise, it will be a constant value determined by θe_offset . Based
series fitting, the linear error in the calculated inductance has on this phenomenon, a closed-loop online calibration method
little effect on the rotor position estimation. Therefore, the offset is developed to compensate the phase angle offset, as shown in
calibration accuracy will not be affected. Fig. 9. In the inductance overlapping regions, the q-axis virtual
In addition, because of the dc-biased sinusoidal current ex- inductance is obtained and a closed-loop controller is developed
citation, the phase currents of the FMDRM are continuous. to generate the phase angle offset and ensure that the q-axis
Hence, the integration calculations of the virtual flux-linkage virtual inductance is 0 after the coordinate transformation. As
are continuous rather than piecewise, where the linear error analyzed above, the q-axis virtual inductance is a dc component.
in the virtual flux-linkage will accumulate. However, because Hence, the PI regulator is utilized for closed-loop calibration due
the FMDRM has a symmetric magnetic circuit structure, the to its sufficient dc signal regulation ability and computational
magnitude of the mutual-inductance is much smaller than that simplicity. With the proposed closed-loop calibration method,
of the self-inductance, as shown in Fig. 7(b). Hence, the mutual the phase angle offset between the estimated and real rotor
coupling between phase windings can be neglected, and the positions can be effectively compensated, which means that the
virtual flux-linkage is 0 when the corresponding phase current is phase back EMF variation in Fig. 2 will not affect the rotor po-
0. Therefore, the error accumulation caused by the continuous sition estimation in the proposed scheme. It should be noted that
virtual flux-linkage integration can be eliminated by resetting both the coordinate transformation and closed-loop regulation
the integrators to 0 at zero-crossing points of the phase currents. are only enabled in the inductance overlapping regions in the
Furthermore, since the phase currents in the FMDRM drive proposed scheme. Therefore, the abandoned inductances in the
are bipolar, the calculated virtual inductances will approach non-overlapping regions in Fig. 8 will not affect the accuracy of
infinity around the zero-crossing points of the phase currents, the proposed offset calibration scheme.
which should be abandoned. Therefore, the diagram of the phase
currents and the calculated virtual inductances is shown in Fig. 8.
D. Overall Position Estimation Scheme
It can be seen that there are three inductance overlapping regions
in each fundamental period of phase currents, where three-phase The block diagram of the proposed rotor position estimation
virtual inductances can be obtained simultaneously. strategy is shown in Fig. 10. The harmonic current controller is
When the estimated rotor position is obtained, the virtual responsible for suppressing the harmonic current components
inductances can be transferred into the dq-axis with the trans- and generating the dq0-axis reference voltage. Besides, the
formation matrix in (5), where the actual rotor position θe in (5) harmonic voltage components are also generated by the resonant
is replaced by the estimated rotor position θe_est with a phase part of the harmonic current controller for rotor position estima-
angle offset θe_offset , given by tion. In addition, the third-order back EMF harmonic component
⎧ in the q-axis and the corresponding quadrature back EMF signal
⎨ Ld = L1 cos (θe_offset ) are obtained by the developed quadrature signal generator in
Lq = −L1 sin (θe_offset ) . (21) Fig. 5 according to the q-axis harmonic voltage generated by the

L0 = Ldc resonant part of the harmonic current controller. Furthermore,

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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5611

TABLE I
PROTOTYPE PARAMETERS

Fig. 12. Experimental waveforms of three-phase currents, dq-axis cur-


rents, and dq-axis third-order harmonic voltage components obtained by
the harmonic current controller. (a) 500 r/min. (b) 1500 r/min.

Fig. 13. Experimental waveforms of estimated quadrature harmonic


back EMF components, estimated third-order electric angle, estimated
rotor position, measured rotor position, and position estimation error
without the proposed calibration method. (a) 500 r/min. (b) 1500 r/min.
Fig. 11. Experimental setup.

with the quadrature harmonic back EMF signals, the phase angle commercial half-bridge IGBT power modules. The switching
of the q-axis thid-order back EMF harmonic can be extracted by frequency of the power switches is set as 10 kHz. The dc-link
the trigonometric calculation, and the continuous rotor position voltage is 100 V and is provided by a programmable dc voltage
estimation can be achieved by the frequency division calculation. source. The three-phase currents are measured by the hall-effect
Furthermore, to compensate the phase angle offset between current sensors, and the actual rotor position is measured by a
the estimated and real rotor positions caused by the initial magnetic encoder installed on the rotor shaft of the FMDRM
phase angle of back EMF harmonics in the stationary ref- prototype. The motor test bench contains the FMDRM proto-
erence frame, the three-phase virtual inductances are online type, an ac servo motor, and a torque sensor, where the ac servo
calculated according to the sampled three-phase currents and motor is utilized to provide the load torque and the torque sensor
the duty ratios of each converter leg. Then, in the overlapping is installed between the FMDRM prototype and the ac servo
regions of the virtual inductances, the phase angle offset can motor for load torque measurement.
be obtained by the developed closed-loop calibration method Experimental waveforms of the three-phase currents, dq-axis
mentioned in Section IV-C, which ensures the accuracy of the currents, and dq-axis third-order harmonic voltage components
proposed continuous rotor position estimation scheme. More- obtained by the harmonic current controller at 500 r/min are
over, the estimated rotor speed can be derived according to shown in Fig. 12(a). It can be seen that the phase currents
the estimated rotor position after offset calibration. With the are highly sinusoidal and the current harmonics caused by the
proposed scheme, accurate rotor position estimation can be back EMF distortion can be effectively suppressed with the
achieved in various operation conditions, and the estimation developed harmonic current controller. To effectively suppress
accuracy is not affected by the back EMF variation and saturation the current harmonics, the resonant part of the harmonic current
effect. controller generates third-order voltage components in the dq-
axis to counteract the back EMF harmonic components, which
is utilized for rotor position estimation in the proposed scheme.
V. EXPERIMENTAL VALIDATION
In addition, with the increase of the rotor speed, the amplitude of
In order to validate the effectiveness of the proposed rotor the third-order voltage components is also increased, as shown
position estimation strategy, experimental results are carried in Fig. 12(b).
out on a three-phase FMDRM prototype. The main parameters With the third-order voltage components in the q-axis, the
of the FMDRM prototype are listed in Table I. Besides, the q-axis back EMF harmonic eq3 and corresponding quadrature
overall experimental setup is shown in Fig. 11. The real-time signal eq3q are obtained by the quadrature signal generator
experimental waveforms are recorded by a multichannel isolated introduced in Section IV, as shown in Fig. 13. It can be seen
oscilloscope. The open-winding converter is constructed by that eq3 and eq3q have the same amplitude and 90° phase

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5612 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023

Fig. 14. Experimental waveforms of phase current, virtual phase volt-


age, virtual flux linkage, and virtual inductance. (a) 500 r/min. (b)
1500 r/min.

Fig. 16. Experimental waveforms of three-phase currents, estimated


rotor speed, and measured rotor speed in dynamic processes. (a) Speed
increase condition. (b) Speed decrease condition. (c) Load increase
condition. (d) Start-up condition.

Fig. 15. Experimental waveforms of three-phase virtual inductance, the overlapping regions of the three-phase virtual inductances.
estimated rotor position, measured rotor position, position calibration off-
set, and position estimation error with the proposed calibration method. Therefore, comparing the experimental results in Figs. 13 and
(a) 500 r/min. (b) 1500 r/min. 15, the position offset error between the estimated and measured
rotor positions can be effectively calibrated with the proposed
closed-loop position offset calibration method. Experimental
difference. Then, with the trigonometric calculation, the phase results prove that the proposed scheme can achieve accurate
angle of eq3 , i.e., θe3_est in Fig. 13 can be obtained, which continuous rotor position estimation.
is with the triple frequency of the rotor position. Then, the To evaluate the effectiveness of the proposed rotor position
estimated rotor position can be obtained continuously with the estimation scheme in dynamic processes, experimental results
frequency division calculation. However, as shown in Fig. 13, of the three-phase currents, estimated rotor speed, and measured
although the estimated and measured rotor positions have the rotor speed in the speed increase and decrease conditions are
same frequency, a stable offset error still exists between the shown in Fig. 16. As shown in Fig. 16(a), when the reference
estimated and measured rotor positions without the proposed speed increases, the three-phase currents increase accordingly,
closed-loop calibration method. In addition, the phase offset and the rotor speed increases rapidly. During the transient pro-
error will be changed in different operation conditions, as shown cess, the estimated rotor speed tracks the measured rotor speed
in Fig. 13. perfectly. In addition, the estimated rotor speed can also track
To achieve the online calibration of the position offset in the measured rotor speed well in the speed decrease condition,
Fig. 13, the virtual inductances are online calculated according as shown in Fig. 16(b). Furthermore, experimental results are
to the duty ratios and the sampled phase currents. Fig. 14 shows carried out in the load step increase condition, as shown in
the phase current, virtual phase voltage, virtual flux linkage, and Fig. 16(c). At 2.5 s, the load torque is suddenly increased from
the calculated virtual inductance of phase A at different rotor 0 to 4 N·m. After the load torque increase, the three-phase
speeds. Due to the back EMF multiharmonic characteristic of the currents increase rapidly, and the rotor speed swiftly recovers
FMDRM, the virtual phase voltage is significantly distorted to to its reference value. During the whole dynamic process, the
compensate the back EMF harmonics and achieve the harmonic estimated rotor speed can perfectly track the measured rotor
current suppression. Besides, the virtual flux linkage integrator is speed. Moreover, the experimental results during the start-up
reset at the zero-crossing point of the phase current in the current process are shown in Fig. 16(d). It can be seen that the rotor speed
rising interval to avoid the unipolar linear error. In addition, the can be estimated accurately during the whole start-up process.
virtual inductance around the phase current zero-crossing points In conclusion, the experimental results prove the effectiveness
is abandoned to avoid the calculation error, where the virtual of the proposed rotor position estimation scheme in the dynamic
inductance is latched to 0. processes.
Furthermore, with the proposed closed-loop calibration
method, the experimental results of the three-phase virtual in-
ductances, estimated rotor position, measured rotor position, VI. CONCLUSION
position calibration offset, and position estimation error are This article proposed a novel rotor position estimation strategy
shown in Fig. 15. When the three-phase virtual inductances for the FMDRM drives. Based on the air-gap multiharmonic
are obtained, the position offset error can be calibrated in characteristics caused by the rotor saliency, the back EMF

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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5613

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[32] Z. Yu, C. Gan, K. Ni, Y. Chen, and R. Qu, “Instantaneous torque modeling Kai Ni (Member, IEEE) was born in Jiangsu,
and torque ripple reduction strategy for flux modulated doubly-salient China. He received the B.Eng. (Hons.) and
reluctance motor drives,” IEEE Trans. Ind. Electron., vol. 69, no. 10, Ph.D. degrees in electrical engineering from the
pp. 9838–9848, Oct. 2022. University of Liverpool, Liverpool, U.K., in 2016
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flux-modulated switched reluctance machine drive with multiple charging After obtaining the support from the Post-
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for open-winding flux modulated doubly-salient reluctance motor drives and Technology, Wuhan, China, from Decem-
with switching action minimization,” IEEE Trans. Ind. Electron., to be ber 2019 as a Postdoctoral Researcher. His
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[36] J. Lee, J. Hong, K. Nam, R. Ortega, L. Praly, and A. Astolfi, “Sensorless Outstanding Self-financed Students Abroad.
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[37] S. Golestan, J. M. Guerrero, F. Musavi, and J. C. Vasquez, “Single-phase
frequency-locked loops: A comprehensive review,” IEEE Trans. Power Mao Xin was born in Jiaocheng, China, in 1982.
Electron., vol. 34, no. 12, pp. 11791–11812, Dec. 2019. He received the M.S. degree in electrical engi-
neering from Chongqing University, Chongqing,
China, in 2005.
He is currently an Electrical Engineer with
Zhejiang Xizi Forvorda Electrical Machinery
Company Ltd., Hangzhou, China. His research
interests include magnetic and thermal field cal-
culation of generators, electrical machines, mo-
tor drives, and the control of electrical machines.
Zhiyue Yu (Student Member, IEEE) was born in
Shandong, China, in 1996. He received the B.S.
degree in electrical engineering and automation
from Chongqing University, Chongqing, China, Yu Chen (Student Member, IEEE) was born in
in 2018, and the M.S. degree in electrical engi- Changsha, China, in 1997. He received the B.S.
neering, in 2021, from Huazhong University of degree in electrical engineering and automa-
Science and Technology, Wuhan, China, where tion, in 2019, from the Huazhong University of
he is currently working towards the Ph.D degree Science and Technology, Wuhan, China, where
in electrical engineering with the School of Elec- he is currently working toward the Ph.D. degree
trical and Electronic Engineering. in electrical engineering with the School of Elec-
His research interests include the driving trical and Electronic Engineering.
topology and control strategy of permanent magnet machines and re- His research interests include the high-
luctance machines. efficiency power converters, advanced control
strategies, and fault-tolerance schemes for the
reluctance motor systems.

Ronghai Qu (Fellow, IEEE) was born in China.


He received the B.E.E. and M.S.E.E. degrees
Chun Gan (Senior Member, IEEE) received from Tsinghua University, Beijing, China, in
the Ph.D. degree in electrical engineering 1993 and 1996, respectively, and the Ph.D. de-
and motor drives from Zhejiang University, gree from the University of Wisconsin–Madison,
Hangzhou, China, in 2016. Madison, WI, USA, in 2002, all in electrical en-
He is currently a Professor with the School gineering.
of Electrical and Electronic Engineering, In 1998, he joined the Wisconsin Electric
Huazhong University of Science and Machines and Power Electronics Consortiums,
Technology, Wuhan, China. From 2016 to University of Wisconsin–Madison, as a Re-
2018, he was a Research Associate with the search Assistant. He became a Senior Electrical
Department of Electrical Engineering and Engineer with Northland, a Scott Fetzer Company in 2002. Since 2003,
Computer Science, University of Tennessee, he had been with the General Electric (GE) Global Research Center,
Knoxville, TN, USA. He has authored or coauthored more than Niskayuna, NY, USA, as a Senior Electrical Engineer with the Electrical
100 peer-reviewed technical papers, including more than 70 IEEE Machines and Drives Laboratory. He has authored over 50 published
Transaction papers. He has over 30 issued or published invention technical papers and is the holder of over 40 patents or patent applica-
patents. His research interests include electrical motor drives, tions. From 2010, he has been a Professor with the Huazhong University
electrical motor converters, motor design, electric vehicles, electrified of Science and Technology, Wuhan, China.
transportation, and high-efficiency power converters. Prof. Qu is a Full Member of Sigma Xi. He has been the recipient of
Dr. Gan was the recipient of the 2021 Distinguished Professor of several awards from GE Global Research Center since 2003, including
Hubei Province, the 2019 Outstanding Young Talent of Wuhan, the the Technical Achievement and Management Awards. He also was the
2018 Highlighted Paper Award from IEEE TPEL, the 2018 Marie recipient of the 2003 and 2005 Best Paper Awards, third prize, from the
Sklodowska-Curie Actions Seal of Excellence Award from European Electric Machines Committee of the IEEE Industry Applications Society
Commission, the 2019 Best Paper Award from ICEMS. at the 2002 and 2004 IAS Annual Meeting, respectively.

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