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Abstract—DC-biased sinusoidal current excited flux Index Terms—Back electromotive force (back EMF), flux
modulated doubly salient reluctance motor (FMDRM) drives modulated doubly salient reluctance motor (FMDRM), har-
are developed to reduce the torque ripple and vibration of monic characteristics, position estimation, virtual induc-
doubly salient reluctance motors (DRMs). Conventionally, tance calculation.
because of the discontinuous quasi-square current excita-
tion, the rotor position of DRMs is estimated by the combi-
nation of piecewise estimation of phase angle information
for each phase, where the continuous position estimation
I. INTRODUCTION
for the novel FMDRM drives cannot be realized. To solve ITH the continuous development of modern industrial
this issue, this article proposes a continuous rotor posi-
tion estimation strategy for FMDRM drives based on back
electromotive force (back EMF) harmonic characteristics.
W technology, the doubly salient reluctance motor (DRM)
drives have been widely concerned and recognized by aca-
First, the back EMF harmonics caused by the rotor saliency demic researchers and the industrial applications due to the
and their relationship with the rotor position are analyzed in rare-earth-free motor structure, high reliability, high efficiency,
detail. Then, the corresponding harmonic current regulator high starting torque, and wide speed range [1]–[4].
and quadrature signal generator are investigated to achieve To achieve the high-precision DRM control, the rotor position
harmonic current suppression and obtain the quadrature
harmonic back EMF components in the rotating reference is essential [5]. In conventional DRM drives, the phase windings
frame for rotor position estimation simultaneously. Further- are excited by discontinuous unipolar quasi-square waveform
more, a virtual-inductance-based method is developed to currents, and the rotor position is utilized to calculate the rotor
calibrate the phase angle offset between the estimated and speed and guide the phase commutation logic [6]–[8]. To achieve
actual rotor positions. With the proposed scheme, accurate accurate rotor speed sampling, the position sensors installed
continuous rotor position estimation can be achieved with-
out any additional hardware. Experimental validations are on the rotor shaft are required, such as the interface encoder,
presented on a three-phase 12/8 FMDRM prototype to ver- magnetic encoder, and resolver. However, the position sensors
ify the accuracy of the proposed rotor position estimation will increase the cost and volume of the motor drive. Besides, the
scheme. reliability of the motor drive will also be affected. Therefore, it
is necessary to investigate the rotor position estimation strategy
for DRM drives [9], [10].
Because of the rotor saliency of DRM, the rotor position
information is contained in the phase flux-linkage, phase induc-
tance, and other electromagnetic parameters. However, since
Manuscript received 3 March 2022; revised 14 July 2022; accepted 24 there is neither excitation winding nor permanent magnet, all
July 2022. Date of publication 10 August 2022; date of current version
23 January 2023. This work was supported in part by the National the electromagnetic parameters are observable only when the
Natural Science Foundation of China under Grants 52177043 and Grant phase winding is excited. Since the phase currents are discon-
51907073, in part by the Hubei Provincial Natural Science Foundation tinuous, the continuous position estimation cannot be achieved
of China under Grant 2021CFA076, in part by the Knowledge Innova-
tion Program of Wuhan-Basic Research under Grant 20221573, and in conventional DRM drives. Instead, the rotor position is
in part by the Applied Basic Frontier Program of Wuhan under Grant obtained by estimating the electric angle of each phase and
2020010601012207. (Corresponding author: Kai Ni.) combining these piecewise phase angles. According to the phase
Zhiyue Yu, Chun Gan, Kai Ni, Yu Chen, and Ronghai Qu are
with the State Key Laboratory of Advanced Electromagnetic Engi- angle estimation method, the rotor position estimation schemes
neering and Technology, School of Electrical and Electronic Engi- can be divided into two groups, i.e., the idle-phase-based and
neering, Huazhong University of Science and Technology, Wuhan conducting-phase-based schemes.
430074, China (e-mail: zhiyueyu@hust.edu.cn; chungan@hust.edu.cn;
nikai@hust.edu.cn; cy_huster@hust.edu.cn; ronghaiqu@hust.edu.cn). In the idle-phase-based schemes, the rotor position estimation
Mao Xin is with the Zhejiang Xizi Forvorda Electrical Machinery Com- is achieved in turn-OFF regions. High-frequency voltage pulses
pany Ltd., Hangzhou 311305, China (e-mail: xin.mao@hzforward.com). are injected into the idle phase, where the phase inductance of
Color versions of one or more figures in this article are available at
https://doi.org/10.1109/TIE.2022.3196378. the idle phase can be calculated according to the pulse current
Digital Object Identifier 10.1109/TIE.2022.3196378 [11]–[15]. Then, the rotor electric angle of the idle phase is
0278-0046 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.
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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5605
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5606 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023
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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5607
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5608 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023
Fig. 4. Harmonic current regulator. (a) Block diagram of the harmonic distortion can be eliminated. It should be noticed that, with the
current regulator. (b) Bode diagram of the closed-loop current controller
with the harmonic regulator. variation of the rotor speed, the fundamental frequency of the
FMDRM is also changed. Therefore, the resonant frequency of
the harmonic current regulator should be changed accordingly.
the closed-loop current controller, which will affect the current According to the bode diagram in Fig. 4(b), the disturbance
control accuracy. caused by the back EMF is compensated by the resonant part
With the matrix in (5), the fundamental current, voltage, of the harmonic current controller. In this condition, the output
and back EMF components are transferred into the dc com- signals of part (b) in (12) can be regarded as the third back EMF
ponents, while the back EMF harmonics are transferred into the harmonics in the dq-axis, which can be utilized for rotor position
third-order harmonic components, as mentioned in Section III. estimation. In conclusion, once the current harmonics caused
Hence, the current controller should have the accurate high- by the back EMF harmonics are effectively suppressed by the
frequency signal regulation ability. Otherwise, the third-order harmonic current regulator, the third harmonic components in
harmonic components will cause significantly harmonic current the dq-axis back EMF can be accurately obtained by the resonant
components, which will lead to additional torque ripple, radial part in the harmonic current regulator regardless of the back
vibration, and power losses [31]. EMF amplitude variation and the magnetic circuit saturation
To eliminate the harmonic current components caused by effect, which means that additional back EMF observers are not
back EMF harmonics, the vector-proportional-integral-based required and the computational complexity is not increased.
harmonic current regulator is developed. The block diagram of
the harmonic current regulator is shown in Fig. 4(a) and the B. Quadrature Signal Generation and Rotor Position
transfer function can be expressed as [33] Estimation
Ki Kpr s2 + Kir s When the back EMF harmonics in the dq-axis are obtained,
Gr (s) = Kp + + 2 (12)
s
s + ωb + ω0
2 the next step is to extract the phase angle information from one
(a) of them and calculate the rotor position according to this phase
(b)
angle information. To achieve the phase angle extraction, the
where Kp , Ki , Kpr , and Kir represent the proportional, integral, quadrature signals of the dq-axis back EMF harmonics should
second-order resonant, and first-order resonant coefficients, re- be obtained. To solve this issue, the quadrature signal generator
spectively. s is the Laplace operator. ω b and ω 0 are the bandwidth is developed to obtain the quadrature signals of the dq-axis back
frequency and resonant frequency, respectively. As shown in EMF harmonics, as shown in Fig. 5. In addition, the transfer
(12), the harmonic current regulator contains two parts, i.e., functions of the quadrature signal generator in the s domain can
the proportional-integral (PI) part and the resonant part. The be expressed as [37]
PI part is the same as the conventional PI regulator, which can ⎧
⎨ G(s) = y(s) = 2 Kωn s 2
achieve the dc signal regulation ability in the dq-axis and ensure u(s) s +Kωn s+ωn
(13)
the accurate control of the fundamental current components. ⎩ Gq (s) = y (s) Kωn2
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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5609
of ω n , respectively. Hence, the output signal yq (s) is the signal back EMF harmonics varies with the phase current, and the offset
orthogonal to y(s) and has the same magnitude. Therefore, once error is also changed with the operation condition, which cannot
the amplitudes of dq-axis third-order back EMF harmonics be directly obtained by analytical calculations. Therefore, the
change with the phase current, the amplitudes of corresponding corresponding online position offset calibration method should
quadrature signals will change accordingly, which ensures that be investigated, which is developed in the following part.
the rotor position estimation scheme is not affected by the
variation of the back EMF amplitude. C. Closed-Loop Position Offset Calibration
In general, both the d-axis and q-axis back EMF harmonics
can be utilized for the rotor position estimation. In this article, Because the FMDRM has a salient rotor structure, the air-gap
the q-axis harmonic back EMF is utilized as an example. When permeance at each point changes as the rotor rotates. At the
the harmonic current components are effectively suppressed, aligned points of each phase, the corresponding phase induc-
the output voltage of the resonant part in the q-axis current tances reach the maximum value. On the contrary, the phase
regulator uq3 can be obtained, whose frequency is equal to the inductances reach the minimum value at the unaligned points.
resonant frequency ω 0 . In this condition, if uq3 is set as the Hence, the phase inductances of the FMDRM change periodi-
input signal of the quadrature signal generator, and ω n is set to cally, which can be utilized to calibrate the position offset caused
be the same as the resonant frequency ω 0 , the q-axis third-order by the initial phase angle ϕ2 .
back EMF harmonic eq3 and corresponding quadrature signal According to Fig. 1(b), each phase winding is connected
eq3q can be obtained with the quadrature signal generator, between two corresponding converter legs. Hence, when the
which corresponds to the output signals y and yq , respectively. duty ratios of each converter leg are determined by the FMDRM
Therefore, since eq3 and eq3q always have the same amplitudes drive, the virtual phase voltages can be expressed as
with the quadrature signal generator, the phase angle of eq3 can Un = Udc (Dn1 − Dn2 ) (17)
be observed according to the trigonometric calculation without
distortion even considering the back EMF amplitude variation, where Un is the virtual phase voltage of phase N, Dn1, and Dn2
which can be expressed as are the duty ratios of the leg n1 and n2 in Fig. 1(b), respectively.
Then, according to the voltage equation in (1), the virtual flux-
θe3_est = arctan(eq3q /eq3 ). (14) linkage of phase N can be calculated by
In addition, according to the mathematical equation of the
dq-axis back EMF harmonics in (9), the frequency of θe3_est is Ψn = (Un − Rs in )dt. (18)
three times the frequency of the rotor electric position and the
With the virtual flux-linkage, the virtual inductance of phase
relationship between the rotor electric position and the estimated
N can be given by
phase angle of eq3 can be given by
Ln = Ψn /in . (19)
θe3_est = 3θe + ϕ2 (0 ≤ θe3_est ≤ 2π). (15)
FEA results of the self-inductance under different current
Hence, with the frequency division calculation, the rotor
levels are shown in Fig. 7(a). It can be seen that self-inductance
position can be estimated according to θe3_est . However, as
is mainly composed of the dc and fundamental components.
shown in (15), there is still a phase angle offset between the
In addition, with the increase of the current level, the self-
estimated and real rotor positions due to the initial phase angle
inductance is more sinusoidal. Hence, it is reasonable to neglect
ϕ2 , and the estimated rotor position can be given by
the high-order self-inductance components and establish the
θe_est = θe + θe_offset (16) first-order Fourier series self-inductance model, given by
⎧
where θe_est is the estimated rotor position and θe_offset is the ⎨ La = Ldc + L1 cos (θe )
offset error of the estimated rotor position. As shown in Fig. 2, Lb = Ldc + L1 cos (θe − 2π/3) (20)
⎩
the ratio between the amplitudes of the second- and fourth-order Lc = Ldc + L1 cos (θe + 2π/3)
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5610 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023
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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5611
TABLE I
PROTOTYPE PARAMETERS
with the quadrature harmonic back EMF signals, the phase angle commercial half-bridge IGBT power modules. The switching
of the q-axis thid-order back EMF harmonic can be extracted by frequency of the power switches is set as 10 kHz. The dc-link
the trigonometric calculation, and the continuous rotor position voltage is 100 V and is provided by a programmable dc voltage
estimation can be achieved by the frequency division calculation. source. The three-phase currents are measured by the hall-effect
Furthermore, to compensate the phase angle offset between current sensors, and the actual rotor position is measured by a
the estimated and real rotor positions caused by the initial magnetic encoder installed on the rotor shaft of the FMDRM
phase angle of back EMF harmonics in the stationary ref- prototype. The motor test bench contains the FMDRM proto-
erence frame, the three-phase virtual inductances are online type, an ac servo motor, and a torque sensor, where the ac servo
calculated according to the sampled three-phase currents and motor is utilized to provide the load torque and the torque sensor
the duty ratios of each converter leg. Then, in the overlapping is installed between the FMDRM prototype and the ac servo
regions of the virtual inductances, the phase angle offset can motor for load torque measurement.
be obtained by the developed closed-loop calibration method Experimental waveforms of the three-phase currents, dq-axis
mentioned in Section IV-C, which ensures the accuracy of the currents, and dq-axis third-order harmonic voltage components
proposed continuous rotor position estimation scheme. More- obtained by the harmonic current controller at 500 r/min are
over, the estimated rotor speed can be derived according to shown in Fig. 12(a). It can be seen that the phase currents
the estimated rotor position after offset calibration. With the are highly sinusoidal and the current harmonics caused by the
proposed scheme, accurate rotor position estimation can be back EMF distortion can be effectively suppressed with the
achieved in various operation conditions, and the estimation developed harmonic current controller. To effectively suppress
accuracy is not affected by the back EMF variation and saturation the current harmonics, the resonant part of the harmonic current
effect. controller generates third-order voltage components in the dq-
axis to counteract the back EMF harmonic components, which
is utilized for rotor position estimation in the proposed scheme.
V. EXPERIMENTAL VALIDATION
In addition, with the increase of the rotor speed, the amplitude of
In order to validate the effectiveness of the proposed rotor the third-order voltage components is also increased, as shown
position estimation strategy, experimental results are carried in Fig. 12(b).
out on a three-phase FMDRM prototype. The main parameters With the third-order voltage components in the q-axis, the
of the FMDRM prototype are listed in Table I. Besides, the q-axis back EMF harmonic eq3 and corresponding quadrature
overall experimental setup is shown in Fig. 11. The real-time signal eq3q are obtained by the quadrature signal generator
experimental waveforms are recorded by a multichannel isolated introduced in Section IV, as shown in Fig. 13. It can be seen
oscilloscope. The open-winding converter is constructed by that eq3 and eq3q have the same amplitude and 90° phase
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5612 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023
Fig. 15. Experimental waveforms of three-phase virtual inductance, the overlapping regions of the three-phase virtual inductances.
estimated rotor position, measured rotor position, position calibration off-
set, and position estimation error with the proposed calibration method. Therefore, comparing the experimental results in Figs. 13 and
(a) 500 r/min. (b) 1500 r/min. 15, the position offset error between the estimated and measured
rotor positions can be effectively calibrated with the proposed
closed-loop position offset calibration method. Experimental
difference. Then, with the trigonometric calculation, the phase results prove that the proposed scheme can achieve accurate
angle of eq3 , i.e., θe3_est in Fig. 13 can be obtained, which continuous rotor position estimation.
is with the triple frequency of the rotor position. Then, the To evaluate the effectiveness of the proposed rotor position
estimated rotor position can be obtained continuously with the estimation scheme in dynamic processes, experimental results
frequency division calculation. However, as shown in Fig. 13, of the three-phase currents, estimated rotor speed, and measured
although the estimated and measured rotor positions have the rotor speed in the speed increase and decrease conditions are
same frequency, a stable offset error still exists between the shown in Fig. 16. As shown in Fig. 16(a), when the reference
estimated and measured rotor positions without the proposed speed increases, the three-phase currents increase accordingly,
closed-loop calibration method. In addition, the phase offset and the rotor speed increases rapidly. During the transient pro-
error will be changed in different operation conditions, as shown cess, the estimated rotor speed tracks the measured rotor speed
in Fig. 13. perfectly. In addition, the estimated rotor speed can also track
To achieve the online calibration of the position offset in the measured rotor speed well in the speed decrease condition,
Fig. 13, the virtual inductances are online calculated according as shown in Fig. 16(b). Furthermore, experimental results are
to the duty ratios and the sampled phase currents. Fig. 14 shows carried out in the load step increase condition, as shown in
the phase current, virtual phase voltage, virtual flux linkage, and Fig. 16(c). At 2.5 s, the load torque is suddenly increased from
the calculated virtual inductance of phase A at different rotor 0 to 4 N·m. After the load torque increase, the three-phase
speeds. Due to the back EMF multiharmonic characteristic of the currents increase rapidly, and the rotor speed swiftly recovers
FMDRM, the virtual phase voltage is significantly distorted to to its reference value. During the whole dynamic process, the
compensate the back EMF harmonics and achieve the harmonic estimated rotor speed can perfectly track the measured rotor
current suppression. Besides, the virtual flux linkage integrator is speed. Moreover, the experimental results during the start-up
reset at the zero-crossing point of the phase current in the current process are shown in Fig. 16(d). It can be seen that the rotor speed
rising interval to avoid the unipolar linear error. In addition, the can be estimated accurately during the whole start-up process.
virtual inductance around the phase current zero-crossing points In conclusion, the experimental results prove the effectiveness
is abandoned to avoid the calculation error, where the virtual of the proposed rotor position estimation scheme in the dynamic
inductance is latched to 0. processes.
Furthermore, with the proposed closed-loop calibration
method, the experimental results of the three-phase virtual in-
ductances, estimated rotor position, measured rotor position, VI. CONCLUSION
position calibration offset, and position estimation error are This article proposed a novel rotor position estimation strategy
shown in Fig. 15. When the three-phase virtual inductances for the FMDRM drives. Based on the air-gap multiharmonic
are obtained, the position offset error can be calibrated in characteristics caused by the rotor saliency, the back EMF
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YU et al.: CONTINUOUS ROTOR POSITION ESTIMATION FOR FLUX MODULATED DOUBLY SALIENT RELUCTANCE MOTOR DRIVES 5613
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[9] M. Ehsani and B. Fahimi, “Elimination of position sensors in switched [31] Z. Yu, C. Gan, Y. Chen, and R. Qu, “DC-biased sinusoidal current excited
reluctance motor drives: State of the art and future trends,” IEEE Trans. switched reluctance motor drives based on flux modulation principle,”
Ind. Electron., vol. 49, no. 1, pp. 40–47, Feb. 2002. IEEE Trans. Power Electron., vol. 35, no. 10, pp. 10614–10628, Oct. 2020.
Authorized licensed use limited to: Biblioteca de la Universidad de Extremadura. Downloaded on February 15,2023 at 23:33:41 UTC from IEEE Xplore. Restrictions apply.
5614 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 70, NO. 6, JUNE 2023
[32] Z. Yu, C. Gan, K. Ni, Y. Chen, and R. Qu, “Instantaneous torque modeling Kai Ni (Member, IEEE) was born in Jiangsu,
and torque ripple reduction strategy for flux modulated doubly-salient China. He received the B.Eng. (Hons.) and
reluctance motor drives,” IEEE Trans. Ind. Electron., vol. 69, no. 10, Ph.D. degrees in electrical engineering from the
pp. 9838–9848, Oct. 2022. University of Liverpool, Liverpool, U.K., in 2016
[33] Z. Yu, C. Gan, K. Ni, Y. Chen, and R. Qu, “Dual-electric-port bidirectional and 2019, respectively.
flux-modulated switched reluctance machine drive with multiple charging After obtaining the support from the Post-
functions for electric vehicle applications,” IEEE Trans. Power Electron., doctoral International Exchange Program, he
vol. 36, no. 5, pp. 5818–5831, May 2021. joined the School of Electrical and Electronic
[34] Z. Yu, C. Gan, K. Ni, Y. Chen, and R. Qu, “A simplified PWM strategy Engineering, Huazhong University of Science
for open-winding flux modulated doubly-salient reluctance motor drives and Technology, Wuhan, China, from Decem-
with switching action minimization,” IEEE Trans. Ind. Electron., to be ber 2019 as a Postdoctoral Researcher. His
published. research interests include modeling, control, and stability analysis of
[35] Z. Q. Zhu, B. Lee, and X. Liu, “Integrated field and armature current doubly fed induction machines, power electronic converters, and air-
control strategy for variable flux reluctance machine using open winding,” craft/shipboard power systems.
IEEE Trans. Ind. Appl., vol. 52, no. 2, pp. 1519–1529, Mar./Apr. 2016. Dr. Ni was the recipient of the 2019 Chinese Government Award for
[36] J. Lee, J. Hong, K. Nam, R. Ortega, L. Praly, and A. Astolfi, “Sensorless Outstanding Self-financed Students Abroad.
control of surface-mount permanent-magnet synchronous motors based
on a nonlinear observer,” IEEE Trans. Power Electron., vol. 25, no. 2,
pp. 290–297, Feb. 2010.
[37] S. Golestan, J. M. Guerrero, F. Musavi, and J. C. Vasquez, “Single-phase
frequency-locked loops: A comprehensive review,” IEEE Trans. Power Mao Xin was born in Jiaocheng, China, in 1982.
Electron., vol. 34, no. 12, pp. 11791–11812, Dec. 2019. He received the M.S. degree in electrical engi-
neering from Chongqing University, Chongqing,
China, in 2005.
He is currently an Electrical Engineer with
Zhejiang Xizi Forvorda Electrical Machinery
Company Ltd., Hangzhou, China. His research
interests include magnetic and thermal field cal-
culation of generators, electrical machines, mo-
tor drives, and the control of electrical machines.
Zhiyue Yu (Student Member, IEEE) was born in
Shandong, China, in 1996. He received the B.S.
degree in electrical engineering and automation
from Chongqing University, Chongqing, China, Yu Chen (Student Member, IEEE) was born in
in 2018, and the M.S. degree in electrical engi- Changsha, China, in 1997. He received the B.S.
neering, in 2021, from Huazhong University of degree in electrical engineering and automa-
Science and Technology, Wuhan, China, where tion, in 2019, from the Huazhong University of
he is currently working towards the Ph.D degree Science and Technology, Wuhan, China, where
in electrical engineering with the School of Elec- he is currently working toward the Ph.D. degree
trical and Electronic Engineering. in electrical engineering with the School of Elec-
His research interests include the driving trical and Electronic Engineering.
topology and control strategy of permanent magnet machines and re- His research interests include the high-
luctance machines. efficiency power converters, advanced control
strategies, and fault-tolerance schemes for the
reluctance motor systems.
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