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Abstract-This paper describes a new method of indirect rotor automobile or in the aerospace, the discrete sensors are quite
position sensing for switched reluctancemotor (SRM)drives. The undesirable. Therefore, intensive research has been underway
principle is based on measuring the mutually induced voltage in the U.S. and elsewhere to eliminate the discrete position
in an inactive phase which is either adjacent or opposite to the
energized phase of an SRM. The mutual voltage in the “OW sensor while providing the necessary position information to
phase, induced due to the current in the active phase, varies the drive controller.
significantly as the rotor, corresponding to the energized stator, Several indirect position sensing schemes have been re-
moves from its unaligned position towards complete alignment. ported in the literature, some of which are limited in per-
This mutually induced voltage variation is captured by a simple
electronic circuit and then processed in a microcontroller to formance while others attempt to achieve the performance
determine the commutationinstants, thereby eliminatingthe need comparable to that obtained from precision encoders and
for direct rotor position sensors in an SRM. resolvers. Almost all of the reported techniques are based
Successful operation of a four-phase S R M drive has been on the principle of inductance measurement in one of the
demonstrated in the laboratory using the mutual voltage (MV) unenergized phases since the unsaturated phase inductance
technique of indirect rotor position sensing. The theoretical as-
pects of mutually induced voltages in an S R M and the relevant of an SRh4 varies significantly between the aligned and
experimental results are presented in this paper. unaligned positions of the stator and rotor poles. One way
to obtain the position information is to monitor the phase
current waveform and determine the position by calculating
I. INTRODUCTION
the phase inductance value from the rate of change of current
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666 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 30, NO. 3, MAYIJUNE 1994
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HUSAIN AND EHSANI: ROTOR POSITION SENSING IN SWITCHED RELUCTANCE MOTOR DRIVES 667
Fig. 3. Hysteresis control of current: (a) The hysteresis band (b) two phases
of a suppression resistor converter. The mutually induced voltage in an adjacent or opposite
phase, in this mode, is given by
$11, 4i2,$13 and 414 cause a mutually induced voltage drop
dXm
in phase B given by u,1= -
dt
where Am is the mutual flux linkage. Assuming ,A =
M(W0
where 4 ~ = + +
, 411 4 l 2 413 4l4. + 9
The leakage flux &(= $16 - $ls) across phase A and phase
C causes a mutually induced voltage in phase C, and this flux
is completely dependent on the rotor position. The mutually
induced voltage in phase C is given by Substituting (5) in (6) we get
U, =N C .
d4l
dt
B. Mutually Induced Voltages
Mode 2: In mode 2, the applied voltage is zero and the
Let us now analyze the mutually induced voltage in an stored energy dissipates in the freewheeling resistor Rd. The
inactive phase when a constant current is maintained in the voltage balance equation, in this case, is
torque producing phase by chopping or PWM duty-cycle
control. The operation in this region of interest can be divided dX
-+IoR=Q
into two segments, one during the magnetization period and dt
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I
668 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 30, NO. 3, MAYNUNE 1994
Equations (7) and (9) show that the voltages v,1 and u,2 sampling frequency for estimating the position angle becomes
are both dependent on the instantaneous rotor position. If these equal to the PWM or chopping frequency. Since the chopping
voltages are calibrated against the rotor position, the latter can or PWM frequency is quite high, the resolution of sampling is
be estimated by measuring these mutually induced voltages adequate. The block diagram of the implementation scheme for
and then using a conversion table. In less sophisticated sys- rotor position sensing using mutually induced voltages is given
tems, the commutation instants can be determined by simply in Fig. 4. The sample-and-hold circuit generates the mutual
comparing the mutual voltage with a preset threshold level. voltage which is rotor position dependent, and the decoder
converts it to an equivalent position angle. The decoder
Iv. PRINCIPLE OF SENSING can be implemented within the microcontroller itself. The
microcontroller processes the position information containing
signal and generates the gating signals for the converter.
A. Sensing Phase Selection Mathematical expressions for the self and mutual induc-
Any one of the inactive phases can be selected for sensing tances are necessary to simulate the mutually induced voltages
the mutual voltage and used for estimating the rotor position. vml and 'u,,2, given by (7) and (9), respectively. The self-
However, for an 8/6, four-phase SRM, it is advantageous to inductance of phase A and the mutual-inductance between
sense the phase which is in quadrature with the energized phases A and C were measured experimentally by exciting
phase. This is explained below with the help of Fig. 2 by the coils with a 2-kHz sinusoidal signal. Since these functions
considering phases A and C. When the energized stator phase are periodic, a Fourier series representation can be obtained
(say phase A) is in the completely unaligned position with by spectrum analysis. Fourier series expressions for the self
a rotor, the fluxes in the opposite phase (phase C in this and mutual inductances, obtained by this method for the 8/6,
case) 4ls and 4 l 6 are almost equal and opposite, and they four-phase SRM, are given by the following equations.
tend to cancel each other. Consequently, the mutual voltage in
phase C is almost zero. When the stator phase A is halfway
Ln(0)= 0.000758 + . 0 0 0 4 7 ~ 80 ~ .000071
- C O S 28
aligned with the rotor (rotor no. 2 in Fig. 2 ) , the flux 4 / 6 + 0.000009 cos 38 + 0.000032 cos 48
dominates over the flux 415 since the reluctance path of - .000022 cos 50,
the former is smaller. A positive mutual voltage appears in M,,(O) = 0.000001 + .00007sirl8.
phase C in this situation. Again, when phase C is completely
unaligned with a rotor, the two fluxes cancel each other, and The experimentally determined inductances and the analyti-
there is negligible mutually induced voltage. As the rotor cally obtained waveforms for one electrical cycle are given in
pulls away from this aligned position in the counter-clockwise Figs. 5 and 6, respectively. The mutual voltages obtained by
direction, the induced voltage starts becoming negative as 4ls putting the expressions for L a ( 0 ) and Mac(8)are shown in
dominates over &. Therefore, there exists one complete cycle Fig. 7. The experimental waveform of v,~, obtained by using
of mutually induced voltage variation, from a positive peak to a sample-and-hold circuit, is given in Fig. 8.
a negative peak, in phase C per electrical revolution of the
motor. C. Limitations of the Technique
The mutually induced voltages depends on the rotor speed
B. Implementation and Simulation and the active phase current, which is evident from (7) and
The mutually induced voltages 7 I m 1 and I J , ~ , derived in (9). The commutation table must take these into account to
the previous section, can be measured and used to estimate generate the optimum phase excitation signals. For low-speed
the shaft position indirectly. A simple implementation scheme operation., the speed dependent terms are negligible, and the
of comparing the mutually induced voltage with a preset rotor position can be estimated from a three-dimensional table,
threshold level for commutation is presented in this paper. constructed from (7) and (9). The conversion table can be
Either the voltage uml or the voltage v2, can be measured in represented in the form of a function as
synchronism with the chopping or PWM frequency. A sample-
and-hold circuit is used to capture and hold any one of the two
mutual voltages. The sampling of mutual voltage is synchro- At higher speeds, the speed dependent terms must be
nized with the intra phase-switching instants; therefore, the considered; in that case, the method loses its practicality due
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HUSAIN AND EHSANI: ROTOR POSITION SENSING IN SWITCHED RELUCTANCE MOTOR DRIVES 669
.- I I
0.2 , , , , , , , , , , , I
0 30 60 90 120 150 180 210 240 270 500 330
Rotor posltion in degrees (electrical)
I I I T
- . O B - ) , , , , , , , , , , , I
0 W 90 120 150 180 210 240 270 500 330 360
-'" I I
v. THE DRIVESYSTEM
The forward voltage drop across the converter switches is a
significant fraction of the available dc bus voltage in low-
voltage, high-current SRM converters. Moreover, in space
-2.01 , , , , ~ , , , , , , 1 restricted applications, star-connected SRM's are used with
0 30 W 90 120 150
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670 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 30, NO. 3, MAYIJUNE 1994
r
i
Fig. IO. Commutation of a phase using the MV technique. Upper trace: MV Fig. I 1. Phase current and the gating signal under lightly loaded conditions.
output, 1 V/div, 2 ms/div. Lower trace: 10 gating signal, V/div, 2 mddiv. Upper trace: phase current, 5 Ndiv, 20 ms/div. Lower trace: gating signal,
IO V/div, 20 ms/div.
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HUSAIN AND EHSANI: ROTOR POSITION SENSING IN SWITCHED RELUCTANCE MOTOR DRIVES 67 1
The frequency of sampling the mutual voltage is another The mutual voltage (MV) method is particularly suitable for
measure of rotor position resolution. The sampling rate error low to medium speed, low-voltage, high-current SRM drives
depends on the motor speed and the frequency of sampling. For with single-switch per phase converters. The method is also
a speed of N r/min, the rotor angular frequency is x 360°/s. very resistant to the high switching noise which exists in this
This angular frequency divided by the sampling frequency kind of drives.
gives the sampling rate error as follows
ACKNOWLEDGMENT
6N
ae, = -. The authors would like to express their gratitude to Mr. K.
fs
R. Ramani for his technical assistance in preparation of the
experiments in this project.
B. Errors in MV Technique
REFERENCES
The MV technique of indirect rotor position sensing was
implemented using the 816, four-phase SR motor. The mutual [ I ] T. J. E. Miller, P. G. Bower, R. C. Becerra, and M. Ehsani, “Four-
voltage variation as a function of the rotor position was from quadrant brushless reluctance motor drive,” in Inst. Elect. Eng. Conf:
Power Electron., CP-291, July 1988, pp. 273-276.
1.8 to 4.2 V in the experimental set-up. The corresponding [2] B. K. Bose, T. J. E. Miller, P. M. Szczesny, and W. H. Bicknell,
digital counts are 246 decimal and 861 decimal, which leads “Microcomputer control of switched reluctance motor,” IEEE Trans.
to a quantization error of Ind. Appl., vol. LA-22, pp. 708-715, July/Aug. 1986.
[3] P. P. Acarnley, R. J. Hill, and C. W. Hooper, “Detection of rotor position
in stepping and switched reluctance motors by monitoring of current
At?,, = 0.05’ Mech. waveforms,” IEEE Trans. Ind. Elec., vol. E-32, pp. 215-222, Aug.
1985.
._
[4] G. R. Dunlop and J. D. Marvelly, “Evaluation of a self-commutated
The sampling frequency for the MV technique is essentially switched reluctance motor,” in Proc. Int. Con$ on Electrical Machines
the same as the PWM frequency which was set at 25 kHz. and Drives,Adelaide, Australia, 1987, pp. 317-320.
[5] W. D. Harris and J. H. Lang, “A simple motion estimator for variable-
Also, the experimental sRMdrive was designed for adjustable reluctance motors,” IEEE Trans. Ind. Appl., vol. IA-26, pp. 237-243,
speeds ranging from 2 r/min to IO00 r/min. The worst case Mar./Apr. 1990.
sampling rate error would occur at the maximum speed, and [61 S. R. MacMinn, P. M. Szczesny, W. J. Rzesos, and T. M. Jahns,
“Application of sensor integration techniques to switched reluctance
this error, at the speed of 1000 r/min, is motor drives,” in IEEE-IAS Conf: Rec., Oct. 1988, pp. 584-588.
. . M. Ehsani, I. Husain, and A. B. Kulkami, “Elimination of discrete
171
AOs, = 0.24’ Mech. position sensor and current sensor in switched reluctance motor drives,’’
IEEE Trans. Ind. Appl., vol. 28, pp. 128-135, Jan./Feb., 1992.
[SI A. Lumsdaine and J. H. Lang, “State observers for variable-reluctance
These two errors lead to a commutation angle error of motors,” IEEE Trans. Ind. EZec., vol. 37, pp. 133-142, Apr. 1990.
[9] M. Ehsani, “Method and circuits for rotor angle detection in switched
reluctance motor drives by mutual voltage detection,” US. patent
Aecomm= 0.05 + 0.24 = 0.29’ Mech. pending.
[lo] R. M. Davis, W. F. Ray, and R. J. Blake, “Inverter drive for switched
reluctance motor: circuits and component ratings,” Inst. Elect. Eng.
The calculated shaft position error gives an accuracy within Proc., vol. 128, pt. B, no. 2, pp. 126-136, Mar. 1981.
1%;therefore, it can be claimed that the MV technique, with [ I l l M. Ehsani, J. T. Bass, T. J. E. Miller, and R. L. Steigenvald, “Devel-
the present set-up, is adequate for better than 1%commutation opment of a unipolar converter for variable reluctance motor drives,”
IEEE Trans. Ind. Appl., vol. IA-23, pp. 545-553, MayIJune 1987.
accuracy. [12] M. Ehsani, I. Husain, K. R. Ramani, and J. H. Galloway, “Dual
The consequences of 1%commutation error on efficiency, decay converter for switched reluctance motor drives in low voltage
torque and torque pulsation can only be determined by nu- applications,” in IEEE-PESC Conf: Rec., 1991, pp. 620-624.
[I31 J. C. Moreira and T. A. Lipo, “Simulation of a four phase switched
merical simulation and extensive experiments of the drive reluctance motor including the effects of mutual coupling,” Electric
system. However, the mass produced SRM’s are likely to Machines and Power Systems, vol. 16, pp. 281-299, 1989.
have parameter variations of about 5% from phase to phase
and from motor to motor. Therefore, the accuracy of the MV
technique is well within the SRM drive product tolerances.
VIII. CONCLUSION
Iqbal Husain (S’93, M’93) received the B.Sc. de-
A new sensorless rotor position angle detection scheme gree from Bangladesh University of Engineering
using the variation of mutually induced voltages in an inactive and Technology, Dhaka, and the M.S. and Ph.D.
degrees from Texas A&M University, College Sta-
phase of an SRM is presented in this paper. The proof of tion, all in electrical engineering, in 1987, 1989, and
principle of the scheme has been demonstrated by a laboratory 1993, respectively.
set-up, and it was observed that the position sensing method His research interests are in the areas of adjustable
speed drives, microcomputer control of drives, en-
tracks the rotor position through a wide range of speed. The ergy conversion, network analysis, and modeling of
principle advantage of this method is the direct measurement power converters. He has worked towards the de-
of an internal signal which is available without the injection of velopment of several indirect rotor position sensing
schemes for switched reluctance motor drives.
any diagnostic pulses. The sensing circuit is also quite simple, ..
Dr. Husain is also the reciuient of an IEEE Industrv Auulications
I
Society
being composed of signal processing components only. Industrial Drives Committee Prize Paper Award.
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612 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 30, NO. 3, MAY/IUNE 1994
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